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Page 11 / 48

NR, NR4 Rev. 13 - Operating Instructions

GB

When  the  pump  remains  inactive  it  must  be  emptied

completely if there is a risk of freezing

.

Before restarting the unit, check  that  the  shaft  is  not  jam-

med and fill the pump casing completely with liquid.

8.2 Dismantling the system

Close the suction and delivery gate valves and drain the

pump casing before dismantling the pump.

8.3. Dismantling the pump

Close  the  suction  and  delivery  gate  valves  and  drain  the

pump casing before dismantling the pump.
For  dismantling  and  reassembly  see  construction  in  the

cross section drawing.
The  motor  and  all  internal  parts  can  be  dismantled  without

removing the pump casing and pipes.
By  removing  the  nuts  (14.28)  the  motor  can  be  taken  out

complete with the impeller.

9. DISPOSAL

The final disposal of the device must be done by speciali-

zed company.
Make  sure  the  specialized  company  follows  the  classifi-

cation of the material parts for the separation. 
Observe  the  local  regulations  and  dispose  the  device

accordingly  with  the  international  rules  for  environment

protection.

10 SPARE PARTS
10.1 Spare-parts request

When  ordering  spare  parts,  please  quote  their  designa-

tion,  position  number  in  the  cross  section  drawing  and

rated data from the pump name plate.
The  spare  parts  request  shall  be  sent  to  CALPEDA

S.p.A. by phone, fax, e-mail.

Changes reserved.

OFF

OFF

11. Troubleshooting

WARNING:

Turn off the power supply before performing any operations.

Do not allow the pump or motor to run  when dry even for a short period
Strictly follow the user instructions and if necessary contact an authorised service centre

OFF

PROBLEM 

1) The engine

does not start

2) Pump blocked

3)The pump 

functions  but no

water comes out 

4) Insufficient flow

5) Noise and vibrations

from the pump

6) Leakage from

the mechanical

seal

PROBABLE CAUSES

1a) Unsuitable power supply

1b) Incorrect electrical connections 

1c)  Engine overload protective device cuts

in.

1d) Blown or defective fuses

1e) Shaft blocked

1f) Motor failed

2a) Prolonged periods of inactivity .

2b) Presence of solid bodies in the impeller

2c) Bearings blocked

3a) Presence  of  air  inside  the  pump  or

suction pipe

3b) Possible infiltration of air.

3c) Foot valve  blocked  or suction pipe not

fully immersed in liquid 

3d) Suction filter blocked

4a) Pipes  and  accessories  with  diameter

too small 

4b) Presence of deposits or solid bodies in

the impeller

4c) Rotor deteriorated 

4d) Worn rotor and pump case

4e) Gases dissolved in the water 

4f) Excessive viscosity of the liquid pumped

4g) Incorrect direction of rotation 

5a) Worn bearings 

5b) Unbalanced power supply 

6a) The  mechanical  seal  has  functioned

when dry or has stuck 

6b) Mechanical seal scored by presence of

abrasive parts in the liquid pumped 

6c) Mechanical seal unsuitable  for the type

of application 

6d) Slight initial drip during filling  or on first

start-up 

POSSIBLE REMEDIES

1a) Check that the mains frequency  and voltage are suitable.

1b) Connect  the  power  supply  cable  correctly.  Check  the

setting of the thermal overload protection.

1c) Check  the  power  supply  and  make  sure  that  the  pump

shaft  is  turning  freely.  Check  the  setting  of  the  thermal

overload protection.

1d) Replace the fuses, check points a) and  c)

1e) See “Blocked  pump” instruction booklet

1f) Repair  or replace the engine.

2a) Unblock  the  pump  by  using  a  screw  driver  to  turn  the

relevant notch on the back of the shaft.

2b) Remove any solid foreign bodies inside the impeller

2c) Replace the bearings.

3a) Release the air from the pump using the delivery control

valve.

3b) Check which part is not  tight and seal  the connection.

3c) Clean  or  replace  the  bottom  valve  and  use  a  suitable

suction pipe .

3d) Clean  the  filter,  if  necessary,  replace  it  .  See  point  2b)

also.

4a) Use  pipes  and  accessories  suitable  for  the  specific

application 

4b) Clean the impeller and install a suction filter

4c) Replace the impeller

4d) Replace the impeller and the pump casing 

4e) Perform the opening and closing manoeuvres through the

feeder gate 

4f) The pump is unsuitable 

4g) Invert the electrical connections in the terminal board

5a) Replace the bearings 

5b) Check that the mains voltage is right

In cases 6a), 6b) and 6c), replace the seal

6a) Make sure that the pump casing is full of liquid and that all

the air has been expelled.  

6b) Install  a  suction  filter    and  use  a  seal  suited  to  the

characteristics of the liquid being pumped. 

6c) Choose  a  seal  with  characteristics  suitable  for  the  specific

application 

6d) Wait for the seal to adjust to the rotation of the shaft. If the

problem persists, see points 6a), 6b) or 6c).

IST NR_ED13_2017_MXS 11_03con gall  17/10/17  08:58  Pagina 11

Summary of Contents for NR

Page 1: ...trifuga in line Monoblock centrifugal in line pump NR NR4 ISTRUZIONI ORIGINALI PER L USO Pagina 2 Italiano ORIGINAL OPERATING INSTRUCTIONS Page 7 English ORIGINAL BETRIEBSANLEITUNG Seite 12 Deutsch IN...

Page 2: ...e capitolo 6 5 il tipo di protezione elettrica da instal lare capitolo 6 5 1 1 Simbologia utilizzata Per migliorare la comprensione si utilizzano i simboli pitto grammi sotto riportati con i relativi...

Page 3: ...previste per luoghi aerati e protetti dalle intempe rie con temperatura massima ambiente di 40 C 4 SICUREZZA 4 1 Norme comportamentali generiche Prima di utilizzare il prodotto necessario conoscere tu...

Page 4: ...stesso diametro e disposte sullo stesso asse esecuzione in line Queste pompe possono quindi essere inserite in una tubazione rettilinea come una saracinesca In una tubazione stabile e rigida la pompa...

Page 5: ...sua temperatura superiore a 50 C Pericolo di ustione Data la elevata temperatura del fluido il corpo pompa e il motore possono raggiungere temperature superiori ai 50 C NON TOCCARE le parti se non co...

Page 6: ...o f Motore in avaria a Prolungati periodi di inattivit b Ingresso di corpi solidi nella girante c Cuscinetti bloccati a Presenza di aria nella pompa o nella tubazione aspirante b Possibile ingresso di...

Page 7: ...he type and section of the power cable chapter 6 5 The type of electrical protection to be installed chapter 6 5 1 1 Symbols To improve the understanding of the manual below are indicated the symbols...

Page 8: ...20 16 12 Maximum permissible working pressure up to 100 m 10 bar 3 2 Operating conditions Installation in well ventilated location protected from the weather with a maximum ambient temperature of 40...

Page 9: ...RM NR4M with single phase motor close coupled pumps have suction and delivery connec tions with the same diameter and on the same axis in line so that thet may be inserted into a straight pipe like a...

Page 10: ...h the fluid when its temperature is higher than 50 C Burn hazard Due to high temperature of the fluid the pump casing and the motor may reach temperatures higher than 50 C DO NOT TOUCH these parts unl...

Page 11: ...tion of air 3c Foot valve blocked or suction pipe not fully immersed in liquid 3d Suction filter blocked 4a Pipes and accessories with diameter too small 4b Presence of deposits or solid bodies in the...

Page 12: ...sorgf ltig den Installationsabschnitt welcher darlegt Den maximale zul ssigen Geh useenddruck Kapitel 3 1 Typ und Querschnitt des Anschlusskabels Kapitel 6 5 Den Typ der zu installierenden elektri sch...

Page 13: ...2 Aufstellungsort der Pumpe Einsatz nur in gut belu fteten und gegen Witterungseinflu sse geschu tzten R umen Raumtemperatur bis 40 C 4 SICHERHEITSMASSNAHMEN 4 1 Allgemeine Verhaltensregeln Vor Ger te...

Page 14: ...risk of imbalance and tipping up 6 4 Einbau Die Blockpumpen Baureihe NR NR4 NRM NR4M mit 1 phasigem Motor haben Saug und Druckstutzen mit glei chem Durchmesser in gerader durchgehender Leitungsrichtu...

Page 15: ...en Die Pumpe soll mit den auf dem Typenschild angegebenen Betriebsdaten eingesetzt werden Pumpenenddruck und Stromaufnahme mit den Werten laut Typenschild vergleichen ggf den Absperrschieber in der Dr...

Page 16: ...rt f Falls alle zuvor genannten M glichkeiten u berpru ft wurden liegt evtl ein defekt des Motors vor a L ngere Stillst nde b Solide K rper sind ins Laufrad eingedrungen c Lager fest a Luft in der Pum...

Page 17: ...imale admise dans le corps de pompe chapitre 3 1 Le type et la section du c ble d ali mentation chapitre 6 5 Le type de protection lectrique installer chapitre 6 5 1 1 Pictogrammes utilis s Pour une c...

Page 18: ...nt de la pompe Installation dans des lieux a r s et prot g s contre les intemp ries avec t mperature ambiante maximale de 40 C 4 S CURIT 4 1 Normes g n riques de comportement Avant d utiliser le produ...

Page 19: ...s orifices d aspiration et de refoulement avec le m me diam tre et sont situ s sur le m me axe ex cution in line Ces pompes peuvent donc tre ins r es dans un tuyau rectiligne comme une vanne Dans un t...

Page 20: ...s toucher le fluide lorsque sa temp rature est sup rieure 50 C Risque de br lure En raison de la temp rature lev e du fluide le corps de pompe et le moteur peuvent atteindre des temp ratures sup rieur...

Page 21: ...merg dans le liquide d Filtre d aspiration encrass a Tuyaux et accessoires avec un diam tre trop petit b Pr sence de d p ts et de corps trangers dans la roue c Rotor d terior d Rotor et corps de pompe...

Page 22: ...ali mentaci n Cap tulo 6 5 El tipo de protecci n el ctrica que se instalar el Cap tulo 6 5 1 1 S mbolos utilizados Para mejorar la comprensi n se utilizan los s mbolos picto gramas a continuaci n con...

Page 23: ...o bomba 100 m 10 bar 3 2 Lugar en que se posiciona la bomba Electrobomba prevista para lugares aireados y protegidos de la intemperie con una temperatura m xima ambiental de 40 C 4 SEGURIDAD 4 1 Norma...

Page 24: ...nto on line Estas bombas pueden por este motivo estar intercaladas en una tuber a rectil nea como una compuerta En una tuber a estable y r gida la bomba puede estar sostenida directamente a trav s de...

Page 25: ...bido a la alta temperatura del fluido el cuerpo de la bomba y el motor pueden alcanzar temperaturas superiores a 50 C NO TOCAR estas partes a no ser que disponga de protecci n adecuada En caso contrar...

Page 26: ...a de cuerpos s lidos en el rodete c Cojinetes bloqueados a Presencia de aire en el interior de la bomba o en la tuber a de aspiraci n b Posible entrada de aire c V lvula de fondo obstruida o tuber a d...

Page 27: ...v elektriska skydd som ska installeras kapitel 6 5 1 1 Symboler som anv nds F r att underl tta f rst elsen anv nds de symboler piktogram som indikeras nedan med respektive betydelser Information och v...

Page 28: ...mpen placeras Installation i v l ventilerat utrymme skyddat fr n v der med en maximal omgivnings temperatur av 40 C 4 S KERHET 4 1 Allm nna beteendef reskrifter Innan produkten anv nds ska man ha kuns...

Page 29: ...r att undvika obalans och tippning 6 4 Installation NR NR4 NRM NR4M med enfasmotor monoblockpumpar har sug tryck anslutningar i lika anslutnings diametrar samt i in line s att pumpen kan anslutas i e...

Page 30: ...har svalnat 7 3 AVST NGNING Apparaten ska st ngas av varje g ng som funktionsfel uppt cks se fels kning Produkten r konstruerad f r en kontinuerlig funktion avst ngning sker endast om n tf rs rjningen...

Page 31: ...el a Luft i pumphuset eller i sugledningen b M jlig intr ngning av luft c Backventil blockerad eller sugledning ej tillr cklig fylld d sugfilter blockerat a R rledningar och tillbeh r med f r liten di...

Page 32: ...2 32 3 33 4 33 5 33 6 34 7 34 8 35 9 35 10 36 11 36 12 42 12 1 42 12 2 44 12 3 46 47 1 Calpeda S p A 2 3 CE 8 3 1 6 5 6 5 1 1 1 2 Calpeda S p A Via Roggia di Mezzo 39 36050 Montorso Vicentino Vicenza...

Page 33: ...4 1 Calpeda S p A 4 2 4 3 4 4 4 5 i XXXXXXX IE2 87 XXXXXXXX H max min XX XX m 2900 min XXXXXX IEC 60034 1 XX kW XX Hp Q min max XX XX m3 h 0705158995 IP 54 n 2900 min 400 690Y V3 50Hz 100 75 50 cos 0...

Page 34: ...R4M 2 3 NR NR4 6 4 1 1 5 6 4 2 6 4 3 15 6 5 i OFF 4 93 032 2 Made in Ita MONTORSO NR4 65 160A Q min max 15 30 m3 h 0705158995 H max min 31 20 m IP 54 n 2900 min 220 380Y V3 50Hz cos 0 85 13 7 5 A XYXY...

Page 35: ...C 35 48 NR NR4 Rev 13 RU 5 5 07 RN F 12 5 TAB 1 I N 30 mA 3 D NRM NR4M 50 220 240 6 6 25 fN 7 7 1 7 2 14 42 50 C 50 C 7 3 6 5 8 Calpeda S p A Calpeda S p A 8 1 50 C 8 1 1 i i ON OFF OFF OFF...

Page 36: ...C 36 48 NR NR4 Rev 13 RU 50 C 8 2 8 3 14 28 9 10 10 1 Calpeda S p A OFF OFF 11 OFF 1 2 3 4 5 6 a a a a a a C a 2 a a 6 6 6...

Page 37: ...38 3 39 4 39 5 39 6 39 7 40 8 40 9 41 10 41 11 41 12 42 12 1 42 12 2 44 12 3 46 47 1 CALPEDA S P A 2 3 CE 8 3 1 6 5 6 5 1 1 1 2 CALPEDA S P A Via Roggia di Mezzo 39 36050 Montorso Vicentino Vicenza I...

Page 38: ...10 bar 3 2 40 4 4 1 CALPEDA S P A 4 2 4 3 4 4 4 5 i Made in Italy MONTORSO XXXXXXX IE2 87 XXXXXXXX H max min XX XX m n 2900 min XXXXXX IEC 60034 1 XX kW XX Hp VICENZA Made in Italy MONTORSO Q min max...

Page 39: ...M NR4M 2 3 NR NR4 6 4 1 1 5m s 3m s 6 4 2 6 4 3 15M 6 5 i OFF 4 93 032 2 Q H 22 13 X 3k 4 93 032 2 Made in MONTORSO NR4 65 160A Q min max 15 30 m3 h 070515899 H max min 31 20 m IP 54 n 2900 m 220 380Y...

Page 40: ...40 48 NR NR4 Rev 13 5 5KW H07RN F 1 12 5 IEC 60335 1 30 3mm D NRM NR4M 220 240V 50Hz 6 6 25 fN 7 7 1 7 2 14 42 50 50 C 7 3 6 5 8 CALPEDA CALPEDA S P A 8 1 50 C 8 1 50 C OFF i i ON OFF OFF...

Page 41: ...9 10 10 1 CALPEDA S P A OFF OFF 11 OFF 1 2 3 4 5 6 1a 1b 1c 1d 1e 1f 2a 2b 3c 3a 3b 3c 3d 4a 4b 4c 4d 4e 4f 4g 5a 5b 6a 6b 6c 6d 1a 1b 1c 1d a c 1e 2 1f 2a 2b 2c 3a 3b 3c 3d 2b 4a 4b 4c 4d 4e 4f 4g 5...

Page 42: ...3 094 M16 b 32 40 50 65 80 100 76 84 99 118 132 156 100 110 125 145 160 180 140 150 165 185 200 220 4 4 4 4 8 8 19 19 19 19 19 19 18 18 20 20 22 24 h1 h2 fM x DN DN l1 l2 AD a 4 93 101 2 mm fM h1 h2 A...

Page 43: ...nto 28 00 Girante 28 04 Dado bloccaggio girante 28 12 Anello di sicurezza 32 00 Lanterna di raccordo 32 30 Protezione 32 32 Vite 32 33 Dado in gabbia 36 00 Tenuta meccanica 36 50 Anello di spallamento...

Page 44: ...ter 14 42 Plugg med bricka 28 00 Pumphjul 28 04 Pumphjulsmutter 28 12 Circlip 32 00 Mellandel 32 30 Skydd 32 32 Skruv 32 33 Caged Nut 36 00 Mekanisk axelt tning 36 50 Smorjnippel 46 00 Avkastarring 70...

Page 45: ...46 00 Spatring 70 20 Bout 73 00 Lager 76 00 Motorhuis met wikkeling 76 04 Kabeltule 76 54 Aansluitbox 78 00 As met rotor 81 00 Lager 82 00 Motordeksel 82 04 Compensatieveer 88 00 Koelwaaier 90 00 Koel...

Page 46: ...00 82 04 76 00 90 04 76 54 98 08 98 00 98 04 81 00 78 00 28 20 73 00 14 42 76 04 14 28 32 00 32 41 32 40 46 00 32 30 32 32 70 20 32 33 36 00 36 50 14 20 28 00 28 04 14 24 14 42 14 00 14 12 NR4 65 200...

Page 47: ...4 6 10 3 6 10 16 25 32 40 63 Questi cavi possono essere usati solo se la loro lunghezza non supera 2 m tra il punto in cui il cavo o la sua protezione entra nell apparecchio e l entrata nella spina T...

Page 48: ...ed at vore pumper NR NR4 NRM NRM4 pumpe type og serie nummer vist p typeskiltet er fremstillet i overensstemmelse med bestemmelserne i Direktiv 2006 42 EC 2009 125 EC 2014 30 EU 2014 35 EU og er i ove...

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