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Canon 7086 Series, Service Manual

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Canon 7086 Series Service Manual Download Page 282

Chapter 7  

7-36

F-7-69

7.10.7 Photosensitive Drum Heater

7.10.7.1 Replacing the Photosensitive Drum Heater

0010-8835

iR7105 / iR7095 / iR7086

1) Remove the photosensitive drum from the main body.
2) Remove the two mounting screws [1], and detach the flange [2] at the

front; then, disconnect the connector [3].

F-7-70

3) Pull out the flange at the rear [1], and detach the power supply unit [2]

from the photosensitive drum.

F-7-71

4) Pull out the flat heater (drum heater) [1] from inside the drum cylinder.

F-7-72

Points to Note When Mounting the Flange

There is hardly a gap between the flange and the inner side of the drum, caus-
ing the flange to get stuck if pushed at an angle.
When mounting the flange, push it in a parallel direction to the drum without
applying excessive force.

7.10.8 Sub Hopper

7.10.8.1 Before Starting the Work

0011-7452

iR7105 / iR7095 / iR7086

1) Open the manual feeder cover.
2) Remove the developing assembly locking plate.
3) Remove the original delivery tray [1]. (DADF-Q1 model only)
- 2 screws [2]

F-7-73

4) Remove the toner bottle.

7.10.8.2 Removing the Sub Hopper Unit

0011-7550

iR7105 / iR7095 / iR7086

1) Remove the upper rear right cover [1].

- 3 screws [2]

[1]

[2]

[3]

([3])

[1]

[2]

[3]

[1]

[2]

[1]

[1]

[2]

Summary of Contents for 7086 Series

Page 1: ...Sep 7 2007 Service Manual iR7105 7095 7086 Series ...

Page 2: ......

Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value how ever differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the i...

Page 6: ......

Page 7: ...8 Mail Box Settings 1 17 1 2 3 9 Address Book Settings 1 17 1 2 3 10 Voice Guide Settings 1 17 1 2 4 Safety 1 17 1 2 4 1 Safety About Laser Light 1 17 1 2 4 2 CDRH Regulations 1 18 1 2 4 3 Handling of the Laser Assembly 1 18 1 2 4 4 Safety of Toner 1 19 1 2 5 Product Specifications 1 19 1 2 5 1 Product Specifications 1 19 1 2 6 Function List 1 21 1 2 6 1 Print Speed 1 21 1 2 6 2 Paper Type 1 22 1 ...

Page 8: ...t 2 37 2 2 28 Fixing Host Machine in Place 2 38 2 2 29 Checking the Operation in a System Configuration 2 38 2 3 Checking the Connection to the Network 2 39 2 3 1 Overview 2 39 2 3 2 Checking the Network Connections 2 39 2 3 3 Checking the Network Connections 2 39 2 3 4 Using the PING Command 2 39 2 3 5 Using the PING Command 2 40 2 3 6 Making a Check Using a Remote Host Address 2 40 2 4 Troublesh...

Page 9: ...troller 4 1 Construction 4 1 4 1 1 Construction Functions 4 1 4 2 Construction of the Electrical Circuitry 4 2 4 2 1 Main Controller PCB 4 2 4 2 2 Main Controller PCB up graded version 4 3 4 3 Start Up Sequence 4 4 4 3 1 Overview 4 4 4 3 2 Start Up Sequence 4 5 4 3 3 Action to Take in Response to E602 4 6 4 4 Shut Down Sequence 4 8 4 4 1 Flow of Operation 4 8 4 5 Image Processing 4 8 4 5 1 Overvie...

Page 10: ...sic Sequence of Operations 5 7 5 2 2 Basic Sequence of Operations 5 7 5 2 3 Basic Sequence of Operation in Response to a Press on the Start Key 5 7 5 2 4 Basic Sequence of Operation in Response to a Press on the Start Key 5 8 5 3 Various Control 5 8 5 3 1 Controlling the Scanner Drive System 5 8 5 3 1 1 Overview 5 8 5 3 1 2 Controlling the Scanner Motor 5 9 5 3 1 3 Controlling the Scanner Motor 5 ...

Page 11: ...he Scanning System 5 27 5 4 5 Reader Controller PCB 5 27 5 4 5 1 Before Starting the Work 5 27 5 4 5 2 Removing the Reader Controller PCB 5 27 5 4 5 3 After Replacing the Reader Controller PCB 5 28 5 4 5 4 After Replacing the Reader Controller PCB 5 28 5 4 6 Interface PCB 5 28 5 4 6 1 Before Starting the Work 5 28 5 4 6 2 Removing the Interface PCB 5 28 5 4 6 3 Before Starting the Work 5 29 5 4 6 ...

Page 12: ... Signal 6 3 6 3 2 Controlling the Intensity of Laser Light 6 4 6 3 2 1 APC Control 6 4 6 3 3 Controlling the Laser Scanner Motor 6 5 6 3 3 1 Outline 6 5 6 3 4 Controlling the Laser Shutter 6 5 6 3 4 1 Controlling the Laser Shutter 6 5 6 4 Parts Replacement Procedure 6 7 6 4 1 Laser Scanner Unit 6 7 6 4 1 1 Before Starting the Work 6 7 6 4 1 2 Removing the Laser Scanner Unit 6 7 6 4 1 3 When Replac...

Page 13: ...at the Trailing Edge of Paper 7 28 7 8 2 4 Transfer Charging Assembly Cleaning Mechanism 7 28 7 8 2 5 Others 7 29 7 9 Separation Mechanism 7 29 7 9 1 Separation Charging Mechanism 7 29 7 9 1 1 Outline 7 29 7 9 1 2 Correcting the Output to Suit the Environment and the Toner Deposit 7 30 7 9 1 3 Correcting the Output upon Detection of Leakage 7 31 7 9 1 4 Others 7 31 7 10 Parts Replacement Procedure...

Page 14: ...7 42 7 10 17 Potential Sensor 7 43 7 10 17 1 Removing the Potential Sensor Unit 7 43 7 10 17 2 Removing the Potential Control PCB 7 43 7 10 17 3 When Replacing the Potential Sensor Potential Control PCB 7 44 7 10 18 Dust Collecting Roller 7 44 7 10 18 1 Removing the Dust Collecting Roller 7 44 7 10 19 Charging Wire 7 45 7 10 19 1 Outline 7 45 7 10 19 2 Removing the Wire Cleaner for the Primary Cha...

Page 15: ...eeding 8 34 8 11 Parts Replacement Procedure 8 36 8 11 1 Cassette Pickup Assembly 8 36 8 11 1 1 Removing the Right Deck Cassette Pickup Assembly 8 36 8 11 1 2 Removing the Vertical Path 3 4 Sensor and the Cassette 3 4 Pickup Sensor 8 36 8 11 2 Cassette Lifter Motor 8 36 8 11 2 1 Removing the Lifter Motor M16 M17 of the Cassette 3 4 8 36 8 11 3 Right Deck Pickup Assembly 8 36 8 11 3 1 Removing the ...

Page 16: ... Unit 8 46 8 11 22 2 Removing the Reversal Motor 8 46 8 11 22 3 Removing the Front Cover of the Duplexing Unit 8 47 8 11 22 4 Removing the Duplex Left Feed Motor 8 47 8 11 22 5 Removing the Duplex Right Feed Motor 8 47 8 11 22 6 Removing the Reversing Flapper Solenoid 8 47 8 11 22 7 Removing the Left Deck Feed Sensor 8 47 8 11 22 8 Removing the Horizontal Registration Motor 8 47 8 11 22 9 Removing...

Page 17: ...the Main Thermistor 9 15 9 5 7 Sub Thermistor 9 15 9 5 7 1 Removing the Sub Thermistor 9 15 9 5 8 Thermal Switch 9 15 9 5 8 1 Removing the Thermal Switch Unit 9 15 9 5 8 2 Mounting the Thermal Switch Unit 9 16 9 5 9 Fixing Heater 9 16 9 5 9 1 Removing the Main Sub Heater 9 16 9 5 9 2 Mounting the Main Sub Heater 9 16 9 5 9 3 Points to Note When Mounting the Fixing Heater 9 16 9 5 10 Fixing Cleanin...

Page 18: ...ver 10 12 10 5 1 10 Reader Controller Cover 10 13 10 5 2 Left Pickup Drive Assembly 10 13 10 5 2 1 Removing the Left Pickup Drive Assembly 10 13 10 5 3 Pickup Drive Assembly 10 13 10 5 3 1 Removing the Pickup Drive Assembly 10 13 10 5 4 Developing Drive Assembly 10 14 10 5 4 1 Removing the Developing Drive Assembly 10 14 10 5 5 Vertical Path Drive Assembly 10 14 10 5 5 1 Removing the Vertical Path...

Page 19: ...0 23 10 5 23 1 Before Starting the Work 10 23 10 5 23 2 Removing the AC Driver PCB 10 23 10 5 24 All Night Power Supply PCB 10 24 10 5 24 1 Before Starting the Work 10 24 10 5 24 2 Removing the All Night Power Supply PCB 10 24 10 5 25 Relay PCB 10 24 10 5 25 1 Removing the Relay PCB 10 24 10 5 26 High Voltage Transformer AC 10 24 10 5 26 1 Removing the High Voltage Transformer Assembly AC 10 24 10...

Page 20: ... 47 2 Removing the Fixing Inlet Sensor Lifter Motor 10 32 Chapter 11 MEAP 11 1 MEAP 11 1 11 1 1 Overview 11 1 11 1 2 MEAP Counter 11 1 11 1 3 Construction of the MEAP Platform 11 1 11 1 4 Checking the Operating Environment 11 2 11 1 5 Setting Up the Network 11 5 11 1 6 Setting the method to login to SMS 11 6 11 1 7 Login to SMS 11 10 11 1 8 Checking Application List 11 12 11 1 9 Starting and Stopp...

Page 21: ...Scheduled Servicing Basic Procedure 13 3 13 3 2 Scheduled Servicing Chart 13 5 13 3 3 Scheduled Maintenance Work Procedure 13 7 13 3 4 Points to Note About Schedule Servicing 13 11 Chapter 14 Standards and Adjustments 14 1 Image Adjustment Basic Procedure 14 1 14 1 1 Making Pre Checks 14 1 14 1 2 Making Checks on the Printer Side Checking the Images 14 1 14 1 3 Making Checks on the Printer Side Ch...

Page 22: ...of the Manual Feed Tray 14 22 14 8 6 Orientation of the Feeding Roller of the Side Paper Deck 14 22 14 8 7 Adjusting the Pressure of the Deck Cassette Separation Roller 14 22 14 8 8 Adjusting the Pressure of the Pickup Feeding Roller of the Manual 14 22 14 8 9 Location of the solenoids 14 23 14 8 10 Position of the Fixing Web Solenoid SL2 14 23 14 8 11 Position of the Delivery Flapper Solenoid SL3...

Page 23: ...4 DC controller PCB 15 29 Chapter 16 Self Diagnosis 16 1 Error Code Table 16 1 16 1 1 Error Code Table 16 1 16 2 Error Code Details 16 2 16 2 1 Error Code Details 16 2 16 2 2 Detail in E602 16 9 16 3 Jam Code 16 12 16 3 1 Jam Code printer 16 12 16 3 2 Jam Code DADF Q1 16 12 16 3 3 Jam Code DADF M1 16 14 16 3 4 Jam Code Delivery Accessories 16 16 16 4 Alarm Code 16 18 16 4 1 Alarm Code 16 18 Chapte...

Page 24: ...D Items 17 92 17 7 TEST Test Print Mode 17 92 17 7 1 COPIER 17 92 17 7 1 1 COPIER Items 17 92 17 8 COUNTER Counter Mode 17 94 17 8 1 COPIER 17 94 17 8 1 1 COPIER Items 17 94 Chapter 18 Upgrading 18 1 Outline 18 1 18 1 1 Overview of Upgrading Work 18 1 18 1 2 Outline of the Functions and Operations 18 2 18 1 3 Points to Note at Time of Downloading 18 5 18 2 Making Preparations 18 5 18 2 1 Installin...

Page 25: ...re 18 29 18 4 5 Version Upgrade using USB 18 30 18 4 5 1 Overview of Menus and Functions 18 30 18 4 5 2 Points to Note 18 31 18 4 5 3 Downloading Writing the System Software auto 18 32 18 4 5 4 Downloading the System Software auto or selective 18 33 18 4 5 5 Downloading the System Software overwriting 18 34 18 4 5 6 Formatting the HDD 18 36 18 4 5 7 Other Functions 18 37 Chapter 19 Service Tools 1...

Page 26: ...Contents ...

Page 27: ...Chapter 1 Introduction ...

Page 28: ......

Page 29: ...ntrol Panel 1 9 1 2 3 User Mode Items 1 10 1 2 3 1 Common Settings 1 10 1 2 3 2 Timer Settings 1 13 1 2 3 3 Adjustment Cleaning 1 13 1 2 3 4 Report Settings 1 13 1 2 3 5 System Settings 1 14 1 2 3 6 Copy Settings 1 15 1 2 3 7 Communications Settings 1 16 1 2 3 8 Mail Box Settings 1 17 1 2 3 9 Address Book Settings 1 17 1 2 3 10 Voice Guide Settings 1 17 1 2 4 Safety 1 17 1 2 4 1 Safety About Laser...

Page 30: ......

Page 31: ... Insertion Unit C1 5 Paper Folding Unit D1 6 Punch Unit U1 V1 W1 X1 7 High Capacity Stacker A1 8 Booklet Trimmer B1 8 Booklet Trimmer C1 9 Professional Puncher A1 10 Paper Deck W1 11 Paper Deck X1 12 Document Tray L1 13 Tab Feeding Attachment A1 standard 14 Card Reader D1 15 Stacker Dolly A1 16 Double Feeding Detection Kit A1 17 Finisher Option Power Supply Unit R1 18 ADF Access Handle A1 19 Inser...

Page 32: ...Chapter 1 1 2 Not all products are necessarily available in all sales areas ...

Page 33: ...cher or a punch unit may be used A trimmer must be used in combination with a saddle finisher If the use of an inserter is planned an Inserter Mounting Kit will be needed 2 Main Unit High Capacity Stacker F 1 3 A Professional Puncher outside Japan D Finisher B Paper Folding Unit E Insertion Unit C Punch Unit F Booklet Trimmer A High Capacity Stacker A B C D F E A ...

Page 34: ...ing Kit will be needed 1 1 3 System Configuration with Printing Transmission Accessories 0011 4264 iR7105 iR7095 iR7086 The following is a diagram of the system configuration F 1 5 up graded version A High Capacity Stacker E Finisher B Professional Puncher outside Japan F Insertion Unit C Paper Folding Unit G Booklet Trimmer D Punch Unit 1 Multi PDL Printer Kit H1 Boot 2 Expansion Bus D1 B A C D E...

Page 35: ...e certificate 12 Security Mark A1 license certificate UFR II PCL PS printing PDF Tiff direct printing Multi PDL Printer Kit H1 UFR II PCL PS printing PDF Tiff direct printing Multi PDL Printer Kit H2 transmission Univrsal Send Kit E1 security function HDD formatting encryption Security Expansion Board F1 Expansion Bus D1 iR Security Kit A2 security function HDD formatting encryption HDD Data Encry...

Page 36: ...rypted Printing Software A3 secure printing Encrypted Secure Print Software C1 security mark printing Security Mark A1 1 ADF 16 Left deck 2 Control panel 17 Front cover 3 Reader right cover 18 Toner supply cover 4 Main power supply cover 19 Upper front cover 5 Main power supply switch 20 Original delivery tray 6 Upper right cover 21 Reader rear cover 7 Rear right upper cover 22 Reader left cover 1...

Page 37: ...der right rear cover 1 No 1 mirror 23 Right deck pickup roller 2 Scanning lamp 24 Right deck feeding roller 3 Fixing assembly 25 Right deck separation roller 4 Copyboard glass 26 Right deck 5 Fixing web 27 Cassette 3 pickup roller 6 Feeding assembly 28 Cassette 3 feeding roller 7 Drum cleaner assembly 29 Cassette 3 separation roller 8 Photosensitive drum 30 Cassette 4 pickup roller 9 Primary charg...

Page 38: ...ted access to the HDD under way Otherwise the HDD can suffer damage E602 10 CCD unit 32 Cassette 4 separation roller 11 Laser scanner unit 33 Cassette 4 12 Toner bottle 34 Cassette 3 13 Buffer unit 35 Left deck 14 Developing cylinder 36 Left deck separation roller 15 Pre transfer charging assembly 37 Left deck feeding roller 16 Manual feed feeding roller 38 Left deck pickup roller 17 Manual feed p...

Page 39: ...ng the following in mind 1 be sure that the Execute Memory lamp on the control panel is off 2 do not turn off the main power switch while downloading is under way Otherwise the machine may fail to operate 3 If the heater switch is on the cassette heater and the drum heater remain powered even after the main power switch has been turned off F 1 10 1 Control panel power switch 2 Processing data indi...

Page 40: ... Print Status 1 Consumables Others Copy 1 Send Receive Status 1 Log Auto Clear Setting Initial Function 1 Selected Function Function Order Settings Function Order Settings Copy 1 Send 2 Mail Box Scan Printer 2 Settings for Function Group Order Group A Group B MEAP Audible Tones Entry Tone On 1 Off Invalid Entry Tone On Off 1 Restock Supplies Tone On Off 1 Error Tone On 1 Off Job Done Tone On 1 Off...

Page 41: ...er A1 Are Attached Tray A Copy 1 Mail Box 1 Printer 1 Receive Other Tray B Copy 1 Mail Box 1 Printer 1 Receive Other Tray C Receive 1 Other 1 High Volume Stack Mode 2 ON OFF 1 Printing Priority Copy 1 1 2 3 Printer 1 2 1 3 Mail Box Receive Other 1 2 3 1 Register Form for Form Composition Register Entire Image Composition 1 Transparent Image Erase Check Print Details Register Characters for Page No...

Page 42: ...nal High Capacity Stacker A1 and Punch Unit V1 Are Attached to the Optional Finisher V1 or Saddle Finisher V2 Do Not Collate Collate Offset Collate 1 Group Offset Group Staple Corner Top Left Bottom Left Top Right Bottom Right Double Left Right Hole Punch If the Optional High Capacity Stacker A1 and Paper Folding Unit D1 Are Attached to the Optional Finisher V1 or Saddle Finisher V2 Do Not Collate...

Page 43: ... 2 0 mm to 2 0 mm in 0 25 mm increments 1 00 mm 1 Double Staple Space Adjustment 4 3 4 to 5 7 8 120 mm to 150 mm 4 3 4 120 mm 1 Trim Width Adjustment 0 08 to 0 78 2 00 mm to 20 00 mm in 0 01 0 1 mm increments 0 08 2 00 mm 1 Adjust Creep Displacement Correction Correction foe each paper type 0 000 to 0 078 0 00 mm to 2 00 mm 0 002 0 05 mm increments 0 010 0 25 mm 1 Exposure Recalibration Copy Inbox...

Page 44: ...ent Deppt ID Management On Off 1 Register Dept ID Password Register Edit Erase Limit Functions Page Totals Clear Print List Clear All Totals Allow Printer Jobs With Unknown IDs On 1 Off Allow Remote Scan Jobs with Unknown IDs On 1 Off Communications Settings 2 E mail I Fax Settings Maximum Data Size For Sending 0 OFF 1 to 99 MB 3 MB 1 Full Mode TX Timeout 1 to 99 hours 24 hours 1 Divided Data RX T...

Page 45: ... On Off 1 Address Book On Off 1 Select All Details Manual delivery Start Receiving Settings Restrictions for Receiving Device Info On Off 1 Restore Data Add Functns Set Value Dept ID Address Book Press Start Receive Restriction for Each Function Add Functions Settings Value On 1 Off Dept ID On 1 Off Address Book On 1 Off Communication Log Details Print List Report Settings Auto Print On 1 Off Dail...

Page 46: ... 1 Standard Settings Store Initialize Register Remote Device Register Seven devices maximum Details Erase Move To Top Remote Device Transmission Timeout 5 to 30 seconds 30 seconds 1 Initialize Copy Settings Initialize Item Settings Common Settings TX Settings Unit Name 2 24 characters maximum Erased Failed TX 2 On 1 Off Handle Documents with Forwarding Errors 2 Always Print Store Print Off 1 Photo...

Page 47: ...Footer 2 On Off 1 2 On 1 Log 2 On Off 1 Item Settings User Inboxes Settings Inbox No 00 to 99 Register Inbox Name 24 characters maximum Password 5 Seven digits maximum Time until Doc Auto Erase 0 Off 1 2 3 6 12 hours 1 2 3 1 7 30 days URL Send Settings Print upon storing from the printer driver On Off 1 Initialize 5 Photo Mode On Off 1 Standard Scan Settings Store Initialize Confidential Fax Inbox...

Page 48: ...products intended for sale in the US are required to bear this label F 1 12 The text on the label may differ among product models 1 2 4 3 Handling of the Laser Assembly 0010 7424 iR7105 iR7095 iR7086 Take full care when servicing the area around the laser scanner system as by avoiding bringing a reflective tool e g screwdriver into the laser path and removing watches and rings before starting the ...

Page 49: ...095 iR7086 Body Console Copyboard Fixed Light source type Xenon lamp Lens type fixed array Photosensitive medium Amorphous silicon drum 108 mm dia Reproduction method indirect static charging Charging method by corona Exposure method by 4 beam laser Copy density adjustment function Auto or manual Development method dry 1 component toner projection Pickup method Paper deck 2 cassettes right deck le...

Page 50: ...2 5 1 5 mm when an ADF is used 2 5 1 5 mm Direct R E two sided 2 5 2 0 mm when an ADF is used 2 5 2 0 mm Image margin left right Direct R E 2 5 1 5 mm when an ADF is used 2 5 1 5mm on left 0 5 mm or more Auto Clear yes 2 min standard may be varied between 0 and 9 min in 1 min increments Auto power off No Low power mode yes 15 min standard may be varied for following in user mode 10 15 20 30 40 50 ...

Page 51: ...5 B5 182 x 257 mm B5 105 95 86 90 90 86 A4R 297 x 210 mm A4R 72 68 63 72 68 63 B5R 257 x 182 mm B5R 84 79 73 80 78 73 A5R 210 x 148 mm A5R 100 95 86 90 90 86 Reduce II 50 0 A3 A5R A5R 100 95 86 90 90 86 III 61 1 A3 B5R B5R 84 79 73 80 78 73 IV 70 7 B4 B5R B5R 84 79 73 80 78 73 A3 A4R A4R 72 68 63 72 68 63 V 81 6 B4 A4R A4R 72 86 63 72 68 63 B5R A5R A5R 100 95 86 90 90 86 VI 86 5 A4 B5 B5 105 95 86...

Page 52: ... 67 STMTR STMTR 100 95 86 90 90 86 Reduce II 50 0 279 4 x 431 8 mm 11 x 17 STMTR STMTR 100 95 86 90 90 86 III 64 7 279 4 x 431 8 mm 11 x 17 LTRR LTRR 77 72 67 76 72 67 IV 73 3 279 4 x 431 8 mm 11 x 17 LGL LGL 63 60 57 59 56 52 V 78 6 LGL LTRR LTRR 77 72 67 76 72 67 Enlarge III 200 0 STMTR 279 4 x 431 8 mm 11 x 17 279 4 x 431 8 mm 11 x 17 53 49 43 49 46 43 II 129 4 LTRR 279 4 x 431 8 mm 11 x 17 279...

Page 53: ...e installation are greatly reduced e RDS transmits device information on counter trouble and articles of consumption etc by using the SOAP protocol for the back end server of e Maintenance system hereafter UGW List of Supported Devices Special paper Transparency A4 A4R LTR LTRR no no yes Postcard Postcard Reply Postcard 4 on 1 Pcard no no yes label sheet A4 A4R B4 LTR LTRR no no yes index sheet A4...

Page 54: ...6870i From the first mass production machine iR7105 7095 7086 Title Description 1 e RDS Proxy server connection trouble It cannot connect a proxy server via e RDS 2 e RDS freeze At rare intervals the e RDS gets into the freezing and does not send the billing counter data 3 e RDS Parts counter trouble The e RDS sends the wrong value of parts counter sometimes ...

Page 55: ...Chapter 2 Installation ...

Page 56: ......

Page 57: ...in Power 2 29 2 2 14 Stirring the Toner 2 30 2 2 15 Stirring the Toner 2 30 2 2 16 Index Sheet Attachment 2 30 2 2 17 Others 2 30 2 2 18 Others 2 31 2 2 19 Attaching the Labels Placing Paper and Checking Images and Operation 2 31 2 2 20 Attaching the Labels Placing Paper and Checking Images and Operation 2 32 2 2 21 Adjusting the Horizontal Registration 2 33 2 2 22 Adjusting the Horizontal Registr...

Page 58: ...ck Heater 2 59 2 8 1 Unpacking and Checking the Components 2 59 2 8 2 Installing to the Paper Deck Cassette Heater Unit 31 32 2 60 2 8 3 Installing to the host machine Cassette Heater Unit 31 32 2 63 2 8 4 Unpacking and Checking the Components 2 66 2 8 5 Installing to the Paper Deck Cassette Heater Unit 23 25 2 67 2 8 6 Installing to the host machine Cassette Heater Unit 23 25 2 70 2 9 Installing ...

Page 59: ...so take care that the adjusters will not fall out during the move 4 Be sure to work in a group of 4 when installing the machine Particularly when removing the pad have one person stand at the rear and another at the front holding one grip each and tilting the machine another person then may remove the pad with the remaining person supporting the machine for safety 5 All accessories e g side paper ...

Page 60: ...easant and it is important that the room be well ventilated 5 The machine s feet must be in contact with the floor and the machine must remain level 6 There must be enough space around the machine for printing work See the installation space 7 Be sure the area is well ventilated If multiple machines exist it is important to make sure that the exhaust from another machine will not be drawn into the...

Page 61: ...ever possible be sure there will be more space than indicated MEMO The spatial requirements differ between when installing a full system and when installing in a configuration consisting of a Professional Puncher A and a Perfect Binder B 12 305 mm A 63 1 2 1614 mm 39 3 8 1000 mm 39 3 8 1000 mm or more 23 3 8 593 mm 39 3 8 1000 mm 39 3 8 1000 mm 33 7 8 860 mm 18 1 2 470 mm 55 3 8 1406 mm 7 1 8 179 ...

Page 62: ...ents differ between when installing a full system and when installing in a configuration consisting of a Professional Puncher A and a Perfect Binder B 12 305 mm 63 1 2 1614 mm 39 3 8 1000 mm 39 3 8 1000 mm 23 3 8 593 mm 39 3 8 1000 mm 39 3 8 1000 mm 33 7 8 860 mm 18 1 2 470 mm 55 3 8 1406 mm 7 1 8 179 mm 52 1320 mm 31 1 2 800 mm 179 1 8 4550mm 1 2 5 7 6 4 3 A 63 1 2 1614 mm 39 3 8 1000 mm 39 3 8 1...

Page 63: ...c 17 Inch stop roll 4 pc 18 T shaped connector 1 pc 19 Coaxial connector 2 pc 20 Connector cover 1 pc 21 Size plate 2 pc 22 Touch pen 1 pc 23 Included Delivery Guide 1 pc 24 Cassette size label 2 pc 25 Shut down instructions label 1 pc 26 3 hole paper placement label 1 pc 27 Cleaning Position label 1 pc 28 Cleaning Instructions label 3 pc 29 Lamp Warning label 3 pc 30 Manual Feeder Set label 1 pc ...

Page 64: ...513B003BA 0513B003BB 0513B004BA 0515B003BA 0515B003BB 0515B004BA Manual CD Yes Yes Yes Yes Yes Yes Yes Yes MEAP Administration CD Yes Yes Yes Yes Yes Yes Yes Yes Users Guide Yes Yes Yes Yes Yes Yes Yes Yes EULA Yes Yes Yes Yes Yes Yes Yes Yes Revision Notice for Option Combination Yes Yes Yes Yes Yes Yes Yes Yes iR7105 iR7105 iR7095 iR7095 iR7095 iR7086 iR7086 iR7086 Merchandi se Code 0512B033AA 0...

Page 65: ...Chapter 2 2 7 2 1 7 Checking the Contents 0012 5858 iR7095P F 2 8 22 23 24 25 13 14 15 16 17 18 19 20 21 7 8 9 10 11 12 2 3 4 5 6 35 34 29 36 31 30 32 33 1 26 27 28 ...

Page 66: ...uch supports 2pc 29 Screw binding M4X10 15 pc 30 Screw binding M4X14 5 pc 31 Screw W sems M4X12 1 pc 32 Screw P tightening M4X10 2 pc 33 Flat head screw M4X10 1 pc 34 Screw TP M4X6 black 6 pc 35 Screw RS tightening M4X10 2 pc 36 Screw binding M3X4 2 pc iR7095P iR7095P iR7095P iR7095P iR7095P iR7095P iR7095P iR7086 Merchandise Code 0845B002AA 0845B022AA 0845B003BA 0845B004BA 0845B023BA 0845B024BA 0...

Page 67: ... 5 See the Finisher Accessories Power Supply Unit Installation Procedure 5 punch unit 6 See the Punch Unit Installation Procedure 6 paper folding unit 7 See the Paper Folding Unit Installation Procedure 7 perfect binder 8 See the Perfect Binder Installation Procedure 8 professional puncher 9 See the Professional Puncher Installation Procedure 9 inserter 10 See the Inserter Installation Procedure 1...

Page 68: ... the Finisher Accessories Power Supply Unit Installation Procedure 5 punch unit 6 See the Punch Unit Installation Procedure 6 paper folding unit 7 See the Paper Folding Unit Installation Procedure 7 perfect binder 8 See the Perfect Binder Installation Procedure 8 professional puncher 9 See the Professional Puncher Installation Procedure 9 inserter 10 See the Inserter Installation Procedure 10 trim...

Page 69: ...n the left side of the machine F 2 15 8 Holding the grips front rear on the delivery side of the machine lift the machine slightly to remove the pad At this time put away the plastic bag toward the pad Turning Off the Main Power host machine Be sure to go through the following when turning off the main power to protect the hard disk 1 Hold down the control panel power switch for 3 sec or more 2 Go...

Page 70: ...2 pins 2 taped in place to the slope plate 1 Turn over the slope plate 1 and match the pin hole of the skid and the pin hole of the slope plate then fit a pin 2 1 pc each through the holes Holding the grips front rear on the delivery side of the machine move the machine off the skid by sliding it along the slope plates F 2 20 13 Remove the grip 1 fitted in step 5 while pushing the leaf spring with...

Page 71: ...hine at an angle while holding down the spring 2 then keep the grip in horizontal orientation so that the claw 3 is hooked on the plate at the rear F 2 26 6 Close the upper right cover 7 Shift up the grip front rear 1 found on the left side of the machine F 2 27 8 Holding the grips front rear on the delivery side of the machine lift the machine slightly to remove the pad At this time put away the ...

Page 72: ...2 pins 2 taped in place to the slope plate 1 Turn over the slope plate 1 and match the pin hole of the skid and the pin hole of the slope plate then fit a pin 2 1 pc each through the holes Holding the grips front rear on the delivery side of the machine move the machine off the skid by sliding it along the slope plates F 2 32 13 Remove the grip 1 fitted in step 5 while pushing the leaf spring with...

Page 73: ... the fixing transport unit 1 to the front F 2 37 4 Remove the tape 1 then remove the tag 2 of the fixing transport as sembly and the separation release member 3 F 2 38 5 Remove the tape used to keep the tag in place and open the delivery as sembly 1 then remove the 2 fixing nip release screws 2 from the front and the rear F 2 39 6 Close the delivery assembly 2 2 6 Mounting the Charging Assembly 00...

Page 74: ...r guide 2 to avoid a cut the grounding plate 3 must be outside the charging assembly frame 4 F 2 43 5 Connect the connector of the transfer separation charging assembly and fit the fixing in place 6 Attach the transfer separation charging assembly front cover 7 Return the fixing feed unit inside the device and return the fixing feed unit release lever 1 in the original place F 2 44 8 Remove the pr...

Page 75: ... charging assembly cover 15 Close the front cover 2 2 7 Mounting the Charging Assembly 0012 2165 iR7095P 1 Remove the transfer separation charging assembly front cover 1 screw 2 F 2 49 2 Remove the screw 1 then the fixing 2 and disconnect the connector 3 F 2 50 3 While holding the front side of the transfer separation charging assembly 1 and A part pull it out approx 1 cm and then detach it in upp...

Page 76: ...iginal place F 2 53 8 Remove the primary charging assembly front cover 1 screw 2 F 2 54 9 Disconnect the connector 1 and press the primary charging assembly lock lever 2 to release it and then remove the primary charging assem bly 3 Clean the primary charging wire and the grid wire using alcohol F 2 55 10 Remove the pre transfer charging assembly front cover 1 screw 2 F 2 56 11 If a double feeding...

Page 77: ...ly cover 17 Close the front cover 2 2 8 Mounting the Developing Assembly 0010 8950 iR7105 iR7095 iR7086 iR7095P 1 Open the manual feed cover 2 Remove the tape 1 then remove the hopper supply mouth cover 2 F 2 59 3 Holding the developing assembly 1 as shown fit it in place in the ma chine F 2 60 4 Connect the connectors 1 2 Check to make sure that the solvent on the primary charging assembly and th...

Page 78: ...xtraction unit with the 2 screws binding M3X4 and push the extraction unit until it locks F 2 65 10 Fit the reuse band 1 in the hole 2 of the host machine F 2 66 11 Connect the connector 1 F 2 67 12 Attach the connector cover 1 Check to be sure that the developing assembly locking plate is free of a gap and displacement which are likely to cause image faults Especially it must not be riding over t...

Page 79: ...2 and remove the 3 pickup roller release spacers 3 F 2 70 6 Close the upper right cover and the lower right cover 7 Close the front deck right and the cassette 3 4 8 Press the release button of the front deck left and slide out the deck 9 Mount the included deck locking plate 1 to the front deck left screw RS tightening M4X10 white 2 F 2 71 10 Close the front deck left 2 2 10 Mounting the Control ...

Page 80: ...3 is about 5 cm and fix it in place using the edge saddle F 2 76 6 Hook the claw 2 of the cover support plate 1 and fix it in place using 2 screws binding M4X10 3 F 2 77 7 Open the DF and lead the control panel interface cable 2 along the arm cover 2 1 then put the cover over the control panel arm unit F 2 78 8 Tighten the screw binding M4X10 1 Be sure to tighten the screws in the correct order Do...

Page 81: ...x the control panel interface cable 1 in place using the 3 wire saddles 2 F 2 84 14 Route the control panel interface cable 1 through the arm cover 1 2 15 Hook the claw 3 on the cut off 4 of the arm unit and put the arm cover When tightening the screw 1 be sure to hold down the arm cover 2 Be sure to tighten the screw at an angle 1 1 1 2 Be sure to tighten the screws in the correct order Be sure t...

Page 82: ...it F 2 88 19 Tighten the screw W sems M4X10 1 from behind the control panel F 2 89 20 Fix the control panel interface cable 1 in place using the 2 edge saddles 2 and the wire saddle 3 then connect the connector 4 to the control panel Take care not to trap the cable Make sure there is no discrepancy between the arm cover 1 and the arm cover 2 1 4 3 2 2 2 1 1 1 2 3 3 4 Fit the tip of the shaft 1 of ...

Page 83: ... 2 94 26 Fit the Hinge slide cover 1 in the direction of the arrow F 2 95 27 Fix the Hinge slide cover in place Be sure to adjust the length of the cable 1 so that it is inside the plate 2 MEMO If the control panel is tilting go through the following steps to correct 1 Loosen the 4 screws 1 found on the back of the control panel 2 Shift the control panel 2 to its correct orientation and tighten th...

Page 84: ... with the Control panel arm unit 1 and fix it in place with a screw binding M4X10 4 F 2 99 3 Route the control panel interface cable through the Control panel arm unit 1 and fix it in place with the edge saddle 3 F 2 100 4 Hook the claw 2 of the Control panel arm unit 1 and tighten the 4 screws binding M4X10 3 and 4 screws 4 F 2 101 5 Adjust the control panel interface cable 1 so that the length 4...

Page 85: ...ntrol panel arm unit F 2 106 10 Tighten the screw binding M4X14 2 and then the 4 screws 3 of the arm unit 1 F 2 107 11 Fix the control panel interface cable 1 in place using 2 wire saddles 2 When putting the arm cover 2 in place be sure it is correctly oriented in relation to the plate 1 1 2 4 3 1 2 3 3 1 2 1 1 When tightening the screw 1 be sure to hold down the arm cover 2 Be sure to tighten the...

Page 86: ...ace to the arm unit 1 flat head screw M4X10 2 1 screw W sems M4X12 3 F 2 111 17 Fit the rear support cover 2 removed in step 16 to the control panel 1 using the screw 3 removed also in the same step F 2 112 18 Fix the arm cover 1 in place 2 screw P tightening M4X10 2 F 2 113 19 Mount the arm lower cover 1 1 screw binding M4X10 4 Match the wire saddle at the rear and the marking 3 Be sure that the ...

Page 87: ...61 iR7105 iR7095 iR7086 iR7095P 1 Open the hopper cover 1 F 2 117 2 Peel off the packing tape from the machine 3 Shift the toner cartridge locking lever 1 to the left to release F 2 118 4 Hold the toner bottle 1 as shown and turn the cap 2 in the direction of the arrow to detach the cap from the bottle 5 Fit the toner bottle 1 in place 6 Shift the toner cartridge locking lever 1 to the right to lo...

Page 88: ...about 8 to 10 min and stops automatically At the end of the operation the message STOP appears 5 End service mode 2 2 16 Index Sheet Attachment 0010 8965 iR7105 iR7095 iR7086 iR7095P 1 Choose cassette 1 or 2 for use with index sheets Press the release button of the cassette you have chosen and slide out the cassette Match the 2 one touch supports 1 against the holes 2 of the cassette and fit in th...

Page 89: ... F 2 126 2 2 18 Others 0012 2444 iR7095P Shut Down Caution Label 1 Affix the shut down instruction label 1 in the appropriate language on the indicated position F 2 127 2 2 19 Attaching the Labels Placing Paper and Checking Images and Operation 0010 8971 iR7105 iR7095 iR7086 1 Check with the user to find out the size of paper that will be used 2 Press the release button of the front deck right lef...

Page 90: ...gin at image left 2 5 1 5 mm lead edge registration standard margin at image lead edge 4 0 1 5 1 0 mm If not as indicated make adjustments by referring to the instructions under Adjusting the Horizontal Registration and Adjusting the Lead Edge Registration 20 Make double sided copies to check the machine operation 21 Make standard settings in additional functions and service mode to suit the needs...

Page 91: ...s indicated see the instructions under Adjusting the Horizontal Registration and Adjusting the Lead Edge Registration 21 Execute duplexing making double sided prints to check the operation 22 Make standard settings in additional functions and service mode to suit the needs of the user 23 Press the Reset key twice to end service mode 24 Clean up the area around the machine 25 Move the machine to it...

Page 92: ...ake adjustments move the guide plate to the rear to decrease the horizontal registration left margin move the guide plate to the front to increase the horizontal registration left margin F 2 141 4 Check to see that the horizontal registration L left right margin of the images made on paper from the front deck left right is 2 5 1 5 mm F 2 142 1 Paper movement 5 Tighten the 4 screws you loosened in ...

Page 93: ...d in step 3 7 Shift up the cassette front cover 1 in the direction of the arrow and se cure it in place using 2 screws 2 F 2 148 8 Put cassette 3 4 back inside the machine 9 When done execute the following service mode items Cassette 3 COPIER FUNCTION CST C3 STMTR COPIER FUNCTION CST C3 A4R Register the paper width basic value for cassette 3 9 1 Place STMTR paper in the cassette 3 and move the sid...

Page 94: ... REFER a change of 10 will decrease the margin by 1 mm if the margin is too small increase the setting of DJ REFER a change of 10 will increase the margin by 1 mm W1 2 5 2 0 mm F 2 153 1 Paper movement 2 2 23 Adjusting the Lead Edge Registration 0011 3857 iR7105 iR7095 iR7086 1 Make the following selections in service mode so that the image margin will be as indicated COPIER ADJUST FEED ADJ REGIST...

Page 95: ...ainst the paper F 2 158 3 With the side guide plate front against the paper tighten the screw 2 2 27 Switching Over the Paper Size for the Front Deck right left 0010 8997 iR7105 iR7095 iR7086 iR7095P 1 Press the front deck release button and slide out the deck 2 Remove the screw 2 of the rear guide plate 1 and fix the guide plate in place to match the size specified by the user F 2 159 3 Remove th...

Page 96: ...095 iR7086 iR7095P 1 Install the accessories according to their respective Installation Proce dures 2 Check to make sure that all accessories have been connected correctly Make a check in service mode Start service mode and make the following selections COPIER OPTION ACCPST D ACC1 through 8 Check to see that the order and the model names are indicated correctly End service mode Click system status...

Page 97: ...user s system administrator that the machine has been installed and ask him her to make the machine s network settings 4 When the network settings have been made go through steps 1 thorough 3 to turn off and then on the main power so that the settings will become valid 2 3 4 Using the PING Command 0010 9002 iR7105 iR7095 iR7086 1 Make the following settings in service mode COPIER TEXT NETWORK PING...

Page 98: ...mand using a remote host address 1 Tell the user s system administrator that you are going to check the connection to the network using the PING command 2 Check with the system administrator to find out the remote host address 3 Type in the remote host address for PING The information in this section applies when connecting the host machine to a network If the user s network is in TCP IP environme...

Page 99: ...chine is not correctly connected to the network Start the troubleshooting work in the next section If the message is Response from host the connection to the network is normal 2 4 4 Making a Check Using a Local Host Address 0010 9006 iR7105 iR7095 iR7086 iR7095P A local host address is the IP address of the machine and it comes back after reaching the main controller PCB thus enabling a check on t...

Page 100: ... power 3 Open the hopper cover 1 F 2 165 4 Open the front cover 5 Slide out the fixing transport unit 1 1 Card reader unit 1 pc 2 Screw binding B tight M3x10 4 pc 3 Screw flat head small M4x6 1 pc No use in the host machine Turning Off the Main Power When turning off the main power be sure to go through the following in strict sequence to protect the machine s hard disk 1 Hold down on the power sw...

Page 101: ... the primary charging assembly front cover 1 screw 2 F 2 167 7 Remove the process unit cover 1 4 screws 2 F 2 168 8 Disconnect the 3 connectors 1 F 2 169 9 Remove the upper inside cover 1 5 screws 2 Do not drop the screws 1 2 1 2 1 1 ...

Page 102: ...3 screws 2 F 2 171 11 Remove the upper front cover unit lower cover 1 8 screws 2 F 2 172 12 Remove the card reader base 1 screw 2 F 2 173 13 Remove the face plate 2 from the card reader base 1 2 screws 3 The removed part will be used in step 18 1 2 2 1 2 2 2 1 2 1 ...

Page 103: ...ing wire 5 under the card reader as shown and through the edge saddle 6 F 2 175 17 Remove the toothed screw 1 from the rear of the card reader base Fix the grounding wire 2 in place using the toothed screw 1 you have removed F 2 176 18 Remove the 2 screws 1 from the front of the card reader base Change the orientation of the face plate 2 you have removed in step 13 and fix it in place using 2 scre...

Page 104: ...ect the connector mount the process unit cover mount the primary charging assembly front cover push in the fixing transport unit close the front cover and the hopper cover 24 Connect the machine s power plug and turn on the main power switch 2 5 4 Installing the Card Reader D1 0012 2059 iR7095P 1 Start service mode and make the following selections COPIER FUNCTION INSTALL CARD then type in the low...

Page 105: ... the front cover 5 Slide out the fixing transport unit 1 F 2 181 6 Remove the primary charging assembly front cover 1 screw 2 F 2 182 7 Remove the process unit cover 1 4 screws 2 F 2 183 8 Disconnect the 4 connectors 1 1 1 2 1 2 1 ...

Page 106: ... cover 1 5 screws 2 F 2 185 10 Remove the upper front cover unit 1 3 screws 2 F 2 186 11 Remove the upper front cover unit lower cover 1 8 screws 2 F 2 187 12 Remove the card reader base 1 screw 2 F 2 188 Do not drop the screws 1 1 2 2 1 2 2 2 1 2 1 ...

Page 107: ...oved previously 16 Route the harness 4 and the grounding wire 5 under the card reader as shown and through the edge saddle 6 F 2 190 17 Remove the toothed screw 1 from the rear of the card reader base Fix the grounding wire 2 in place using the toothed screw 1 you have removed F 2 191 18 Remove the 2 screws 1 from the front of the card reader base Change the orientation of the face plate 2 you hav...

Page 108: ...93 22 Connect the connector 1 of the machine and the relay connector 2 of the card reader F 2 194 23 Mount the covers by going through the steps used to remove them but only in reverse upper inside cover connector process unit cover primary charging assembly front cover fixing transport unit front cover and the hopper cover 24 Connect the machine s power plug and turn on the main power switch Take...

Page 109: ...ns heater FK2 0228 000 1 pc 3 Cable clamp WT2 0507 000 2 pc 4 Heater harness retainer FC5 2945 000 1 pc 5 Screw RS tightening M4X8 XB3 6400 805 4 pc Turning Off the Main Power When turning off the main power be sure to go through the following in strict sequence to protect the machine s hard disk 1 Hold down on the power switch on the control panel for 3 sec or more 2 Operate on the touch panel ac...

Page 110: ...ater 1 under the cable guide connect the connector 2 and attach it with the 2 screws RS tightening M4X8 3 F 2 198 6 Attach the heater harness retainer 1 1 screw RS tightening M4X8 2 When removing the copyboard glass be sure not to touch the glass surface and the white plate on the backside with your finger When dirt is attached clean the glass with lint free paper 1 A 1 2 3 ...

Page 111: ...e 2 of the frame F 2 201 9 Attach the lens heater 1 1 connector 2 1 cable clamp 3 1 screw RS tightening M4X8 4 F 2 202 Tighten the screw 3 while pushing the lens heater 1 in the direction of the embossed section 2 Be careful so that the claw 4 of the heater is not removed Make sure that the bottom of the heater firmly contacts with the frame 1 2 1 1 2 2 3 4 1 ...

Page 112: ...me F 2 203 11 Attach the copyboard glass and glass retainer in the procedure opposite to the removal procedure 12 Turn ON the environmental switch 1 located on the rear left side of the main unit When the vertical size sensor kit is attached make sure that the cable is attached to the 2 clamps A 1 2 3 4 1 2 A ...

Page 113: ...2 000 1pc 2 Heater cable guide FG2 9195 000 1pc 3 Screw TP M4X6 XB6 7400 609 1pc 4 Screw RS tightening M4X8 XA9 0628 000 2pc Turning Off the Main Power When turning off the main power be sure to go through the following in strict sequence to protect the machine s hard disk 1 Hold down on the power switch on the control panel for 3 sec or more 2 Operate on the touch panel according to the shut down...

Page 114: ... reader power cable 2 8 screws 3 F 2 207 3 Remove the DC controller PCB 1 together with its base all connectors Free the cable from the wire saddle 3 screws 2 F 2 208 4 Press the release button 1 and slide out the cassette 4 2 2 1 2 2 2 2 3 3 3 1 1 2 ...

Page 115: ...ater cable guide 2 tothe heater unit 1 screw TP M4X6 3 1pc connector 4 1pc F 2 211 8 Lead the cassette heater connector 1 through the long hole A then hook the metal plate B found at the rear of the cassette heater 2 on the hole C in the cassette stay Check to make sure that the heater cord guide 3 is securely fitted in the long hole A 1 2 1 1 2 3 4 ...

Page 116: ...Chapter 2 2 58 9 Secure the cassette stay 1 in place from the rear of the machine using two screws 2 F 2 212 10 Mount the heater cable guide 2 to the herter unit 1 A B B C 3 3 2 1 1 2 ...

Page 117: ... cover main controller box cover internal units of cassettes cassette 3 4 12 Connect the power plug and turn on the machine s main power switch 2 8 Installing the Deck Heater 2 8 1 Unpacking and Checking the Components 0011 9625 iR7105 iR7095 iR7086 iR7095P Cassette Heater Unit 31 32 1 2 ...

Page 118: ...w M4X8 White 1pc Turning Off the Main Power When turning off the main power be sure to go through the following in strict sequence to protect the machine s hard disk 1 Hold down on the power switch on the control panel for 3 sec or more 2 Operate on the touch panel according to the shut down sequence indicated so that the main power switch may be turned off 3 Turn off the main power switch 4 Disco...

Page 119: ...er deck to open the compartment 3 ñ ëÃâúë F 2 216 3 Remove the three screws 1 and move the right cover 2 of the paper deck in the direction of the arrow to remove F 2 217 4 Remove the six screws 1 then and remove the rear cover 2 of the paper deck Check to make sure that the host machine s and the paper deck have been installed properly Take care to identify the types of screws length diameter and...

Page 120: ...sconnect the connector 2 then remove the upper front cover 3 F 2 219 6 Remove the two screws 1 and remove the upper cover 2 F 2 220 7 Install the cable protection bush 1 that comes with the heater to the opening in the paper deck top plate 2 1 2 1 1 1 2 3 1 2 ...

Page 121: ...te 1 9 Engage the two hooks 5 on the heater unit 1 on the top plate of the paper deck 6 and fix it in place to the paper deck with a screw w washer 7 F 2 222 10 Set the heater connector 2 on the panel mount 1 F 2 223 2 8 3 Installing to the host machine Cassette Heater Unit 31 32 0011 9628 iR7105 iR7095 iR7086 iR7095P 1 2 1 2 3 4 5 6 7 6 5 1 2 ...

Page 122: ...with a screw w washer 1 F 2 226 4 Mount the relay harness unit 2 to the rear side plate 3 of the paper deck with two screws 1 5 Put the lock of the tie wrap on the relay harness into the hole of the rear side plate 4 as shown to fix the relay harness in place 6 Connect the connectors on both ends of the relay harness unit to the heater connector 5 and the AC power supply connector 6 1 2 1 2 1 ...

Page 123: ...ear cover M3X8 2 pc M4X8 4 pc 4 Right cover M4X8 3 pc Avoid trapping wire Connect the connector 8 Slide the paper deck to the left to set it to the copier 9 Connect the connector 1 of the paper deck to the back of the host machine F 2 228 10 Attach the power supply label 1 to the rear cover of the paper deck as indicated 1 2 3 4 6 1 5 1 ...

Page 124: ...st machine Check to make sure that the host machine s power plug is disconnected 12 Fit the stop ring 3 Screw 4 X 1pc F 2 230 2 8 4 Unpacking and Checking the Components 0014 0404 iR7105 iR7095 iR7086 iR7095P Be sure to advise the user not to place any object within the area 3 indicated in the figure by shading 1 2 1 3 4 Copier Paper deck front ...

Page 125: ... through the following in strict sequence to protect the machine s hard disk 1 Hold down on the power switch on the control panel for 3 sec or more 2 Operate on the touch panel according to the shut down sequence indicated so that the main power switch may be turned off 3 Turn off the main power switch 4 Disconnect the power cable for the power outlet Be sure to observe the following when installi...

Page 126: ...e s then push down the latch plate 2 of the compartment of the paper deck to open the compartment 3 At the rear side of the host machine F 2 233 3 Remove the three screws 1 and move the right cover 2 of the paper deck in the direction of the arrow to remove F 2 234 4 Remove the six screws 1 then and remove the rear cover 2 of the paper deck 1 1 2 3 1 2 ...

Page 127: ...sconnect the connector 2 then remove the upper front cover 3 F 2 236 6 Remove the two screws 1 and remove the upper cover 2 F 2 237 7 Install the cable protection bush 1 that comes with the heater to the opening in the paper deck top plate 2 1 2 1 1 1 2 3 1 2 ...

Page 128: ...te 1 9 Engage the two hooks 5 on the heater unit 1 on the top plate of the paper deck 6 and fix it in place to the paper deck with a screw w washer 7 F 2 239 10 Set the heater connector 2 on the panel mount 1 F 2 240 2 8 6 Installing to the host machine Cassette Heater Unit 23 25 0014 0411 iR7105 iR7095 iR7086 iR7095P 1 2 1 2 3 4 5 6 7 6 5 1 2 ...

Page 129: ...with a screw w washer 1 F 2 243 4 Mount the relay harness unit 2 to the rear side plate 3 of the paper deck with two screws 1 5 Put the lock of the tie wrap on the relay harness into the hole of the rear side plate 4 as shown to fix the relay harness in place 6 Connect the connectors on both ends of the relay harness unit to the heater connector 5 and the AC power supply connector 6 1 2 1 2 1 ...

Page 130: ...ear cover M3X8 2 pc M4X8 4 pc 4 Right cover M4X8 3 pc Avoid trapping wire Connect the connector 8 Slide the paper deck to the left to set it to the copier 9 Connect the connector 1 of the paper deck to the back of the host machine F 2 245 10 Attach the power supply label 1 to the rear cover of the paper deck as indicated 1 2 3 4 6 1 5 1 ...

Page 131: ...machine s power plug is disconnected 2 9 Installing the Deck Heater Large Deck 2 9 1 Unpacking and Checking the Components 0011 9629 iR7105 iR7095 iR7086 iR7095P Cassette Heater Unit 31 32 F 2 247 Be sure to advise the user not to place any object within the area 3 indicated in the figure by shading 1 Heater unit 1 pc 2 Power cord base 1 pc 1 Copier Paper deck front 1 2 3 4 5 6 7 8 9 10 ...

Page 132: ...pc 8 RS tightening screw M4X8 2 pc 9 Stop ring 1 pc 10 RS tightening screw M4X8 White 1 pc iR7105 7095 7086 Series only Be sure of the following when installing the heater to the paper deck The host machine and the power deck have properly been installed The screws are identified by type length diameter and location of use Turning Off the Main Power When turning off the main power be sure to go th...

Page 133: ...Remove the 4 screws 1 and disconnect the connector 2 Then detach the upper front cover 3 F 2 251 6 Remove the 4 screws 1 and detach the upper cover 2 F 2 252 7 Fit the cable protection bush 1 into the hole of the top plate 8 Remove the 2 screw 2 and detach the heater top plate 3 ...

Page 134: ...he top plate 11 Engage the 2 hooks 5 of the heater unit on the TP plate and secure it in place with 2 screws 6 F 2 255 12 Fit the connector 2 of the heater to the panel mount 1 F 2 256 13 Remove the 3 screws 1 and detach the power cord base 2 Then mount the included power cord base using the 2 included screws 1 You will not be using the screw 1 and the power cord base 2 you have removed from the p...

Page 135: ...k in sequence as follows 1 Upper over M4x8 4 pc Be sure to avoid trapping the wire 2 Upper front cover M4x8 4 pc Connect the connector 3 Rear cover M3x8 2 pc M4x8 5 pc 4 Right cover M4x8 3 pc 18 Slide the paper deck to the left by hand to set it to the host machine 19 Attach the power supply label 1 to the rear over of the paper deck as shown F 2 259 20 Connect the power cable 1 to the power cord ...

Page 136: ...cking and Checking the Components 0014 0416 iR7105 iR7095 iR7086 iR7095P Cassette Heater Unit 23 25 Be sure to advise the user not to place any object within the area 3 indicated in the figure by shading 2 1 3 4 Copier Paper deck front ...

Page 137: ...ply label 1 pc 8 RS tightening screw M4X8 2 pc Be sure of the following when installing the heater to the paper deck The host machine and the power deck have properly been installed The screws are identified by type length diameter and location of use Turning Off the Main Power When turning off the main power be sure to go through the following in strict sequence to protect the machine s hard disk...

Page 138: ...he 3 screws 1 and detach the right cover 2 in the direction of the arrow F 2 263 4 Remove the 7 screws 1 and detach the rear cover 2 F 2 264 5 Remove the 4 screws 1 and disconnect the connector 2 Then detach the upper front cover 3 1 2 ...

Page 139: ... 1 and detach the upper cover 2 F 2 266 7 Fit the cable protection bush 1 into the hole of the top plate 8 Remove the 2 screw 2 and detach the heater top plate 3 F 2 267 9 Mount the heater top plate 2 to the heater unit 3 using a screw w washer 1 ...

Page 140: ...in place with 2 screws 6 F 2 269 12 Fit the connector 2 of the heater to the panel mount 1 F 2 270 13 Remove the 3 screws 1 and detach the power cord base 2 Then mount the included power cord base using the 2 included screws 1 F 2 271 14 Mount the relay harness unit 2 to the rear side plate using 2 screws 1 You will not be using the screw 1 and the power cord base 2 you have removed from the paper...

Page 141: ...ing the wire 2 Upper front cover M4x8 4 pc Connect the connector 3 Rear cover M3x8 2 pc M4x8 5 pc 4 Right cover M4x8 3 pc 18 Slide the paper deck to the left by hand to set it to the host machine 19 Attach the power supply label 1 to the rear over of the paper deck as shown F 2 273 2 10 Installing the Voice Guidance Kit 2 10 1 Checking Items in the Package 0011 2709 iR7105 iR7095 iR7086 Voice Guid...

Page 142: ... pc 12 Binding screw M3X16 1 pc 13 Binding screw M4X16 1 pc 14 Ferrite core 1 pc 15 Clamp 1 pc 16 Users Guide 1 pc 17 User Manual CD ROM 1 pc Not to be used for this machine Turning Off the Main Power When turning off the main power be sure to go through the following in strict sequence to protect the machine s hard disk 1 Hold down on the power switch on the control panel for 3 sec or more 2 Oper...

Page 143: ...se on this machine F 2 277 Checking the slide switch SW1 on the voice guidance board The slide switch SW1 on the Voice Guidance Board A1 is provided as a means of switching frequencies 33 MHz 66 MHz to suit the transfer speed of the PCI bus It is important for the switch setting to suit the transfer speed so that the voice will be free of interruption For the machine 66MHz is the correct position ...

Page 144: ...using the 2 screws 2 removed in step 3 Points to Note The Voice Guidance Kit 1 must be fitted in a specific slot Be sure to use slot A of the Expansion Bus D1 avoiding slots B and C If slot A has been taken relocate the existing board and use slot A for the Voice Guidance Board Be sure to hold the PCB perpendicular in relation to the connector 33MHz 66MHz 1 2 A B C 1 1 1 ...

Page 145: ...r F 2 280 8 Attach the speaker unit lower 1 to the upper right cover of the machine using 2 screws binding M4x40 2 F 2 281 9 Mount the speaker unit upper 1 to the speaker unit lower you have mounted in step 8 then secure it in place from below with a screw binding M4x6 2 MEMO The removed rubber caps will no longer be used 2 1 2 2 1 1 1 2 ...

Page 146: ... 2 88 F 2 282 10 Remove a cord guide cover 1 F 2 283 11 Peel off the release paper of cord guide 1 and affix them as shown in the figure right side 2 locations F 2 284 rear side 4 locations 1 2 1 ON OFF ON OFF 1 ...

Page 147: ...ord guide 2 and mount the cord guide cover 3 F 2 287 14 Route the cable 1 under the cable 2 and through the 4 cord guides 3 then fix it in place using the 2 clamps 4 Attach the cord guide cover 5 4 locations Be sure that there is no slack of the cable Be sure that there is no slack of the cable 1 1 1 2 3 2 1 ...

Page 148: ...oard is recognized Enter service mode 2 8 at the same time COPIER DISPLAY ACC STS PCI1 If voice board is indicated for PCI1 the board is correctly recognized by the machine 3 Making Settings After Installation To make use of the Voice Guidance Kit A2 after turning on the host machine you need to make the following settings in Additional Function 1 Additional Function System Setting Voice Guide Man...

Page 149: ...ing the Operation To Enable 1 Hold down the Reset key 3 sec or more 2 See that the copy count on the screen is enclosed in red indicating Voice Guidance is ready for use To Disable 1 Hold down the Reset key for 3 sec or more ...

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Page 151: ...Chapter 3 Basic Operation ...

Page 152: ......

Page 153: ...tents 3 1 Construction 3 1 3 1 1 Functional Construction 3 1 3 1 2 Wiring Diagram of the Major PCBs 3 1 3 1 3 Controlling the Main Motor M1 3 2 3 2 Basic Sequence 3 3 3 2 1 Basic Sequence of Operations power on 3 3 ...

Page 154: ......

Page 155: ... iR7086 Control panel DC controller PCB Main controller PCB Charging Cleaning Feeding Derivery tray Development Reader controller PCB Laser driver PCB Laser scanner CCD PCB Optical path Control System Original Exposure System Laser Exposure System Image Fomation System Manual feedtray Side Paper_Deck accessory Pickup Feeding System Relay PCB DC power supply PCB SDRAM HDD Original illumination Phot...

Page 156: ...per level detection PCB Cassette 4 paper level detection PCB Stack less transport driverPCB Inverter PCB HVT DC1 PCB Reader controller PCB J502 Card Reader D1 optional Copy data controller optional Laser driver PCB 2 Laser driver PCB 1 Video PCB J526 J510 J516 J516 J516 BD PCB AC driver PCB Main power switch J505 J519 J1022 J1023 J1024 J105 J1406 J1402 J3701 J1530 J1530 J1022 J1027 J1041 J1042 J10...

Page 157: ... circuit Clock pulse generation circuit J612 J611 J514 J1720 DC controller PCB Relay PCB 1 2 1 2 3 4 5 1 2 B7 B6 B5 B4 B3 38V 5V 0V 0V GND MAIN_MOTOR_ON MAIN_MOTOR_FG Main motor M1 When the main motor drive signal goes 1 the main motor starts to rotate When the main motor starts to rotate the pulse signal goes 1 When the pulse signal goes 0 error code E010 is indicated ...

Page 158: ...g lamp FL1 Developing bias DC Developing bias AC Bias roller Pre transfer charging DC Pre transfer charging AC Transfer charging Separation charging Primary charging Grid bias Surface potential measurement Primary pre transfer transfer separation chargingwire cleaningmotor Pre exposure LED Fixing main heater H1 Fixing sub heater H2 Drum motor M0 Main motor M1 Fixing drive motor M3 Scanner motor M4...

Page 159: ...Chapter 4 Main Controller ...

Page 160: ......

Page 161: ... 2 2 Removing the Main Controller PCB 4 15 4 6 2 3 Removing the Main Controller PCB up graded version 4 15 4 6 2 4 When Replacing the Main Controller PCB 4 15 4 6 2 5 When Replacing the Main Controller PCB up graded version 4 16 4 6 3 SDRAM 4 17 4 6 3 1 Making Preparations 4 17 4 6 3 2 Removing the DDR SDRAM 4 17 4 6 4 Boot ROM 4 18 4 6 4 1 Making Preparations 4 18 4 6 4 2 Removing the Boot ROM 4 ...

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Page 163: ...tores image data temporarily stores system software capacity 1 GB 4 Boot ROM holds the start up program 5 Hard disk retains image data holds system software 40 GB 6 Lithium battery backs up data in SRAM Life about 10 years 7 PCI slot peripheral component interconnect connects the PCI expansion board optional using the functional expansion slot the PCI expansion board accommodates an encryption boa...

Page 164: ...tion slot J1028 Controller cooling fan power supply control connector J1014 Reader I F connector J1040 Control panel connector copier model only J1015 Printer I F connector J1041 Power supply connector 5V continuous J1016 USB host I F connector J1042 Power supply connector 3 3V continuous J1017 USB device I F connector J1043 Power supply connector 3 3V continuous non continuous J1021 Power supply ...

Page 165: ... J1028 Controller cooling fan power supply control connector J1014 Reader I F connector J1040 Control panel connector copier model only J1015 Printer I F connector J1041 Power supply connector 5V continuous J1016 USB host I F connector J1042 Power supply connector 3 3V continuous J1017 USB device I F connector J1043 Power supply connector 3 3V continuous non continuous J1021 Power supply control c...

Page 166: ... DDR SDRAM of the main controller PCB according to the instructions of the boot program stored in the boot ROM While the CPU is initializing the memory or loading the system software the following graphic will appear on the control panel screen with a bar indicating the progress of processing under way F 4 4 Do not turn off the main power while the progress bar is on the screen indicating that the...

Page 167: ... back on the power Set CHK TYPE 1 2 3 5 and execute HD CLEAR then turn off and then back on the power 5 05 A file system error has occurred Enter CHK TYPE in question for the partition and execute HD CLEAR then turn off and then back on the power Replace the HDD and reinstall the system software 6 The machine is designed so that execution of HD CLEAR is not possible in service mode so as to preven...

Page 168: ...as been detected Start up in safe mode and perform full formatting using the SST and reinstall the system software then turn off and back on the power Replace the HDD and reinstall the system software YY Description Action End screen The shutdown sequence starts Jobs that are in operation waiting for execution are displayed The screen enables you to confirm what job is going to be canceled It beco...

Page 169: ... associated with image processing F 4 10 SDRAM HDD Image memory Temporarily stores the program Executes image processing on image data collected by the reader unit Reader input image processing block Processes image data for output to the printer Printing output image processing block Processes compression expansion editing Compression expansion editing block Main controller PCB Reader controller ...

Page 170: ...ing block Reader unit edge enhancement magnification editing Shift angle repeat psymmetric fold mirror image editing blanking framing negative positive reversal intensity to density conversion density adjustment F value adjustment gamma correction Binary processing screen processing Binary processing error diffusion Compression expansion editing block Video PCB Printer output image processing bloc...

Page 171: ...F DDR SDRAM HDD Main controller PCB Reader unit Magnification Rotation Integration Compression expansion Resolution conversion PS print server unit Printer output image processing block Video PCB DC controller PCB Reader I F PCB Reader input image processing block PCI PCB Rendering block Compression expansion editing block ...

Page 172: ...er mode Printer Settings Settings Print Quality Horizontal Line Refinement Vertical Line Refinement Main controller PCB Printer output image processing block Reader unit Video PCB DC controller PCB Reader input image processing block Binary density conversion 1 Compression expansion editing block Reader I F PCB Line width correction thickening 3 Magnification smoothing 2 toner save ...

Page 173: ...5 3 Disconnect the reader communications cable 1 F 4 16 4 6 1 2 Removing the Main Controller Box 0011 4467 iR7105 iR7095 iR7086 1 Disconnect the connector 1 F 4 17 2 Disconnect the connector 1 and free the cable from the edge saddle 2 F 4 18 3 Free the cable 1 from the wire saddle 2 F 4 19 4 Disconnect the connector 1 and free the cable 2 from the 2 wire sad dles 3 F 4 20 5 Open the main controlle...

Page 174: ...86 1 Remove the main controller box cover 1 10 screws 2 F 4 23 2 Remove the rear cover 1 reader power cable 2 8 screws 3 F 4 24 3 Disconnect the reader communications cable 1 F 4 25 4 Remove the reader I F PCB 1 2 screws 2 F 4 26 5 Disconnect the 4 connectors 1 of the video PCB F 4 27 6 Remove the video PCB unit 1 2 screws 2 2 2 2 1 1 3 2 3 2 1 2 2 2 2 3 3 3 1 1 1 2 1 ...

Page 175: ...ove the main controller PCB 1 9 screws 2 2 screws 3 using a precision screwdriver F 4 32 4 6 2 4 When Replacing the Main Controller PCB 0010 8734 iR7105 iR7095 iR7086 Before Starting the Work backing up the data If possible perform the following Using the SST download the data stored in the RAM of the main controller Print out the user mode service mode data If you are replacing the main controlle...

Page 176: ...s that permit making of a backup Explain to the user that the following data items do not permit making of a backup and require remedial action Suggestions for Remedial Action for mode settings stored using the copy Box function ask the user to newly enter the settings for read mode settings stored using the transmission function ask the user to newly enter the settings for files that are yet to b...

Page 177: ... the user that all user data will be deleted As necessary ask the user to make a backup of those data items that permit making of a backup Explain to the user that the following data items do not permit making of a backup and require remedial action Suggestions for Remedial Action for mode settings stored using the copy Box function ask the user to newly enter the settings for read mode settings s...

Page 178: ... F 4 39 4 6 5 HDD 4 6 5 1 Points to Note on Handling the Hard Disk 0010 8740 iR7105 iR7095 iR7086 Keep the following in mind when attaching removing the hard disk 1 Take countermeasures against electrostatic before work to prevent the hard disk from being damaged by electrostatic discharge 2 Do not give a shock to the hard disk 4 6 5 2 Making Preparations 0011 4562 iR7105 iR7095 iR7086 1 Remove th...

Page 179: ...e the following service mode item COPIER FUNCTION CLEAR CA KEY Level 2 4 Turn off and then on the power MEMO Execution of the following may delete the keys certificates used for encrypt ed communications and the CA certificates used for authentication of exter nal server certificates replacement formatting of the HDD replacement of the main controller PCB initialization of the RAM If a key certifi...

Page 180: ...of the video PCB F 4 48 2 Remove the video PCB unit 1 2 screws 2 F 4 49 3 Remove the shielding plate 1 4 screws 2 F 4 50 4 Remove the video PCB 1 2 screws 2 6 screws 3 F 4 51 4 6 7 Reader I F PCB 4 6 7 1 Making Preparations 0011 4583 iR7105 iR7095 iR7086 1 Remove the main controller box cover 1 10 screws 2 F 4 52 2 Remove the rear cover 1 2 1 2 2 2 2 3 3 3 1 1 2 1 1 2 2 1 2 3 3 2 1 2 2 2 ...

Page 181: ...move the reader I F PCB 1 2 screws 2 F 4 55 4 6 8 Controller Fan 4 6 8 1 Making Preparations 0011 4567 iR7105 iR7095 iR7086 1 Remove the main control box cover 1 10 screws 2 F 4 56 2 Remove the rear cover 1 reader power cable 2 8 screws 3 F 4 57 3 Disconnect the reader communications cable 1 F 4 58 4 Remove the rear right cover 1 2 screws 2 2 3 3 3 1 1 1 2 2 1 2 2 2 2 3 3 3 1 1 ...

Page 182: ... 4 59 4 6 8 2 Removing the Controller Fan 0010 8746 iR7105 iR7095 iR7086 1 Disconnect the connector 1 and free the cable out the edge saddle 2 F 4 60 2 Remove the controller cooling fan 1 2 screws 2 F 4 61 1 2 1 2 1 2 ...

Page 183: ...Chapter 5 Original Exposure System ...

Page 184: ......

Page 185: ...lling the Scanning Lamp 5 11 5 3 3 1 Overview 5 11 5 3 3 2 Overview 5 11 5 3 3 3 Scanning Lamp 5 11 5 3 3 4 Controlling the Activation 5 12 5 3 4 Detecting the Size of Originals 5 12 5 3 4 1 Overview 5 12 5 3 4 2 Points of Measurement Used for Original Size Identification 5 12 5 3 4 3 Overview of Operation 5 14 5 3 4 4 Overview of Operation 5 15 5 3 5 Dirt Sensor Control 5 16 5 3 5 1 Dust Detectio...

Page 186: ...nning System 5 30 5 4 7 4 When Replacing Components of the Scanning System 5 30 5 4 8 Scanner Motor 5 30 5 4 8 1 Before Starting the Work 5 30 5 4 8 2 Before Starting the Work 5 30 5 4 8 3 Removing the Scanner Motor 5 31 5 4 8 4 Mounting the Scanner Motor 5 31 5 4 9 ADF Open Close Sensor 5 31 5 4 9 1 Before Starting the Work 5 31 5 4 9 2 Removing the ADF Open Closed Sensor 5 31 5 4 9 3 Before Star...

Page 187: ...ype Magnification 1 in platen mode Fixed reading 25 to 400 main scanning direction image processing by controller block sub scanning direction scanning speed variation No 1 mirror base 100 or higher in combination with image processing by reader block 50 or higher and lower than 100 in combination with image processing in reader block and controller block lower than 50 2 ADF mode 25 to 200 main sc...

Page 188: ...ing position detection by scanner HP sensor lens single focal point fixed type Magnification 1 in platen mode 25 to 400 main scanning direction image processing by controller block sub scanning direction scanning speed variation No 1 mirror base 100 or higher in combination with image processing by reader block 50 or higher and lower than 100 in combination with image processing in reader block an...

Page 189: ... pulse motor pulse control Reader Cooling fan 1 FM501 cools the reader block Reader Cooling fan 2 FM502 cools the reader block ADF open closed sensor PS501 detects the state open closed of the ADF at 25 deg Scanner HP sensor PS502 detects scanner home position Original size sensor AB detects the size in sub scanning direction AB configuration Original size sensor inch detects size in sub scanning ...

Page 190: ...B Original size sensor inch Original size sensor A B ADF open closed sensor Scanner motor Scanner HP sensor Reader cooling fan 2 Reader cooling fan 1 Copyboard glass Original Lens CCD No 1 mirror No 1 mirror mount No 2 mirror No 2 mirror mount No 3 mirror Home position Small size stream reading point Large size stream reading point Image leading edge Scanning lamp forward reverse Scanner motor Lig...

Page 191: ...cts size in sub scanning direction inch Mirror No 1 2 3 mirrors Inverter PCB drives the scanning lamp CCD unit collects image data performs analog image processing Reader controller PCB controls the reader unit as a whole performs digital image processing Item Notation Description Interface PCB Scanning lamp Inverter PCB CCD unit Reader controller PCB Original size sensor inch Original size sensor...

Page 192: ...m is as follows forward reverse Scanner motor Light blocking plate No 2 mirror base scanning lamp No 1 mirror base Scanner HP sensor Interface PCB Scanning lamp Inverter PCB CCD unit Reader controller PCB Original size sensor A B paper series Original size sensor inch paper series ADF open closed sensor Reader controller PCB Scanner HP sensor J313 J308 J305 J312 J311 J307 J310 J306 J301 J302 J209 ...

Page 193: ...ch paper series Scanner motor Scanner HP sensor ADF open closed sensor 2 ADF open closed sensor 1 J303 J301 J310 J313 J305 J312 J306 J302 J308 J209 J210 J204 J601 J602 J205 J207 J208 J206 J202 J203 J201 J307 J309 To printer To ADF Reader cooling fan To printer STBY SREADY Main power switch ON Reader motor Scanning lamp HP sensor Scanner unit position Reverse Forward shift shading fixed shading whi...

Page 194: ...tion control Shading correction Reader motor Scanning lamp HP sensor Start key ON STBY STBY SREADY SCRW SCFW Scanning unit position HP shading Image end Stream reading position shift Stream reading position Stream reading dust detection Shading position shift Shading correction HP shading Reverse Forward Reader motor Scanning lamp HP sensor Start key ON STBY STBY SREADY SCFW SCRW Reverse Forward H...

Page 195: ...of the selected magnification b Forward Movement During a Scan During an image scan the No 1 mirror base is controlled at the speed indicated in the following figure the No 1 mirror base is moved forward at 325 mm sec for 100 magnification F 5 17 ERROR CODE E202 HP detection error 1 2 forward reverse Scanner motor Light blocking plate No 2 mirror base No 1 mirror base Reader controller PCB Interfa...

Page 196: ...n F 5 19 ERROR CODE E202 HP detection error 0001 when the No 1 mirror base is moving forward it fails to reach the HP sensor within a specific period of time 0002 when the No 1 mirror base is moving in reverse it fails to reach the HP sensor within a specific period of time SERVICE MODE COPIER ADJUST ADJ XY ADJ X scanner image leading edge position adjustment Enter a value to adjust the image lead...

Page 197: ...ht as an activation error occurring when the lamp is initially turned on shading correction ERROR CODE E225 0001 at time of shading the detected intensity of light falls short of a specific level 0002 in ADF mode the intensity of light between originals falls short of a specific level F 5 20 5 3 3 2 Overview 0010 7892 iR7086 The following shows the items of control and the components of the contro...

Page 198: ...nly While keeping the scanning lamp off the machine measures the CCD level at individual points of measurement in main scanning direction 2 Sensor Output Level The machine turns on the scanning lamp and measures the CCD level at individual points of measurement in main scanning direction Also the machine turns on the LED of the reflection type photosensor in sub scanning direction to measure the s...

Page 199: ... the result of detection at the front F 5 25 EX B5 original T 5 6 Result of movement Result of identification A B no no original absent yes no original present no yes original present yes yes original present Point of detection Result of detection present absent Result of identification 1 present present 2 absent present Near 4 mm point Near 13 mm point 1A additional detection point 1 Original siz...

Page 200: ...chine turns on the xenon lamp for the main scanning lamp and checks the CCD 4 points for external light For sub scanning direction the machine starts to operate the original sensor F 5 28 F 5 29 4 ADF Fully Closed 8 deg or less No 1 mirror base at point of original detection scanning lamp on original sensor original detection operation The machine looks for a change in the output level of individu...

Page 201: ...rch operation The ADF open closed sensor 2 identifies the state as being closed and the machine starts original size detection Here B5 B4 A4 and A3 are eliminated from the list of possible sizes When the external light search is over the machine turns on the xenon lamp for the main scanning lamp and checks the CCD 4 points for external light For sub scanning direction the machine starts to operate...

Page 202: ...e If it detects dust however it changes the point of reading to prevent dust from appearing in images The detection of dust is executed at the end of each single job that uses stream reading the machine moves the ADF belt idly when stream reading is selected and identifies any black line as an area of dust When it detects dust it resets the current point of stream reading and uses the point of ref...

Page 203: ...n points for stream reading the machine uses an additional 4 points at intervals of 0 5 mm to avoid areas of dust in total 5 points If it detects dust however it changes the point of reading to prevent dust from appearing in images The detection of dust is executed at the end of each single job that uses stream reading the machine moves the ADF belt idly when stream reading is selected and identif...

Page 204: ...ut images Timing of Control 1 Before a Job white plate dust detection white plate dust correction 2 After a Job white plate dust detection white plate dust correction F 5 43 Particulars of Control White Plate Dust Detection The machine compares the data on the light reflected by the white plate at time of fixed shading and shift shading to check for dust on the white plate while at the same time i...

Page 205: ...hm Data on light reflected by the white plate shift shading Data on light reflected by the white plate fixed shading Identifies the coordinates of the start of dust and width The machine corrects the correction coefficient of the area of dust using data for areas on both sides Point of white plate data measurement at time of fixed shading White plate data correction area at time of shift shading W...

Page 206: ...ller PCB shading correction F 5 48 1 Analog Image processing CCD drive CCD output gain correction offset correction CCD output A D conversion CCD Analog image process gain correction offset correction A D conversion Analog image signal CCD AP PCB CCD drive control Gain correction data 20bit J101 J204 20bit CCD control signal A12V A5V Gain correction data 2 1 2 Analog image process gain correction ...

Page 207: ...h for R G and B Analog image signal Analog image process gain correction offset correction A D conversion CCD drive control A12V A5V J101 J204 J204 J102 J205 CCD control signal Gain correction data Digital image signal Reader controller PCB Odd numbered pixel Odd numbered pixels Even numbered pixels CCD AP circuit 10 Even numbered pixel Gain correction data EEP ROM SRAM CPU Shading correction Digi...

Page 208: ...b 5 3 6 8 Shading Adjustment 0011 2260 iR7105 iR7095 iR7086 In shading adjustment the machine measures the density of a white sheet of paper and the standard white plate and stores the measurements in memory The ma chine then computes these measurements for use as the target value for shading correction Shading adjustment is executed at time of machine installation or scan ning lamp replacement or...

Page 209: ... 0011 8735 iR7086 Components CCD unit copyboard glass stream reading glass scanning lamp inverter PCB Procedure Execute the following service mode items 1 COPIER FUNCTION CCD CCD ADJ shading correction based on the standard white plate 2 COPIER FUNCTION CCD DF WLVL1 ADF white level for copy board mode 3 COPIER FUNCTION CCD DF WLVL2 ADF white level for stream reading mode 5 4 2 Copyboard glass 5 4 ...

Page 210: ...de item 1 COPIER FUNCTION CCD CCD ADJ shading correction based on the standard white plate 5 4 2 4 When Replacing Components of the Scanning System 0011 8736 iR7086 Components CCD unit copyboard glass stream reading glass scanning lamp inverter PCB Procedure Execute the following service mode items 1 COPIER FUNCTION CCD CCD ADJ shading correction based on the standard white plate 2 COPIER FUNCTION...

Page 211: ... cover 8 Remove the upper left cover 9 Remove the reader front cover 1 2 screws 2 2 magnets 3 F 5 64 10 Remove the reader left cover 1 4 screws 2 F 5 65 11 Remove the reader rear cover 1 2 connectors 2 5 screws 3 F 5 66 12 Remove the reader upper rear cover 1 1 screw 2 F 5 67 13 Remove the scanning lamp inside cover 1 2 screws 2 F 5 68 5 4 4 2 Before Starting the Work 0011 8098 iR7086 1 Remove the...

Page 212: ...ear cover 1 3 cables 2 3 screws 3 F 5 74 11 Remove the reader rear cover 1 5 screws 2 F 5 75 F 5 76 5 4 4 3 Removing the Scanning Lamp 0011 7971 iR7105 iR7095 iR7086 1 Disconnect the connector 1 and free the cable 2 from the cable guide 3 and the snap band 4 2 Open the ferrite core 5 to detach 100 230V machine F 5 77 When replacing the scanning lamp be sure to fit the removed ferrite core to the n...

Page 213: ...ading glass scanning lamp inverter PCB Procedure Execute the following service mode items 1 COPIER FUNCTION CCD CCD ADJ shading correction based on the standard white plate 2 COPIER FUNCTION CCD DF WLVL1 ADF white level for copy board mode 3 COPIER FUNCTION CCD DF WLVL2 ADF white level for stream reading mode 5 4 5 Reader Controller PCB 5 4 5 1 Before Starting the Work 0011 8109 iR7105 iR7095 iR70...

Page 214: ...s indicated on the service label for their respective service mode items COPIER ADJUST ADJ XY ADJ X adjustment of image read start position in sub scanning direction image lead edge COPIER ADJUST ADJ XY ADJ Y adjustment of image read start position in main scanning direction horizontal registration COPIER ADJUST ADJ XY ADJ S adjustment of shading correction data measurement position COPIER ADJUST ...

Page 215: ...move the 4 RS tightening screws 1 and the 2 binding screws 2 then detach the interface PCB cover 3 F 5 91 2 Disconnect the 7 connectors 1 and the 2 flat cables 2 and remove the 5 screws then detach the interface PCB unit 4 F 5 92 How to Disconnect the Flat Cable Slide the locking lever 1 in the direction of the arrow to release then de tach the flat cable 2 F 5 93 3 Remove the 9 screws 1 and detac...

Page 216: ...tion based on the standard white plate 5 4 7 4 When Replacing Components of the Scanning System 0011 8739 iR7086 Components CCD unit copyboard glass stream reading glass scanning lamp inverter PCB Procedure Execute the following service mode items 1 COPIER FUNCTION CCD CCD ADJ shading correction based on the standard white plate 2 COPIER FUNCTION CCD DF WLVL1 ADF white level for copy board mode 3 ...

Page 217: ... 5 103 5 4 8 4 Mounting the Scanner Motor 0011 7978 iR7105 iR7095 iR7086 When mounting the scanner motor check to be sure that the timing belt 3 is properly fitted to the scanner pulley 1 and the motor shaft 2 F 5 104 F 5 105 5 4 9 ADF Open Close Sensor 5 4 9 1 Before Starting the Work 0011 8671 iR7105 iR7095 1 Remove the reader rear cover 2 Remove the reader upper rear cover 3 Remove the interfac...

Page 218: ...pper rear cover 1 3 screws 2 F 5 108 3 Remove the reader rear cover 1 5 screws 2 F 5 109 F 5 110 5 4 9 4 Removing the ADF Open Closed Sensor 1 2 0011 7979 iR7086 1 Disconnect the connector 1 F 5 111 2 Remove the 4 screws 1 and detach the reinforcing plate 2 F 5 112 3 Remove the hook and detach the ADF open closed sensor 1 2 F 5 113 1 2 3 1 2 1 2 1 2 1 2 1 1 2 1 1 ...

Page 219: ...ect the connector 1 and detach the original size sensor unit 2 F 5 116 5 4 10 3 Removing the Original Size Sensor 0011 7968 iR7105 iR7095 iR7086 1 While releasing the claw at the end detach the original size sensor 1 F 5 117 5 4 11 Scanner Home Position Sensor 5 4 11 1 Before Starting the Work 0011 8629 iR7105 iR7095 1 Remove the reader rear cover 1 2 connectors 2 5 screws 3 F 5 118 2 Remove the r...

Page 220: ...ome position sensor 1 1 connector 2 F 5 123 5 4 11 3 Before Starting the Work 0011 8117 iR7086 1 Disconnect the 3 connectors 1 F 5 124 2 Remove the upper rear cover 1 3 screws 2 F 5 125 3 Remove the reader rear cover 1 5 screws 2 F 5 126 F 5 127 5 4 11 4 Removing the Scanner Home Position Sensor 0011 7981 iR7086 1 Remove the 4 screws 1 and detach the plate 2 F 5 128 2 Remove the screw 1 and detach...

Page 221: ...2 Remove the upper right cover 1 2 screws 2 F 5 132 5 4 12 2 Removing the Reader Cooling Fan 1 2 0011 7429 iR7105 iR7095 1 Remove the fan cover 1 and the 2 air filters 2 1 screw 3 F 5 133 2 Remove the fan inside cover 1 4 screws 2 F 5 134 3 Remove the scanner motor cooling fan 1 1 connector 2 2 screws 3 F 5 135 4 Remove the reinforcing plate 1 3 screws 2 F 5 136 5 Remove the scanner motor cooling ...

Page 222: ...fore Starting the Work 0011 9416 iR7105 iR7095 1 Remove the ADF 2 Remove the original delivery tray 3 Remove the control panel support unit 4 Remove the copyboard glass 5 Remove the standard white plate 6 Remove the upper front cover unit 7 Remove the reader front cover 8 Remove the reader left cover 9 Remove the reader rear cover 10 Remove the reader upper rear cover 11 Remove the interface PCB c...

Page 223: ...17 Remove the plate 3 3 screws 4 F 5 146 18 Remove the ADF left hinge base 1 7 screws 2 F 5 147 5 4 13 2 Before Starting the Work 0011 8119 iR7086 1 Remove the control panel support unit 2 Remove the control panel support unit base 1 5 screws 2 F 5 148 3 Remove the hopper upper cover 4 Remove the reader right cover 1 F 5 149 5 Remove the reader left cover 1 2 screws 2 1 2 2 2 1 2 3 1 1 2 3 4 1 2 3...

Page 224: ...F 5 152 8 Remove the upper rear cover 1 3 cables 2 3 screws 3 F 5 153 9 Remove the reader rear cover 1 5 screws 2 F 5 154 F 5 155 10 Remove the ADF 3 screws 1 F 5 156 11 Remove the screw 1 and detach the ADF screw right cover 2 F 5 157 12 Remove the screw 1 and detach the ADF screw left cover 2 1 2 1 2 1 2 1 2 1 2 1 1 2 ...

Page 225: ...ree the harness from the wire saddle 1 and remove the 6 screws 2 then detach the motor support plate 3 F 5 161 20 Remove the 4 screws 1 and slide out the ADF open closed sensor cov er 2 to the front F 5 162 21 Remove the 2 screws 1 and shift the scanner motor cooling fan 2 to the side F 5 163 22 Remove the 5 screws 1 and slide out the ADF open closed sensor base 2 to the front F 5 164 5 4 13 3 Rem...

Page 226: ... times outside then tape it in place At this time make sure that the cable fixing 2 is on the inside 2 Fit the cable on the pulleys then fit one end on the left side hook 3 and the other end on the right side hook 4 3 Temporarily fix the cable fixing plate 2 in place on the No 1 mirror base 5 4 Mount the reader unit upper frame F 5 167 F 5 168 5 4 13 5 Adjusting the Position of the No 1 No 2 Mirro...

Page 227: ... 3 into the ap propriate holes of the No 1 No 2 mirror base F 5 171 F 5 172 4 Secure the end of the cable that has temporarily been fixed in place on the hook of the reader unit frame 5 Fully tighten the screws on the cable fixing plate both at the front and the rear 6 Detach the mirror positioning tool FRONT REAR 7 Put the detached parts back on by reversing the foregoing steps A A B B C A B C B ...

Page 228: ......

Page 229: ...Chapter 6 Laser Exposure ...

Page 230: ......

Page 231: ... the Laser Unit 6 3 6 3 1 2 Flow of the BD Signal 6 3 6 3 2 Controlling the Intensity of Laser Light 6 4 6 3 2 1 APC Control 6 4 6 3 3 Controlling the Laser Scanner Motor 6 5 6 3 3 1 Outline 6 5 6 3 4 Controlling the Laser Shutter 6 5 6 3 4 1 Controlling the Laser Shutter 6 5 6 4 Parts Replacement Procedure 6 7 6 4 1 Laser Scanner Unit 6 7 6 4 1 1 Before Starting the Work 6 7 6 4 1 2 Removing the ...

Page 232: ......

Page 233: ... image It is a 4 laser mechanism laser A laser B laserC laserD T 6 1 T 6 2 T 6 3 T 6 4 Laser Light Wave length 645 to 665 mm visible light Output 20mW Number of beams 4 Laser Scanner Motor Type of motor DC brushless Revolution 29527 rpm approx Polygon Mirror Number of facets 12 35 mm dia Control Mechanism Synchronization main scanning direction sub scanning direction Light intensity APC Others las...

Page 234: ... the BD signal 5 Laser mirror 1 reflects laser light directing it to the photosensitive drum 6 Laser mirror 2 reflects laser light directing it to the photosensitive drum 7 Laser mirror 3 reflects laser light directing it to the photosensitive drum 8 Routing mirror reflects laser light directing it to the photosensitive drum 5 2 Drum 6 4 7 3 8 1 D 1 3mm LaserA LaserB C B LaserC LaserD LaserB Laser...

Page 235: ...the BD Signal 0010 8012 iR7105 iR7095 iR7086 Control panel power switch ON Copy Start key ON 198 Image lead edge signal PTOP Laser A B C D PRINT INTR PSTBY LSTR STBY Laser BD signal BD Laser scanner motor Half speed rotation Wait activation Imaging activation for 1 scan Wait activation Half speed rotation Detects laser A C Activation for potential control When the surface temperature of the fixing...

Page 236: ...lt the laser drive IC is set to APC mode thus forcing the laser diode LD to emit light While the control is under way the laser driver IC uses the photo diode PD to monitor the laser diode LD adjusting the output of the laser diode until a specific level of intensity is reached F 6 5 SERVICE MODE COPIER FUNCTION LASER POWER A B C D activation for laser power adjustment Use this mode to turn on the...

Page 237: ...ner motor speed The FG signal is a detection signal used to roughly adjust the scanner motor speed The BD signal on the other hand is a detection signal used to finely adjust the motor speed F 6 6 ERROR CODE E110 scanner motor error The FG signal is not detected a specific period of time after the scanner motor starts up The FG signal is not detected while the scanner motor is rotating at a consta...

Page 238: ...Chapter 6 6 6 F 6 7 1 Laser light 2 Laser shutter 1 2 1 2 2 1 ...

Page 239: ...the developing assembly 4 Remove the sub hopper unit 6 4 1 2 Removing the Laser Scanner Unit 0010 8803 iR7105 iR7095 iR7086 1 Disconnect all connectors 1 and detach the 2 anti vibration plates 2 2 screws 3 F 6 8 2 Remove the laser scanner unit 1 2 bosses 2 F 6 9 6 4 1 3 When Replacing the Laser Scanner Unit 0010 8804 iR7105 iR7095 iR7086 There is no special work in conjunction with the replacement...

Page 240: ......

Page 241: ...Chapter 7 Image Formation ...

Page 242: ......

Page 243: ...Charging Mechanism 7 14 7 5 3 1 Outline 7 14 7 5 3 2 Controlling the Output to Suit the Environment fuzzy control 7 15 7 5 3 3 Pre Transfer Charging Assembly Cleaning Mechanism 7 16 7 5 3 4 Others 7 16 7 6 Drum Cleaner Unit 7 17 7 6 1 Outline 7 17 7 6 2 Detecting the Waste Toner case full condition 7 17 7 7 Developing Assembly 7 18 7 7 1 Outline 7 18 7 7 2 Controlling the Developing Assembly 7 19 ...

Page 244: ... Starting the Work 7 37 7 10 9 2 Removing the Developing Assembly 7 38 7 10 9 3 Points to Note When the Developing Assembly 7 38 7 10 9 4 Removing the Hopper 7 38 7 10 10 Developing Cylinder 7 39 7 10 10 1 Removing the Developing Cylinder 7 39 7 10 11 Developing Blade 7 40 7 10 11 1 Before Starting the Work 7 40 7 10 11 2 Removing the Blade Unit 7 40 7 10 11 3 Mounting the Blade 7 40 7 10 12 Devel...

Page 245: ...e Wire Cleaner of the Transfer Separation Charging Assembly 7 45 7 10 19 4 Stringing the Charging Wire 7 46 7 10 19 5 Stringing the Grid of the Primary Charging Assembly 7 47 7 10 19 6 Adjusting the Height of the Charging Wire 7 47 ...

Page 246: ......

Page 247: ... colleting roller bias control DC constant voltage control on off control only 1000 V Pre transfer charging control AC constant current control fuzzy control by environment sensor DC constant voltage control on off control only transfer guide bias control DC constant voltage control switched over according to temperature humidity high humidity environment 200 V low normal environment 600 V Transfe...

Page 248: ...tion In the initial state of the transfer process the machine decreases the photosensitive drum potential background potential in advance so as to reduce the static bonding between the photosensitive drum and the transfer medium thus facilitating separation Timing 100 msec before the lead edge of the image reaches the point of activation of the pre transfer exposure LED until the trail edge of the...

Page 249: ...l 2 Determination of optimum laser output VL control 3 Determination of optimum developing bias DC Vdc control The following shows the construction of the control system associated with the machine s potential control 8 Drum charging 1 Pre exposure 2 Primary charging 3 Laser exposure 4 Development 5 Transfer 6 Separation 7 Fixing Delivery Deck cassette Registration Manual feed tray flow of paper d...

Page 250: ...te c ti o n c o n tr o l J502A J3 1 2 3 4 8 9 10 11 0 V 24 VU POTENTIAL_SIG POTENTIAL_ON Drum surface potential measurement value When 1 potential sensor goes on WMUPR WMUP STBY 193 198 Drum motor M0 Primary charging bias DC Developing bias AC Developing bias DC Grid bias Laser Potential stabilization sequence Potential control Potential control for transparency mode Optimum grid bias determined O...

Page 251: ...at the drum surface potential will be identical to the target potential The primary charging bias is set to a fixed value F 7 7 60 min later Potential control Potential control Potential control Potential control for transparency Main power switch ON Fixing assembly temperature end of fixing assembly warm up 1 The control panel power switch is turned on 2 The front door is opened closed Start key ...

Page 252: ...quence started Compensatory control sequence started VD NG VD1 VD2 VD3 VD8 TargetVD A grid bias Vg needed to attain the target VD is determined When the measurement is identical to the target VD ends the control The machine executes measurement a maximum of 8 times possibly using an approximate target VD WMUPR WMUP STBY 195 198 Potential sensor Developing bias DC Laser 60 80 60 or 80 100 100 Measu...

Page 253: ... the optimum drum surface potential VD to compute the optimum developing bias Vdc WMUPR WMUP STBY 193 198 Potential sensor Developing bias DC Laser 80 60 100 Pw Pw1 Pw2 Pw3 Pw8 VL1 VL1 VL2 VL3 VL8 VL NG VL NG VL2 VL3 Continues to take measurements while varying the laser output so that it will approach Target VL Compensatory control sequence started If the measurement is identical to the target VL...

Page 254: ...hat end the machine executes potential control for transparency mode thus determining the target value for transparency mode WMUPR WMUP STBY 193 198 Potential sensor Selected potential Laser Grid bias Vg Vg Pw Pw Vg Potential control sequence started VD VL Vdc VD Vdc Photosensitive drum Developing cylinder Potential sensor Optimum grid bias determined The machine uses this VD to compute Vdc Vdc VD...

Page 255: ...ting PDL input To enable reproduction of fine lines suited to the needs of the user PDF data from a PC Corrects the laser power developing bias to suit the F value setting Density adjustment during printing scanner input To enable a specific level of density suited to the needs of the user Corrects the laser power developing bias to suit the F value setting WMUPR WMUP STBY 193 198 Potential sensor...

Page 256: ...ction value Vdc correction value 1 2 3 4 5 6 7 8 9 0 6 0 7 0 8 0 9 1 0 1 1 1 2 1 2 1 2 40V 20V F value Density Darker Lighter Increases the laser power i e increasing the contrast to enable reproduction of fine lines each as wide as the diameter of a single toner particle Laser power correction value The laser power reaches the upper limit causing the machine to correct the developing bias and to ...

Page 257: ...ntrol 2 grid bias constant voltage control The following shows the construction of the system that relates to primary charging control WMUPR WMUP STBY 193 198 Potential sensor Laser Grid bias Vg Pw Potential control sequence started VD VL Selected potential Vg Pw Vdc Laser power correction Vdc correction value 1 9 3 5 7 20V F value Density Darker Lighter 0 8 1 0 1 2 1 2 40V Corrects the laser powe...

Page 258: ... the primary charging bias GND GND 1 2 3 4 Relay PCB Primary charging wire Grid wire T601 J731 If the current is too high or too low 0 Voltage input between 0 and 12 V Uses this voltage to control the voltage value of the grid bias 3V 11V 12V 1600 A 800 A The primary charging bias varies as follows in keeping with the potential of PR CNT 900V 300V The grid bias varies as follows in keeping with th...

Page 259: ...output error Indicates that over current has been detected PRIMARY_ERR 1 because of leakage 7 5 2 Dust Collecting Roller Bias 7 5 2 1 Outline 0010 8053 iR7105 iR7095 iR7086 The following is associated with the dust colleting roller bias control system 1 enabling disabling the dust collecting roller bias The following shows the construction of the control system that relates to the dust collecting ...

Page 260: ...3 output control suited to environment fuzzy control The following shows the components related to the pre transfer charging control system DC controller PCB High voltage PCB J510A DC 285V J723 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0 V 24 VH 24 VH HVDC REMOTE GND GND 1 2 3 4 Relay PCB Dust collecting roller J732 1 2 3 When 1 high voltage output is ready When...

Page 261: ... HVDC_REMOTE HVAC_ON GND GND HVAC_ON 24VP POST_DC_CNTR POST SEP_ERR High voltage PCB GND GND 1 2 3 4 Relay PCB Pre transfer charging wire 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 High Voltage AC PCB High Voltage AC transformer Voltage input of between 0 and 12 V Uses this voltage to control the current value of the pre transfer bias 300 A The current value of the pre transfer bias varies as follows according...

Page 262: ...executed in user mode 3 at the end of LSTR after making 2000 prints since previous wire cleaning 7 5 3 4 Others 0010 8058 iR7105 iR7095 iR7086 SERVICE MODE COPIER ADJUST HV TR PRE TR pre transfer charging current output adjustment value input If the DC controller PCB has been replaced or the RAM on the DC controller PCB has been initialized enter the value indicated on the service label ERROR CODE...

Page 263: ...multiple rotation imitated by turning on the main power 5 or 1 vibration at time of STOP sequence 1 vibration during wire cleaning associated with pre transfer transfer and separation 1 vibration 1 vibration ON for 0 6 sec 5 vibrations ON for 0 6 sec OFF for 0 3 sec SERVICE MODE You can check the activation of the blade vibration unit in service mode COPIER FUNCTION PART CHK MTR 7 6 2 Detecting th...

Page 264: ...7 7 Developing Assembly 7 7 1 Outline 0010 8061 iR7105 iR7095 iR7086 DC controller PCB Waste toner lock sensor MSW2 Waste toner bottle front J514B J514A J512B MAIN_MOTOR_FG 0V 0V WASTE_TONER_PACKED_DTC WASTE_TONER_OVER_PS 5V 0V MAIN_MOTOR_ON 5V 0V 1 4 3 2 5 6 7 14 1 3 2 14 1 14 15 M1 Main motor Waste toner bottle full sensor PS19 The bottle grows heavier as more and more waste toner collect causin...

Page 265: ...mechanism M1 M18 CL1 CL4 CL20 Buffer motor magnet roller Magnet roller drive clutch Developing assembly toner sensor TS3 Sub hopper toner sensor TS4 Buffer toner sensor TS1 Buffer toner lower limit sensor TS2 Buffer unit Main motor Sub hopper motor Toner bottle rotation motor Developing cylinder clutch Sub hopper transport clutch Developing cylinder deceleration clutch Developing cylinder Moves th...

Page 266: ...MOTOR_FG 0V MAIN_MOTOR_ON 5V 0V J514B J516B M1 M18 CL4 CL20 Buffer motor Magnet roller drive clutch Magnet roller Toner feedscrew Toner stirring screw Main motor Developing cylinder clutch Developing cylinder deceleration clutch Developing cylinder CL1 DC controller DEV_SLEEVE2_CL_Vcc DEV_SLEEVE2_CL_ON BUFFER_MOTOR BUFFER_MOTOR BUFFER_CL 24VU 11 12 13 14 1 7 8 1 2 3 4 11 12 1 2 3 4 5 6 7 14 1 11 1...

Page 267: ...OTOR BUFFER_MOTOR BUFFER_MOTOR KAKUHAN_CL 24V 0V 0V 5V Toner bottle motor drive switch Toner bottle sensor Toner bottle cover open closed sensor The power to the motor is cut while the door remains open J512B J511A PS67 MSW8 Sub hopper toner sensor Sub hopper motor Toner bottle rotation motor Sub hopper transport clutch CL23 M22 M23 Toner bottle Sub hopper PS59 DC controller PCB 1 2 3 4 5 6 7 8 15...

Page 268: ... 18 High voltage DC PCB Magnet roller Developing assembly toner sensor TS3 Toner sensor TS1 inside the buffer Buffer toner lower limit sensor TS2 Purpose to keep the toner inside the developing assembly to a specific level Operation upon detection of the absence of toner the machine rotates the magnet roller to supply toner to the developing assembly Purpose to detect the absence of toner inside t...

Page 269: ...ted 0 DC controller PCB 1 2 3 4 5 6 9 10 11 15 1 15 16 17 TS1 TS3 T S 2 TS4 At TS4 time out indicates a message to the effect that a new supply of toner must be made available Printing may continue The machine remains ready to operate At TS1 time out indicates a message to the effect that a new supply of toner must be added The machine stops operation A new supply of toner has been added i e the b...

Page 270: ...20 Supply Supply Supply 90 sec Toner supply sequence started Toner supply STBY Buffer toner lower limit sensor Buffer toner sensor Sub hopper feedscrew If a toner absent condition is detected for 0 5 sec or more the toner supply sequence will be started If a toner present condition is detected for 0 5 sec or more the toner supply sequence will be ended If the toner supply operation is not finished...

Page 271: ...n 60 seconds at installation 0008 Failure in the toner feeder motor When the toner feeder motor drives a failure in the motor is detected for more than 3 seconds 0009 Failure in the buffer motor When the buffer motor drives a failure in the motor is detected for more than 3 seconds 0010 Required to clear the E020 error The power was turned OFF ON without the error being cleared 7 8 Transfer Mechan...

Page 272: ...5 iR7086 DC controller PCB High voltage DC PCB J510A DC 600V 200V J723 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 0 V 24 VH 24 VH HVDC_REMOTE FEEDER_GUIDE_ON When 1 high voltage output is ready When 1 the transfer guide bias goes on GND GND 1 2 3 4 Relay PCB Transfer guide J733 2 3 FEEDER_GUIDE_CNTR 1 200V 0 600V 2 1 J721 17 18 1 Transfer guide bias Paper passi...

Page 273: ...low humidity environment mode the transfer current is lower than standard 2 normal humidity environment mode 3 humidity environment mode the transfer current is higher than standard If set to 1 through 3 the control will be independent of the environment sensor DC controller PCB High voltage DC PCB J510A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 V 24 VH 24 V...

Page 274: ...urrent value default transfer faults occurring along the trail edge of paper 0 corrects the transfer current value along the trail edge of paper 7 8 2 4 Transfer Charging Assembly Cleaning Mechanism 0010 8074 iR7105 iR7095 iR7086 Feeding direction 20 mm Paper The output of the transfer current is varied over a width of 20 mm along the trailing edge of paper Low humidity Normal humidity High humidi...

Page 275: ...alized enter the value indicated on the service label ERROR CODE E069 transfer charging output error The presence of over current TRERR 1 is detected as caused by leakage 7 9 Separation Mechanism 7 9 1 Separation Charging Mechanism 7 9 1 1 Outline 0010 8076 iR7105 iR7095 iR7086 The following items are associated with the machine s separation charging control system 1 DC bias constant current contr...

Page 276: ...oo low 1 Voltage input between 0 and 12 V used to control the current level of the separation bias 520 A The current level of the DC bias varies as follows according to SEP_DC_CNTR 3V 11V 12V SEP_DC_CNT Separation charging wire When 1 high voltage DC output is ready When 1 high voltage A C output is ready When 1 high voltage AC output goes on 12KVPP 8KVPP The voltage level of the AC bias varies as...

Page 277: ...default 1 low voltage mode AC output is 9 0 kVpp if error is frequent because of leakage 7 9 1 4 Others 0010 8079 iR7105 iR7095 iR7086 SERVICE MODE CODIER ADJUST HV SP SP N1 output adjustment for plain paper simplexing or 1st side of duplexing If the DC controller PCB has been replaced or the RAM on the DC controller has been initialized enter the value indicated on the service label CODIER ADJUST...

Page 278: ...e keeping the drum in place using the drum stop tool 1 found behind the compartment cover front cover remove the drum fixing roll 3 2 Remove the drum stop tool 1 3 Remove the 3 screws 4 and disconnect the connector 5 then slide out the process unit 6 F 7 48 4 Slide out the process unit 1 fully then slide out the grip 2 on the right side 5 Hold the grip 2 on the right and the grip 3 on the left and...

Page 279: ...he two screws 2 then detach the preexposure unit 3 F 7 52 4 Remove the three screws 1 and detach the pre exposure holder 2 then detach the pre exposure lamp 3 F 7 53 F 7 54 7 10 3 Primary Charging Assembly 7 10 3 1 Removing the Primary Charging Assembly 0010 8821 iR7105 iR7095 iR7086 1 Open the front cover 2 Remove the primary charging assembly over 1 1 screw 2 F 7 55 3 Disconnect the connector 1 ...

Page 280: ...by covering it with its protective sheet or wrapping it with 6 or more sheets of A3 paper 2 Do not place the process unit or the photosensitive drum near a window or an area subject to direct rays of the sun 3 Do not store the process unit or the photosensitive drum in a place subject to high low temperature humidity to a rapid change in these environmen tal conditions 4 Do not store the process u...

Page 281: ...e the one used for the GP600 Sires or iR8500 Se ries machines however it is a different part with a different parts number Do not use the wrong part 5 Remove the blade vibration unit from the cleaner blade unit 6 Remove the 5 screws 1 and detach the blade retaining plate 2 to detach the cleaning blade 3 F 7 68 7 10 6 3 Mounting the Cleaning Blade 0010 8832 iR7105 iR7095 iR7086 See Maintenance and ...

Page 282: ...F 7 72 Points to Note When Mounting the Flange There is hardly a gap between the flange and the inner side of the drum caus ing the flange to get stuck if pushed at an angle When mounting the flange push it in a parallel direction to the drum without applying excessive force 7 10 8 Sub Hopper 7 10 8 1 Before Starting the Work 0011 7452 iR7105 iR7095 iR7086 1 Open the manual feeder cover 2 Remove t...

Page 283: ...ove the toner supply cover 1 3 screws 2 F 7 77 6 Remove the blocking cover 1 1 screw 2 F 7 78 7 Remove the screw 1 F 7 79 8 Disconnect the 3 connectors 1 and remove the 2 screws 2 found on the inner side of the main power switch F 7 80 9 Slide the sub hopper unit 1 to the right to detach F 7 81 7 10 9 Developing Assembly 7 10 9 1 Before Starting the Work 0011 7937 iR7105 iR7095 iR7086 2 2 1 1 4 2 ...

Page 284: ...onnector 1 will not become disconnected Poor contact will lead to blank prints F 7 84 Check to be sure that the developing assembly locking plate is free of a gap and displacement which are likely to cause image faults Especially it must not be riding over the bosses found below When mounting the developing assembly locking plate take care not to trap the cable 1 F 7 85 ÉRÉlÉNÉ ÉJÉoÅ ÇšéÊïtÇØÇÈç Å...

Page 285: ... 2 F 7 91 7 Remove the E ring 1 gear 2 pressure roll 3 washer 4 grip ring 5 seal 6 butting roll 7 washer 4 and bearing 8 in the order indicated F 7 92 8 Remove the E ring 1 and the pressure arm 2 at the front F 7 93 9 Remove the C ring 1 washer 2 pressure roll 3 seal 4 washer 2 butting roll 5 C ring 1 and bearing 6 the remove the two screws 7 and detach the bushing 8 and then the developing sleeve...

Page 286: ...er with the mounting plate 7 F 7 97 The blade must be adjusted to an extremely high accuracy Do not remove it on its own in the field Detach it together with its mounting plate 7 10 11 3 Mounting the Blade 0010 8873 iR7105 iR7095 iR7086 Mount the blade by reversing the steps used to remove it 1 Butt the blade mounting plate against the developing assembly and secure it in place with five screws Be...

Page 287: ... detach the clutch mounting plate 3 F 7 103 7 10 13 2 Removing the Developing Cylinder Clutch 0010 8875 iR7105 iR7095 iR7086 1 Remove the developing cylinder clutch 1 F 7 104 2 Remove the 6 E rings 1 2 bearings 2 2 gears 3 and pin then detach the clutch 5 F 7 105 7 10 14 Transfer Separation Charging Assembly 7 10 14 1 Removing the Transfer Separation Charging Assembly 0010 8876 iR7105 iR7095 iR708...

Page 288: ... Exposure LED 0010 8878 iR7105 iR7095 iR7086 1 Slide out the pre transfer charging assembly When placing the removed pretransfer charging assembly be sure to take care not to subject the LED to impact 2 Turn over the pre transfer charging assembly and remove the 3 screws 1 found on the bottom then detach the LED cover 2 F 7 110 3 Disconnect the connector 1 and remove the pre transfer exposure LED ...

Page 289: ...hown push it down before sliding it out to facilitate the work F 7 116 7 Remove the 2 screws 1 and detach the potential sensor cover 2 then detach the potential sensor 3 F 7 117 Be sure to replace the potential sensor at the same time as the potential con troller PCB When mounting it fit the protrusion on the rear of the potential sensor stay in the hole of the side plate found at the rear of the ...

Page 290: ...to the potential sensor make sure that the magnet of the checker electrode will not come into contact with the potential sensor cover 8 Connect the cable 1 of the potential sensor checker electrode to the frame assembly GND 2 of the machine Never bring the clip into contact with the sensor cover Be sure to fit it fully away from the sensor window F 7 124 9 Fit the door switch actuator to the door ...

Page 291: ...ase 1 fully to the rear and remove the screw 2 then remove the support plate 4 of the wire clean motor shaft 3 and detach the clip base 1 from the cut off 6 of the shielding plate 5 together with the wire cleaner motor shaft 3 F 7 127 3 Pick the wire cleaner with small pliers and free the hook with your fin gers F 7 128 7 10 19 3 Removing the Wire Cleaner of the Transfer Separation Charging Assemb...

Page 292: ...rm a loop wind the charging wire once around a hex key and twist the key 3 to 4 times 4 Cut the end excess for the twisted charging wire 5 Hook the loop on the stud 6 Hook the charging wire on the charging wire positioner at the rear and hook the charging wire tension spring on the charging wire and twist it F 7 135 7 Cut the excess of the charging wire with a nipper 8 Pick the end of the charging...

Page 293: ...en tighten the screw 5 to a torque of 1 5 0 2 kg cm thereafter tighten the screws 1 2 3 4 to a torque of 8 kg cm in the order indicated F 7 140 7 10 19 6 Adjusting the Height of the Charging Wire 0010 8945 iR7105 iR7095 iR7086 T 7 3 MEMO The height position of the primary and transfer charging wires may be ad justed by turning the screw found at the rear of the charging assembly A full turn of the...

Page 294: ......

Page 295: ...Chapter 8 Pickup Feeding System ...

Page 296: ......

Page 297: ...arkings on the Width Guide Rail 8 13 8 4 6 Paper Size 8 13 8 5 Manual Feed Pickup Unit 8 16 8 5 1 Pickup Operation 8 16 8 5 2 Detecting the Paper Size 8 16 8 6 Deck 8 17 8 6 1 Outline 8 17 8 6 2 Lifter Limiter deck right left 8 18 8 6 3 Detecting the Presence Absence of Paper 8 19 8 6 4 Detecting the Level of Paper 8 20 8 6 5 Cassette Deck Right Left 8 21 8 7 Registration Unit 8 22 8 7 1 Outline 8...

Page 298: ... prevention roller 8 41 8 11 11 Manual Separation Roller 8 41 8 11 11 1 Removing the Separation Roller 8 41 8 11 12 Manual Feed Tray paper sensor 8 41 8 11 12 1 Removing the Manual Feed Tray Paper Sensor 8 41 8 11 13 Manual Feed Pickup Solenoid 8 42 8 11 13 1 Position of the Pickup Roller Release Solenoid of the Manual Feed Tray 8 42 8 11 14 Registration Roller 8 43 8 11 14 1 Removing the Pre Regi...

Page 299: ...ont Deck lifter Draw Out Sensor 8 49 8 11 22 14 Removing the Horizontal Registration Sensor 8 49 8 11 23 Separation Roller 8 49 8 11 23 1 Removing the Separation Roller 8 49 8 11 23 2 Orientation of the Separation Roller 8 50 8 11 24 Double Feeding Detection Sensor Transmission 8 50 8 11 24 1 Before Starting the Work 8 50 8 11 24 2 Removing the Double Feed Sensor transmitting 8 51 8 11 25 Double F...

Page 300: ......

Page 301: ...ts 80 g m2 50 sheets 80 g m2 Paper size switch Paper deck right left Cassette 3 4 Multifeeder by the service person by the user by the user Duplexing system No stacking Related user mode Turning on and off the cassette selection mechanism Selecting paper icons Related mechanical adjustment Deck horizontal registration Cassette horizontal registration Manual feed tray horizontal registration PS5 re...

Page 302: ...ckup sensor PS61 duplex outlet sensor PS25 left deck pickup sensor PS63 fixing inlet sensor PS26 left deck feed sensor PS68 multiple curling prevention sensor PS27 right deck feed sensor Optical sensor 1 Vertical path 4 roller 11 Delivery auxiliary roller 2 Vertical path 3 roller 12 Reversal auxiliary roller 3 Vertical path 2 roller 13 Reversing roller 4 Vertical path 1 roller 14 U turn roller 1 5...

Page 303: ...Registration front roller clutch drive signal Lower feeding right roller clutch drive signal Lower feeding middle roller clutch drive signal Post confluence paper detection signal C2 feeding clutch drive signal C2 feeding detection signal C2 pickup clutch drive signal C2 pickup detection signal C2 pickup solenoid drive signal C2 lifter detection signal C2 paper detection signal Vertical path 1 clu...

Page 304: ...ts cassette 3 4 selected from the control panel For details see the User Guide F 8 4 1 One touch support 3 Index paper attachment 2 Cassette holes 4 Backing sheet Drive circuit Control circuit Reference signal generation circuit Clock pulse generation circuit J622 J621 J513 J1721 DC controller PCB Relay PCB 1 2 1 2 3 4 5 11 12 A5 A4 A3 A2 A1 38V 5V 0V 0V GND FEED_MOTOR_ON FEED_MOTOR_FG Pickup moto...

Page 305: ...or PS20 Registration roller paper sensor PS5 Registration roller clutch CL2 Vertical path roller 1 paper sensor PS47 1st sheet picked up Stopped temporarily to create a sheet to sheet distance 2nd sheet picked up Cassette 4 pickup clutch CL14 Pickup motor M2 Cassette 4 pickup solenoid SL10 Cassette 4 pickup paper sensor PS42 Vertical path roller 4 sensor PS46 Registration roller paper sensor PS5 R...

Page 306: ...bsent Right deck feed sensor PS27 Present Present Present Left deck feed sensor PS26 Present Present Present Manual feed sensor PS35 Present Absent Present Vertical path 1 sensor PS47 Present Present Present Vertical path 2 sensor PS49 Present Present Present Vertical path 3 sensor PS41 Present Absent Present Vertical path 4 sensor PS46 Present Absent Present Registration roll sensor PS5 Present P...

Page 307: ...t sensor PS61 Present Present Present Pre confluence sensor PS14 Present Present Present Post confluence sensor PS15 Present Present Present multiple curling prevention sensor PS68 Present Present Present Fixing inlet sensor PS63 Absent Absent Present Sensor Delay jam Stationary jam Stationary jam from power on Copy Start key ON or PRINT set INTR PRINT Pickup clutch LC10 11 12 13 Pickup solenoid S...

Page 308: ...PS42 multiple curling prevention sensor PS68 Manual feed sensor PS35 image write start sensor PS60 Vertical path 1 sensor PS47 Registration sensor PS5 image write start sensor PS60 Registration sensor PS5 multiple curling prevention sensor PS68 Internal delivery sensor PS9 Registration sensor PS5 External delivery sensor PS10 Internal delivery sensor PS9 Post confluence sensor PS15 Pre confluence ...

Page 309: ...Cassette open closed detection Deck right open closed sensor PS23 Deck left open closed sensor PS33 Cassette 3 open closed sensor PS40 Cassette 4 open closed sensor PS45 Lifter position detection Lifter sensor PS21 Lifter sensor PS31 Lifter sensor PS38 Lifter sensor PS43 Paper presence absence detection Deck right paper sensor PS22 Deck left paper sensor PS32 Cassette 3 paper sensor PS39 Cassette ...

Page 310: ...sor F 8 13 Lifter position sensor Paper sensor Paper detecting lever Lifter Paper Deck open closed sensor Lifter position lever Limit sensor Feeding roller Pickup sensor Pickup roller Pickup roller Separation roller Paper sensor Lifter Lifter position sensor Cassette open closed sensor Paper Pickup roller Feeding roller Pickup roller Separation roller Pickup sensor Paper sensor Paper detecting lev...

Page 311: ...position of the deck and combinations of the states of the sensors on off are used to find out the level of paper For the absence of paper an exclusive sensor is used F 8 15 Level of paper Indication on control panel 100 to about 50 of capacity about 50 to about 10 of capacity about 10 of capacity or less No paper Paper sensor Paper detecting lever Lifter Paper level 100 to about 50 Paper level ab...

Page 312: ... height for the cassette 4 50 sheets Record the above readings on the service label COPIER ADJUST CST ADJ C4 HVOL Use it to enter a stack height for the cassette 4 275 sheets Record the above readings on the service label 8 4 4 Cassette 3 4 0010 8203 iR7105 iR7095 iR7086 1 The length of paper is detected by two photointerrupers each cassette 2 The width of paper is detected by a slide volume Deck ...

Page 313: ...0010 8205 iR7105 iR7095 iR7086 The microprocessor on the DC controller PCB determines the size of paper based on the inputs on paper width and paper length Table shows the paper size groupings selected in service mode Paper size selected at time of shipment Cassette 3 Cassette 4 Length detection Width detection SV1 2 photointerrupers SV2 SV2 2 photointerrupers SVR3 Marking Paper size Remarks A STM...

Page 314: ...asic value for STMTR in the cassette 4 COPIER ADJUST CST ADJ C4 A4R Use it to adjust the paper width basic value for A4R in the cassette 4 Papers Supported by the Machine T 8 12 Group Size U1 G LTR K LGL U2 FOOLSCAP OFFICIO E OFFI A OFFI M OFI U3 G LGL FOLIO AUS FLS U4 LTR A LTR Paper Notation Size verticalxhorizontal mm A3 A3 297 1 X 420 1 A4R A4R 210 1 X 297 1 PS102 PS104 PS101 PS103 PS102 PS104...

Page 315: ...an Government K LGL 265 1 X 190 1 Korean Government R K LGLR 190 1 X 265 1 FOOLSCAP FLSC 216 1 X 330 1 Australian FOOLSCAP A FLS 206 1 X 337 1 OFICIO OFI 216 1 X 317 1 Ecuadorian OFFICIO E OFI 220 1 X 320 1 Bolivian OFFICIO B OFI 216 1 X 355 1 Argentine LTR A LTR 280 1 X 220 1 Argentine LTRR A LTRR 220 1 X 280 1 Government LTR G LTR 267 1 X 203 1 Government LTRR G LTRR 203 1 X 267 1 Argentine LGL ...

Page 316: ... sensor PS68 Paper Notation Size verticalxhorizontal mm DC controller PCB PS17 PS35 Manual feed tray paper detection signal J510 B8 Multiple curling prevention paper detection signal J510 B14 Multifeed paper detection signal J510 B2 Manual feed tray pulling clutch drive signal J513 A7 Manual feed tray feeding clutch drive signal J513 A9 Manual feed tray pickup solenoid drive signal in the pickup d...

Page 317: ...g up When the deck or cassette open button is pushed the drive gear of the lifter becomes free to let the lifter move down on its own weight T 8 14 Right deck Left deck Cassette 3 Cassette 4 Cassette open closed detection Deck right open closed sensor PS23 Deck left open closed sensor PS33 Cassette 3 open closed sensor PS40 Cassette 4 open closed sensor PS45 Lifter position detection Lifter sensor...

Page 318: ...ve motor Deck right lifter motor M13 Deck lifter motor M14 Cassette 3 lifter motor M16 Cassette 4 lifter motor M17 Right deck Left deck Cassette 3 Cassette 4 Lifter position sensor Paper sensor Paper detecting lever Lifter Paper Deck open closed sensor Lifter position lever Limit sensor Feeding roller Pickup sensor Pickup roller Pickup roller Separation roller Paper sensor Lifter Lifter position s...

Page 319: ... M13 Motor drive circuit CPU Deck right limit sensor PS24 DC controller PCB Q53 M14 Motor drive circuit CPU Deck left limit sensor PS34 DC controller PCB B1 B2 B5 J518 J514 A4 A5 B13 J511 J514 Motor drive signal Motor drive signal When the lift signal is received the motor drive signal is stopped When the limit signal is received the motor drive signal is stopped Paper sensor Paper detecting lever...

Page 320: ...position of the deck and combinations of the states of the sensors on off are used to find out the level of paper For the absence of paper an exclusive sensor is used F 8 26 Level of paper Indication on control panel 100 to about 50 of capacity about 50 to about 10 of capacity about 10 of capacity or less No paper Paper sensor Paper detecting lever Lifter Paper level 100 to about 50 Paper level ab...

Page 321: ...ts Record the above readings on the service label 8 6 5 Cassette Deck Right Left 0010 8212 iR7105 iR7095 iR7086 The cassette deck right left is not equipped with a paper detecting mechanism and the paper size is switched as follows A4 B5 and LTR 1 By changing the paper size plate of the cassette 2 By registering the new paper size in service mode SERVICE MODE COPIER OPTION CST P SZ C1 Use it to sp...

Page 322: ...g the registration roller clutch is turned on 100 to 100 unit 0 1 mm Registration clutch CL2 Registration brake clutch CL3 Shift clutch activation timing service mode COPIER ADJUST FEED ADJ REGIST 100 to 100 M2 CL2 CL3 DC controller PCB Registration drive signal J509 A5 Registration brake drive signal J509 B7 Registration roller Pickup motor Registration clutch CL2 Registration brake clutch CL3 Pr...

Page 323: ...ry flapper solenoid drive signal J508 B18 PS12 PS11 PS5 Reversing motor PS10 SL3 J519 B9 Reversing flapper solenoid drive signal J508 A8 J508 A11 Fixing feeding outlet paper detection signal External delivery detection signal J508 A5 J508 A2 J519 B10 Fixing separation claw paper detection signal J508 B1 Fixing inlet paper detection signal Internal delivery detection signal Double sided reversing p...

Page 324: ...ouble sided outlet paper detection signal J519 B11 J519 B6 M12 M11 SL11 CL17 CL16 M19 Press the Start key or settle the printer setting Load the documents on ADF Printing the front side of the first sheet Printing the front side of the second sheet Printing the backside of the first sheet Printing the backside of the second sheet 4 sheets of A4 size document Double sided printing Catching paper De...

Page 325: ...a fault in the drive of the motor a jam will occur Item Description Power supply 24 V is supplied by the no stacking feeding driver PCB Drive signal Signal DUP_FEED_ON from the DC controller PCB Operating drive assembly See Figure Control ON OFF control Rotation control Error detection No error code however a fault in the motor drive will cause a jam Motor driver IC1 A A B B M11 12 10 9 8 7 A7 A8 ...

Page 326: ...st sheet The 2nd sheet is picked up F 8 36 3 The 3rd side is printed on the 2nd sheet The 1st sheet is moved to the holding tray assembly The 3rd sheet is picked up Motor driver IC3 A A B B M12 6 4 3 2 1 A11 A12 A13 A14 A6 A5 A4 A3 J3602 J519 J3607 DUP_FEED_ON DUP_FEED_A DUP_FEED_B DC controller PCB Stackless feeding driver PCB Interface circuit Interface circuit Interface circuit 24V CPU IC13 Pha...

Page 327: ...st sheet is moved to the reversing assembly F 8 38 5 The 1st sheet is moved to the lower feeding assembly The 5th side is printed on the 3rd sheet F 8 39 6 The 1st sheet is re picked up from the lower feeding assembly 3 1 3 1 3 1 5 ...

Page 328: ...t in wait and the 4th sheet is picked up F 8 41 8 The 7th side is printed on the 4th sheet and the 1st sheet is discharged F 8 42 9 The 4th side is printed on the 2nd sheet and the 3rd sheet is kept in wait in the lower feeding assembly The 5th sheet is picked up 3 1 5 5 3 2 1 7 3 5 2 1 ...

Page 329: ...charged The 9th side is printed on the 5th sheet F 8 44 11 The 6th side is printed on the 3rd sheet F 8 45 12 The 3rd sheet is discharged F 8 46 13 The 8th side is printed on the 4th sheet 4 3 5 2 1 7 9 5 7 4 3 2 1 6 5 9 7 4 3 2 1 4 3 2 1 5 6 7 9 ...

Page 330: ...tion Position 0010 8222 iR7105 iR7095 iR7086 T 8 21 Related Service Mode COPIER ADJUST FEED ADJ ADJ REFE Use it to adjust the image write start position in main scanning direction for re pickup 10 to 10 mm Paper position detection By the horizontal registration sensor PS18 Detection start timing By the post confluence sensor PS15 8 7 9 6 5 4 3 2 1 6 5 4 3 2 1 8 7 10 9 6 5 8 7 4 3 2 1 10 9 ...

Page 331: ... distance about 10mm past the horizontal registration sensor The position of paper is detected with reference to the start position and by finding out the difference between the start position and the actual paper position from the number of drive pulses 1 pulse about 0 16 mm of the motor Drive By the horizontal registration motor M15 Position measurement By controlling the horizontal registration...

Page 332: ... Control ON OFF control Rotation control Stop position retention Error detection Error code E051 The main power switch is turned on Double sided reversing motor M11 Horizontal registration motor M15 Horizontal registration sensor PS18 Post confluence sensor PS15 Lower feeding middle clutch CL16 Lower feeding rear clutch CL17 The paper moves to the backside The paper moves to the front side Home po...

Page 333: ...r M1 Drives the feeding roller Delivery flapper solenoid SL3 Turns on in face up mode to lead paper to the delivery assembly Motor driver IC2 A A B B M15 A7 A5 A9 A4 A7 A8 A9 A10 A14 A13 A12 A11 J3602 J519 J3603 SIDE_REGI_M_ON SIDE_REGI_M_A SIDE_REGI_M_B DC controller PCB Stackless feeding driver PCB Interface circuit Interface circuit Interface circuit 24V CPU IC13 Phase B excitation control sign...

Page 334: ...or reception 3 Registration roller MEMO Some models for sale in specific countries may not come standard with this detection mechanism Its use requires a Double Feeding Detection Kit optional Timing of Detection interval extending several 100s of msec after the registration roller clutch goes on Sequence of Operation 1 The mechanism is started 2 The machine identifies double feeding 3 The machine ...

Page 335: ...e double feeding detection unit is faulty The double feeding sensor reception cannot attain a specific ultrasonic signal level Service Mode COPIER OPTION BODY OVLP MD Level 1 Use it to enable disable the double feeding detection mechanism 0 enabled 1 disabled To temporarily disable the mechanism as for a fault or wrong detection set it to 1 4 1 1 2 3 2 3 ...

Page 336: ... free the claw then detach the vertical path 3 4 sensor 2 and the cassette 3 4 pickup sensor 3 F 8 58 8 11 2 Cassette Lifter Motor 8 11 2 1 Removing the Lifter Motor M16 M17 of the Cassette 3 4 0010 8958 iR7105 iR7095 iR7086 1 Slide out the front deck right then slide out the cassette 3 4 2 Remove the front lower right cover of the cassette assembly as instructed under Removing the Vertical Path R...

Page 337: ...e fixing plate is removed F 8 63 8 11 5 Left Deck Pickup Sensor 8 11 5 1 Removing the Left Deck Pickup Sensor 0010 8963 iR7105 iR7095 iR7086 1 Remove the front deck left pickup assembly 2 Remove the screw 1 and detach the pickup sensor unit 2 F 8 64 3 Disconnect the connector 1 and detach the left deck pickup sensor 2 F 8 65 When removing the scanner sensor be sure to remove the paint used to lock...

Page 338: ...7 1 Removing the Manual Feeder Tray Unit 0010 8989 iR7105 iR7095 iR7086 1 Open the manual feeder tray cover 2 Remove the door tape 1 1 screw 2 3 Remove the connector cover 3 1 screw 4 F 8 69 4 Disconnect the connector 1 and free the cable from the plate of the host machine fixed in place using a cable clamp F 8 70 5 Remove the stopper plate 1 1 screw 2 F 8 71 6 Remove the manual feeder tray unit 1...

Page 339: ...aper guide 2 Remove the left right stop rings 1 two each shutters 2 two each spacers 3 two each and rolls 4 two each F 8 78 If the multifeeder is used during installation or if the multifeeder has not been used for a long time pickup can fail If such happens detach the protective sheet from the sponge roller and dry wipe the sponge roller 8 11 9 2 Mounting the Pickup Roller 0010 8993 iR7105 iR7095...

Page 340: ...anual feed tray pickup assem bly be sure that the belt pulley 7 and the round marking 8 are toward the machine s front F 8 83 8 11 10 3 Removing the multiple curling prevention roller 0010 8999 iR7105 iR7095 iR7086 1 Open the manual feeder tray cover and the upper right cover 2 Remove the manual feeder tray unit 3 Remove the manual feeder pull off roller unit 4 Remove the rear upper right cover 5 ...

Page 341: ...nk and changes over time ac celerated if exposed to light Its tone will change from pink to orange and to yellow it is a general char acteristic of urethane sponge and no physical deterioration in performance exists because of changes in color and the part is not identified by color F 8 90 8 11 12 Manual Feed Tray paper sensor 8 11 12 1 Removing the Manual Feed Tray Paper Sensor 0010 9032 iR7105 i...

Page 342: ...plate 2 F 8 97 11 Remove the 2 mounting screws 2 of the sensor unit 1 F 8 98 12 Disconnect the connector 1 and detach the sensor unit 2 13 Remove the sensor 3 from the sensor unit 2 F 8 99 8 11 13 Manual Feed Pickup Solenoid 8 11 13 1 Position of the Pickup Roller Release Solenoid of the Manual Feed Tray 0010 9043 iR7105 iR7095 iR7086 To make fine adjustments slide the solenoid in the direction of...

Page 343: ...pport shaft 10 at the front 4 Remove the E ring 11 spacer 12 and bearing 13 F 8 104 5 Perform steps 3 and 4 for the rear then detach the pre registration roller assembly 8 11 15 Registration Clutch 8 11 15 1 Removing the Registration Clutch 0010 9136 iR7105 iR7095 iR7086 1 Remove the fixing feed unit 2 Shift up the releasing lever 3 Disconnect the connector 1 and detach the harness of the clutch f...

Page 344: ...ickup assembly from the main body 2 Remove the screw 2 and detach the feeding roller cover 1 3 Remove the stop ring 3 form the front of the fixing roller 4 Remove the stop ring 4 and the pickup roller 5 at the font then de tach the feeding roller 7 together with the timing belt 6 F 8 111 8 11 18 2 Orientation of the Feeding Roller of the Deck Cassette Pickup Assembly 0010 9188 iR7105 iR7095 iR7086...

Page 345: ... front of the roller shaft and move the bearing 2 toward the inside then detach the vertical path roller 2 3 F 8 118 8 11 20 Fixing Feeding Unit Releasing Lever Sensor 8 11 20 1 Removing the Fixing Feeding Unit Releasing lever Sensor 0010 9313 iR7105 iR7095 iR7086 1 Slide out the fixing feeding unit from the main body 2 Detach the fixing feeding unit front cover 3 Release the claw of the fixing fe...

Page 346: ... unit from the main body 2 Holding the left and right grips of the duplexing unit detach it from the main body F 8 125 Take care not to trap your hand between the grip and the rail Do not place the duplexing unit where it is subjected to damage 8 11 22 2 Removing the Reversal Motor 0010 9336 iR7105 iR7095 iR7086 1 Remove the duplex feed fan unit 2 Loosen the screw 1 then while pulling the tension ...

Page 347: ...nect the connector 4 and remove the 2 screws 5 then de tach the duplex right feed motor 6 F 8 129 8 11 22 6 Removing the Reversing Flapper Solenoid 0010 9355 iR7105 iR7095 iR7086 1 Remove the duplexing unit from the main body 2 Remove the two screws 1 and disconnect the connector 2 then de tach the reversing flapper solenoid 3 F 8 130 8 11 22 7 Removing the Left Deck Feed Sensor 0010 9360 iR7105 i...

Page 348: ...ws 8 11 22 10 Removing the Lower Feeding Right Clutch 0010 9373 iR7105 iR7095 iR7086 1 Remove the duplexing unit from the main body 2 Remove the front cover 3 Disconnect the connector 1 and remove the two screws 2 then de tach the latch plate 3 F 8 136 4 Remove the bearing 4 and spacer 5 then detach the lower feeding right clutch 6 F 8 137 8 11 22 11 Removing the Pre Confluence Sensor 0010 9374 iR...

Page 349: ... and detach the duplexing unit right fixing assembly 4 then remove the two screws 5 at the rear and detach the right grip plate 6 F 8 143 When mounting the right grip plate be sure that the boss on the grip plate is in the hole of the side plate 5 Remove the screw 7 and detach the horizontal registration sensor 8 F 8 144 8 11 23 Separation Roller 8 11 23 1 Removing the Separation Roller 0010 9378 ...

Page 350: ... roller F 8 149 If mounted in the wrong orientation interference with the clamp washer can lead to faults Take care 8 11 24 Double Feeding Detection Sensor Transmission 8 11 24 1 Before Starting the Work 0011 8281 iR7105 iR7095 iR7086 1 Slide to the fixing feeding unit 2 Remove the transfer separation charging assembly cover 3 Remove the transfer separation charging assembly 4 Remove the 2 knobs 1...

Page 351: ...156 3 Remove the double feed sensor assembly 1 1 screws 2 F 8 157 4 Remove the double feed sensor transmitting 1 1 screw 2 1 sensor holder 3 F 8 158 8 11 25 Double Feeding Detection Sensor Reception 8 11 25 1 Before Starting the Work 0011 8282 iR7105 iR7095 iR7086 1 Remove the developing assembly 2 Remove the primary charging assembly 3 Remove the pre transfer charging assembly 4 Remove the proces...

Page 352: ...Chapter 8 8 52 F 8 159 2 Remove the pre transfer charging assembly fan duct 1 3 screws 2 F 8 160 3 Remove the double feed sensor receiving 1 2 screws 2 1 connector 3 F 8 161 1 2 2 1 2 2 1 3 ...

Page 353: ...Chapter 9 Fixing System ...

Page 354: ......

Page 355: ...ounting the Fixing Upper Roller 9 13 9 5 3 Lower Fixing Roller 9 13 9 5 3 1 Removing the Lower Fixing Roller 9 13 9 5 3 2 Adjusting the Lower Roller Pressure nip 9 13 9 5 4 External Delivery Roller 9 14 9 5 4 1 Removing the External Delivery Roller 9 14 9 5 5 Internal Delivery Roller 9 14 9 5 5 1 Removing the Internal Delivery Roller 9 14 9 5 6 Main Thermistor 9 14 9 5 6 1 Removing the Main Thermi...

Page 356: ...ng the Fixing Inlet Sensor Fixing Inlet HP Sensor 9 19 9 5 16 Fixing Feeding Outlet Sensor 9 20 9 5 16 1 Remove the Fixing Feeder Unit Outlet Sensor 9 20 9 5 17 Delivery Speed Switch Clutch 9 20 9 5 17 1 Removing the Delivery Speed Switching Clutch 9 20 9 5 18 Upper Separation Claw 9 20 9 5 18 1 Removing the Upper Separation Claw 9 20 9 5 19 Lower Separation Claw 9 20 9 5 19 1 Removing the Lower S...

Page 357: ...ain heater H1 200V model 1150 W 100V model 1000 W 208V model 1120 W 208V model 900 W 230V model 1185 W 230V model 965 W Sub heater H2 200V model 565W 100V model 400 208V model 600W 208V model 600W 230V model 645W 230V model 645W The values in parentheses represent the iR7086 Main thermistor TH1 temperature control error detection contact Sub thermistor TH2 temperature control non contact Thermal s...

Page 358: ...ted with the machine s fixing drive system 1 fixing roller drive control 2 cleaning web drive control 3 thermistor reciprocating mechanism drive control 4 upper separation claw reciprocating drive mechanism 5 fixing inlet sensor drive control TH1 TH2 TP1 Fixing upper roller Sub thermistor TH2 Main thermistor TH1 Thermal switch TP1 ...

Page 359: ... the Cleaning Web Drive 0010 8230 iR7105 iR7095 iR7086 M3 M1 M21 SL2 DC controller PCB J508B Drive signal Detection signal Detection signal Drive signal Drive signal J508A Fixing roller motor Thermistor Upper separation claw Main motor Fixing inlet sensor lift motor Web drive solenoid PS7 No web sensor PS8 No web alert sensor Upon detection a message is indicated in the control panel web running o...

Page 360: ...trol the reciprocating mechanism of the uppers separation claw Web length warning sensor PS8 No web sensor PS7 Feed side web roller front Web length detecting flag DC controller PCB 1 2 3 4 5 6 20 5V WEB_WARNING 5V WEB_LESS J508B To PS7 To PS8 Length detection 2 If printing continues after PS8 goes on the flag moves farther down to be detected by the web length sensor PS7 causing the machine to in...

Page 361: ...nit One way clutches Main motor Eccentric cams Reciprocating width 3 mm M21 Fixing inlet lift motor Fixing inlet paper detection flag Fixing inlet sensor PS63 Paper Detection Fixing inlet HP sensor PS66 HP Detection If paper is detected while the fixing inlet sensor is moving up the machine will indicate the presence of a fixing inlet residual paper jam If HP detection fails when the fixing inlet ...

Page 362: ...the Down Sequence 0010 8234 iR7105 iR7095 iR7086 Wait indication Red Red Green Fixing motor M3 Main heater H1 Sub heater H2 SLEEP WMUP WMUPR STBY INTR PSTBY PRINT LSTR STBY Main power switch ON Control panel power switch ON 200 198 195 190 Start key ON Passage of paper causes the temperature to drop Causes both main and sub heaters to go on to enable return to 198 deg C in a short time 193 188 198...

Page 363: ...0cpm Suspend Resume Setting 0 183 deg C 178 deg C 173 deg C 188 deg C Setting 1 default 178 deg C 173 deg C 168 deg C 183 deg C Setting 2 173 deg C 168 deg C 163 deg C 178 deg C Main heater H1 Sub heater H2 Copying speed 200 195 190 185 180 175 170 165 160 105cpm 105cpm 86cpm 74cpm Suspend STBY PRINT PRINT STOP Start key ON When 178 deg C dropped to 86 cpm 77 8 cpm 70 cpm When 173 deg C dropped to...

Page 364: ...ature of 188 deg C for printing 9 3 1 4 Power Save Mode 0010 8237 iR7105 iR7095 iR7086 A press on the Power Save key of the control panel causes the machine to decrease the STBY control temperature to reduce power consumption Setting iR7105 86 cpm 74 cpm Suspend Resume iR7095 77 8 cpm 67 cpm Suspend Resume iR7086 70 cpm 60 cpm Suspend Resume 0 default 194 deg C 193 deg C 183 deg C 198 deg C 1 189 ...

Page 365: ...thermistor TH2 3 current shut down in response to overheating by thermal switch TP1 Main heater H1 Sub heater H2 Rate of saving of 25 Rate of saving of 50 200 195 170 105 STBY SLEEP STBY WMUP Power save mode set in user mode Power Save key ON Power Save key OFF Temperature suited to rate of saving WMUPR omitted Returns to normal temperature control in response to turning off the Power Save key 193...

Page 366: ...thereafter E003 low temperature 0000 With the reading of the main thermistor in excess of 100 deg C a temperature of 70 deg C or less is detected for 2 sec E004 SSR short circuit 0000 The SSR is identified as having a short circuit for 5 sec or more while the sub heater is on 0001 The SSR is identified as having a short circuit for 5 sec while the main heater is on Reference If E000 through E004 i...

Page 367: ...he screw 3 to detach F 9 15 When setting the fixing feeding unit in the main body be sure to mount the releasing lever and shift the lever while pressing the releasing lever link 4 Remove the two screws 1 pre transfer charging assembly cover 2 and fixing roller knob 3 then remove the two screws 4 and detach the fix ing feeding unit cover 5 F 9 16 5 Remove the fixing motor 1 2 connectors 2 Free the...

Page 368: ...ort plate 2 at the rear F 9 20 6 Open the fixing upper unit 1 F 9 21 When opened the fixing upper unit becomes unstable Be sure to use a screwdriver as shown to support it 7 Remove the stopper 1 from the front and the rear F 9 22 F 9 23 8 While paying attention to the thermal switch and the thermistor remove the upper roller assembly 9 Remove the C ring 1 at the front and remove the gear 2 bushing...

Page 369: ...ing unit 4 Remove the two screws 1 and detach the lower separation claw sup port plate 2 F 9 28 5 Remove the lower roller 3 from the fixing assembly and remove the E rings 4 and the bearings 5 from both front and rear F 9 29 9 5 3 2 Adjusting the Lower Roller Pressure nip 0010 9395 iR7105 iR7095 iR7086 The nip width must be as indicated in figure if not adjust it using the pres sure adjusting nut ...

Page 370: ...aring 3 at the rear of the external roller shaft then remove the 2 Erings 4 and the 2 rollers 5 of each roller F 9 34 Take care not to lose the parallel pin used in each roller 9 5 5 Internal Delivery Roller 9 5 5 1 Removing the Internal Delivery Roller 0010 9398 iR7105 iR7095 iR7086 1 Remove the fixing assembly 2 Remove the internal delivery roller 1 bearing 2 3 E rings 3 and bushing holder 4 the...

Page 371: ...oving the Sub Thermistor 0010 9448 iR7105 iR7095 iR7086 1 Slide out the fixing assembly 2 Remove the fixing web and the oil pan 3 Remove the fixing harness cover 4 Disconnect the connector 1 and remove the screw 2 then detach the sub thermistor assembly 3 F 9 40 5 Remove the screw 1 and detach the sub thermistor 2 F 9 41 9 5 8 Thermal Switch 9 5 8 1 Removing the Thermal Switch Unit 0010 9450 iR710...

Page 372: ...Sub Heater 0010 9532 iR7105 iR7095 iR7086 To mount the fixing heater reverse the steps used to remove it with the fol lowing in mind a Do not touch the surface of the heater b For both mount the heater so that the side with the longer harness is to the front c Viewing from the front of the fixing assembly mount the main heater 1 to the right and the sub heater 2 to the left F 9 49 9 5 9 3 Points t...

Page 373: ... screws 3 used to secure the fixing cleaning belt assem bly and open the top of the fixing cleaning belt assembly upward F 9 52 5 While pushing the cleaning belt feeding roller 4 and the take up roller 5 toward the rear detach the cleaning belt 6 F 9 53 When cleaning the silicone oil pan be sure to remove the silicone oil collect ing in the oil pan 7 found under the cleaning belt feeding roller F ...

Page 374: ...ssembly 3 Detach the claw jam sensor 1 from the right side of the lower delivery assembly F 9 58 9 5 12 External Delivery Sensor 9 5 12 1 Remove the External Delivery Sensor 0010 9543 iR7105 iR7095 iR7086 1 Remove the external delivery roller 2 Remove the 2 screws 1 and disconnect the connector 2 then de tach the external sensor assembly 3 F 9 59 3 Disconnect the connector 1 and detach the externa...

Page 375: ...heaters 4 Remove the screw 1 and detach the locking support plate 2 found at the front F 9 64 5 Remove the screw 1 and detach the locking support plate 2 found at the rear F 9 65 6 Open the fixing upper unit 1 F 9 66 When opened the fixing upper unit is in an unstable state Use the shift of the screwdriver as a support as shown 7 Remove the 2 screws 1 and detach the lower separation claw support p...

Page 376: ...nt support base 2 F 9 72 4 Disconnect the 2 connectors 1 and remove the 2 screws 2 then detach the delivery speed switching clutch 3 F 9 73 When detaching the delivery speed switching clutch take care not to lose the bearings on both ends of the clutch shaft and the washer at the rear 9 5 18 Upper Separation Claw 9 5 18 1 Removing the Upper Separation Claw 0010 9551 iR7105 iR7095 iR7086 1 Slide ou...

Page 377: ...Chapter 9 9 21 F 9 75 4 Remove the three screws 2 and detach the lower separation claw sup port plate 3 then detach the separation claw F 9 76 1 2 2 3 ...

Page 378: ......

Page 379: ...Chapter 10 External and Controls ...

Page 380: ......

Page 381: ...10 12 10 5 1 5 1 Removing the Upper Vertical Path Cover 10 12 10 5 1 6 Upper Front Cover Unit 10 12 10 5 1 6 1 Removing the Upper Front Cover Unit 10 12 10 5 1 7 Upper Rear Cover 10 12 10 5 1 7 1 Removing the Upper Rear Cover 10 12 10 5 1 8 Main Controller Box Cover 10 12 10 5 1 8 1 Removing the Main Controller Box Cover 10 12 10 5 1 9 System Connector Cover 10 12 10 5 1 9 1 Removing the System Co...

Page 382: ...ter PCB 10 21 10 5 19 1 Before Starting the Work 10 21 10 5 19 2 Removing the Control Panel Inverter PCB 10 22 10 5 20 Control Panel Key Switch PCB 10 22 10 5 20 1 Before Starting the Work 10 22 10 5 20 2 Removing the Control Panel KEY PCB 10 22 10 5 21 Control Panel Family PCB 10 22 10 5 21 1 Before Starting the Work 10 22 10 5 21 2 Removing the Control Panel LED PCB 10 23 10 5 22 Control Panel C...

Page 383: ...arging Assembly Fan 10 29 10 5 38 1 Removing the Pre Transfer Charging Assembly Fan FM10 10 29 10 5 39 Power Supply Cooling Fan 1 10 30 10 5 39 1 Removing the Power Supply Cooling Fan 1 FM11 10 30 10 5 40 Power Supply Cooling Fan 2 10 30 10 5 40 1 Removing the Power Supply Cooling Fan 2 FM12 10 30 10 5 41 Separation Fan 10 30 10 5 41 1 Removing the Separation Fan FM13 10 30 10 5 42 Developing Fan ...

Page 384: ......

Page 385: ...g to paper size small size large size a total of 16 modes T 10 2 Related service mode COPIER FUNCTION PANEL LCD CHK use it to check the LCD for missing dots COPIER FUNCTION PANEL LED CHK use it to check the activation of the LEDs on the control panel COPIER FUNCTION PANEL LED OFF use it to check the de activation of the LEDs on the control panel COPIER FUNCTION PANEL KEY CHK use it to start a chec...

Page 386: ...E F remote copy print G H fax reception print 2 I J report print K L duplexing print M N scan O P Counter Type 1 Default Default switchover 2 Counter 1 total A through L ON fixed Counter 2 OFF variable Counter 3 OFF variable Counter 4 OFF variable Counter 5 OFF variable Counter 6 OFF variable Counter Type 1 Default indication Default switchover 2 Counter 1 total A through L ON fixed Counter 2 tota...

Page 387: ...e curling fan cools paper 33 0001 5 FM8 drum fan draws out the ozone and stray toner from around the drum cools the area E820 0000 6 FM10 pre transfer charging assembly fan discharges the ozone from around the pre transfer charging assembly E823 0000 7 FM11 power supply cooling fan 1 cools the DC power supply PCB E804 0000 8 FM12 power supply cooling fan 2 cools the DC power supply PCB E804 0000 9...

Page 388: ...he separation assembly improves separation E805 0002 16 FM21 scanner heat discharge fan 1 discharges heat from around the laser scanner unit E121 0001 17 FM501 reader cooling fan 1 cools the reader assembly 33 0003 Ref Notatio n Name Description Error code Alarm code 1 FM1 polygon cooling fan cools the laser scanner motor thermally insulates the unit from the fixing assembly prevents soiling of th...

Page 389: ...developing fan cools the developing assembly 33 0006 11 FM16 system fan cools the PCBs inside the system box 00 0804 12 FM17 delivery anti adhesion fan cools paper being delivered 33 0007 13 FM18 scanner heat discharge fan 2 discharges heat from around the laser scanner unit E121 0003 14 FM19 duplexing transport fan cools the duplexing transport motor 33 0009 15 FM20 separation heat discharge fan ...

Page 390: ...C power supply PCB generates DC power from AC power protects against over current Relay PCB generates DC power from DC power 24 V to 18 V supplies DC power to loads protects individual loads against over current De curling fan FM6 Drum suction fan FM8 Pre transfer charging assembly fan FM10 Power supply cooling fan 1 FM11 Power supply cooling fan 2 FM12 Separation fan FM13 Developing fan FM15 Disc...

Page 391: ... power switch Overcurrent detection circuit B Stops output 2 from the DC power supply PCB Remove the cause and turn off and then on the control panel power switch Main controller PCB dioxide manganese lithium battery 3 V 1000 mAh DC controller PCB lithium battery 3 V 600 mAh Life of battery main controller PCB about 10 yr DC controller PCB about 10 yr Replacement of battery battery cannot be repla...

Page 392: ...Save key press on control panel power switch MEMO If the same setting is used for both low power mode shift interval and auto sleep time a shift is made to sleep mode if a specific period of time passes from a standby state i e no shift takes place to low power mode 4 Sleep Mode The machine s sleep mode consists of sleep mode 1 high rate of power saving in sleep and sleep mode 3 low rate of power ...

Page 393: ...ses the operating system to collect machine status information at specific intervals pre venting the machine from starting a sleep state To avoid the situation disable the setting Windows printer properties Disabling Use SNMP 1 Select Configure Port on the Ports screen printer properties F 10 6 2 Remove the check mark from SNMP Status Enabled ...

Page 394: ...Chapter 10 10 10 F 10 7 ...

Page 395: ...ove the mounting screw 1 and detach the primary charging as sembly cover 2 4 Shift down the fixing feeding lever 3 and slide out the fixing feeder unit 4 F 10 10 5 Disconnect the 2 connectors 1 6 Remove the 5 mounting screws 2 and detach the inside upper cover 3 F 10 11 10 5 1 4 Fixing Feeding Unit Cover 10 5 1 4 1 Removing the Fixing Feeder Unit Cover 0017 9839 iR7105 iR7095 iR7086 iR7095P 1 Open...

Page 396: ...nted be sure to disconnect the connector 1 F 10 16 10 5 1 7 Upper Rear Cover 10 5 1 7 1 Removing the Upper Rear Cover 0017 9842 iR7105 iR7095 iR7086 iR7095P 1 Remove the ADF 2 Remove the 3 screws 1 and detach the right pocket plate 2 3 Remove the 3 screws 3 and detach the left pocket plate 4 F 10 17 Mark the position of the screw 3 so that the left pocket plate 4 may be mounted back to its origina...

Page 397: ... 9572 iR7105 iR7095 iR7086 Construction F 10 22 1 Remove the rear cover 2 Open the main controller box assembly 3 Remove the high voltage PCB unit 4 While detaching the belt 1 remove the three screws 2 and detach the left pickup drive assembly 3 F 10 23 10 5 3 Pickup Drive Assembly 10 5 3 1 Removing the Pickup Drive Assembly 0010 9576 iR7105 iR7095 iR7086 Construction F 10 24 1 Remove the rear cov...

Page 398: ...ews 1 and disconnect the connector 2 then de tach the drum fan 3 F 10 27 9 Disconnect the two connectors 4 and remove the four screws 5 then detach the developing drive assembly 6 F 10 28 10 5 5 Vertical Path Drive Assembly 10 5 5 1 Removing the Vertical Path Drive Assembly 0010 9587 iR7105 iR7095 iR7086 Construction F 10 29 1 Remove the rear cover 2 Remove the waste toner case 3 Remove the two sc...

Page 399: ...0 34 1 Remove the rear cover 2 Remove the high voltage PCB unit 3 Loosen the mounting screw on the rear fixing plate of the registration roller assembly 4 Remove the four screws 1 and disconnect the four connectors 2 then detach the multifeeder pickup drive assembly 3 F 10 35 10 5 8 Lifter Drive Assembly 10 5 8 1 Removing the Lifter Drive Assembly right deck 0010 9594 iR7105 iR7095 iR7086 Construc...

Page 400: ... toner pipe 6 Remove the drum drive assembly 7 Remove the waste toner drive assembly 8 Disconnect the two connectors 1 and remove the nine screws 2 then detach the main drive assembly 3 F 10 41 When mounting the main drive assembly be sure to slide out the fixing feed ing assembly in advance A coupling and a spring are mounted to the back of the main drive assembly If the fixing feeding assembly i...

Page 401: ...aste toner pipe 1 and shift the bushing 3 up to remove the 2 screws 4 then detach the waste toner pipe 1 F 10 45 6 Remove the screw 1 and detach the drum cleaner pipe cover 2 F 10 46 7 Disconnect the 4 connectors 1 and remove the 5 screws 2 then detach the drum drive assembly 3 F 10 47 10 5 11 Cassette Pickup Drive Assembly 10 5 11 1 Removing the Cassette Pickup Drive Assembly 0010 9622 iR7105 iR7...

Page 402: ...Open the front cover 2 9 screws 2 F 10 50 3 Remove the cover plate 1 5 screws 2 F 10 51 4 Remove the delivery anti adhesion fan mounting plate 1 1 connector 2 6 screws 3 F 10 52 5 Remove the AC driver PCB 6 Remove the all night power supply PCB 7 Remove cover plate 1 2 screws 2 F 10 53 8 Remove the power supply unit 1 1 connector 2 all connectors of the relay PCB 2 screws 3 F 10 54 10 5 13 Control...

Page 403: ... 1 Remove the upper rear right cover 2 Disconnect the 3 connectors 1 and free the cable from the edge saddle 2 F 10 59 3 Remove the control panel interface cover 1 2 screws 2 8 screws 3 F 10 60 4 Remove the control panel interface PCB 1 6 connectors 2 4 screws 3 F 10 61 10 5 14 Control Panel LCD Unit 10 5 14 1 Before Starting the Work 0011 8158 iR7105 iR7095 iR7086 1 Remove the control panel 2 Rem...

Page 404: ... 10 66 3 Disconnect the 3 connectors 1 and detach the cover switch assembly 2 F 10 67 10 5 16 Manual Feed Tray Switch Assembly 10 5 16 1 Removing the Manual Feed Tray Switch Assembly 0010 9615 iR7105 iR7095 iR7086 1 Remove the process unit cover 4 screws 2 Remove the 2 screws 1 and disconnect the 2 connectors 2 then de tach the pre transfer charging assembly fan 3 F 10 68 3 Disconnect the 3 connec...

Page 405: ...ccessory to the host machine If you turn on the power in reverse order the delivery accessory cannot be correctly recognized 1 Turn the power on 2 Execute the followings in service mode COPIER FUNCTION CLEAR DC CON Clear the RAM of the DC controller PCB COPIER FUNCTION CLEAR CNT DCON Clear the service coun ter of the DC controller PCB 3 Turn the power off and back to on Turning the power off on ex...

Page 406: ... the control panel F 10 77 3 Remove the control panel rear cover 1 6 screws 2 F 10 78 4 Remove the shielding plate assembly 1 5 connectors 2 2 screws 3 8 screws 4 F 10 79 10 5 20 2 Removing the Control Panel KEY PCB 0011 8160 iR7105 iR7095 iR7086 1 Remove the control panel KEY PCB 1 4 screws 2 F 10 80 10 5 21 Control Panel Family PCB 10 5 21 1 Before Starting the Work 0011 8162 iR7105 iR7095 iR708...

Page 407: ... control panel F 10 85 3 Remove the control panel rear cover 1 6 screws 2 F 10 86 10 5 22 2 Removing the Control Panel CPU PCB 0011 8156 iR7105 iR7095 iR7086 1 Remove the control panel CPU PCB 1 5 connectors 2 6 screws 3 F 10 87 10 5 23 AC Driver PCB 10 5 23 1 Before Starting the Work 0010 9606 iR7105 iR7095 iR7086 1 Remove the lower left cover 2 Remove the upper left cover 3 Remove the cover plat...

Page 408: ...R7105 iR7095 iR7086 1 Remove the left lower cover 4 screws 2 Disconnect the connector from the PCB then remove the screw 1 and detach the relay PCB 1 from the four PCB holders 2 F 10 92 10 5 26 High Voltage Transformer AC 10 5 26 1 Removing the High Voltage Transformer Assembly AC 0010 9603 iR7105 iR7095 iR7086 1 Remove the rear cover 2 Remove the HV AC PCB together with its mounting base 2 connec...

Page 409: ...the new HV DC PCB for the respective service mode items F 10 98 1 COPIER ADJUST HV TR H PRE TR 2 COPIER ADJUST HV TR HVT TR 3 COPIER ADJUST HV SP HVT SP 4 COPIER ADJUST DEVELOP HVT DE 5 COPIER ADJUST DEVELOP OFFSETAC 2 Turn off and then on the power 10 5 29 High Voltage PCB 10 5 29 1 Removing the High Voltage Assembly 0011 7623 iR7105 iR7095 iR7086 1 Remove the rear cover 2 Disconnect the 4 connec...

Page 410: ...0011 4919 iR7105 iR7095 iR7086 1 Remove the fixing inlet sensor lift motor driver PCB 1 2 connectors 2 4 screws 3 F 10 103 10 5 31 Transceiver PCB 10 5 31 1 Before Starting the Work 0011 4913 iR7105 iR7095 iR7086 1 Remove the main controller box cover 1 10 screws 2 F 10 104 2 Remove the rear cover 1 1 reader power supply cable 2 8 crews 3 F 10 105 3 Remove the lower left cover 1 4 screws 2 F 10 10...

Page 411: ...5 F 10 110 10 5 32 Double Feeding Detection PCB Transmission 10 5 32 1 Before Starting the Work 0011 8279 iR7105 iR7095 iR7086 1 Slide out the fixing feeding unit 2 Remove the transfer separation charging assembly cover 3 Remove the 2 knobs 1 2 screws 2 F 10 111 4 Remove the fixing feeding unit cover 1 2 screws 2 F 10 112 10 5 32 2 Removing the Double Feed Detection Unit transmitting 0011 8285 iR7...

Page 412: ... current is as indicat ed by the arrow 10 5 35 Laser Cooling Fan 10 5 35 1 Removing the Laser Motor Cooling Fan FM1 0010 9590 iR7105 iR7095 iR7086 1 Remove the inside upper cover 2 Disconnect the connector 1 and remove the harness lock 2 from the plate 3 Remove the 4 screws 3 and detach the laser motor cooling fan 4 F 10 116 10 5 35 2 Removing the Laser Cooling Fan 1 FM3 0010 9589 iR7105 iR7095 iR...

Page 413: ...5 iR7095 iR7086 1 Remove the HV DC PCB 2 Remove the 2 screws 1 and disconnect that connector 2 then de tach the drum fan unit 3 F 10 121 3 Disconnect the connector 1 and remove the 3 screws 2 then detach the drum fan 3 F 10 122 10 5 38 Pre Transfer Charging Assembly Fan 10 5 38 1 Removing the Pre Transfer Charging Assembly Fan FM10 0010 9583 iR7105 iR7095 iR7086 1 Remove the process unit cover 4 s...

Page 414: ...by the arrow 10 5 40 Power Supply Cooling Fan 2 10 5 40 1 Removing the Power Supply Cooling Fan 2 FM12 0010 9581 iR7105 iR7095 iR7086 1 Remove the fan mounting base 2 Remove the 2 screws 1 and disconnect the connector 2 then de tach the power supply cooling fan 2 3 F 10 127 When mounting the fan be sure that the direction of air current is as indicat ed by the arrow 10 5 41 Separation Fan 10 5 41 ...

Page 415: ...fan unit 3 F 10 132 3 Remove the 2 screws 1 and detach the fan 2 F 10 133 10 5 44 Duplex Feed Fan 10 5 44 1 Removing the Duplex Feed Fan FM19 0010 9575 iR7105 iR7095 iR7086 1 Remove the duplex unit cover 4 screws 3 knobs 2 Disconnect the connector 1 and remove the 3 screws 2 then detect the duplex feed fan unit 3 At this time keep in mind that the shift assembly 4 will also come off F 10 134 3 Rem...

Page 416: ... 10 138 10 5 47 Fixing Inlet Sensor Motor 10 5 47 1 Before Starting the Work 0011 7957 iR7105 iR7095 iR7086 1 Open the front cover and slide out the fixing feeding unit 2 Remove the fixing assembly 10 5 47 2 Removing the Fixing Inlet Sensor Lifter Motor 0011 7958 iR7105 iR7095 iR7086 1 Remove the blocking cover 1 2 screws 2 F 10 139 2 Remove the fixing inlet sensor lifter motor assembly 1 1 connec...

Page 417: ...Chapter 11 MEAP ...

Page 418: ......

Page 419: ...nformation 11 18 11 1 15 Installing an Application 11 19 11 1 16 MEAP Enterprise Service Manager 11 21 11 1 17 Adding a License File 11 22 11 1 18 Disabling a License File suspending a license 11 24 11 1 19 Downloading Removing an Invalidated License File 11 26 11 1 20 Reusable license 11 28 11 1 21 License for forwarding 11 28 11 1 22 Uninstalling an Application 11 31 11 1 23 Changing Login Servi...

Page 420: ......

Page 421: ...e application in question A counter reading may be of a type that is forced to increase as a job is expected or of a type that is increased when the application sends instructions or it may be of a type that increases independently of the host device thus increasing solely in response to the application being run specifics are as follows T 11 1 MEMO forced the device forces the counter to increase...

Page 422: ...ment Important For the following operations in the combined environment of Windows XP and Internet Explorer6 Java2 Runtime Environment Standard Edition 1 3 1 or later is required User registration edit in SDL User registration edit in SSO local device Use of SSO remote login in SSO Remote Login of Default Authentication or Simple Device Login SDL Remote UI and Portal Services Remote Login of Defau...

Page 423: ...t Internet Explorer 6 SP1 Microsoft Windows 2000 Professional Microsoft Internet Explorer 5 5 SP2 Microsoft Internet Explorer 6 SP1 Microsoft Windows XP Microsoft Internet Explorer 6 Microsoft Internet Explorer 6 SP1 Operating System Supported browser Microsoft Windows 98 SE Microsoft Internet Explorer 5 5 SP2 Microsoft Internet Explorer 6 SP1 Microsoft Windows 2000 Professional SP3 Microsoft Inte...

Page 424: ...R6020i iR5020i iR6020i V1 1 0 A A A A A A A iR2220i iR2220N iR3320i iR3320N iR2220i iR2220N iR3320i iR3320N iR2220i iR3320i V1 1 0 A A A A A A A iR C3220 iR C2620 iR C3220 iR C2620 iR C3220 iR C2620 V1 1 1 A A A A A A A iR 2270 iR 2870 iR 3035 iR 3045 iR 2270 iR 2870 iR 3035 iR 3045 iR 2270 2870 3035 3045 V1 1 2 A A A A A A A V2 2 7 A A A A B B B iR85 iR8070 iR105 iR9070 iR85 iR8070 iR105 iR9070 i...

Page 425: ...device with SMS the On option must be selected on Use HTTP screen The option is selected by default The setting can be changed on the control panel of the MEAP device 1 Make the following selections Ad Func button System Settings button Down arrow button Memo If the System manager ID and system password have already been assigned ID Entry dialog appears after System Settings button is pressed Ente...

Page 426: ...ompatible with the MEAP device s touch panel display The MEAP device may not properly recognize some characters When se SSL is made available it is necessary to set the key and the certificate necessary for the SSL communication Set the key and the certificate by SSL with Certificate Settings that exists in System Settings Network Settings TCP IP Settings on the iR device 11 1 6 Setting the method...

Page 427: ...uthentication 1 In order to make a setting for login by Password Authentication you need to login by RLS Authentication Therefore login by RLS Authentication Login screen In case authentication method is SSO F 11 5 2 Select System Management tab Utility tab Application Management Function tab F 11 6 3 In order to enable login by Password Authentication tick SMS Installer Service Password Authentic...

Page 428: ...he setting is changed from Start to Stop access to login screen leads to the screen below and login becomes unavailable Login error screen F 11 8 Setting for login by RLS Authentication 1 In order to make a setting for Login by RLS Authentication you need to Login by Password Authentication Login screen by Password Authentication F 11 9 2 Select System Management tab Utility tab Application Manage...

Page 429: ...ar the tick of SMS Installer Service Remote Login Service Authentication radio button and click Stop F 11 11 4 Logout once and login again to check to see that the setting is applied properly In case the setting is changed from Stop to Start login screen that was not seen before is displayed In case the setting is changed from Start to Stop access to login screen leads to the screen below and Logi...

Page 430: ...s Memo The default password is MeapSmsLogin The password is case sensitive When you want to change the display original language change in the box in the right of the screen This setting is not affect by the setting of the language of the device F 11 13 2 The following screen appears if the password has been changed by the user s system administrator If so check with the system administrator for t...

Page 431: ... Memo In case the device authentication method is SSO and login to domain enter User Name Password and Login Destination registered in Active Directory and click Log in In case the device authentication method is SDL or SSO and login to this device enter User Name and Password registered in the device and click Log in In the case the device authentication method is SSO F 11 15 In the case the devi...

Page 432: ...of resources actually used by the application The items of information include the following hard disk memory thread socket file descriptor You will not be able to install an application if the size of the remaining memory falls short of the size declared by the application Moreover the specifications have been designed so that an application will not be able to start up if there is a shortage of ...

Page 433: ... 0017 9695 iR7105 iR7095 iR7086 iR7095P 1 Log in to the SMS 2 Click Application List 3 Click the radio button of the MEAP application in question and click Start or Stop F 11 18 4 Check to see that the status of the MEAP application in question is either Started or Stopped ...

Page 434: ...iR7095P You can check the versions of MEAP Contents MEAP Specifications and Java Virtual Machine of the device Some applications may not be installed to some MEAP devices of specific specifications See MEAP Specifications 1 Log in to SMS 2 Click System Management tab F 11 20 3 Click System Info tab ...

Page 435: ...ple Device Specification IDs means that the application is operable in all the models declared Upon installation of MEAP application in using SMS or MEAP Enterprise Service Manager matching of Device Specification ID is executed on the side of MEAP platform machine The machine which doesn t support the ID declared by the application rejects installation of such an application Meanwhile MEAP Specif...

Page 436: ... 15 System v50 xx later iR C4080 Y Y Y 5 6 7 9 10 11 13 14 15 System v50 xx later iR C5185 Y Y Y Y Y 5 6 7 9 10 11 13 14 15 imagePRESS C1 Y Y Y Y Y 5 6 7 9 10 11 iR C3380 Y Y Y Y Y 5 6 7 9 10 11 13 iR C2880 Y Y Y Y Y 5 6 7 9 10 11 13 iR 3025 Y Y Y Y 5 6 7 9 10 11 13 iR 3045 Y Y Y Y Y 5 6 7 9 10 11 13 iR 3035 Y Y Y Y Y 5 6 7 9 10 11 13 iR 3030 Y Y Y Y Y 5 6 7 9 10 11 13 iR 5050 Y 5 6 7 9 10 11 13 1...

Page 437: ...or preparing a problem report You can also use this function whenever you want to check the status of any particular application F 11 23 11 1 13 Printing the System Information of a MEAP Application 0017 9699 iR7105 iR7095 iR7086 iR7095P 1 Make the following selections Additional Functions button System Settings button the down arrow button Memo If the System manager ID and system password have al...

Page 438: ...rmation 0017 9700 iR7105 iR7095 iR7086 iR7095P You can check all applications installed to the device at a glance with the MEAP application status information and thus it is important for you to provide it when you are reporting a problem The following items of information will be indicated or printed for individual applications Memo The system information shown on the screen and the system inform...

Page 439: ...he application uses It is the amount maximum memory usage declared in a statement within the application program and is expressed in kilobytes Registered Service It is a list of services that have been registered by the application with the MEAP framework Some services may not have printable data 11 1 15 Installing an Application 0017 9701 iR7105 iR7095 iR7086 iR7095P Important To install an appli...

Page 440: ...he individual applications 1 Long on to SMS 2 Click Install tab F 11 26 3 Check that Install Application License page appears 4 Click Browse button and select the application file and the license file of the application then click OK button Memo Application File identified by the extension jar License File identified by the extension lic F 11 27 5 See the message Installing Please wait a moment iR...

Page 441: ...rs beginning the installation 9 Check Application List page appears when the installation is completed Important To use the application that you have just installed you must make sure that the application status is Started 11 1 16 MEAP Enterprise Service Manager 0017 9702 iR7105 iR7095 iR7086 iR7095P Outline MEAP Enterprise Service Manager is the PC application utility to perform batch installatio...

Page 442: ...ion upgrading on October 2003 or older version upgrading of the system software on the field device is nec essary The versions available for ESM are as follows iR5160 iR6020 System v54 02 or newer MEAP Contents v53 07 or newer iR2220 iR3320 System v33 01 or newer MEAP Contents v33 02 or newer Other products Available from the initial version When installing MEAP Enterprise Service Manager MEAP ESM...

Page 443: ...Chapter 11 11 23 F 11 31 5 Click Browse button and select the license file you want to install F 11 32 6 Click Install button ...

Page 444: ...d the status of the license will be Not Installed and its application will no longer be available for use You can later restore a suspended license file as long as you are doing so on the same iR the device with the same device serial number When replacing the device due to lease up or trouble use the license for forwarding See License for forwarding 1 Stop the application you want to uninstall on...

Page 445: ...Chapter 11 11 25 F 11 35 3 License File Management page appears On Application License Information page click License Management button F 11 36 4 Click Disable button ...

Page 446: ... the license file to a PC for storage To download or delete a license file first disable it Important Once you have removed an invalidated license file you will no longer be able to download it form the MEAP device 1 Login to SMS 2 Application List page appears 3 On Application List page click the name of the application you want F 11 38 4 Check Application License Information page appears 5 On Ap...

Page 447: ...nse File Management page appears To download click Download button F 11 40 7 When you have selected Download button specify where you want to store the file by following the instructions on the screen 8 To delete click Delete button ...

Page 448: ...nt misuse of applications To increase convenience of users only application with unlimited validity date and application counter e g Portal Service SDL SSO has been made to be able to install as many times as needed by the same license file This kind of license is called Reusable license Memo For devices for System version of 33 01 54 02 iR 2220 series iR5020 series or older version upgrading is r...

Page 449: ... Move to the download page of license forwarded for the device as sender http IP address of device 8000 sms ForwardLicense F 11 43 3 Specify the application to be forwarded F 11 44 4 Click Disable at Create Transfer License File ...

Page 450: ...een to check invalidation of the license is displayed Click OK F 11 46 6 Icon of license file for forwarding is displayed in the box of license file downloading Click Download F 11 47 7 The dialogue File Download is displayed Click Save ...

Page 451: ...ted after all steps have been completed F 11 50 10 Log out of SMS 11 Ask the sales company to issue a license for forwarding Memo When requesting issuance of license for forwarding inform the sales company of the name of product name and serial No of the device as sender and of the name of product name and serial No of the forwarding destination 12 Install application using the license for forward...

Page 452: ...gs in to a MEAP device You can change login services or uninstall them using System Management site At time of shipment the login service offers the following 3 modes of authentication Default authentication SDL Simple Device Login SSO Single Sign On Important To set SDL the registered information in SDL and the registered user data Department ID and Password in Department ID Management of the mac...

Page 453: ...The default setting is Domain Authentication Local Device Authentication To increase security set Domain Authentication as user authentication system or change the user name and password of the administrator of Local Device Authentication from the default ones just after starting to use SSO Domain Anthentication This is the authentication of the domains on network simultaneously with log in to iR ...

Page 454: ...lected to the other The card reader for optional control card cannot be used for Local Device Authentication When using the card reader for control card set SDL Security Agent is necessary only for Domain Authentication Security Agent should be installed on the computer in the domain with iR device installed Installation of Security Agent is included in MEAP Administrator CD ROM Operating Environm...

Page 455: ... Domain Name System DNS Access right to Domain Controller Client Steps to Change Login Services 1 Make the following selections System Management Enhanced Sys App F 11 54 2 A page will appear showing the various selections you can make for the login service Select the radio button of the login service mode you want to use then click Select button Operating System Supported Browsers Windows 98 SE W...

Page 456: ...5 iR7095 iR7086 iR7095P 1 Get the switch license for initializing the password Request the support of the regional headquarters of the Canon for switch license for initializing the password presenting the device serial number 2 Click Login button leaving Password field blank or entering incorrect password The Return to install Password Settings area appears Click Browse button and select the switc...

Page 457: ...nnot be used for illegal copying of applications You must not perform any other work including checking operation until the HDD has been backed up This arrangement is to prevent a mismatch of MEAP counter readings and the HDD contents and any fault in operation arising as the result of failure to observe this will not be covered by the guarantee of operation Memo The application that is installed ...

Page 458: ...e Then log in to SMS specifying the address 2 While holding down the 2 and 8 buttons start up the device in download mode As in the case of Sramimg bin the function is available only when the device is in Download Mode 3 Connect the PC to the device and start the Service Support Tool 4 In Download Upload session of SST select the appropriate device model System in the tree view and take necessary ...

Page 459: ...ine will start up in download mode The IP address 172 16 1 100 will automatically be used which enables you to download files in high speed through a network 3 Using the SST format the new HDD and install the System MEAP Contents Language and Remote UI files 4 When the device has started normally obtain the jar files of the MEAP applications from the user and install them using the license files o...

Page 460: ...s in which the MEAP application uses the default is 8000 for the port on HTTP server and 8443 for the port on HTTPS server In the case that these ports have already used by the customer who is to introduce this application the MEAP application cannot use the HTTP or HTTPS server s By changing the following ports to use however the MEAP application can be used as well as the existing system HTTP se...

Page 461: ... MODE button again SERVICE MODE screen is displayed 2 Startup level 2 of SERVICE MODE After starting up SERVICE MODE in step 1 press USER MODE button again Then by pressing 2 button on control panel the screen is displayed 3 Press COPIER button 4 Press Option button 5 Press BODY button 6 Press button 7 Press MEAP PN button F 11 63 8 Press the port number to specify on the control panel the numeric...

Page 462: ...CE MODE in step 1 press USER MODE button again Then by pressing 2 button on control panel the screen is displayed 3 Press COPIER button 4 Press Option button 5 Press BODY button 6 Press button 7 Press MEAP SSL button F 11 66 8 Press the port number to specify on the control panel the numerical value input in the field is displayed and press OK button F 11 67 9 Check to see that it is reflected in ...

Page 463: ...y applications that runs on web servers uses Java The MEAP platform uses J2ME a type of Java Java Script A script language developed by Netscape Communications in the U S A runs on web browsers such as Netscape Navigator and Internet Explorer Allows web designers to create interactive pages with HTML files such as animated buttons and display of timetables Java VM JAVA Virtual Machine The Java byt...

Page 464: ...hide the warning screen of error JAM such as JAM screen door opening no toner In the case that these errors occur there will be a display indicating call the service personnel etc Memo Part of the warning screens is displayed if shifting to the device screen As for the screens for jam and no toner the warning screen animation can be displayed by pressing the followings Device Screen Recovery Proce...

Page 465: ...dard Screen In the case that the operation is restricted by MEAP application make a setting to hide Native applications such as Copy Send Box With this setting disable screen transition with key Default value 0 OFF transit to Native screen Setting range item 0 OFF transit to Native screen 1 ON No transition to Native screen Setting Procedure 1 Startup SERVICE MODE After pressing USER MODE button o...

Page 466: ......

Page 467: ...Chapter 12 RDS ...

Page 468: ......

Page 469: ...2 1 12 1 4 Communication log 12 1 12 1 5 Detailed Communication log 12 1 12 1 6 SOAP communication function 12 1 12 1 7 Resend at SOAP transmission error 12 2 12 1 8 e RDS setting screen 12 2 12 1 9 Sleep operation 12 5 12 1 10 Network Setting Maintenance 12 5 12 1 11 e RDS Setting Maintenance 12 5 12 1 12 Trouble shoot 12 6 12 1 13 Error message 12 6 ...

Page 470: ......

Page 471: ...d in display panel Log List Screen Each error 12 1 6 SOAP communication function 0011 6836 iR7105 iR7095 iR7086 iR7095P The following processing is achieved by the SOAP communication SSL client communication e RDS does the host authentication by using the CA 1 certificate of the VeriSign Co When the host certificate or the CA certificate is expired e RDS doesn t connect to UGW 1 CA Certificate Aut...

Page 472: ...creen it changes to the mid item screen Moreover it returns to previous screen when reset key is pressed Content of transmission Transmission timing Communication test When Service mode of device is executed Copy counter collection transmission Every 6 hours Service mode counter collection transmission Every 6 hours Mode counter collection transmission Every 6 hours Parts counter collection transm...

Page 473: ...reen Initial value URL of an actual host Length 129 characters NULL is contained RGW PORT RDS Gateway PORT Port Number of the host Initial value 443 Range of available number 1 65535 COM TEST Communication Test Execution of Communication test Communication test starts when you select touch this and press the OK key e RDS tries the connection with the host and displays the result by OK or NG NG No ...

Page 474: ...rror code and error information is displayed When the each line is selected touched it shifts to Log detailed screen It shifts to Menu screen by the Function INSTALL The list screen changes by a right arrow or a left arrow Maximum log number 30 Notes Only the first part of error information is displayed ...

Page 475: ...ings on the Touch Panel Display C Setting of items related to IP address Select touch IP Address Settings IP Address Settings screen is displayed Set each items such as IP Address Subnet Mask Gateway Addresses and DHCP etc Return to the TCP IP Settings screen by pushing the OK button after the setting ends D DNS Settings Select touch DNS Settings DNS Settings screen is displayed Set necessary item...

Page 476: ...ice and the connection of the network if necessary Notes In the environment with the proxy server you should set the proxy server Refer to the proxy setting in the network guide of the device for details 12 1 12 Trouble shoot 0011 6842 iR7105 iR7095 iR7086 iR7095P 1 1 Q There is no setting item A Confirm the network setting Confirm the model 1 2 Q The communication test fails A Confirm the firmwar...

Page 477: ...hentication to proxy Check and correct username and password to log in proxy 8 Server certificate error The certificate is not installed in The device The certificate that The user is using is not registered in The device or The server Register the root certificate in the device or register the VeriSign certificate in the server 9 Server certificate expired Expired certificate is registered in the...

Page 478: ...shed from the start up of the device for 60 seconds Confirm that the network connection has been established Moreover execute again after enough waiting 20 URL error Illegal URL Syntax error etc Correct URL Method name Meaning 1 postServiceModeCount Account counter acquisition phase 2 postModeCount Mode counter acquisition phase 3 postPartsCount Parts counter acquisition phase 4 postFirmwareInfo R...

Page 479: ...Chapter 13 Maintenance and Inspection ...

Page 480: ......

Page 481: ...Durables and Consumables 13 1 13 2 1 Overview 13 1 13 2 2 Machine Proper 13 1 13 3 Scheduled Servicing Basic Procedure 13 3 13 3 1 Scheduled Servicing Basic Procedure 13 3 13 3 2 Scheduled Servicing Chart 13 5 13 3 3 Scheduled Maintenance Work Procedure 13 7 13 3 4 Points to Note About Schedule Servicing 13 11 ...

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Page 483: ...s 13 2 1 Overview 0010 9506 iR7105 iR7095 iR7086 Some parts of the machine may have to be replaced once or more over the warranty period of the product because of deterioration or damage Replace them when they have failed Checking the Timing of Replacement You can check the timing of replacement in service mode Main Machine COPIER COUNTER DRBL 1 Accessory COPIER COUNTER DRBL 2 13 2 2 Machine Prope...

Page 484: ...arging wire cleaner FF5 7891 020 1 500 000 if high temperature humidity 250 000 prints 13 Pre transfer charging wire cleaner FF5 9552 000 1 500 000 if high temperature humidity 250 000 prints 14 Pre transfer charging assembly scraper FF6 1031 000 1 1 000 000 15 Fixing upper roller FB5 6930 000 1 500 000 16 Fixing lower roller FB6 2374 000 1 500 000 17 Fixing web FY1 1157 000 1 500 000 18 Insulatin...

Page 485: ...nts actual number may be checked in service mode M PU RL 27 Feeding roller manual feed tray FB4 2035 000 2 120 000 actual number of prints actual number may be checked in service mode M FD RL 28 Separation roller manual feed tray FB2 7545 000 1 120 000 actual number of prints actual number may be checked in service mode M SP RL 29 Cleaner side scraper font FB5 6868 000 1 1 000 000 30 Cleaner side ...

Page 486: ...e a blower brush If dirt resists removal use alcohol 6 Check the optical system scanner cable scanner rail Check the area around the cable Clean the sliding area and apply silicone oil FY9 6011 Check the scanner cable only at the first 250 000 prints 7 Dispose of the waste toner and check the case If the case is half full with waste toner dispose of the waste toner in a vinyl bag Or replace the ca...

Page 487: ...he power switch is in ON position and in addition the lever 1 of the leakage breaker is also in ON position If normal the breaker will go off to cut the power If you are replacing it pay attention to its orientation If you have replaced the leakage breaker be sure to check the breaker after replacement Check to see that the grounding is proper Otherwise the leakage breaker may fail to go on in the...

Page 488: ...hielding plates clean clean If high temperature humidity every 250 000 prints roller electrode clean clean If high temperature humidity every 250 000 prints pre transfer exposure LED clean clean 200 V machine only Photosensitive drum photosensitive drum clean Use alcohol and drum cleaning powder CK 0429 electrode of stop ring for drum heater clean lubricate Clean the following using alcohol and ap...

Page 489: ...ture humidity every 250 000 prints Waste toner waste toner case inspect Inspect remove Waste case Transfer guide clean Pickup transfer assembly registration roller upper lower clean transport belt clean delivery upper separation claw replace delivery lower separation claw replace transport rollers clean Duplexing assembly duplexing horizontal registration sensor clean duplexing rubber roller clean...

Page 490: ...front F 13 5 6 With the cleaner assembly 1 slid halfway out remove the screw 2 1 pc each and detach the 2 toner receptacle fixing plates 3 7 Remove the front toner receptacle 4 and remove the toner from the front toner receptacle F 13 6 8 Slide the cleaner assembly 1 fully out and remote the screw 2 1 pc each then detach the 2 toner receptacle fixing plates 3 9 Remove the rear toner receptacle 4 a...

Page 491: ... assembly 1 Slide out the process unit Be sure to place paper over the fixing transport unit 2 Remove the photosensitive drum 3 Moisten lint free paper 1 with 5 to 10 cc of alcohol 2 then collect 0 2 to 0 3 g of drum cleaning powder CK 0429 3 with the lint free paper F 13 8 4 While forcing the lint free paper against the photosensitive drum wipe it as if to rub it from the front to the rear and th...

Page 492: ...rough 5 until the entire surface of the drum has been cleaned 7 Remove the cleaning blade assembly 8 Insert a ruler 3 between the magnet roller 1 and the scraper 2 then move it back and forth from the rear to the front and then from the front to the rear to break any cakes of waste toner 9 Rotate the magnet roller 1 to see that the coating of waste toner is even If the following is noted repeat st...

Page 493: ...nsitive drum and mount the blade F 13 13 When mounting the cleaning blade be sure to put the blade reinforcing plate between the blade support plate and the blade back plate After mounting the cleaning blade turn the drum If the cleaning blade fails to catch the toner repeat the foregoing steps If tightening the screws for a second time fails to correct the fault replace the cleaning blade 13 3 4 ...

Page 494: ...rform scheduled servicing and replacement at the indicated intervals F 13 14 T 13 6 Item Tool solvent Remarks 1 pre exposure lamp alcohol cleaning 2 copyboard glass alcohol cleaning 3 scanning lamp lint free paper dry wiping 4 standard white plate lint free paper dry wiping 5 reflecting plate blower brush cleaning 6 No 1 through No 3 mirrors blower brush or lint free paper cleaning or blowing if d...

Page 495: ...r from dust collecting roller 17 transfer guide upper lower alcohol and lint free paper dry wiping then cleaning with lint free paper with alcohol 18 pre transfer exposure lamp alcohol and lint free paper dry wiping then cleaning with lint free paper with alcohol 19 registration roller alcohol and lint free paper cleaning 20 manual feeder tray pickup roller transport roller alcohol and lint free p...

Page 496: ......

Page 497: ...Chapter 14 Standards and Adjustments ...

Page 498: ......

Page 499: ...System 14 16 14 6 1 Adjusting the Lower Roller Pressure nip 14 16 14 6 2 Points to Note When Mounting the Fixing Heater 14 16 14 7 Electrical Components 14 16 14 7 1 After Replacing the Hard Disk 14 16 14 7 2 After Replacing the Main Controller 14 16 14 7 3 After Replacing the DC Controller PCB 14 17 14 7 4 After Replacing the Reader Controller PCB 14 18 14 7 5 After Replacing the Reader Controlle...

Page 500: ...eck Left Pickup Solenoid SL8 14 24 14 8 16 Position of the Cassette 3 4 Pickup Solenoid SL9 10 14 24 14 8 17 Position of the Side Paper Deck Pickup Roller Releasing Solenoid 14 24 14 8 18 Fitting the Side Guide Timing Belt of the Manual Feed Tray Assembly 14 25 14 8 19 Fitting the Drive Belt 14 25 14 8 20 Cleaning the Double Feed Sensor transmission 14 25 ...

Page 501: ...olid black Go to make checks on the scanner side Clean the following 1 Grid wire 2 Primary charging wire 3 Pre transfer charging wire 4 Transfer charging wire Check the following 1 Charging wire for height If the test prints have a fault If only copy images have a fault Output Conditions F value at 5 potential control at ON Go to make checks on the printer side Does the image have a vertical line ...

Page 502: ...e photosensitive drum causes the images to be darker while moving it closer causes the images to be lighter 14 1 4 Making Checks on the Printer Side Checking the Solid Black Density 0010 9297 iR7105 iR7095 iR7086 Is there difference in density between front and rear Is it lighter at the rear Turn the adjusting screw at the front of the primary charging assembly counterclockwise 2 turns max Turn th...

Page 503: ...ke the following selections in service mode COPIER DISPLAY DPOT VDM Make the following selections in service mode COPIER DISPLAY DPOT VL1M Check the following if faulty replace it 1 Laser output 2 Potential control system Check the primary charging system and the potential control system if normal replace the photosensitive drum Execute service mode as follows 1 Vary the values of the following as...

Page 504: ... service mode ADJUST DEVELOP DE OFST A lower value makes images lighter NO YES NO YES NO YES Check PG4 blank Make the following in service mode COPIER DISPLAY DPOT VDM Make the following selections in service mode COPIER DISPLAY DPOT VL1M Check the potential control system if normal replace the photosensitive drum Go to Checking Halftone Density Check PG6 halftone End NO YES the same is the densit...

Page 505: ...YES NO NO NO YES Perform the instructions under for the printer unit Is there a difference in density between front and rear Execute the following service mode item 1 COPIER FUNCTION CCD CCD ADJ 2 COPIER FUNCTION CCD LUT ADJ Execute the following service mode item 1 COPIER FUNCTION CCD CCD ADJ 2 COPIER FUNCTION CCD LUT ADJ Clean the mirrors E model w DADF Q1 non Japanese model iR7105 7095 Japanese...

Page 506: ...nder Checking the Solid Black Density for the printer unit YES Is the density of gray scale No 1 solid black too low light Make a copy of the NA3 Chart in text mode Is the white background foggy YES NO Make a copy of the NA3 Chart in AE mode Is the output foggy K Execute the following service mode item 1 COPIER FUNCTION CCD CCD ADJ 2 COPIER FUNCTION CCD LUT ADJ Execute potential control Turn off a...

Page 507: ... AE AE TBL Execute the following service mode item 1 COPIER FUNCTION CCD CCD ADJ 2 COPIER FUNCTION CCD LUT ADJ Execute the following service mode item 1 COPIER FUNCTION CCD CCD ADJ 2 COPIER FUNCTION CCD LUT ADJ Increase the white level target value for shading correction in service mode COPIER ADJUST CCD SH TRGT 40 max J L G H F model w DADF Q1 non Japanese model iR7105 7095 Japanese model iR7105 ...

Page 508: ...52 27 56 70 3 75 1450 56 29 60 75 3 80 1440 60 30 65 80 Checking Halftone Density End YES YES NO NO Make one copy of the A3 Chart in text photo mode Go to Checking the Solid Black Density for the printer unit Is the density of gray scale No 8 halftone different If it is too dark If it is too light When the A3 Chart is copied in text photo mode is the density of No 8 optimum when compared with Nos ...

Page 509: ...0 172 87 186 230 5 35 1130 176 89 190 235 5 40 1120 180 90 195 240 5 45 1110 183 92 199 245 5 50 1100 187 94 203 250 5 55 1090 191 96 207 255 5 60 1080 195 98 211 260 5 65 1070 198 100 215 265 5 70 1060 202 102 219 270 5 75 1050 206 104 223 275 5 80 1040 210 105 227 280 5 85 1030 213 107 231 285 5 90 1020 217 109 235 290 5 95 1010 221 111 239 295 6 00 1000 225 113 243 300 6 05 990 228 115 247 305 ...

Page 510: ... 540 8 45 510 408 205 442 545 8 50 500 412 207 446 550 8 55 490 416 209 450 555 8 60 480 419 210 454 560 8 65 470 423 212 459 565 8 70 460 427 214 463 570 8 75 450 431 216 467 575 8 80 440 434 218 471 580 8 85 430 438 220 475 585 8 90 420 442 222 479 590 8 95 410 446 224 483 595 9 00 400 450 225 487 600 9 05 390 453 227 491 605 9 10 380 457 229 495 610 9 15 370 461 231 499 615 9 20 360 465 233 503...

Page 511: ...45 110 558 280 605 745 10 50 100 562 282 609 750 10 55 90 566 284 613 755 10 60 80 570 285 617 760 10 65 70 573 287 621 765 10 70 60 577 289 625 770 10 75 50 581 291 629 775 10 80 40 585 293 633 780 10 85 30 588 295 637 785 10 90 20 592 297 641 790 10 95 10 596 299 645 795 11 00 0 600 300 650 800 Control V Primary uA Developing bias V Pre transfer uA Transfer uA Separation uA ...

Page 512: ...image position in the following order 1 Adjusting the left right image margin registration 2 Adjusting the image leading edge margin registration 3 Adjusting the left right non image width CCD read start position 4 Leading edge non image width scanner image leading edge position 14 2 3 Adjusting Side Registration 0010 9310 iR7105 iR7095 iR7086 Cassette 3 4 1 Press the release button of cassette 3 ...

Page 513: ...ake adjustments move the guide plate to the rear to decrease the horizontal registration left margin move the guide plate to the front to increase the horizontal registration left margin F 14 20 4 Check to see that the horizontal registration L left right margin of the images made on paper from the front deck left right is 2 5 1 5 mm F 14 21 1 Paper movement 5 Tighten the 4 screws you loosened in ...

Page 514: ...rease the width by 1 mm Increasing the ADJ X setting An increase by 10 will increase the width by 1 mm F 14 26 14 3 Scanning System 14 3 1 When Replacing Components of the Scanning System 0011 8722 iR7105 iR7095 Components CCD unit copyboard glass scanning lamp standard white plate inverter PCB Procedure Execute the following service mode item 1 COPIER FUNCTION CCD CCD ADJ shading correction based...

Page 515: ... mirror positioning tool FRONT REAR 7 Put the detached parts back on by reversing the foregoing steps 14 4 Laser Exposure System 14 4 1 When Replacing the Laser Scanner Unit 0010 9320 iR7105 iR7095 iR7086 There is no special work in conjunction with the replacement of the laser scanner unit 14 5 Image Formation System 14 5 1 Adjusting the Height of the Charging Wire 0010 9325 iR7105 iR7095 iR7086 ...

Page 516: ...e 2 and 8 keys Using the HD formatting function of the SST execute full partition formatting For details see the chapter on upgrading 2 Downloading the System Software Using the SST download the following System LANG RUI PS FONT OCR dictionary SSL encryption key SSL CA certificate MEAP content 3 Execute the following service mode item COPIER FUNCTION CLEAR CA KEY Level 2 4 Turn off and then on the...

Page 517: ...ollowing data items do not permit making of a backup and require remedial action Suggestions for Remedial Action for mode settings stored using the copy Box function ask the user to newly enter the settings for read mode settings stored using the transmission function ask the user to newly enter the settings for files that are yet to be transmitted i e files for selected timer transmis sion or res...

Page 518: ...ition COPIER ADJUST ADJ XY ADJ Y DF adjustment of main scanning position for ADF stream reading COPIER ADJUST ADJ XY ADJ Y FX adjustment of main scanning position for ADF fixed reading COPIER ADJUST ADJ XY ADJ X MG fine adjustment of magnifi cation in sub scanning direction for copyboard reading 4 Execute the following service mode item COPIER FUNCTION CCD CCD ADJ shading correction based on stand...

Page 519: ... potential sensor F 14 38 7 Fit the potential checker electrode FY9 3041 2 to the potential sensor 1 F 14 39 When fitting the checker electrode to the potential sensor make sure that the magnet of the checker electrode will not come into contact with the potential sensor cover 8 Connect the cable 1 of the potential sensor checker electrode to the frame assembly GND 2 of the machine Never bring the...

Page 520: ... potential of the drum is 0 V Using the result of the check you can find out if the microprocessor on the DC controller PCB or the measurement unit is good or not a zero level check may take either of the following two methods 1 Method 1 1 Turn off the power switch 2 Short the connectors J522 1 and 2 on the DC controller PCB with a jumper wire and disconnect the connector J3 of the potential contr...

Page 521: ...rence between data A2 and data B2 is 0 20 If the difference between data A and data B is outside the range replace the environment sensor 7 Press the Reset key twice and turn off the power switch 8 Detach the environment sensor jig and fit the environment sensor 9 Put back all covers The environment sensor jig FY9 3014 is precisely adjusted at the factory Be sure to keep it in an air tight case wi...

Page 522: ... roller 3 to the feeding roller shaft 4 be sure that the round marking 5 is toward the front of the machine F 14 55 14 8 6 Orientation of the Feeding Roller of the Side Paper Deck 0010 9343 iR7105 iR7095 iR7086 When mounting the feeding roller assembly 1 to the side paper deck pickup assembly be sure that the belt pulley 2 is toward the front of the machine When mounting the feeding roller 3 to th...

Page 523: ...enoid is ON F 14 61 14 8 11 Position of the Delivery Flapper Solenoid SL3 0010 9350 iR7105 iR7095 iR7086 Use the screw 2 to adjust the position of the solenoid 1 so that the drive lever is fully pushed when the solenoid is ON i e when the steel core is drawn F 14 62 14 8 12 Position the Fixing Feeder Unit Locking Solenoid SL4 0010 9351 iR7105 iR7095 iR7086 Use the screw 3 to adjust the position of...

Page 524: ...e operated as shown After adjustment make sure that the dis tance between the paper face and the A roller is 2 5 0 5 mm when the A roller is in UP position F 14 67 14 8 16 Position of the Cassette 3 4 Pickup Solenoid SL9 10 0010 9356 iR7105 iR7095 iR7086 Use the screw 3 so that the distance from the pickup unit bottom face of each cassette holder and the bushing bottom edge of the A roller support...

Page 525: ...e belt to the pulleys and rollers as follows F 14 71 14 8 20 Cleaning the Double Feed Sensor transmission 0012 2953 iR7105 iR7095 iR7086 If the surface of the double feed sensor transmission 1 is soiled or shows a build up of paper lint clean it to avoid incorrect operation of the double feed detection mechanism Keep in mind however that the fine print 2 on the sensor surface is a no tation used f...

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Page 527: ...Chapter 15 Correcting Faulty Images ...

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Page 529: ... 15 2 2 Motor 15 4 15 2 2 1 Motors 15 4 15 2 3 Fan 15 6 15 2 3 1 Fans 15 6 15 2 3 2 Fans 15 8 15 2 4 Sensor 15 10 15 2 4 1 Sensor reader 15 10 15 2 4 2 Sensor reader 15 11 15 2 4 3 Sensor 1 15 11 15 2 4 4 Sensor 2 15 14 15 2 5 Switch 15 15 15 2 5 1 Switches 15 15 15 2 6 Lamps Heaters and Others 15 16 15 2 6 1 Heaters Lamps and Others 15 16 15 2 7 PCBs 15 18 15 2 7 1 PCBs 15 18 15 2 8 Connectors 15...

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Page 531: ...ing assemblies for dirt and a faulty charging wire b Clean the charging wire and the shielding plate of the charging assemblies If dirt cannot be removed replace it c Check the type and height of the charging wire d Check to make sure that the changing assemblies are firmly fitted e Check the charging wire spring for rusting f Check the charging wire cleaning pad of each charging assembly for disp...

Page 532: ...rtical path 1 clutch FH6 5014 CL 8 J511 CL9 Vertical path 2 clutch FH6 5043 CL 9 J514 CL10 Deck right pickup clutch FH6 5043 CL 10 J511 CL11 Deck left pickup clutch FH6 5043 CL 11 J518 CL12 Cassette 3 pickup clutch FH6 5043 CL 12 J515 CL13 Vertical path 3 clutch FH6 5014 CL 13 J515 CL14 Cassette 4 pickup clutch FH6 5043 CL 14 J517 CL15 Vertical path 4 clutch FH6 5014 CL 15 J517 CL16 Lower feeder m...

Page 533: ...Chapter 15 15 3 F 15 1 CL22 CL7 CL5 CL6 CL1 CL4 CL9 CL2 CL17 CL16 CL19 CL14 CL15 CL13 CL12 CL8 CL10 CL11 CL21 CL3 CL20 CL18 CL23 ...

Page 534: ...3 Delivery flapper solenoid FH7 5837 SL 3 J508 SL4 Fixing feeder unit locking solenoid FH7 5845 SL 4 J509 SL6 Manual feed pickup solenoid FH7 5838 SL 6 J510 SL7 Deck right pickup solenoid FK2 0126 SL 7 J511 SL8 Deck left pickup solenoid FK2 0126 SL 8 J518 SL9 Cassette 3 pickup solenoid FH7 5702 SL 9 J515 SL10 Cassette 4 pickup solenoid FH7 5702 SL 10 J517 SL11 Reversing flapper solenoid FH7 5837 S...

Page 535: ...tor drivers the reversing roller lower feeding middle roller lower feeding right motor FH6 1939 MTR 11 M12 Duplex feeder motor left drivers the U turn roller 1 2 FH6 1940 MTR 12 M13 Deck right lifter motor drives the Lifter of the deck right FK2 0017 MTR 13 M14 Deck left lifter motor drives the Lifter of the deck left FK2 0017 MTR 14 M15 Horizontal registration motor drives the horizontal registra...

Page 536: ...M19 J3608 J519 M21 J508 M22 J511 M23 J512 M501 J306 Notation Parts Name Description Parts No Connector No Interface PCB Reader controller PCB E Alarm code FM501 Reader cooling fan1 cools the reader assembly FK2 0636 J313 J205 33 0003 Notation Connector No no stacking feeding driver PCB Interface PCB DC controller PCB M18 M4 M0 M1 M2 M13 M14 M11 M16 M17 M7 M8 M9 M15 M19 M10 M20 M3 M12 M21 M23 M22 ...

Page 537: ... charging assembly FH6 1547 E823 0000 FM11 power supply cooling fan 1 cools the DC power supply PCB FH6 1546 E804 0000 FM12 power supply cooling fan 2 cools the DC power supply PCB FH6 1546 E804 0000 FM13 separation fan helps separate paper from the drum FH6 1942 E830 0000 FM15 developing fan cools the developing assembly FH6 1547 33 0006 FM16 system fan cools the PCBs inside the system box FH6 18...

Page 538: ...escription Parts No Connector No Interface PCB Reader controller PCB E Alarm code FM501 Reader cooling fan1 cools the reader assembly FK2 1188 J311 J205 33 0003 FM502 Reader cooling fan2 cools the reader assembly FK2 1189 J311 J205 33 0004 FM2 FM3 FM11 FM6 FM12 FM20 FM13 FM1 FM19 FM15 FM10 FM17 FM16 FM8 FM18 FM21 FM502 FM501 ...

Page 539: ...g assembly FH6 1547 E823 0000 FM11 power supply cooling fan 1 cools the DC power supply PCB FH6 1546 E804 0000 FM12 power supply cooling fan 2 cools the DC power supply PCB FH6 1546 E804 0000 FM13 separation fan helps separate paper from the drum FH6 1942 E830 0000 FM15 developing fan cools the developing assembly FH6 1547 33 0006 FM16 system fan cools the PCBs inside the system box FH6 1878 00 08...

Page 540: ...501 ADF open closed 1 sensor detects the state open closed of the ADF FK2 0149 P006 7 0 ADF close J301 302 J205 PS502 Scanner HP sensor detects scanner home position FK2 0149 P006 5 0 HP J305 303 J202 SIZE1 Original size sensor 1 detects the original size A B sub scanning direction FK2 0238 J206 FM2 FM3 FM11 FM6 FM12 FM20 FM13 FM1 FM19 FM15 FM10 FM17 FM16 FM8 FM18 FM21 SIZE2 SIZE1 PS502 PS501 ...

Page 541: ...sed of the ADF FK2 0149 P006 6 1 HP J310 307 J203 PS502 Scanner HP sensor detects scanner home position FK2 0149 P006 4 1 ADF close J310 308 J202 PS503 ADF open closed 2 sensor detects the timing of original size FK2 0149 6 59 11 1 ADF close J310 308 J202 SIZE1 Original size sensor 1 detects the original size A B sub scanning direction FK2 0238 J207 SIZE2 Original size sensor 2 detects the origina...

Page 542: ...ck right paper sensor detects the paper in the right deck FK2 0149 P004 8 1 paper present PS23 Deck right open closed sensor detects the right deck open closed FK2 0149 P005 4 1 closed PS24 Deck right limit sensor detects the right deck limit FK2 0149 P004 14 1 limit PS25 Left deck pickup sensor detects the left deck paper pick up FG6 8605 P003 9 1 paper present PS26 Left deck feed sensor detects ...

Page 543: ...ht cover open closed FK2 0149 P005 8 1 closed PS59 Bottle cover open closed sensor detects the toner bottle cover open closed FK2 0149 P005 12 1 closed PS60 Image write start sensor detects the laser write start FK2 0149 P002 5 1 paper present PS61 Duplex outlet sensor detects the duplex outlet FK2 0149 P002 2 1 paper present PS63 Fixing inlet sensor detects the fixing inlet FK2 0149 P002 7 1 pape...

Page 544: ...08 PS47 Vertical path 1 sensor J502 xx05 PS48 Lower right cover open closed sensor J516 PS49 Vertical path 2 sensor J516 xx06 PS51 Right deck paper level middle sensor J513 PS52 Right deck paper level upper sensor J513 PS54 Left deck paper level middle sensor J514 PS55 Left deck paper level upper sensor J514 PS56 Manual feeder tray cover open closed sensor J502 PS58 Upper right cover open closed s...

Page 545: ...etecting volume detects cassette 4 paper width FG5 1957 J514 TS1 hopper toner level sensor detects the level of toner remaining inside the hopper FK2 0158 J504 TS2 hopper toner lower limit sensor detects the lower limit of toner remaining inside the hopper FK2 0158 J504 TS3 developing assembly toner sensor detects the level of toner remaining inside the developing assembly FK2 0158 J504 TS4 sub ho...

Page 546: ...the waste toner screw WC4 5029 E013 0000 MSW5 Manual feed tray cover open closed detecting switch detects the state open closed of the manual feed tray WC4 5153 MSW7 Front cover open closed detecting switch detects the front cover WC4 0153 MSW8 Cartridge motor drive switch detects drive of the cartridge motor WC4 0241 Notation Parts Name Description Parts No E code MSW5 SW1 SW3 MSW8 SW2 MSW2 MSW7 ...

Page 547: ...events condensation on the lens FK2 0226 100V FK2 0228 230V H502 Mirror heater prevents condensation on the mirror FK2 0227 100V FK2 0229 230V TH1 fixing main thermistor performs fixing temperature control detects error FH7 7553 E000 E001 E002 E003 TH2 fixing sub thermistor performs fixing temperature control detects error FH7 7464 E000 E001 E002 E003 TP1 fixing thermal switch serves as a safety m...

Page 548: ... 1 Interface PCB FM2 4820 communicates with the printer unit ADF 2 Reader controller PCB FM2 4819 controls the reader unit 3 CCD AP PCB FM2 4742 CCD unit performs analog image processing 4 Inverter PCB FK2 1251 drives the scanning lamp Notation Parts Name Parts No Description 1 Fixing assembly inlet sensor up down driver PCB FM2 5065 Controls the fixing inlet sensor ascent descent 2 ARCNET PCB FM2...

Page 549: ...60 100V FM2 4359 200V Drives the drum heater 17 BD PCB FM2 5449 Laser scanner unit Detects the laser beam 18 Potential control PCB FG3 4067 potential sensor unit Controls the drum surface potential 19 AC driver PCB FM2 5063 100V FM2 5064 200V Drive the fixing heater 20 Environment sensor PCB FH7 7426 Detects the machine outside temperature humidity 21 No stacking feeding driver PCB FG6 8585 Drives...

Page 550: ...Chapter 15 15 20 F 15 16 15 2 8 Connectors 15 2 8 1 Connectors 0012 8533 iR7105 iR7095 iR7086 13 9 12 19 21 23 22 20 18 17 16 7 8 26 27 24 25 6 5 4 3 11 10 15 14 2 1 ...

Page 551: ...J322 J314 J612 J611 J265 J256 J257 J266 J255 J271 J254 J252 J253 J264 J621 J622 J251 J250 J602 J601 J43 J42 J317 J249 J319 J242 J315 J316 J1480 J223 J243 J348 J318 J241 J1132 J1131 J321 J274 J314 J222 J320 J224 J2210 J2240 J229 J281 J305 J519 J51 J501 J217 J216 J278 J355 J325 J324 J333 J332 J331 J334 J335 J329 J339 J341 J336 J326 J366 J330 J323 J328 J322 J3607 J3608 J3609 J337 J327 J381 J380 J383 ...

Page 552: ...40 J41 J155 J156 J520 J550 J505 J508 J509 J122 J2270 J157 J1721 J1720 J1723 J21 J197 J180 J209 J2030 J652 J651 J202 J186 J207 J185 J182 J184 J210 J195 J196 J205 J208 J204 J206 J198 J202 J192 J181 J183 J1192 J187 J187 J181 J192 J191 J190 J211 J189 J188 J201 J193 J194 J15 J198 J199 J200 J206 J2031 J1550 J2706 J2704 J2804 J550 J2803 J198 J198 J1198 J2198 J2703 J2702 1 ...

Page 553: ...5029 J128 J125 J5030 J17 J5032 J5031 J272 J150 J149 J130 J109 J902 J901 J146 J145 J144 J101 J102 J46 J47 J138 J3A J2A J1A J104 J124 J5029 J133 J108 J111 J552 J553 J4002 J4001 J112 J147 J127 J133 J132 J127 J118 J1723 J1718 J1728 J504 J505 J551 J107 J503 J502 J529 J501 J149 J4001 ...

Page 554: ...32 J737 J733 J731 J510 J41 J261 J505 J48 J1722 J792 J791 J1723 J1401 J121 J404 J1530 J123 J1402 J1015 J1021 J1032 J1023 J1022 J1034 J1024 J1060 J1403 CP1000 J1405 J1027 J1006 J401 J50 J52 J1043 J1041 J1042 J506 J526 J525 J507 J1731 J1732 J409 J411 J410 J4003 J1062 J1014 J2 J1 J783 J785 J784 J1727 ...

Page 555: ...Chapter 15 15 25 F 15 21 Printer Copier J5 J1 J4 J8 J3 J6 J2 J9 J1040 J1018 J405 J7002 CN2 CN1 J7001 CN902 CN901 J6805 J6802 CN1 J6804 CN2 CN3 J6801 J6803 J9802 ...

Page 556: ...ter 15 15 26 F 15 22 J70 J2 J36 J53 J30 J27 J5 J1733 J1730 J1452 J1028 J1314 J1315 J1311 J54 J1319 J1318 J1317 J1312 J1313 J1307 J1308 J1306 J1301 J1316 J1302 J1303 J1304 J1305 J1406 J3701 J764 J215 Copier ...

Page 557: ... J313 J310 J7 J6 J8 J5100 J309 J5101 J201 J5102 J206 J205 CN2 J207 CN1 J204 J505 J2 J205 J101 J102 J7 J5 J8 J6 J12 J210 J11 J306 J310 J307 J313 J302 J301 J10 J202 J303 J308 J313 J305 J9 J5100 J304 J5101 J201 J5102 J203 J204 CN2 J206 J207 CN1 J208 Reader iR7086 Reader iR7105 iR7095 iR7086N ...

Page 558: ...h the VRs and check pins not discussed herein They are exclusively for use at the factory and require special tools and high precision 15 2 9 2 Main controller PCB 0010 9887 iR7105 iR7095 iR7086 F 15 24 15 2 9 3 Main controller PCB up graded version 0018 0391 iR7105 iR7095 iR7086 iR7095P Notation Condition of activation LED2 after booting LED6 while 3 3 V non all night is being supplied LED7 while...

Page 559: ...supplied LED9 while 3 3 V all night is being supplied J1015 J1004 J1006 J1027 J1010 J1021 J1023 BAT1001 J1022 J1024 J1060 J1040 J1014 J1026 J1061 J1013 J1016 J1017 J1028 J1003 J1062 J1043 J1041 J1042 LED8 LED9 LED2 J511 J510 J509 J508 J520 J507 J506 J551 J550 J526 J505 J504 J503 J522 VR101 J529 J502 J501 J519 J518 J517 J528 J521 J552 J553 J516 J515 J514 J513 J512 J525 J527 BAT101 ...

Page 560: ......

Page 561: ...Chapter 16 Self Diagnosis ...

Page 562: ......

Page 563: ...Error Code Details 16 2 16 2 1 Error Code Details 16 2 16 2 2 Detail in E602 16 9 16 3 Jam Code 16 12 16 3 1 Jam Code printer 16 12 16 3 2 Jam Code DADF Q1 16 12 16 3 3 Jam Code DADF M1 16 14 16 3 4 Jam Code Delivery Accessories 16 16 16 4 Alarm Code 16 18 16 4 1 Alarm Code 16 18 ...

Page 564: ......

Page 565: ... counter fails to operate E043 The rotation of the pickup motor of the side paper deck is faulty E051 The horizontal registration HP detection has an error E065 The high voltage output has a fault primary charging assembly E067 The high voltage output has a fault E068 The high voltage output has a fault separation charging assembly E069 The transfer high voltage has an error E102 A read error has ...

Page 566: ...model equipped with DADF Q1 outside Japan iR7105 7095 inside Japan iR7105 7095 7086 model equipped with DADF M1 outside Japan iR7086 E000 The fixing unit has overheated After correcting the fault be sure to reset the error COPIER FUNCTION CLEAR ERR 0000 The reading of the main thermistor is less than 70 deg C 3 5 min after power on Check the mounting soiling of the main thermistor Replace the fixi...

Page 567: ... Reset the error COPIER FUNCTION CLEAR ERR E010 The main motor rotation is faulty 0000 After the main motor has gone on the FG signal of the motor is not detected for 2 sec or more Disconnect and then connect J611 and J612 of the main motor Disconnect and then connect J514 of the DC controller PCB Disconnect and then connect J1720 of the relay PCB Replace the main motor Replace the relay PCB Repla...

Page 568: ...nsor does not detect the presence of toner Disconnect and then connect the connector J504 of the DC controller PCB Replace the developing assembly inside toner sensor TS3 0006 When installation mode COPIER FUNCTION INSTALL TONER S is executed the developing assembly inside toner sensor detects the presence of toner but it does not detect the presence for 600 sec or more thereafter 0007 When instal...

Page 569: ...move and mount the transfer separation charging assembly Disconnect and then connect J721 J723 J731 and J734 of the HV DC PCB Replace the HV DC PCB Replace the HV AC PCB E068 The high voltage output has a fault separation charging assembly 0000 A fault leak has been detected while the separation charging assembly is being supplied with high voltage Remove and mount the transfer separation charging...

Page 570: ...n the 24V port is off E240 A fault exists in the communication between the main controller and the DC controller 0000 A fault has occurred in the communication between the CPUs of the main controller and the DC controller Disconnect and then connect the connector Replace the DC controller PCB Replace the main controller PCB E248 A fault exists in the following main controller SRAM reader controlle...

Page 571: ...SDRAM E609 The HDD temperature is abnormally low 0008 At start up the HDD does not reach a specific temperature within a specific time Replace the HDD 0009 When returning from sleep mode the HDD does not reach a specific temperature within a specific time E610 The HDD encryption key is faulty 0001 The memory is missing Install the security board 0002 The memory is inadequate Replace the DDR SDRAM ...

Page 572: ... the power 100A An error has occurred in the communication with an external controller 9004 A fault has been detected in the cable connection with an external controller Turn off and then on the power Replace the external controller relay PCB Replace the external controller 9005 A fault has been detected in the cable connection with an external controller A006 The PDL mechanism does not respond Re...

Page 573: ... controller PCB Replace the power supply cooling fan 2 Replace the DC controller PCB 0004 The fan stop signal of the controller cooling fan has been detected continuously for 16 sec Disconnect and then connect J1028 of the main controller PCB Replace the controller cooling fan Replace the main controller PCB E805 The fixing heat discharge fan rotation is faulty 0002 The fan stop signal has been de...

Page 574: ...e sector in which the write operation has been interrupted The screen changes to solid black While repairs are being made the progress of processing will be indicated on the screen turning white at its end When done turn off and then back on the power Start up in safe mode and perform full formatting using the SST and reinstall the system software then turn off and the back on the power Replace th...

Page 575: ...en back on the power Set CHK TYPE 1 2 3 5 and execute HD CLEAR then turn off and then back on the power 5 05 A file system error has occurred Enter CHK TYPE in question for the partition and execute HD CLEAR then turn off and then back on the power Replace the HDD and reinstall the system software 6 The machine is designed so that execution of HD CLEAR is not possible in service mode so as to prev...

Page 576: ... the start of the separation motor 0002 pickup delay S4 S2 At time of separation the pre registration roller sensor does not detect the original after it has been moved a specific distance 93 mm following the detection of its lead edge by the separation sensor 0003 pickup stationary 1 S3 At time of pickup the post registration sensor does not detect the original after it has been moved a specific ...

Page 577: ...iginal after it has been moved a specific distance At time of pre reversal the pre registration roller sensor detects an original before the start of the reversal motor At time of reversal the pre registration roller sensor does not detect the original while its trail edge is moving past the reversal sensor 0026 reversal pickup trail edge skew S4 S5 At time of pre reversal there is a discrepancy o...

Page 578: ...r PI1 When the belt motor speed is switched over the belt motor is not moving at a constant speed 0079 belt status error PI1 At time of switch over the state is not any of the following acceleration constant speed rotation deceleration 0080 image lead edge output timing error S2 S3 SW301 At time of stream reading the image lead edge signal is generated in the course of acceleration while a move is...

Page 579: ...as reached the leading edge lower stream roller with reference to the activation of the read sensor 0008 delivery reversal sensor PI9 The delivery sensor detects paper a feed length of 161 9 mm after the trailing edge read end point 0042 post separation sensor PI7 1st sheet post separation sensor stationary 0043 registration sensor PI1 1st sheet registration sensor non arrival 0044 registration se...

Page 580: ...ils to detect paper when a specific period of time passes after passing the feeding path sensor 2 1082 Feeding path paper sensor 1 delay paper folding unit PI76 Indicates that paper does not reach the feeding path paper sensor 1 PI76 within a specific period of time 1084 Feeding path paper sensor 2 delay paper folding unit PI76 S7 Indicates that paper does not reach the feeding path paper sensor 2...

Page 581: ... of residual paper on the feeding path of the inserter at power on 13A2 Bypass residual professional puncher S1 S7 S8 Indicates the presence of residual paper in the bypass assembly at power on 13A3 Punch path residual professional puncher S2 S3 S4 S5 S6 Indicates the presence of residual paper in the punch path assembly at power on 1422 Door open MSW1 The front cover switch MSW1 has identified th...

Page 582: ...dust detection small 6 0009 dust detection small 7 0010 dust detection large 1 0011 dust detection large 2 0012 dust detection large 3 0013 dust detection large 4 0014 dust detection large 5 0015 dust detection large 6 0016 dust detection large 7 0017 small position stream read disable 0018 large position stream read disable 0019 scanner lamp intensity too low 04 pickup transport system 0001 right...

Page 583: ... removing fan alarm 0006 developing assembly fan alarm 0007 delivery anti adhesion fan alarm 61 stapler system sorter finisher 0001 no staple 62 saddle stitcher system 0001 no switch 65 puncher system sorter finisher 0001 punch case full EE Location ffff Alarm ...

Page 584: ......

Page 585: ...Chapter 17 Service Mode ...

Page 586: ......

Page 587: ...7 25 17 3 8 MN CONT 17 32 17 4 ADJUST Adjustment Mode 17 32 17 4 1 COPIER 17 32 17 4 1 1 COPIER Items 17 32 17 4 2 FEEDER 17 44 17 4 2 1 FEEDER Items 17 44 17 4 3 SORTER 17 45 17 4 3 1 SORTER Items 17 45 17 5 FUNCTION Operation Inspection Mode 17 46 17 5 1 COPIER 17 46 17 5 1 1 COPIER Items 17 46 17 5 2 FEEDER 17 55 17 5 2 1 FEEDER Items 17 55 17 5 3 SORTER 17 57 17 5 3 1 SORTER Items 17 57 17 6 O...

Page 588: ...Contents 17 8 1 1 COPIER Items 17 94 ...

Page 589: ...nction and be damaged if a print job is received from outside while an operation is executing with this mode in effect 1 Press the asterisk key on the operation panel Initial screen Level 1 Main intermediate item screen Level 1 Sub item screen Level 1 Sub item screen Level 1 User screen Initial screen Level 2 Reset key Previous next page 2 8 Select a main item from the top of screen The correspond...

Page 590: ...e sheet 1 attached to the cover of the Service Book case behind the front cover If you have replaced the reader controller PCB DC controller PCB or if you have cleared the RAM of these the ADJUST and OPTION settings will be replaced by default settings If you have made adjustments in the field and changed service mode settings be sure to print out the Service sheet and store it away COPIER FUNCTIO...

Page 591: ...iate items Touch an item to select it Adjust Function Option Test Counter I O Display Display VERSION 1 3 READY DC CON IP PANEL ANAPRO POWER Selected intermediate item Sub items Returns to previous page Advances to next page Number of pages Copier status display Ready to receive service copy operation Paper jam Executing service mode Performing warmup or similar operation Cover open Copying Error ...

Page 592: ...e 1 LANG DE indicates the version of the German language file 1 LANG IT indicates the version of the Italian language file 1 LANG JP indicates the version of the Japanese language file 1 TRIM VER indicates the version of the trimmer 1 MEAP indicates the version of the MEAP content 1 OCR CN indicates the OCR version of the Chinese language simplified 1 OCR JP indicates the OCR version of the Japane...

Page 593: ...R indicates the version of the Croatian language file 2 LANG RM indicates the version of the Romanian language file 2 LANG SK indicates the version of the Slovakian language file 2 LANG TK indicates the version of the Turkish language file 2 LANG CA Catalan language file version 2 MEDIA JA Display of paper brand information version in Japanese 2 MEDIA EN Display of paper brand information version ...

Page 594: ... 4 hole SWE 1 DECK Use it to indicate the connection of a paper deck 0 not connected 1 connected small 2 connected large 1 CARD Use it indicates the connection of a card reader 0 card reader connected but card not inserted 1 card reader not connected or card reader connected and card inserted 1 if ready for copying 0 if not ready for copying 1 DATA CON Use it to indicate the connection of a copy d...

Page 595: ...name Voice Board voice guidance board 3DES Board security expansion board 1 USBH SPD Use it to indicate the connection of the USB device 2 COPIER DISPLAY ANALOG Sub item Description Level TEMP machine inside temperature environment sensor unit deg C 1 HUM machine inside humidity environment sensor unit RH 1 ABS HUM water content environment sensor unit g 1 FIX C fixing roller surface temperature m...

Page 596: ... jam screen No number indicating the order of jam occurrence 1 through 50 the higher the number the older the jam DATE date of jam occurrence TIEM1 time of jam occurrence TIEM1 time of jam recovery L location of jam CODE jam code P source of paper Code Location 00 host machine 01 feeder 02 finisher paper folding unit insertion unit panch unit trimmer 51 stacker 61 for future use Code Description 0...

Page 597: ...rs but the jam might be actually occurring in the stacker Be sure to check the display of location category L in the jam history screen to specify the unit where the jam occurs ERR F 17 10 No number indicating order of error occurrence the higher the number the older the error DATE date of error occurrence TIME1 time of error occurrence TIME2 time of error recovery CODE error code DTL detail code ...

Page 598: ... DISPLAY DPOT MEMO For items other than DPOT K displaying value at the time of the latest potential control Sub item Description Level DPOT K photopositive drum surface potential real time indication rage 0 to 600 1 VL1T light area potential target value for copier range 0 to 600 1 VL1M light area potential measurement value for copier range 0 to 600 approx optimum VL1T 6 V 1 VDT dark area potenti...

Page 599: ...ial target value OHT heavy paper tracing paper range 0 to 600 1 VLM S light are potential measurement value OHT heavy paper tracing paper approx optimum VLT S 6 V 1 VG K P primary charging grid voltage for printer range 0 to 900 2 VG K S primary charging grid voltage OHT heavy paper tracing paper range 0 to 900 2 LPOWER S laser power level OHT heavy paper tracing paper range 0 to 255 2 BIAS S deve...

Page 600: ...Chapter 17 17 12 D deg C machine inside temperature E machine inside humidity F deg C fixing roller surface middle portion temperature Item Description ...

Page 601: ...reception voltage of the post separation sensor after manual adjustment optimum range paper present 123 or less paper absent 179 or more 1 RDSN LMN read sensor light emission amount indicates the manual adjustment value light emission voltage of the reader sensor Appropriate target value Around 113 1 RDSN RCV read sensor light reception amount indicates the light reception voltage of the read sens...

Page 602: ...l FM6 1 off 5 bottle motor error detection signal M23 1 error 6 drum suction fan stop detection signal FM8 1 off 7 pre transfer charging assembly fan stop signal FM10 1 off 8 power supply cooling fan 1 stop detection signal FM11 1 off 9 power supply cooling fan 2 stop detection signal FM12 1 off 10 separation fan stop detection signal FM13 1 off 11 laser scanner motor lock detection signal M4 0 co...

Page 603: ...te toner clog 7 waste toner full sensor PS19 1 waste toner case full 8 right deck pickup sensor PS20 1 paper present 9 left deck pickup sensor PS25 1 paper present 10 cassette 3 pickup sensor PS37 1 paper present 11 cassette 4 pickup sensor PS42 1 paper present 12 vertical path 3 paper sensor PS41 1 paper present 13 vertical path 4 paper sensor PS46 1 paper present 14 right deck pull off sensor PS...

Page 604: ...1 1 1 error 6 buffer motor error detection M18 1 error 7 bottle motor error detection M23 1 error 8 sub hopper motor error detection M22 1 error 9 separation heat discharge fan stop detection FM20 1 off 10 right door fan stop detection FM23 1 off 11 duplexing transport fan stop detection FM19 1 off 12 sub hopper inside toner sensor TS4 0 toner absent 13 AC relay shut off open circuit detection 1 n...

Page 605: ... anti adhesion fan full speed FM17 1 ON 12 drum suction fan full speed FM8 1 ON 13 drum suction fan half speed FM8 1 ON 14 power supply cooling fan 1 2 full speed FM11 12 1 ON 15 power supply cooling fan 1 2 half speed FM11 12 1 ON P010 0 left deck transport clutch CL19 1 ON 1 lower transport right clutch CL17 1 ON 2 lower transport middle clutch CL16 1 ON 3 developing cylinder clutch CL4 1 ON 4 d...

Page 606: ... output HVT 0 ON 3 pre transfer charging AC bias separation AC bias HVT 0 ON 4 paper transport guide bias PCB1 1 0 ON 5 paper transport guide bias switchover PCB1 1 0 200V 1 600V 6 waste toner case full reset MSW 2 0 reset 7 main power shut off SW1 1 shut off P017 0 5 DDI command 6 double feeding detection PCB reception connection detection PCB3 3 1 connected 7 bottle motor connection detection PC...

Page 607: ...l off sensor on H ON 5 side paper deck pickup solenoid H ON 6 side paper deck motor clock detection H detected 7 side paper deck paper supply position sensor H ON 8 side paper deck paper level detection H detected 9 side paper deck lifter lower limit detection H detected 10 side paper deck installation detection H installed 11 side paper deck state detection H closed 12 side paper deck lifter moto...

Page 608: ...ommand signal 1 ADF serial communication TxD 2 DDI S command signal 3 ADF serial communication RxD 4 start up check LED 5 DDI S command signal 6 not used 7 not used P004 0 DDI S command signal 1 DDI S command signal 2 reader start up signal 3 CPU operation mode setup 4 not used 5 not used 6 scanner motor reference voltage 7 not used P005 0 PC I F 1 PC I F 2 DDI S command signal 3 DDI S command sig...

Page 609: ...over 0 Cannon Denshi 7 DDIS IF SCPRDY 0 operation enabled P003 0 DDIS serial communication TxD 1 ADF serial communication TxD 2 DDIS serial communication RxD 3 ADF serial communication RxD 4 LED control 1 ON 5 ADF serial communication STACK 6 7 not used P004 0 original size detection 0 0 original present 1 original size detection 1 0 original present 2 original size detection 2 0 original present ...

Page 610: ...rnately between 0 and 1 6 delivery motor PWM signal M5 0 output present 7 not used P002 0 belt motor phase A during output alternately between 0 and 1 1 belt motor phase B during output alternately between 0 and 1 2 belt motor phase A during output alternately between 0 and 1 3 belt motor phase B during output alternately between 0 and 1 4 separation motor PWM signal M4 0 output present 5 reversal...

Page 611: ...12 1 original present P009 0 tray LED 1 ON 1 reversal flapper solenoid SL1 1 ON 2 shutter solenoid SL2 0 plunger pulled 3 shutter solenoid 0 plunger returned 4 belt motor fan ON signal FM1 0 ON 5 pre reversal flapper solenoid SL3 1 ON 6 separation clutch CL1 1 ON 7 solenoid timer 0 100msec P010 0 pickup motor phase A 1 pickup motor phase B 2 pickup motor phase A 3 pickup motor phase B 4 not used 5...

Page 612: ...per present 1 registration sensor 1 paper present 2 delivery reversal sensor 0 paper present 3 ADF cover open closed sensor 0 ADF open 4 7 not used P002 0 delivery reversal motor current setting 1 1 delivery reversal motor current setting 2 2 release motor current setting 1 3 release motor current setting 2 4 stamp solenoid drive 1 ON 5 clutch drive 1 ON 6 original detection LED 1 on 7 fan motor d...

Page 613: ... trimmer RX interrupt 15 trimmer TX interrupt P002 0 horizontal registration sensor 1 buffer No 2 sensor 2 buffer sensor 3 dust sensor 4 not used 5 lower path sensor 6 sample tray ISA paper surface 7 stack tray ISA paper surface 8 inserter output 9 download output 10 inserter input 11 download input 12 inserter reset 13 inserter mode 14 not used 15 not used P003 0 ASIC0 chip select 1 ASIC1 chip se...

Page 614: ... assist motor current switchover 2 8 swing motor speed setting High 9 swing motor speed setting Middle 10 swing motor speed setting Low 11 swing motor on 0 ON 12 knurled belt shift motor phase A 13 knurled belt shift motor phase B 14 knurled belt shift motor current switchover 15 not used P007 0 8 not used 9 stack delivery motor clock 10 stack delivery motor CW 1 CCW 11 stack delivery motor curren...

Page 615: ...2 0 not used 1 not used 2 not used 3 not used 4 saddle press motor clock sensor 5 saddle transport motor FG 6 SDL butting motor lock sensor 7 saddle folding motor clock sensor 8 15 not used P013 0 saddle press HP sensor 1 HP 1 saddle press intermediate sensor 2 saddle lead edge stopper HP sensor 1 HP 3 saddle alignment HP sensor 1 HP 4 saddle lead edge path sensor 1 paper present 5 saddle staple d...

Page 616: ...sed 10 not used 11 paddle lift HP sensor 1 HP 12 shutter HP sensor 0 HP 13 swing guide closed detection 0 Close 14 swing guide open detention 1 HP 15 tray HP sensor 1 HP P018 0 saddle flapper solenoid 1 1 ON 1 saddle flapper solenoid 2 1 ON 2 7 not used 8 not used 9 not used 10 not used 11 not used 12 saddle lead edge stopper motor phase A 13 saddle lead edge stopper motor phase B 14 saddle lead e...

Page 617: ... 2 solenoid 1 ON 3 motor standby 1 operating 4 inlet transport motor clock 5 inlet transport motor CW 1 CCW 6 inlet transport motor ON signal 7 inlet transport motor current switchover 8 shift transport motor clock 9 shift transport motor CW 1 CCW 10 shift transport motor current switchover 1 11 shift transport motor current switchover 2 12 not used 13 fan on signal 1 ON 14 Z fold release solenoid...

Page 618: ...otor CW 1 CW 14 lower tray motor current switchover 1 15 lower tray motor current switchover 2 P027 0 7 segment DOT 1 on 1 7 segment G 1 on 2 7 segment F 1 on 3 7 segment e 1 on 4 7 segment d 1 on 5 7 segment c 1 on 6 7 segment b 1 on 7 7 segment a 1 on 8 stapler shift motor clock 9 stapler shift motor CW 1 CW 10 stapler shift motor current switchover 11 stapler shift motor current switchover 12 l...

Page 619: ...id 1 1 ON 9 upper path switchover solenoid 1 ON 10 punch PWM 11 saddle path switching solenoid 1 ON 12 delivery motor clock 13 delivery motor CW CCW 1 CCW 14 delivery motor current switchover 1 15 delivery motor current switchover 2 P031 0 punch motor on signal PCH M CW 1 punch motor direction switchover PCH M CCW 2 5V power down 0 power down 3 not used 4 professional puncher MACHINEON 5 professio...

Page 620: ...put P046 buffer No 2 sensor P047 buffer sensor P048 waste sensor P049 not used P050 lower path sensor P051 sample tray ISA paper surface P052 stack tray ISA paper surface P053 not used P054 punch waste case full sensor adjustment P055 sample tray ISA sensor adjustment P056 buffer path 2 adjustment P057 horizontal registration sensor adjustment P058 buffer path sensor adjustment P059 swing guide ad...

Page 621: ... increase by 1 will shift the image read start position by 0 1 mm toward the front ADJ S Use it to adjust the shading correction data measurement position 1 range 20 to 500 0 to 4 A change by 1 will increase the image read start position by 0 1 toward the front ADJ Y DF main scanning position adjustment or ADF stream reading 1 range 1 to 423 0 to 1000 A change by 1 will increase the image read sta...

Page 622: ... B power adjustment value 1 range 0 to 255 Default 128 MEMO Do not use with the normal service The item is enabled only when PO CNT is 0 COPIER OPTION BODY PO CNT LA PWR C Use it to enter the laser C power adjustment value 1 range 0 to 255 Default 128 MEMO Do not use with the normal service The item is enabled only when PO CNT is 0 COPIER OPTION BODY PO CNT LA PWR D Use it to enter the laser D pow...

Page 623: ...ontroller PCB Use the item only when performing the foregoing operation Do not use with the normal service OFFSETDA Use it to enter the high voltage D A output offset value for the developing AC bias 1 range 100 to 100 Be sure to enter the value indicated on the label attached to the new PCB if you have replaced the DC controller PCB Be sure to enter the value indicated on the service label if you...

Page 624: ...rected with this item Because of this item the F value table the relationship between the document density and the image density has been changed COPIER ADJUST BLANK Sub item Description Level Be sure to enter the value indicated on the service label if you have replaced the DC controller PCB or initialized the RAM BLANK T Use it to enter the image lead edge non image width adjustment value 1 rang...

Page 625: ... PCB or clearing RAM Use the item only when performing the foregoing operation Do not use with the normal service VD OFST Use it to enter the offset value of the potential control dark area target potential 1 range 50 to 50 V Default 0V Usage By setting the value larger the image density becomes dark By setting the value smaller it becomes light When toner smearing image occurs set a smaller value...

Page 626: ...r OHP Tracing Paper Postcard 1 range 50 to 50 V Default 0V Usage By setting the value larger the image density becomes dark By setting the value smaller it becomes light When toner scattering image occurs set a smaller value Input the value written in the service label when replacing the DC Controller PCB or clearing RAM Use the item only when performing the foregoing operation Do not use with the...

Page 627: ...nt 1 range 0 to 300 uA Default 165 uA Be sure to enter the value indicated on the service label if you have replaced the DC controller PCB or initialized the RAM Use the item only when performing the foregoing operation Do not use with the normal service When lowering the value for adjusting the degree of foggy the degree of toner scattering image increases Select COPIER OPTION BODY ACFRQNY ACFRQ ...

Page 628: ...n Do not use with the normal service COPIER ADJUST HV SP Sub item Description Level MEMO At times the indicated value for the following items may differ before and after input maximum of 3 The fact has to do with the way indicated values are computed and will not affect the operation of the machine SP N1 Use it to enter the output adjustment value of the separation charging current plain paper sim...

Page 629: ...e sure to enter the value indicated on the service label if you have replaced the DC controller PCB or initialized the RAM Use the item only when performing the foregoing operation Do not use with the normal service D HV SP Use it to enter the offset value of the separation high voltage output for the DC controller PCB 1 range 100 to 100 Be sure to enter the value indicated on the label attached t...

Page 630: ... paper width basic value for cassette 3 STMTR 1 range 0 to 255 C3 A4R Use it to enter the paper width basic value for cassette 3 A4R 1 range 0 to 255 C4 STMTR Use it to enter the paper width basic value for cassette 4 STMTR 1 range 0 to 255 C4 A4R Use it to enter the paper width basic value for cassette 4 A4R 1 range 0 to 255 MF A4R Use it to enter the paper width basic value for the manual feeder...

Page 631: ...ht the pre transfer exposure for models for outside Japan Thus although the value is changed the setting of the pre transfer exposure LED output remains OFF Do not use with the normal service By setting the value larger the degree of drum separation fault decreases whereas the degree of toner scattering image increases MEMO In case re transfer white spot at the leading edge occurs due to the drum ...

Page 632: ...key so that the original is delivered DOCST M Use it to adjust the original stop position for ADF mode pickup from the manual feeder tray 1 range 7 to 7 unit 0 5 mm Use the same procedure used for FEEDER ADJUST DOCST LA SPEED Use it to adjust the original transport speed for ADF stream reading mode 1 A higher setting will increase the speed range 30 to 30 unit 0 1 STRD S Use it to adjust the scann...

Page 633: ...ORTER ADJUST Sub item Description Level PNCH HLE Not used 1 PNCH Y Use it to adjust the punch hole position side registration direction 1 range 5 to 5 unit 0 45 mm By setting the value larger the punch hole position shifts toward the rear By setting the value smaller it shifts toward the front ...

Page 634: ...e chapter of RDS in service manual for more detail RGW PORT Use it to set the port number for the server used by E RDS 1 range 1 to 65535 COM TEST Use it to check the connection to the server used for E RDS 1 1 Select the item to highlight and press the OK key 2 Check the result expressed in OK or NG COM LOG Use it to indicate the details of the result of a test executed on the communication with ...

Page 635: ...y in density cannot be corrected using LUT ADJ CCD gain abridged correction Procedure 1 Place the 10 gradation chart D 10 Test Sheet FY9 9129 on the copyboard glass 2 Select the item and press the OK key so that auto adjustment takes place 3 See that the machine ends the adjustment automatically 4 The items under COPIER ADJUST LAMP COPIER ADJUST CCD are updated Print out a service sheet for future...

Page 636: ...e paper 2 Select the item and press the OK key The value will be registered at the end of the adjustment Notes If fine adjustment is needed after registration of the basic value use ADJUST CST ADJ MF A4R MF A6R MF A4 COPIER FUNCTION CLEANING Sub item Description Level WIRE CLN Use it to execute auto cleaning of the charging wire 1 Execute the item after replacing the primary charging wire or the t...

Page 637: ...D Key Indications Key Indications Key Indications 0 to 9 0 to 9 Initial Setup Register USER Authenticate ID Reset RESET Start START Help Stop STOP Clear CLEAR Check Counter BILL COPIER FUNCTION PART CHK Sub item Description Level CL Use it to specify the clutch whose operation you want to check settings 1 to 21 1 Procedure 1 Select the item 2 Type in the appropriate number using the keypad 3 Press...

Page 638: ...The manual feeder pickup roller moves down 13 side paper deck pickup solenoid 14 not used COPIER FUNCTION CLEAR model equipped with DADF Q1 outside Japan iR7105 7095 inside Japan All model model equipped with DADF M1 outside Japan iR7086 Sub item Description Level ERR Use it to reset an error code 1 Target Error Code E000 E001 E002 E003 E005 E013 E019 E020 E717 E719 Procedure 1 Select the item and...

Page 639: ...fter turning OFF ON the main power SLT CLR Not in use 1 LANG ERR Use it to reset a language related error E747 1 Use it when a language related error E747 occurs after changing into other language than the default language By implementing this item the status recovers from the error Procedure 1 Select the item and press the OK key 2 Turn off and then back on the main power After the main power OFF...

Page 640: ...service label 1 Procedure 1 Place A4 LTR paper in cassette 1 2 Select the item 3 Press the OK key to obtain a printout PRE EXP Use it to check the activation of the charging pre exposure lamp LED 1 Procedure 1 Select the item to highlight 2 Press the OK key so that individual operations take place for several seconds and end all LEDs ON 3 Press the OK key to obtain a printout ENV PRT Use it to pri...

Page 641: ...ensor T4 S Vertical pass 4 paper sensor OP FS Side paper deck pick up sensor OP PS Side paper deck feeder sensor 1 Place paper in all decks cassettes and side paper deck 2 Select the item and press the OK key 3 See that ACTIVE is indicated with the result OK NG indicated for the sensors that have been checked in sequence In the case of NG display clean the surface of the target sensor and implemen...

Page 642: ...iming of storage to the HDD 2 settings 0 to 3 default 0 Do not use for servicing For the analysis of the cause of trouble Obey the instruction by the quality support section for usage DEBUG 2 Use it to print out logs stored on the HDD 2 Procedure 1 Select the item 2 Press the OK key 3 See that the log is printed about 2 sheets of A4 Do not use for servicing For the analysis of the cause of trouble...

Page 643: ...point 1 for the original pickup tray of the ADF LTR 1 TRY LTRR Use it to execute auto adjustment on paper width detection reference point 2 for the original pickup tray of the ADF LTRR 1 FEED CHK Use it to check paper passage for the ADF on its own 1 Procedure 1 Select the item 2 Type in the number of a specific paper passage mode using the keypad 3 Press the OK key 4 Press FEED ON to check the op...

Page 644: ...hat the motor will start 2 Press the OK key to stop the operation The operation will stop automatically in about 5 sec but the indication will not change to STOP until the OK key is pressed once again ROLL CLN Use it to clean the ADF roller 1 Procedure 1 Select the item so that the roller starts to rotate 2 While the roller is rotating clean it by pressing lint free paper moistened with alcohol ag...

Page 645: ...Connect the machine and the puncher turn the power ON 2 Change the hardware switch of the puncher to setup mode 3 It enters into the service mode After selecting item press OK key 4 When OK is displayed set A4 or LTR original on the arbitrary pick up slot and press start key at the status that the service mode screen is displayed 5 Copy operation is implemented the paper is stopped at the delivery...

Page 646: ... SZ Use it to switch over the display of default magnifications and ADF original size detection 1 settings 0 AB 6R5E default 1 INCH 5R4E 2 A 3R3E 3 AB INCH 6R5E FIX TEMP Use it to set the down sequence start temperature for heavy paper 1 settings 0 194 deg C 1 189 deg C default 2 184 deg C Usage Select 0 when giving preference to the image quality fixing 2 when giving preference to the speed produ...

Page 647: ...led paper tracing paper thick paper However only in the case of the setting of tracing paper tab paper at the user mode or manual feeding the setting of the user mode and manual feeding is prioritized over this service mode setting TR SP C4 Use it to change the transfer separation output setting for pickup from cassette 4 1 settings 0 plain paper default 1 recycled paper 2 tracing paper 3 For thic...

Page 648: ...1 settings 0 to 480 unit min If 0 the history data is not collected BASE SW Use it to switch from the MEAP full model to the base model 1 Use it when trouble attributable to MEAP application occurs By setting to 0 the operation of MEAP application can be controlled settings 0 off base model 1 on full model Default MEMO The change only from 1 to 0 is possible SC L CNT Use it to set the threshold fo...

Page 649: ...fogging is too noticeable increase the settings settings 5 2 0KHz 4 2 1KHz 3 2 2KHz 2 2 3KHz 1 2 4KHz 0 2 5KHz default 1 2 6KHz 2 2 7KHz 3 2 8KHz 4 2 9KHz 5 3 0KHz MEMO The foregoing settings are valid only when 0 is set for the fogging COPIER OPTION BODY TR SP C1 C2 C3 C4 MF DK ACFRQ T Use it to set the developing AC bias frequency remedy for retransfer fogging for heavy paper 1 Varies the develo...

Page 650: ...s 1 limits removal of background density for photo original or originals with complex elements 0 off no idle rotation 1 remove background 1 2 remove background 2 3 remove background 3 SJOB CL Switch for enabling scan job cancellation by logout 1 To enable scan jobs to be canceled upon completion of the scanning operation if logout is initiated When the user asks for the item to be provided 0 Cance...

Page 651: ...el by idling of the developing cylinder It works with COPIER OPTION BODY DEV IDLR Setting 0 OFF Not idling 1 Auto control by the environment sensor Default 2 Start idling at the point that the temperature of the fixing roller became 100 deg C 3 Start idling at the main power switch ON Usage When there is dropping of toner from the photosensitive drum separation claw and the density becomes thin du...

Page 652: ... 2nd side of 2 sided print No change for Low Normal High environment Remarks This is not used for servicing normally SP MODE Separation voltage Vpp output offset ON OFF control 2 Decrease separation voltage as a remedy for separation voltage leak that occurs in low pressure environment such as high altitude area Settings 0 standard mode 10KVpp default 1 low voltage mode 9KVpp FTMP DWN Select finis...

Page 653: ...nge the image sharpness level 2 A higher setting will make the images sharper settings 1 to 5 default 3 FDW DLV Use it to switch over face down delivery for multiple printing to ensure proper stacking 2 settings 0 normal if 1 original face down for all 1 if 1 original face up delivery for 1 set but face down delivery for multiple sets default COTDPC D Use it to set toner save mode 2 settings 0 off...

Page 654: ...re content 9g drum heater is turned ON However it is recommended to enable the environmental SW on a steady basis instead of using this item leaving the setting value as 0 MEMO This is not used for servicing normally Environmental SW control Environmental SW OFF default The drum heater is turned OFF at sleep mode when turning OFF the main power when DC controller power distribution is disabled Env...

Page 655: ...for remote UI default 1 display ORG LGL Use it to set special paper sizes not recognized when the ADF is in use 2 settings 0 Legal R default 1 Bolivian Officio R 2 Argentine Officio R 3 Argentine Legal R 4 Mexican Officio R 0 Legal R 1 Foolscap R 2 Officio R 3 Folio R 4 Australian Foolscap R 5 Ecuadorian Officio R 6 Bolivian Office R 7 Argentine Officio R 8 Argentine Legal R 9 Government Legal R 1...

Page 656: ...ync type status communication port 2 Turns on off the inquiry response sync type status communication port for TUF over TCP IP settings 0 off default 1 on For service NAVI set the value as 1 when connecting the PC and main body by crossing cable MEMO T O T TUIF over TCP IP Communication protocol between embedded application presentation UI and applications within the device including COPY SEND BOX...

Page 657: ...en setting the value as 1 first copy time FCOT gets longer SVMD ENT Use it to switch between methods of starting service mode 2 settings 0 user mode key 2 and 8 at same time user mode key default 1 user mode key 4 and 9 at same time user mode key DA CNCT Use it to set WPGW Workplace Gateway connection 2 settings 0 off default 1 on MEMO This is used only inside Japan not outside Japan CHNG STS Use ...

Page 658: ...t job detection large size paper 2 A higher setting will make the mechanism more sensitive detecting finer particles of dust settings 0 to 255 default 160 ORG A4R Use it to set a special paper size not recognized when the ADF is in use 2 With machines for INCH AB configuration image formation is executed correctly by setting the size of the special paper that fails to be recognized at original pic...

Page 659: ... value 11427 WUEV RTR Set a range to provide a notice of the sleep mode operation 2 Set the number of routers that can be used for a notice of the sleep mode operation Setting range 0 to 254 Standard value 3 SJB UNW Switch the number of reserved jobs for secure print jobs 2 Switch the number of reserved jobs for secure print jobs to 50 or 90 Setting range 0 50 1 90 Standard value 0 UI RSCAN Set wh...

Page 660: ...f by turning on the power again CARD RNG Set the number of cards available 2 Set the number of cards available when using a card reader Setting range 1 to 1000 Standard value 1000 WUEN LIV Set the activation interval after a sleep notice was provided from network 2 Set the interval from when sleep activation was performed to the copier main unit from network without sending a job to when the machi...

Page 661: ...e it to enable disable the indication of a fixing web length warning message 1 settings 0 off do not indicate warning default 1 on indicate warning If set to 0 the message will be limited to the service mode screen W TONER Use it to turn off on the waste toner case full message 1 settings 0 off do not indicate message default 1 on indicate message If set to 0 the warning message will be limited to...

Page 662: ...ssions 1 settings 0 do not delete default 1 delete SPEAKER Use it to enable disable display of the speaker headset switch for additional functions mode 1 Enables disables display of the speaker headset switch for user mode settings 0 do not display default 1 display FILE OF Use it to enable disable transmission to a file address 1 Enables disables transmission to a file address by prohibiting inpu...

Page 663: ...ot restrict default 1 restrict PR D SEL Use it to set the density for printing PDL input 2 settings 0 light 4 standard default 8 dark TRY STP Use it to set the output interrupt mode used in response to a tray full condition 2 settings 0 normal mode suspend when finisher tray becomes full default 1 suspend in relation to height MF LG ST Use it to set extra length mode key 2 settings 0 normal defaul...

Page 664: ...on Effective at attaching cover inserter JOB INVL Use it to set job intervals for an interrupt 2 settings 0 continue with next job immediately for interrupt default 1 start next job after delivery of last sheet of interrupt 2 start next job after last sheet of all jobs LGSW DSP Use it to enable disable display of enable disable log indication for Additional Functions Mode 2 settings 0 do not displ...

Page 665: ...nitial state to start up the system safely Set 1 to startup in safe mode in the case of system recovery processing when MEAP platform does not startup normally because of resource competition among MEAP applications or the order to register use the service MPSF is indicated in the control panel screen when in safe mode TRAY FLL Use it to set the notification mechanism used in response to a tray fu...

Page 666: ...rchive operates when a job is run in accordance with the job type designation The settings cannot be changed in service mode but only referenced Settings can only be made from a job archive enabled MEAP programme Setting values 0 None 3 FAX IFAX only 0xFFFFFFFF all jobs Factory settings and after RAM clear 0 JA RESTR Job archive restriction settings 2 When the job archive function is activated spe...

Page 667: ...ervice mode CST UI U2 USE U4 CST U1 Use it to specify the name of paper used in a paper size group U1 2 When any of the following special size papers is set for U1 the paper may be used as a special size paper for U1 universal cassette settings 22 K LGL 31 Government LETTER default CST U2 Use it to specify the name of paper used in a paper size group U2 2 When any of the following special size pap...

Page 668: ...ional note When a number from 1 to 4 Euros pounds Swiss francs dollars is set for COPIER OPTION ACC UNIT PRC a fractional monetary unit can be input For instance an input of 50 signifies 50 cents 0 50 Setting range 0 to 9999 Factory setting value after clearing RAM 8800 CC SPSW Use it to change the I F support level for the control card CC IV CC V 2 settings 0 do not support default 1 support prio...

Page 669: ...s a transfer license key 2 ST HDCLR for HDD encryption full deletion in relation to transfer invalidation indicates invalidation status executes transfer invalidation 2 TR HDCLR for HDD encryption full deletion in relation to transfer invalidation obtains a transfer license key 2 ST BRDIM for BarDIMM in relation to transfer invalidation obtains a transfer license 2 TR BRDIM for BarDIMM in relation...

Page 670: ...er invalidation 2 TR PSLIP Obtaining the transfer license key of the PS and LIPS function upon the transfer invalidation 2 ST PSPCU Displaying the installation state of the PS PCL UFR function upon the transfer invalidation 2 TR PSPCU Obtaining the transfer license key of the PS PCL UFR function upon the transfer invalidation 2 ST LXUFR Displaying the installation state of the LIPS LX UFR II funct...

Page 671: ...Chapter 17 17 83 F 17 14 1 Names of connected accessories 2 IDs of connected accessories unique 8 character 3 Order of connection 1 Stacker Finisher 00010001 00001001 01 02 01 02 3 2 ...

Page 672: ... yes 128 total A large yes 129 total A small yes 130 total A full color 1 131 total A full color 2 132 total A black and white 1 yes 133 total A black and white 2 yes 134 total A mono color large 135 total A mono color small 136 total A black and white large yes 137 total A black and white small yes 138 total A1 double sided 139 total A2 double sided 140 large A double sided 141 small A double sid...

Page 673: ...y black and white 1 yes 222 copy black and white 2 yes 223 copy full color large 224 copy full color small 225 copy mono color large 226 copy mono color small 227 copy black and white large yes 228 copy black and white small yes 229 copy full color mono color large 230 copy full color mono color small 231 copy full color mono color 2 232 copy full color mono color 1 233 copy full color large doubl...

Page 674: ... 292 local copy mono color small double sided 293 local copy black and white large double sided 294 local copy black and white small double sided No Counter description Support 002 remote copy full color 1 003 remote copy full color 2 004 remote copy mono color 1 005 remote copy mono color 2 006 remote copy black and white 1 yes 007 remote copy black and white 2 yes 008 remote copy full color larg...

Page 675: ...d white 2 yes 341 PDL print full color large 342 PDL print full color small 345 PDL print black and white large yes 346 PDL print black and white small yes 351 PDL print full color large double sided 352 PDL print full color small double sided 355 PDL print black and white large double sided 356 PDL print black and white small double sided No Counter description Support 401 copy print full color l...

Page 676: ... color mono color small 619 box print full color mono color 2 620 box print full color mono color 1 621 box print full color large double sided 622 box print full color small double sided 623 box print mono color large double sided 624 box print mono color small double sided 625 box print black and white large double sided 626 box print black and white small double sided No Counter description Sup...

Page 677: ...2 report print full color small double sided 823 report print grayscale large double sided 824 report print grayscale small double sided 825 report print black and white large double sided 826 report print black and white small double sided No Counter description Support 901 copy scan total 1 color 902 copy scan total 1 black and white 903 copy scan total 2 color 904 copy scan total 2 black and wh...

Page 678: ... and white 957 transmission scan box color 958 transmission scan box black and white FEEDER OPTION model equipped with DADF Q1 outside Japan iR7105 7095 inside Japan All model model equipped with DADF M1 outside Japan iR7086 Sub item Description Level DOC F SW Use it to enable disable stream reading mode 1 settings 0 stream reading default 1 stream reading for small size only 2 fixed reading SIZE ...

Page 679: ...n coefficient e g coated paper tends to cause displacement in the buffer assembly If such is the case set it to 1 a drop in productivity however will be a trade off TRY EJCT Use it to switch over delivery operation for the stack tray of the finisher 1 settings 0 normal operation default 1 delivery for thin paper The use of thin paper i e paper with little body can cause poor stacking If such is th...

Page 680: ...ftone 30 H error diffusion 14 halftone 30 H dither screen 31 1200 dpi vertical lines space 21 dots line width 8 dots 32 1200 dpi horizontal lines space 21 dots line width 8 dots 33 for check on displacement of image in main scanning direction TXPH Use it to set the image mode for test printing 1 settings 0 to 4 0 text default 1 photo 2 auto 3 text photo map 4 film print PG PICK Use it to select th...

Page 681: ...NG IP6 Issue of PING to the specified IPv6 address 1 Issue PING to the address specified from MFP to check continuity in the network in the IPv6 environment COPIER TEST NETWORK up graded version Sub item Description Level ...

Page 682: ...ank sheet will not be counted The counter reading may be reset 2 SIDE double sided copy printer counter 1 A blank sheet will not be counted The counter reading may be reset SCAN scan counter 1 A blank sheet will not be counted The counter reading may be reset COPIER COUNTER SCANNER Sub item Description Level SC TTL scanner total scan counter 1 SC STRM ADF stream reading counter 1 SC NRM ADF fixed ...

Page 683: ...per deck sensor 1 RK F SEN right deck pull off sensor 1 LK F SEN left deck pull off sensor 1 VPT3 SEN vertical path 3 sensor 1 VPT4 SEN vertical path 4 sensor 1 SP F SEN side paper deck transport sensor 1 ALLPW ON Non all night startup counter Clear at replacing the power supply 1 HDD ON HDD startup counter Clear at replacing the HDD 1 COPIER COUNTER PRDC 1 Sub item Description Level PRM WIRE prim...

Page 684: ...livery lower separation claw counter 1 COPIER COUNTER DRBL 2 model equipped with DADF Q1 outside Japan iR7105 7095 inside Japan All model model equipped with DADF M1 outside Japan iR7086 Sub item Description Level DF PU RL pickup roller counter ADF 1 regardless of the selected read mode single sided double sided or paper size small size large size the count is increased by 1 for each original DF S...

Page 685: ...P RL2 separation roller counter inserter lower tray for finisher 1 IS S RL2 transport roller counter inserter lower tray for finisher 1 IS F RL2 transport roller counter inserter lower tray for finisher 1 IS TQLM2 torque limiter counter inserter lower tray for finisher 1 IS P RL3 for future use 1 IS S RL3 for future use 1 IS F RL3 for future use 1 IS TQLM3 for future use 1 IS P RL4 for future use ...

Page 686: ... drive gear counter 1 M DR PT multifeeder door hinge counter 1 DLV S AM delivery sensor lever counter 1 DLV UP U delivery roller guide delivery upper unit counter 1 LD PU 1W transport roller shaft one way left deck counter 1 RD PU CL right deck pickup clutch CL10 right deck counter 1 LD PU CL left deck pickup clutch CL11 left deck counter 1 V FD RL vertical path drive shaft roller counter 1 DUP F ...

Page 687: ...MN DR U main drive unit counter 1 AR FIL1 air filter counter 1 AR FIL2 air filter 2 counter 1 AR FIL3 air filter 3 counter 1 AR FIL4 air filter 4 counter 1 DRM FAN drum suction fan counter 1 W T PIPE waste toner pipe counter 1 BUSH 1 bushing 1 counter 1 BUSH 2 bushing 2 counter 1 BUSH 3 bushing 3 counter 1 BUSH 4 bushing 4 counter 1 BUSH 5 bushing 5 counter 1 COPIER COUNTER H DRBL 2 Sub item Descr...

Page 688: ......

Page 689: ...Chapter 18 Upgrading ...

Page 690: ......

Page 691: ...e 18 15 18 4 1 Downloading the System Software ALL 18 15 18 4 1 1 Outline 18 15 18 4 1 2 Downloading Procedure 18 15 18 4 2 Downloading the System Software Single 18 20 18 4 2 1 Downloading Procedure 18 20 18 4 3 Other Upgrade Methods 18 23 18 4 3 1 Upgrading an old model to the upgraded device 18 23 18 4 4 Uploading and Downloading Backup Data 18 25 18 4 4 1 Outline 18 25 18 4 4 2 Uploading Proce...

Page 692: ......

Page 693: ...outside Japan iR7105 7095 inside Japan iR7105i 7095i 7086N reader controller DADF M1 model yes yes iR5570 RCON DADF M1 model outside Japan iR7086 controls also ADF mechanisms OCR dictionary yes yes iRYYYY SDICT used when adding the Searchable PDF Kit optional encryption communication key certificate CA certificate yes yes KEY used for SSL communication e RDS communication ADF DADF Q1 ADF controlle...

Page 694: ...the machine must be in download mode which may be either of the following Normal Mode download mode B Turn on the main power while holding down the keys 1 7 then make the following selections in service mode COPIER FUNCTION SYSTEM DOWN LOAD Safe Mode download mode A Turn on the main power while holding down the keys 2 8 Initializing the HDD Downloading system software Uploading backup data 1 Downl...

Page 695: ...e download mode A Formatting the HDD All BOOTDEV Downloading the system software 1 System Language RUI Boot Dcon Rcon SDICT MEAPCONT KEY TTS BROWSER FIN_CON INSRTR STK OP_CON System Language RUI Boot Dcon Rcon SDICT MEAPCONT KEY TTS BROWSER FIN_CON INSRTR STK OP_CON Uploading downloading of backup data 2 SramRCON SramDCON SramImg Meapback Main power switch ON on keypad 2 8 on keypad 1 7 Boot ROM S...

Page 696: ...Chapter 18 18 4 ...

Page 697: ...Requirements PC to which the SST version 3 21 or later has been installed System CD Installing the System Software 1 Turn on the PC 2 Set the System CD in the PC 3 Start up the SST 4 Click Register Firmware Boot ROM FLASH ROM HDD System Software System Software Do Download Mode wnload Mode iR2270i JPjaxxxx MN dsh xx iR2270i JPjaxxxx MN dsh xx do download shell wnload shell SYSTEM JPja m SYSTEM JPj...

Page 698: ...Tool DLM0 Ver 3 21E CONTROL Model List CONNECT CANCEL EXIT START Register Firmware Delete Firmware Delete Backup Data System Management MFP USB Target Selection Select the target Click a button to execute Select a model to connect MFP USB c ...

Page 699: ...ECT CANCEL SEARCH EXIT REGISTER Register Firmware Delete Firmware Delete Backup Data System Management iR7105 XXen0107 RUI iR7105 USen iR7105C XXxx BOOT iR7105XXen0111 TTS iR7105 XXen LANG iR7105 XXxx0100 BROWS e CONTROL Registerd Firms Found Firm iR7105 BOOT XXxxv0103 USenv0112 SYSTEM XXenv0107 RUI XXenv0112 LANGUAGE XXxxv0100 BROWSER XXxxv0105 MEAPCONT Registered firmware The firmware listed bel...

Page 700: ...r higher USB 2 0 recommended Capacity 1 GB or more recommended A set of system software is in excess of 512 MB Format FAT FAT16 FAT32 It must not be NTFS or HFS single partition There must not be multiple partitions CONTROL Registerd Firms Found Firm iR7105 iRYYYY HDFormat XXxxv0002 Regist BOOT XXxxv0103 Regist USenv0112 With no SYSTEM XXxxv0111 Regist TTS XXenv0111 OK KEY XXenv0107 Regist RUI XXe...

Page 701: ...a button to execute Select the destinate drive Select the destinate drive Series Version Firmware registration status Service Support Tool DLM0 Ver 3 21E MFP USB Target Selection CONTROL Export Firm Selection MFP USB Valid drive DriveType 1 FileSystem FAT TotalSize 1 001MB FreeSpace 1 001MB d CANCEL EXIT START Register Firmware Export Firmware Delete Firmware Delete Backup Data System Management S...

Page 702: ...START Register Firmware Export Firmware Delete Firmware Delete Backup Data System Management Select the target Click a button to execute Click the Star t button to star t file copy Series Version Firmware registration status Service Support Tool DLM0 Ver 3 21E MFP USB Target Selection CONTROL Export Firm Selection iR7105 USen0112 US MFP USB BOOT Y XXxxv0103 BROWSER Y XXxxv0100 DCON Y XXxxv0102 MEA...

Page 703: ...pearing on the control panel screen so that the main power switch may be turned off 3 3 Turn off the main power switch 4 Connect the PC to the machine with a cross cable F 18 13 5 Set the machine to the appropriate mode Normal Mode Turn on the main power switch while holding down the keys 1 and 7 When the machine has started make the following selections in service mode MFP USB Target Selection CO...

Page 704: ...FUNCTION SYSTEM DOWNLOAD Safe Mode Turn on the main power switch while holding down the keys 2 and 8 so that the machine will start up in safe mode 5 See the following menu appearing on the control panel screen indicating that the machine has recognized the presence of a USB device F 18 15 The machine may not recognize certain types of USB device or USB device from certain manufacturers The machin...

Page 705: ... 6756 iR7105 iR7095 iR7086 When formatting the HDD for selected partitions only those selected partitions will be initialized F 18 17 1 Formatting not possible 2 Formatting possible in safe mode MEMO HDD 1 2 3 TMP_GEN TMP_PSS FSTDEV APL_SEND APL_MEAP APL_KEEP APL_GEN PDLDEV FSTCDEV BOOTDEV IMG_MNG TMP_FAX 4 iRYYYY HDFormat HDD TMP_GEN TMP_PSS FSTDEV APL_SEND APL_MEAP APL_KEEP APL_GEN PDLDEV FSTCDE...

Page 706: ... button Service Support Tool DLM0 Ver 3 21E iR7105 Single ALL ALL_HDF 1 2 SelectableFirmware SelectableFirmware Control 172 16 1 100 iR7105 SAFE SYSTEM Firmware Version Active USen01 02n Hold USen01 02i RCON XXxx3003 DCON XXxx0101 MEAPCONT XXxx0102 BOOTROM XXxx0102C RUI XXja0101 XXen0101 LANGUAGE XXja0102 XXen0102 BOOT iR7105 Select the firmware to be downloaded then click the Start button BROWSER...

Page 707: ... mode Use it to collectively download all system software files that are found Use it as when upgrading the system software ALL_HDF for downloading in safe mode Use it to collectively download system software files other than the following BOOT DCON RCON Use it when reinstalling the system software as after formatting the HDD The foregoing 3 system software files may be downloaded using different ...

Page 708: ... Model List MFP USB Target Selection MFP USB c ALL ALL_HDF Single iR7105 Service Support Tool DLM0 Ver 3 21E Select the target CANCEL EXIT START Register Firmware CONNECT Delete Firmware Delete Backup Data System Management Click a button to execute iR7105 1 2 ...

Page 709: ...r down Comfirm Confirm Overwrite Confirm firmware versions CANCEL EXIT Start Batch Download Register Firmware CONNECT Delete Firmware Delete Backup Data System Management Click a button to execute Click RESUME button to restart batch download Batch List Interface Network IP Address 172 16 1 100 Job 1 Wait 2 iR7105_SYSTEM_JPja0112 Not register 3 iR7105_LANGUAGE_XXen0112 4 iR7105_LANGUAGE_XXja0112 N...

Page 710: ...ja0112 Not regi 5 iR7105_RUI_XXen0107 6 iR7105_RUI_XXja0107 Not registered 7 iR7105_MEAPCONT_XXxx0105 8 iR7105_SDICT_XXja0107 Not registered 9 iR7105_TTS_XXen0111 10 iR7105_TTS_XXja0110 Not registered 11 iRYYYY_KEY_XXxc0101 12 iRYYYY_KEY_XXxp0101 13 Wait 14 Wait 15 Wait 16 iR7105_BOOT_XXxx0103 17 iR7105_DCON_XXxx0102 Service Support Tool DLM0 Ver 3 21E Batch download list Same Ver Skip Ver down Co...

Page 711: ...7 iR7105_MEAPCONT_XXxx0102_XXxxv0105 9 iR7105_TTS_XXenv0111 OK 11 iRYYYY_KEY_XXxcv0101 OK 12 iRYYYY_KEY_XXxpv0101 OK 13 HDD 14 OFF1 7 1 Wait 2 iR7105_SYSTEM_JPja0112 Not register 3 iR7105_LANGUAGE_XXen0112 4 iR7105_LANGUAGE_XXja0112 Not regi 5 iR7105_RUI_XXen0107 6 iR7105_RUI_XXja0107 Not registered 7 iR7105_MEAPCONT_XXxx0105 8 iR7105_SDICT_XXja0107 Not registered 9 iR7105_TTS_XXen0111 10 iR7105_T...

Page 712: ...01 02n Hold USen01 02i RCON XXxx3003 DCON XXxx0101 MEAPCONT XXxx0102 BOOTROM XXxx0102C RUI XXja0101 XXen0101 LANGUAGE XXja0102 XXen0102 Downloading complete ServiceSupportTool DLM10 Ver 3 21E Clear Click the button of the task to be executed Download Firmware Upload Data Download Data Restore Backup System Format HDD Return to Main Menu BOOT iR7105 BROWSER DCON HDFormat iRYYYY KEY SDICT LANGUAGE M...

Page 713: ...Chapter 18 18 22 formatting and download the system software once again ...

Page 714: ...1 LANGUAGE XXja0102 XXen0102 Downloading complete ServiceSupportTool DLM10 Ver 3 21E Clear Click the button of the task to be executed Download Firmware Upload Data Download Data Restore Backup System Format HDD Return to Main Menu BOOT iR7105 BROWSER DCON HDFormat iRYYYY KEY SDICT LANGUAGE MEAPCONT RUI TTS Shutdown O K SYSTEM 1 Message Execute Clear Cancel Do you want to clear whole firmware down...

Page 715: ...leted SEND Standard Send Settings Ask user to reset Log Send Receive log Tell user that it will be deleted Log Copy log Tell user that it will be deleted Log Printer log Tell user that it will be deleted Log Network log Tell user that it will be deleted Log Job No Tell user that it will be deleted Device Information Delivery Settings Destination registered at the destination settings Ask user to r...

Page 716: ...nless you are downloading it to the machine you have uploaded it from MEMO If you are planning to replace the Main controller PCB you can upload the SramImg file in advance and download it after replacement so that the service mode and other settings may be inherited If you are planning to replace the DC controller PCB you can upload the SramDCON file in advance and download it after replacement s...

Page 717: ...safe mode 4 Format HDD in the presence of BOOTDEV Use it to format the HDD for BOOTDEV partition 4 Format HDD ALL in the absence of BOOTDEV Use it to format the HDD for full partition Other Functions 5 Backup Do not use it for use by R D only 6 Restore former version in the presence of a backup of the system software Use it to restore the backup of the system software 7 Clear downloaded files Use ...

Page 718: ... of the system software do not permit collection of version information As such they necessarily overwrite the system software on the HDD KEY in both normal and safe mode TTS in both normal and safe mode BROWSER in both normal and safe mode DCON in safe mode only RCON in safe mode only The following is recommended for normal downloading i e downloading of the system software not after HDD replacem...

Page 719: ... and the flash ROM Procedure 1 If the machine is on go through the HDD shut down instructions and turn off the main power 2 Connect the USB device to the sub port 3 Put the machine in download mode normal or safe 4 Go through the instructions on the control panel and press the appropriate key 1 0 execute download other than 0 go back to Menu screen F 18 50 5 While downloading is under way the cont...

Page 720: ...e will appear on the screen offering a choice Unlike menu item 1 the machine will not restart on its own When you turn it off and then back on manually it will start to write the system software when it starts up Procedure 1 If the machine is on go through the HDD shut down instructions and turn off the main power 2 Connect the USB device to the USB port 3 Put the machine in download mode normal o...

Page 721: ...back on the power Turn off and then back on the main power switch F 18 56 18 4 5 5 Downloading the System Software overwriting 0011 6780 iR7105 iR7095 iR7086 3 Upgrade Overwrite all The system software in the USB device will overwrite the software on the HDD regardless of the version of the latter Unlike menu item 1 however the machine will not restart on its own at the end of downloading When the...

Page 722: ...e the shut down sequence will start F 18 58 6 When a message appears asking you to turn off the power turn off the main power remove the USB device and turn the main power switch back on 7 Upon start up the machine starts writing the system software to the system area of the HDD or the flash ROM At the end of writing a message will appear asking you to turn off and then back on the power Turn off ...

Page 723: ...If the machine is on go through the HDD shut down instructions and turn off the main power 2 Connect the USB device to the USB port 3 Start up the machine in safe mode 4 Follow the instructions on the control panel and press the appropriate key 4 0 go to Partition Selection screen other that 0 go back to Menu screen F 18 60 5 Go through the instructions on the control panel and press the appropria...

Page 724: ...estore the backup of the system software while saving the system software that is current as a backup Procedure 1 If the machine is on go through the HDD shut down instructions and turn off the main power 2 Connect the USB device to the USB port 3 Put the machine in download mode normal or safe 4 Go through the instructions on the control panel and press the appropriate key 6 0 initialize other th...

Page 725: ...nd then on the power If you already have turned off the power start up the machine in safe mode 2 Go through the instructions on the control panel and press an appropriate key 7 10 execute other than 0 go back to Menu screen Upon execution the Menu screen will return F 18 64 Stop Shutdown in normal mode only Use it to start up the shut down sequence Procedure 1 Go through the instructions on the c...

Page 726: ...Chapter 19 Service Tools ...

Page 727: ......

Page 728: ...Contents Contents 19 1 Service Tools 19 1 19 1 1 Special Tools Table 19 1 19 1 2 Solvents Oils 19 2 ...

Page 729: ......

Page 730: ...power checker for electrical checks 2 Laser power checker FY9 4008 A For adjusting the light intensity together with the digital multimeter 3 Door switch TKN 0093 A 4 Mirror positioning tool front rear FY9 3040 B For adjusting the distance between No 1 and No 2 mirrors 5 NA 3 test sheet FY9 9196 A For adjusting images and making checks 6 Potential sensor tester electrode FY9 3041 B For checking th...

Page 731: ...129 000 B For adjusting images 11 Loupe CK 0056 000 B For checking images No Name Uses Composition Remarks 1 Alcohol Cleaning e g glass plastic rubber external covers Hydrocarbon of the fluorine family alcohol surface activating agent water Do not bring near fire Procure locally IPA isopropyl alcohol 2 Solvent Cleaning e g metal areas removing oil or toner Hydrocarbon of fluorine family hydrocarbo...

Page 732: ...ts Silicone oil CK 0551 20 g 6 Drum cleaning powder Cleaning e g photosensitive drum Selenium oxide CK 0429 7 Lubricant Lubricating e g scanner rail Silicone oil FY9 6011 50 cc 8 Conducting grease Drum heater contact Fluorine poly ethyl Poly tetra fluorine ethylene FY9 6008 10 g No Name Uses Composition Remarks ...

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Page 734: ...Sep 7 2007 ...

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