Buell 2002 P3, Service Manual

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2002 Buell P3: Chassis 2-31
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REAR BRAKE CALIPER 2.14
REMOVAL
NOTE
Steps 1 and 2 are not required for detaching caliper from
rotor. Drain fluid only when disassembling caliper.
1. Drain and discard brake fluid.
CAUTION
Damaged banjo bolt seating surfaces will leak when
reassembled. Prevent damage to seating surfaces by
carefully removing brake line components.
2. See Figure 2-47. Remove banjo bolt (2) (metric) and two
banjo washers (3) to disconnect brake line (1) from cali-
per. Discard banjo washers.
3. Remove small screw (6) (metric) and large screw (7)
(metric) to detach caliper from mount.
4. See Figure 2-48. Remove clip (1) from rear caliper
mount (2) if necessary.
DISASSEMBLY
1. See Figure 2-47. Remove pin plug and pad hanger (5)
(metric) to free brake pads.
2. See Figure 2-48. Remove clip (1) from caliper body.
3. See Figure 2-49. Remove piston (3) using BRAKE CALI-
PER PISTON REMOVER (1) (Part No. B-42887) with
adaptor (2).
4. Remove two O-rings from groove in caliper bore. Discard
O-rings.
Figure 2-47. Rear Brake Caliper (Typical)
7723
2
4
1
1. Brake Line
2. Banjo Bolt (metric)
3. Banjo Washers (2)
4. Bleeder Valve (metric)
5. Pin Plug and Pad Hanger (metric)
6. Small Screw (metric)
3
5
6
7
Figure 2-48. Caliper Mount Clip
Figure 2-49. Removing Rear Brake Caliper Piston
6486
1
2
1. Clip
2. Rear Caliper Mount
6496
1
2
3
1. Brake Caliper Piston Remover
2. Adaptor
3. Piston