
78
5. Scroll down and select the ISM_CONF DATA screen to
modify or view the ISM parameters:
6. Press to the
softkey to save changes when exiting
the ISM_CONF screeen.
7. Press the
softkey to and exit the ISM Configura-
tion Screen.
VFD Enable Configuration — To access the parameters:
1. Press .
2. Press .
3. Select EQUIPMENT SERVICE.
4. Scroll down and select SETUP2.
5. Verify the following parameters:
Configure Surge Parameters
1. Press .
2. Press .
3. Select EQUIPMENT SERVICE and OPTIONS to verify
that the parameters in the applicable table below match
the surge prevention parameters for the design conditions
of the chiller. These parameters are found on a label on
the bottom surface of the inside of the chiller control
panel.
VFD CONTROL VERIFICATION (NON-RUNNING) —
In order to verify and, if necessary, tune the speed control sig-
nal of the chiller controller to the VFD (ISM terminal J8-1
labeled 4-20 mA OUT VFD) and the speed feedback signal
from the VFD to the chiller controller (ISM terminal J8-2
labeled VFD HZ), follow the steps below.
Set
TARGET VFD SPEED
to 0%.
1. Press .
2. Press .
3. Press .
4. Press .
5. Set
TARGET VFD SPEED
to 0%.
Verify that the
VFD SPEED REFERENCE
shown on the
VFD display is within 0 to 1 Hz of zero.
1. Press the ENTER softkey on the VFD keypad until all
LEDs on the left side of the keypad are illuminated ex-
cept the Password LED.
NOTE: The value shown in the VFD display is the fre-
quency at which the VFD is being commanded to
operate. This value is called the VFD Speed reference.
2. Verify that the actual speed signal feedback to the chiller
controller is 0% by accessing the ACTUAL VFD SPEED
in the ICVC COMPRESS screen.
3. Verify ACTUAL VFD SPEED is 0% to 1% on the ICVC.
Set TARGET VFD SPEED to 100%.
1. Press .
2. Press .
3. Press .
4. Press .
5. Set
TARGET VFD SPEED
to 100%.
Verify that the VFD Speed Reference shown on the VFD
display corresponds to the 50 or 60 Hz setting (100% TARGET
VFD SPEED).
1. Confirm that the VFD Speed reference displays the TAR-
GET VFD SPEED frequency within ± 1 Hz.
2. Release the TARGET VFD SPEED so that it can operate
in automatic mode. (Refer to Override Operations Sec-
VFD CONTROL VERIFICATION (Running)
Preparation
1. Disconnect power to the VFD. Verify that the branch dis-
connects or other local disconnects are open and properly
tagged out.
2. Connect a voltmeter and ampmeter to the line side of the
VFD. Locate meters safely away from the power cables.
3. Reconnect power to the VFD.
4. Measure the voltage on the line side of the drive.
5. Verify it is within 10% of the chiller nameplate voltage.
6. Set up the ICVC set point per the requirements of the job.
7. Start the chiller and verify the rotation of the compressor
just as it starts.
8. Allow the chiller to load up. Verify that the chiller loads
up smoothly.
NOTE: One or two surges may be counted during the first
minute of operation.
Verify That Actual VFD Speed is 100% (±2%)
1. Set the
TARGET VFD SPEED
in the COMPRESS screen
to 100%.
2. Verify that the
ACTUAL VFD SPEED
is 100% (± 2%).
3. Leave running for the next test.
ISM Current Calibration Check
1. With the
TARGET VFD SPEED
at 100%, load the chiller
so that the ICVC default display shows 75% to 100% un-
der the display title AMPS %. A higher load is preferred.
2. Measure the incoming current of all three input phases
with a separate true RMS amp meter.
DESCRIPTION
SETTING
STARTER TYPE
(3 = VFD)
3
MOTOR RATED
LINE VOLTAGE
VOLTAGE from "Load Side" section
of the VFD enclosure nameplate.
MOTOR RATED
LOAD AMPS
CHILLER FL AMPS from "Line Side"
section of the VFD enclosure
nameplate
MOTOR LOCKED
ROTOR TRIP
MOTOR LRA from "Load Side" sec-
tion of the VFD enclosure nameplate
STARTER LRA RATING
600 for VFD
part #19XVR0414XXX
750 for VFD
part #19XVR0500XXX
900 for VFD
part #19XVR0643XXX
MOTOR CURRENT
CT RATIO:1
163 (500A and 643A VFDs)
120 (414A VFDs)
3 GRND FAULT CT?
(1=NO)
NO
FREQUENCY-60HZ
(YES=60)
YES for 60 Hz selection
NO for 50 Hz selection
VFD OPTION
ENABLED
VFD CURRENT LIMIT
MOTOR FLA from "Load Side" section
of the VFD enclosure nameplate
DESCRIPTION
SETTINGS
SURGE/HGBP
DELTA TSMIN
Surge parameter label
SURGE/HGBP
IGVMIN
Surge parameter label
SURGE/HGBP
DELTA TSMAX
Surge parameter label
SURGE/HGBP
IGVMAX
Surge parameter label
SURGE LINE
SHAPE FACTOR
Surge parameter label
SAVE
EXIT
MENU
SERVICE
MENU
SERVICE
MENU
STATUS
COMPRESS
SELECT
MENU
STATUS
COMPRESS
SELECT
Summary of Contents for AquaEdge 19XR series
Page 69: ...69 Fig 33 19XR Leak Test Procedures a19 1625 ...
Page 154: ...154 Fig 64 Benshaw Inc Wye Delta Unit Mounted Starter Wiring Schematic Low Voltage a19 1873 ...
Page 161: ...161 Fig 69 Typical Low Voltage Variable Frequency Drive VFD Wiring Schematic 575 v ...
Page 162: ...162 Fig 69 Typical Low Voltage Variable Frequency Drive VFD Wiring Schematic 575 v cont ...
Page 186: ...186 APPENDIX B LEAD LAG WIRING 19XR Lead Lag Schematic Series Cooler Flow a19 1655 ...
Page 187: ...187 APPENDIX B LEAD LAG WIRING cont 19XR Lead Lag Schematic Parallel Cooler Flow a19 1717 ...