Canon Inner Finisher-K1 Service Manual Download

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Jam Detection.....................................................................................................................................37

Power Supply.................................................................................................................................... 39

Outline............................................................................................................................................... 39
Protective Functions............................................................................................................................39

Upgrading..........................................................................................................................................40

Upgrading...........................................................................................................................................40

3. Periodical Service.......................................................................................... 41

Periodic Servicing Tasks................................................................................................................... 42

4. Parts Replacement and Cleaning................................................................. 43

Removing this Machine.....................................................................................................................44

Removing this Machine from the Host Machine..................................................................................... 44

List of Parts....................................................................................................................................... 46

External Cover...................................................................................................................................51

Main Unit........................................................................................................................................... 55

Motor................................................................................................................................................. 62

Removing the Stapler Shift Motor (M7)................................................................................................. 62
Removing the Assist Motor (M5).......................................................................................................... 62

PCB...................................................................................................................................................64

Removing the Finisher Controller PCB..................................................................................................64

Sensor...............................................................................................................................................65

Removing the Delivery Sensor(PS1).....................................................................................................65

Other Parts........................................................................................................................................66

Removing the Return Belt Unit............................................................................................................. 66

5. Adjustment..................................................................................................... 68

Overview........................................................................................................................................... 69

Adjustment and Functional Setting in Service Mode.............................................................................. 69
Basic Adjustment Items....................................................................................................................... 70
Adjustment Items When Replacing Parts.............................................................................................. 70

Basic Adjustment...............................................................................................................................71

Alignment Plate Right-Angle Adjustment...............................................................................................71

Contents

Summary of Contents for Inner Finisher-K1

Page 1: ...Revision 3 0 Inner Finisher K1 Service Manual ...

Page 2: ...g or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyright laws this manual ma...

Page 3: ... door and closing the delivery unit door which results in supplying the machine with power 2 In the digital circuits 1 is used to indicate that the voltage level of a given signal is High while 0 is used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal me...

Page 4: ...nation 10 Basic Configuration 11 Functional Configuration 11 Overview of Electrical Circuitry 11 Controls 12 Controls 12 Basic Operation 13 Outline 13 Initialization 15 Feed Unit 16 Outline 16 Feeding Paper to Processing Tray Unit 16 Processing Tray Unit 18 Outline 18 Stacking Operation 18 Alignment Shifting Operation 20 Staple Operation 29 Staple free Staple Operation 30 Stack Delivery Operation ...

Page 5: ...elivery Tray 51 Installing the Delivery Tray 52 Removing the Tray Guide Cover 53 Main Unit 55 Removing the Upper Feed Guide Unit 55 Removing the Processing Tray Unit 55 Removing the Stapler Unit 60 Removing the Staple free Staple Unit 60 Motor 62 Removing the Stapler Shift Motor M7 62 Removing the Assist Motor M5 62 PCB 64 Removing the Finisher Controller PCB 64 Sensor 65 Removing the Delivery Sen...

Page 6: ...n 92 Checking the Installation Space 92 Check Items when Turning OFF the Main Power 92 Points to Note at Installation 92 Installation Outline Drawing 93 Order of Installing this Equipment and Options 93 Kontrollen vor der Installation German Deutsch 93 Product Name 93 Unpacking 94 Unpacking Procedure 94 Checking the Contents 95 Installation Procedure 96 Preparation of the Host Machine 96 Installat...

Page 7: ...Safety Precautions Power Supply 2 Notes Before Servicing 2 Points to Note at Cleaning 2 Notes On Assembly Disassembly 2 ...

Page 8: ...ly Notes on Assembly Disassembly Follow the items below to assemble disassemble the device 1 Disconnect the power plug to avoid any potential dangers during assembling disassembling works 2 If not specially instructed reverse the order of disassembly to reinstall 3 Ensure to use the right screw type length diameter etc at the right position when assembling 4 To keep electric conduction binding scr...

Page 9: ...ue value is shown below as a reference value Type of Screws RS tight W Sems Binding TP Fastened member Metal Resin Metal Resin Metal Resin Metal Resin Tightening torque N m M4 Approx 1 6 Approx 1 6 Approx 1 6 Approx 0 8 Approx 1 6 Approx 0 8 Approx 1 6 Approx 0 8 M3 Approx 0 8 Approx 0 8 Approx 0 6 Approx 0 6 Approx 0 6 Approx 0 6 Approx 0 6 Approx 0 6 For PCB refer to the tightening torque value ...

Page 10: ...Product Overview 1 Features 5 Specifications 6 Name of Parts 9 ...

Page 11: ...h enables paper to be inserted into the slit on the inner finisher and stapled manually a copy at a time Staple free stapling which binds up to five sheets of paper without staples Improved quietness with no initialization procedure Easy to install in the host machine 1 Product Overview 5 ...

Page 12: ...ation Stack height detection Delivery tray Available detects the top surface of the stacked pa per with a photosensor No 2 delivery tray None Stacking capacity Processing tray Small size 1 50 sheets or less Large size 2 30 sheets or less The stacking capacities are estimates when con verting weight to number of 80 g m 2 sheets The cover includes two 256 g m 2 sheets No 2 delivery tray Small size 1...

Page 13: ...mm or less A4 A5 A5R B5 LTR STMT STMT R 16K EXEC 2 Large size feed length more than 216 mm to 457 2 mm A3 A4R B4 B5R 11X17 LGL LTR R 8K 16KR SRA3 12X18 Staple Unit Item Specifications Remarks Stapling method Punching by rotating cam Flat clinch Stapling position See below Stapling paper size A3 B4 A4 A4R B5 11X17 LGL LTR LTR R 8K 16K EXEC Stapling capacity Small size A4 B5 LTR 16K EXEC 52 to 81 4g...

Page 14: ...free Staple Unit Item Specifications Remarks Stapling method Pressing by rotating cam Tooth shaped clinch Stapling position See below Stapling at four locations upper left upper right lower right lower left is possible using the host machine s LUI through image processing of the printed surface Stapling size A3 A4 B4 B5 11X17 LTR 8K 16K Stapling capacity 52 to 64 g m2 5 sheets or less More than 64...

Page 15: ...Tray 4 Staple Button 2 Front Cover 5 Delivery Tray Stack Tray 3 Slit 6 Auxiliary Tray Cross Section 1 2 3 4 5 6 7 8 No Parts Name No Parts Name 1 Paper Retainer 5 Assist Guide 2 Paddle 6 Delivery Roller 3 Return Belt 7 Alignment Plate 4 Inlet Roller 8 Delivery Tray 1 Product Overview 9 ...

Page 16: ...Technical Explanation 2 Basic Configuration 11 Controls 12 Basic Operation 13 Feed Unit 16 Processing Tray Unit 18 Stack Tray Unit 35 Jam Detection 37 Power Supply 39 Upgrading 40 ...

Page 17: ...e host machine in addition to controlling this machine s operation sequence The CPU IC1 on the finisher controller PCB contains a flash ROM used to store the operating sequence program The finisher controller PCB uses the UFDI communication line to receive various commands from its host to drive the motors It also uses serial communications to send information on the sensors and switches to its ho...

Page 18: ... page 29 Staple free Stapling Operation Staple free Staple Operation on page 30 Delivery Operation Stack Delivery Operation on page 32 Paper Retainer Operation Paper Retainer Operation on page 33 Stack Tray Unit Stack Tray Shift Operation Stack Tray Shift Operation on page 35 Stack Tray Paper Height Detection Stack Tray Paper Height Detection Control on page 35 Stack Tray Paper Full Detection Stac...

Page 19: ...e free staple stacking Basic operations of this finisher are described below 1 The paper delivered from the host machine is fed by the inlet roller and delivery roller Delivery Roller Inlet Roller 2 The paper delivered by the delivery roller is fed toward the processing tray by the paddle The return belt feeds the paper to the processing tray s stopper and aligns paper in the feed direction Return...

Page 20: ...e central reference position Rear Alignment Plate Front Alignment Plate 4 The operations described in steps 1 to 3 are repeated for each sheet to stack thesheets on the processing tray 5 The stacked sheets are stapled or staple free stapled only when in the relevant mode Stapler Unit Staple free Staple Unit 2 Technical Explanation 14 ...

Page 21: ...re starting a job the stack tray paper height sensor PS9 detects the paper height When recovering from sleep mode At the start of a job At the end of a job After the cover is closed Initialization is performed regardless of the sensor status If at the home position initialization is performed by moving the sensor away from the home position 1 Target sensors Symbol Parts Name Symbol Parts Name PS2 ...

Page 22: ...t Motor M9 Clinch Motor M4 Rear Alignment Motor M10 Paddle Motor M5 Assist Motor PS1 Delivery Sensor M6 Tray Shift Motor Feeding Paper to Processing Tray Unit The paper delivered from the host machine is fed by the inlet roller and delivery roller The paper delivered by the delivery roller is stacked on the processing tray by the paddle The inlet roller delivery roller and paddle are driven by the...

Page 23: ...PS1 M1 Paddle M10 Inlet Roller Delivery Roller Processing Tray Unit M1 Paddle Unit 2 Technical Explanation 17 ...

Page 24: ...er Stopper Allows the paper stacked on the processing tray to be pressed against itself to align the paper in the feed direction Front Rear Alignment Plate Aligns the paper stacked on the processing tray in the width direction and shifts the paper Assist Guide The assist guide supports the trailing edge of the paper stacked on the processing tray unit and the assist claw delivers the paper stack b...

Page 25: ...delivery sensor PS1 detects the trailing edge of the paper the return belt motor M2 runs to move the return belt unit down The delivered paper is pressed against the stopper by the return belt driven by the feed motor M1 and aligned in the feed direction After a given time elapses the return belt unit is moved up Return Belt PS1 M2 M1 Stopper NOTE Paper is not fed by the returned belt if the paper...

Page 26: ...es Related error code E535 0001 Return belt motor error E535 0002 Return belt motor error E577 8001 Paddle motor error E577 0002 Paddle motor error Alignment Shifting Operation Outline The paper stacked on the processing tray is aligned in the width direction by the front and rear alignment plates Then the paper is delivered to the delivery tray When shift sort is specified the paper stacked on th...

Page 27: ...ter position if the width is more than 297 mm Shift sort 210 0 to 297 0 mm 173 4 to 215 9 mm A3 A4R B4 11X17 LTR R 8K Front shift 40 mm in front of the center position Rear shift 10 mm in front of the center position Shift amount 30 mm More than 215 9 to 431 8 mm A3 A4R B4 11X17 LTR R 8K Front shift 20 mm in front of the center position Rear shift 10 mm to the rear of the center position Shift amo...

Page 28: ...less A4 LTR etc 1 After the delivery sensor PS1 detects the trailing edge of the paper the front and rear alignment plates move to the wait positions paper width 5 mm Rear Alignment Plate Front Alignment Plate End of Paper 5 mm Middle of Feeding Path End of Paper 5 mm 2 Move the front and rear alignment plates to align the paper center alignment 5 mm 5 mm Rear Alignment Plate Middle of Feeding Pat...

Page 29: ...y Rear Alignment Plate End of Paper 5 mm Middle of Feeding Path End of Paper 20 mm Front Alignment Plate 2 Move the rear alignment plate to align the paper 25 mm Rear Alignment Plate Middle of Feeding Path Alignment Position Front Alignment Plate Alignment Operation in Shift sort Mode When the paper length is 215 9 mm or less A4 LTR etc 2 Technical Explanation 23 ...

Page 30: ...0 mm rear alignment plate position paper width 5 mm Rear Alignment Plate End of Paper 5 mm Middle of Feeding Path End of Paper 40 mm Front Alignment Plate Wait positions during rear shift front alignment plate position paper width 10 mm rear alignment plate position paper width 5 mm Rear Alignment Plate End of Paper 5 mm Middle of Feeding Path End of Paper 10 mm Front Alignment Plate 2 Technical E...

Page 31: ...en taking out the paper stack move the rear alignment plate to the front even when shifting to the rear Front shift Front Alignment Position Middle of Feeding Path 5mm 40mm Rear shift Rear Alignment Position Middle of Feeding Path 5mm 10mm When the paper length is more than 215 9 mm A3 11X17 etc 2 Technical Explanation 25 ...

Page 32: ...0 mm rear alignment plate position paper width 5 mm Rear Alignment Plate End of Paper 5 mm Middle of Feeding Path End of Paper 20 mm Front Alignment Plate Wait positions during rear shift front alignment plate position paper width 5 mm rear alignment plate position paper width 10 mm Rear Alignment Plate End of Paper 10 mm Middle of Feeding Path End of Paper 5 mm Front Alignment Plate 2 Technical E...

Page 33: ...he rear alignment plate Do not move the front alignment plate Front Alignment Position Middle of Feeding Path 5 mm 20 mm During rear shift move only the front alignment plate Do not move the rear alignment plate Rear Alignment Position Middle of Feeding Path 10mm 5mm 2 Technical Explanation 27 ...

Page 34: ...ent Plate End of Paper 5 mm Middle of Feeding Path 148 5 mm Front Alignment Plate Rear 1 point stapling front alignment plate position paper width 5 mm rear alignment plate position center 148 5 mm Rear Alignment Plate End of Paper 5 mm Middle of Feeding Path 148 5 mm Front Alignment Plate 2 Move the front and rear alignment plates to align the paper 5mm 5mm Middle of Feeding Path Rear Alignment P...

Page 35: ...pler Shift Motor M7 Stapler Unit Stapler Shift HP Sensor PS11 Stapler Unit Stapling occurs when the cam driven by the stapler motor M8 rotates once The cam s home position is detected by the staple home position sensor If the staple home position sensor is off the finisher controller PCB runs the stapler motor until the staple home position sensor turns on and resets the staple cam to its initial ...

Page 36: ...1 Stapler motor error E531 8002 Stapler motor error E532 8001 Stapler shift motor error E532 8002 Stapler shift motor error Staple free Staple Operation Outline When staple free stapling is specified the paper stack that is center aligned by the processing tray is moved to the staple free stapling position by the front alignment plate and assist guide The paper stack is clinched by the clinch arm ...

Page 37: ...he rear of the finisher Only a single stapling position is used which is at the rear Stapling at four locations upper left upper right lower right lower left is possible using the host machine s LUI through image processing of the printed surface After staple free stapling the paper stack is shifted to the center by the front and rear alignment plates and then delivered Clinch Arm Cam Lower Teeth ...

Page 38: ... in the processing tray is delivered in stacks using the assist guide and assist claw The assist guide supports the trailing edge of the paper stack and the assist claw pushes out to eject the stack The assist guide s home position is detected by the assist HP sensor PS7 The assist guide and assist claw are moved to the stack delivery position by the rotating assist motor They are returned to thei...

Page 39: ...2 sided 1 sheet In shift sort mode Paper type Paper weight Print mode Number of divided delivery sheets Transparency la bel postcard en velope tracing pa per 1 sided 2 sided 2 sheets Other than above Heavy 1 sided 2 sided 2 sheets Thin Plain1 2 3 Paper length 182 mm to 216 mm Paper width 210 mm to less than 279 4 mm 16K EXEC B5 1 sided 2 sided 2 sheets Paper length 355 6 mm LGL or more 1 sided 2 s...

Page 40: ...Related error code E516 0001 Paddle motor error E516 0002 Paddle motor error 2 Technical Explanation 34 ...

Page 41: ...ht Detection Control The height of the paper stack on the stack tray is detected by the stack tray paper height sensor PS9 After paper has been delivered to the stack tray the stack tray moves down by the specified amount Next the stack tray moves up until the stack tray paper height sensor PS9 turns on the top surface of the paper on the stack tray is detected The tray is moved down once again an...

Page 42: ...ount after paper is delivered to the stack tray the stack tray lower limit sensor PS10 turns on When a stack height higher than the height equivalent to 500 small size sheets is detected When the internal counter 1 detects that 30 or more copies of stapled or staple free stapled paper stacks have been delivered When the internal counter 1 detects that 250 or more large size sheets have been delive...

Page 43: ...on jam PS1 The delivery sensor PS1 detects paper during power on or after recovering from sleep mode Door open jam MSW1 The front cover switch MSW1 detects that the front cover has been opened during operation Stapler staple jam The staple HP sensor cannot detect the stapler even after the specified time has lapsed since the stapler passed through the staple HP sensor when stapling is exe cuted Wa...

Page 44: ...cellation instruction from the host machine for paper delivered according to a paper reception notification signal Manual stack insertion jam A paper stack is inserted in the manual staple slit while the stapler unit is moving This is not detected when the stapler unit is moving to the staple replacement po sition Operation preparation completion response timeout jam A start response cannot be ret...

Page 45: ...the sensors and the like M Stapler Motor Stack Tray Paper Height Sensor Sensors PS1 to PS8 PS10 to PS15 Finisher Controller PCB PCB1 CPU IC1 Host machine Front Cover Switch F1 5VDC 3 3VDC 24VDC 3 3V generation circuit Motors M1 to M7 M9 to M10 F3 F2 SW1 M8 PS9 Protective Functions The finisher controller PCB is provided with fuses F1 through 3 which blow in response to overcurrent 2 Technical Expl...

Page 46: ...Upgrading Upgrading When upgrading the firmware of the finisher controller PCB upgrade from the host machine For details see the service manual for the host machine 2 Technical Explanation 40 ...

Page 47: ...Periodical Service 3 Periodic Servicing Tasks 42 ...

Page 48: ...Periodic Servicing Tasks The finisher does not have any items that need to be periodically serviced 3 Periodical Service 42 ...

Page 49: ...Parts Replacement and Cleaning 4 Removing this Machine 44 List of Parts 46 External Cover 51 Main Unit 55 Motor 62 PCB 64 Sensor 65 Other Parts 66 ...

Page 50: ... Front Cover 1 of the Host Machine 2 Remove the Plate 2 1 Coin Screw 3 1 1 1x 2 3 3 Open the Finisher Front Cover 1 4 Release the Latch 2 and then move the finisher from the host machine 2 1 5 Remove the Connector Cover 1 3 Hooks 2 1 Claw 3 2 3 2 1 1x 4 Parts Replacement and Cleaning 44 ...

Page 51: ...6 Remove the Connector 1 1 1x 7 Hold the finisher as shown below and then remove the finisher 1 from the host machine 1 4 Parts Replacement and Cleaning 45 ...

Page 52: ...the Front Cover Unit on page 51 2 Tray Guide Cover Removing the Tray Guide Cover on page 53 3 Delivery Tray Removing the Delivery Tray on page 51 Installing the Delivery Tray on page 52 4 Rear Cover Removing the Rear Cover on page 51 List of Main Unit 1 2 4 Parts Replacement and Cleaning 46 ...

Page 53: ...cessing Tray Unit on page 55 1 2 No Parts Name Reference 1 Stapler Unit Removing the Stapler Unit on page 60 2 Staple free Staple Unit Removing the Staple free Staple Unit on page 60 List of Motors M8 M6 M7 M1 M9 M10 M2 M3 M4 M5 No Parts Name Main Unit Reference M1 Feed Motor Product Configuration 4 Parts Replacement and Cleaning 47 ...

Page 54: ...n NOTE Check the operation of the part in the following service mode Connecting to iR ADV devices Service Mode SITUATION Parts Check Connecting to iR devices Specification of operation motor Service Mode SORTER FUNCTION MTR CHK Operation check of motor Service Mode SORTER FUNCTION MTR ON List of Sensors Switches PS10 PS2 PS12 PS11 MSW1 PS3 PS15 PS13 PS4 PS5 PS1 PS6 PS7 PS8 PS9 PS14 No Parts Name M...

Page 55: ...or Drive Detection Sensor Staple free Staple Unit PS14 Stack Tray HP Sensor Processing Tray Unit PS15 Clinch HP Sensor Staple free Staple Unit MSW1 Front Cover Switch Product Configuration NOTE Check the operation of the part in the following service mode Connecting to iR ADV devices Service Mode SITUATION Sensor Check Connecting to iR devices Service Mode COPIER I O SORTER List of PCBs PCB1 PCB2 ...

Page 56: ...Other Parts 1 No Parts Name Main Unit Reference 1 Return Belt Unit Product Configuration Removing the Return Belt Unit on page 66 4 Parts Replacement and Cleaning 50 ...

Page 57: ... 2x 1 2 2 3 Move the Front Cover Unit 1 and disconnect the 2 Connectors 2 1x 1 2 Removing the Rear Cover Preparation 1 Remove this machine from the host machine Removing this Machine on page 44 Procedure 1 Remove the Rear Cover 1 2 Screws 2 1 Claw 3 2 Hooks 4 1 2 3 4 2x Removing the Delivery Tray Procedure 1 Remove the Delivery Tray 1 2 Claws 2 2 Hooks 3 4 Parts Replacement and Cleaning 51 ...

Page 58: ... 2 CAUTION Points to Note when Installing the Delivery Tray 1 Do not nip the Paper Fold 1 when the Delivery Tray 1 is installed 2 1 When attaching the Delivery Tray is difficult by the Paper Fold position move the Tray Rack A to the bottom for ease of assembly A A 4 Parts Replacement and Cleaning 52 ...

Page 59: ...e Front Cover Unit on page 51 3 Remove the Rear Cover Removing the Rear Cover on page 51 4 Remove the Delivery Tray Removing the Delivery Tray on page 51 5 Remove the Upper Feed Guide Removing the Upper Feed Guide Unit on page 55 Procedure 1 Remove the Upper Stay 1 2 Screws 2 1 2 2x 2 Move the Front Alignment Plate 1 and Rear Alignment Plate 2 to the slit 3 of the Tray Guide Cover 1 2 3 3 3 Releas...

Page 60: ... 1 2 3 3 2x CAUTION Do not nip the Paper Fold 1 when the Tray Guide Cover is installed 1 1 4 Parts Replacement and Cleaning 54 ...

Page 61: ... 1 Bushing 2 1 2 3 Remove the Upper Feed Guide Unit 1 2 Screws 2 2 1 2x Removing the Processing Tray Unit Preparation 1 Remove the machine from the host machine Removing this Machine from the Host Machine on page 44 2 Remove the Front Cover Unit Removing the Front Cover Unit on page 51 3 Remove the Rear Cover Removing the Rear Cover on page 51 4 Remove the Delivery Tray Removing the Delivery Tray ...

Page 62: ...ay Rack to the bottom 3 Check the phase position between the Front Tray Rack 1 and Rear Tray Rack 2 with the lines marked 3 on them When the phase position is differ follow the step 1 again 1 2 A B 2 Remove the Cable Guide 1 1 Screw 2 3 Connectors 3 2 Cables 4 1x 2x 3x 1 2 3 4 3 Remove the Tray Shift Motor Unit 1 3 Screws 2 2 1 3x 4 Remove the E ring 1 and the Gear 2 and the Pin 3 3 1 2 4 Parts Re...

Page 63: ...4 and the Tray Drive Shaft 5 1 2 3 4 5 6 Remove the E ring 1 and the Pully 2 and the Pin 3 and the Bushing 4 1 2 3 4 7 Remove the E ring 1 and the Pully 2 and the Pin 3 and the Bushing 4 1 2 8 Remove the 2 Connectors 1 and the 2 Cables 2 1 2 1 2 2x 2x 4 Parts Replacement and Cleaning 57 ...

Page 64: ...ables 1 at the hole 2 2 1 1 CAUTION Be sure to route the Cables 1 of the Processing Tray inside of the Cables 2 to cause abnormal noise by interfering with the tray guide cover 1 1 2 2 4 Parts Replacement and Cleaning 58 ...

Page 65: ...osition 12 Remove the Rear Return Belt Guide 1 1 Boss 2 1 2 13 Remove the Front Plate 1 2 Screws 2 2 1 2x 14 Remove the Rear Plate 1 2 Screws 2 1 2 2x 15 Remove the Proccessing Tray Unit 1 1 Screw 2 1x 1 2 NOTE For ease of disassembly remove the rear side first and then keep front side down to remove this machine 4 Parts Replacement and Cleaning 59 ...

Page 66: ...E In the diagrams number 3 is the spare screw hole 2 Remove the Cable Cover 1 2 Claws 2 2 1 2 3 Remove the PCB Holder 1 1 Screw 2 1 2 1x 4 Remove the Stapler Unit 1 2 Connectors 2 2 1 2x Removing the Staple free Staple Unit Preparation 1 Remove the machine from the host machine Removing this Machine on page 44 2 Remove the Rear Cover Removing the Rear Cover on page 51 Procedure 1 Remove the Connec...

Page 67: ...ing be sure to align the groove 1 of the Staple free Staple Unit with the Stepped Screw 2 1 2 Handling after parts replacement 1 If the limited function message of the staple free stapling is shown on the host machine s LUI clear the message on the service mode SORTER FUNCTION EMSG CLR 4 Parts Replacement and Cleaning 61 ...

Page 68: ...re 1 Remove the Stapler Shift Motor 1 2 Screws 2 1 Connector 3 2x 2 2 1 3 1x Removing the Assist Motor M5 Procedure 1 Remove the machine from the host machine Removing this Machine on page 44 2 Remove the Front Cover Unit Removing the Front Cover Unit on page 51 3 Remove the Rear Cover Removing the Rear Cover on page 51 4 Remove the Delivery Tray Removing the Delivery Tray on page 51 5 Remove the ...

Page 69: ...e Screw 1 and attach the Spring 2 2 Apply tension to the belt 4 retaining the plate end 3 by a hand and then tighten the screw 1 3 Check the fixing positioin of the screw If the fixing positioin is poor reinstall the screw 1 2 4 3 1x 1x 2 Remove the Assist Motor 1 2 Screws 2 2 1 2x 4 Parts Replacement and Cleaning 63 ...

Page 70: ...er controller PCB hold the PCB with your hands to prevent dropping it Handling after replacement CAUTION Connecting to iR devices If the finisher version is old a message prompting you to update will appear If this message appears update it automatically If you select to skip the message screen indicating that the combination is not correct the message will appear every time you start the host mac...

Page 71: ...the Delivery Tray Removing the Delivery Tray on page 51 5 Remove the Upper Feed Guide Unit Removing the Upper Feed Guide Unit on page 55 6 Remove the Staple free Staple Unit Removing the Staple free Staple Unit on page 60 7 Remove the Tray Guide Cover Removing the Tray Guide Cover on page 53 8 Remove the Processing Tray Unit Removing the Processing Tray Unit on page 55 Procedure 1 Remove the Deliv...

Page 72: ... Tray on page 51 5 Remove the Upper Feed Guide Unit Removing the Upper Feed Guide Unit on page 55 6 Remove the Stapler Unit Removing the Stapler Unit on page 60 Procedure 1 Remove the Upper Stay 1 2 Screws 2 1 2 2x 2 Remove the Center Return Belt Guide 1 2 Bosses 2 1 2 2 3 Rotate the machine 1 as shown below and remove the 2 Screws 2 of the Front Rear Return Belt Guide 2 2 1 2x 4 Return the machin...

Page 73: ... 1 2 6 Remove the Front Return Belt Guide 1 1 Boss 2 1 Clip 3 1 Bushing 4 2 1 3 4 7 Remove the Return Belt Unit 1 1 Clip 2 1 Bushing 3 3 2 1 4 Parts Replacement and Cleaning 67 ...

Page 74: ...Adjustment 5 Overview 69 Basic Adjustment 71 Adjustment when Replacing the Parts 86 Service Label 87 ...

Page 75: ... front rear direc tion is displaced in the manual stapling mode 9 SORTER ADJUST INF ALG1 Adjustment of alignment position A4 When the paper alignment position is dis placed 10 SORTER ADJUST INF ALG2 Adjustment of alignment position LTR When the paper alignment position is dis placed 11 SORTER ADJUST CENT ALG Adjustment of center alignment standard position When the standard position for the cen te...

Page 76: ...ing Center Align ment Standard Position on page 77 3 Right Angle Adjustment of Alignment Plate When remove or replace the alignment plate When the paper alignment position is displaced Right Angle Adjustment of Alignment Plate on page 71 4 Adjusting the Return Belt Pressure When misalignment occurs in feed direction Adjusting the Return Belt Pressure on page 80 5 Adjusting the Staple Position When...

Page 77: ...nt plate When the paper alignment position is displaced Feed Direction Feed Direction Procedure of adjustment CAUTION Perform the adjustment under either of the following states The processing tray unit is stable with the bases such as paper stack The processing tray is set in the inner finisher However remove the upper feed guide unit to access the screw for adjustment 1 Place A4 or LTR paper on ...

Page 78: ...in parallel 2x 2x Rear Alignment Plate Front Alignment Plate Fixing Screw Fixing Screw Paper 1 0 mm or less 3 Widen the rear alignment palte approx 10mm 4 Contact a sheet of paper with the rear alignment plate to check the gaps between the alignment plate and a sheet of paper at A and B portion In the case the gap is large adjust the right angle adjustment of alignment plate again Rear Alignment P...

Page 79: ...misalignment occurs in front rear direction Feed Direction Feed Direction Procedure of adjustment NOTE After the setting value is changed write the changed value in the service label 1 Enter the following Service Mode Adjustment of alignment position A4 SORTER ADJUST INF ALG1 Adjustment of alignment position LTR SORTER ADJUST INF ALG2 2 Enter the setting value 50 switch negative positive by key an...

Page 80: ...ion formula below calculate the adjustment value Adjustment value gap mm x 10 50 NOTE Correspondence table of measured gap value and adjusted value Gap mm measured value Adjustment value Gap mm measured val ue Adjustment value 1 5 35 3 5 15 2 0 30 4 0 10 2 5 25 4 5 5 3 0 20 5 0 0 7 Enter the adjustment value and press OK key 8 Copy 10 sets of 1 original and confirm that an alignment failure and a ...

Page 81: ...te on page 71 4 Adjusting the Return Belt When misalignment occurs in feed direction Adjusting the Return Belt Pressure on page 80 5 Adjusting the Staple Position Adjusting the Staple Position When the staple position in front rear direction is dis placed in the front rear 1 stapling mode or 2 stapling mode Adjusting the Staple Position on page 81 6 Adjusting the Stapler Unit In stallation Positio...

Page 82: ...late and the edge of the paper CAUTION Because the front alignment plate is installed a bit tilting toward the delivery direction set the paper to be fitted to the leading edge 2 1 a 3 6 Enter the gap value measured in the above step 5 in the calculation formula below calculate the adjustment value Adjustment value gap mm x 10 50 NOTE Correspondence table of measured gap value and adjusted value G...

Page 83: ...in front rear direction Feed Direction Feed Direction Procedure of adjustment CAUTION This adjustment influences alignment operation and staple position Adjust the alignment width with Adjusting Stacker Alignment Position on page 73 1 Adjust the center alignment by the following service modes SORTER ADJUST CENT ALG Feed Direction Alignment Plate Alignment Plate Adjustment range 10 to 10 Unit 0 1mm...

Page 84: ...stment CAUTION Perform the adjustment under either of the following states The processing tray unit is stable with the bases such as paper stack The processing tray is set in the inner finisher However remove the upper feed guide unit to access the screw for adjustment 1 Place A4 or LTR paper on the processing tray unit and push it against the stopper Paper Stopper Stopper 5 Adjustment 78 ...

Page 85: ...in parallel 2x 2x Rear Alignment Plate Front Alignment Plate Fixing Screw Fixing Screw Paper 1 0 mm or less 3 Widen the rear alignment palte approx 10mm 4 Contact a sheet of paper with the rear alignment plate to check the gaps between the alignment plate and a sheet of paper at A and B portion In the case the gap is large adjust the right angle adjustment of alignment plate again Rear Alignment P...

Page 86: ...aper are 1mm or less at A portion 10 mm 1 0 mm or less Front Alignment Plate Paper Adjusting the Return Belt Pressure Use case When misalignment occurs in feed direction Feed Direction Feed Direction Procedure of adjustment NOTE After the setting value is changed write the changed value in the service label 5 Adjustment 80 ...

Page 87: ...y height of 0 1 mm Downward Upward Adjusting the Staple Position Adjusting the Staple Position Use case When the staple position in front rear direction is displaced in the front rear 1 stapling mode or 2 stapling mode Feed Direction Feed Direction Front stapling Rear stapling 2 point stapling Procedure of adjustment NOTE After the setting value is changed write the changed value in the service la...

Page 88: ...g Rear stapling 2 point stapling Adjustment range 50 to 50 Unit 0 1mm As the value is incremented by 1 the staple position moves by 0 1mm Toward rear Toward front Adjusting the Stapler Unit Installation Position Use case When the stapler unit is replaced When the staple position in feed direction is displaced in the front rear 1 stapling mode or 2 stapling mode Feed Direction Feed Direction Front ...

Page 89: ...tion fix the stapler unit support plate by matching to the mark Stapler Unit Mounting Plate 2 Loosen the two screws of the stapler unit support plate adjust the stapler installation position by referring to the scale and then tighten the screws Stapler Unit Mounting Plate Feed Direction Paper Fixing Screw Fixing Screw 5 Adjustment 83 ...

Page 90: ...justment NOTE After the setting value is changed write the changed value in the service label 1 Adjust the staple free binding position by the following service modes SORTER ADJUST FR STP X Feed Direction Adjustment range 15 to 15 Unit 0 1mm As the value is changed by 1 the staple position moves by 0 1 mm Toward the inlet side Toward the delivery side 5 Adjustment 84 ...

Page 91: ...inding position by the following service modes SORTER ADJUST FR STP Y Feed Direction Adjustment range 30 to 30 Unit 0 1mm As the value is changed by 1 the staple position moves by 0 1 mm Toward rear Toward front 5 Adjustment 85 ...

Page 92: ...ices If the finisher version is old a message prompting you to update will appear If this message appears update it automatically If you select to skip the message screen indicating that the combination is not correct the message will appear every time you start the host machine unless you disable the message in service mode Related service mode Setting of firmware update operation Lv 2 COPIER OPT...

Page 93: ...ted the RAM clear function adjustment values for ADJUST or OPTION return to default Therefore when you made adjustments and changed values of the Service Mode in the field be sure to write down the changed values in the service label When there is no relevant field in the service label write down the values in a blank field Service label A outside of the rear cover A Service Label 5 Adjustment 87 ...

Page 94: ...Troubleshooting 6 Making Initial Checks 89 Processing Tray Area 90 ...

Page 95: ... in a place of direct sunlight 5 The machine is installed in a well ventilated place where the machine stands horizontally Checking the paper 6 Paper does not absorb moisture or dry out Set paper by taking it out from a new package to output Checking the con sumable parts 7 Check the list of estimated life of consumable parts and replace parts that have reached the estimated life Checking the peri...

Page 96: ... occurs in front rear direction Adjusting Center Align ment Standard Posi tion on page 77 3 Right Angle Adjustment of Alignment Plate When remove or replace the alignment plate When the paper alignment position is displaced Right Angle Adjustment of Alignment Plate on page 71 4 Adjusting the Return Belt When misalignment occurs in feed direction Adjusting the Return Belt Pressure on page 80 5 Adju...

Page 97: ...Installation 7 Checking Before Installation 92 Unpacking 94 Checking the Contents 95 Installation Procedure 96 Checking After Installation 104 Detaching from the Host Machine 105 ...

Page 98: ... the main power switch is OFF 1 Turn OFF the main power switch of the Host Machine 2 Be sure that control panel display and main power lamp are both turned OFF and then disconnect the power plug from the outlet Points to Note at Installation Marked portion When tightening the screws do not tighten them too tightly Otherwise there is a risk of damage and deformation of screw holes 7 Installation 92...

Page 99: ... Installation German Deutsch Vorsichtshinweise zur Installation Unterbrechen der Netzversorgung 1 Schalten Sie den Netzschalter der Hostmaschine aus 2 Überzeugen Sie sich zunächst dass sowohl das Display auf dem Bedienfeld als auch die Netzstrom Kontrolleuchte erloschen sind und ziehen Sie dann den Netzstecker Product Name Safety regulations require the product s name to be registered In some regi...

Page 100: ...aterials and the tapes before starting to install this equipment It is a good idea to store away theremoved fixings and cushioning materials for possible relocation of this equipment e g to new site or for repairs 1 Take out the finisher from the carton NOTE The weight of this equipment is about 7 0kg 2 Remove all the tapes and the cushioning materials outside this equipment 3 4 7 Installation 94 ...

Page 101: ...Checking the Contents 1 Finisher X 1 2 Finisher Stack Tray X 1 3 Wire Sub Tray X 1 4 Fixing Plate X 1 5 Staple Cartridge X 1 6 Coin Screw X 1 Others Including guides 1 4 6 3 2 5 7 Installation 95 ...

Page 102: ... of the Host Machine 1 CAUTION When the Full Detection Flag has been installed already be careful not to damage the Full Detection Flag 2 NOTE The removed Face Cover is used at late procedure 3 When the Tray Guide has been installed to the host machine remove it NOTE The removed Tray Guide is used at late procedure 7 Installation 96 ...

Page 103: ...ecause it is easy to come off from the position 1 2 1 3 4 2 3 4 5 Claw Claw CAUTION Store the tray guide supplied with the host machine to the correct position shown in the figure If the tray guide is stored to the wrong position the bottom stay of the inner finisher will be deformed so that the noise the stapling position failure or the error avoidance jam 1C14 may occur 7 Installation 97 ...

Page 104: ... shown in the figure 7 NOTE Insert the flat head screwdriver in the gap between the Host Machine and the upper the protrusion of the Connector Cover NOTE The removed Connector Cover is used at late procedure 7 Installation 98 ...

Page 105: ...8 1x NOTE Do not remove the Harness of connector white from the guide imageRUNNER ADVANCE C3500 series only Installation of this Equipment 1 2 7 Installation 99 ...

Page 106: ...3 Claw Hook Claw Hook CAUTION Check that the Stack Tray is properly installed If the installation fails error E540 8001 8002 may occur at power ON Claw Hook Claw Hook Claw Hook 7 Installation 100 ...

Page 107: ...y be careful not to damage the Full Detection Flag Be careful so that the Delivery Assembly Cover of the Host Machine is not damaged Full Detection Flag Space NOTE Secure enough space between this equipment and the Inner Rear Cover of the Host Machine 7 Installation 101 ...

Page 108: ... slide this Equipment toward the paper delivery unit until the latch is surely engaged If this Equipment has to be removed from the Host Machine refer to the Detaching from the Host Machine procedure 9 1x 10 Attach the Connector Cover removed in Step7 of Preparation of the Host Machine 7 Installation 102 ...

Page 109: ...11 1x 12 7 Installation 103 ...

Page 110: ...lected a message prompting the user to update the version will appear every time the host machine is started In the service mode Level 2 shown below it is possible to set not to display the message Lv 2 COPIER OPTION FNC SW VER CHNG 3 Check the paper feed and stapling operation and others For imageRUNNER C3000 Series 1 Turn ON the main power of the host machine NOTE If E720 0000 error is displays ...

Page 111: ...Machine Releasing the Latch CAUTION Before detaching this Equipment from the Host Machine be sure to check that the Host Machine has been turned off and its power plug has been disconnected from the outlet 1 7 Installation 105 ...

Page 112: ...APPENDICES Service Tools 107 General Circuit Diagram 108 ...

Page 113: ...ohol Solvent Cleaning e g metal oil or toner stain Fluoride family hydrocarbon Chlorine family hydrocarbon Alcohol Do not bring near fire Procure locally Substitute MEK Lubricating oil EM 50L Lubrication e g gears 1 Special oil Special solid lubricating agent Lithium soap Tool No HY9 0007 1 Do not apply to the following gears CAUTION Do not apply to the gears 1 of the return belt motor M2 or paddl...

Page 114: ... 4 5 6 1 7 J2403 3 2 1 PS1 1 2 3 J3109LH J3213 1 2 J3109L 1 2 J3109D 1 2 3 1 2 3 J3301 3 2 1 PS15 3 2 1 PS13 9 8 2 3 4 5 6 1 7 J2401 PCB2 SOLD3 3 2 1 NC NO COM MSW1 SOLD4 6 5 4 3 2 1 M 3 4 5 6 1 2 J3101 M1 SOLD6 SOLD5 1 2 M M9 1 2 3 4 J2411 1 2 3 4 5 J2412 M8 STPLMOVE_AN STPLMOVE_A STPLMOVE_BN STPLMOVE_B STKTRY_DCP STKTRY_DCN RETURN_B RETURN_BN RETURN_A RETURN_AN PADDLE_B PADDLE_BN PADDLE_A PADDLE...

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Canon Inner Finisher-K1, Service Manual

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