Buell 2002 P3, Service Manual

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1-36 2002 Buell P3: Maintenance
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CRITICAL FASTENER TORQUE VALUES 1.22
GENERAL
Check stabilizer links and engine mounts for damage and
hardware for proper tightness:
●
At every 10,000 mile (16,000 km) service interval.
Inspect muffler strap and exhaust system hardware for dam-
age and proper tightness:
●
At every 10,000 mile (16,000 km) service interval.
Inspect critical fasteners (listed below) for proper tightness:
●
At every 10,000 mile (16,000 km) service interval.
CRITICAL FASTENER TORQUES
Left and Right Handlebar Control Fasteners:
●
Left: 25-33 in-lbs (2.8-3.7 Nm)
●
Right: 25-33 in-lbs (2.8-3.7 Nm)
Handlebar Fasteners:
●
10-12 ft-lbs (14-16 Nm)
Brake Banjo Bolts:
●
16-20 ft-lbs (22-27 Nm)
Brake Caliper Mounting Bolts:
●
Front: 18-22 ft-lbs (24-30 Nm)
●
Rear (Large): 18-22 ft-lbs (24-30 Nm)
●
Rear (Small): 14.5-18 ft-lbs (20-24 Nm)
●
Caliper Pin: 11-14.5 ft-lbs (15-20 Nm)
Front and Rear Rotor TORX Screws:
●
24-27 ft-lbs (33-37 Nm)
Front and Rear Axle Nuts:
●
Front: 38-42 ft-lbs (52-57 Nm)
●
Rear: 48-52 ft-lbs (65-71 Nm)
Front Fork Upper Triple Clamp Pinch Bolts:
●
(At Sliders): 13-16 ft-lbs (18-22 Nm)
●
(At Center Cap): 7-10 ft-lbs (10-14 Nm)
Front Fork Lower Triple Clamp Pinch Bolts:
●
22-29 ft-lbs (30-39 Nm)
Muffler Fasteners (Front and Rear):
●
22-25 ft-lbs (30-34 Nm)
Tie Bar (all):
●
30-33 ft-lbs (41-45 Nm)
Engine Mount Fasteners:
●
Front Isolator Mounting Bolt: 63-70 ft-lbs (86-95 Nm)
●
Frame to rear isolator fastener: 30-33 ft-lbs (41-45
Nm)