Buell 2002 P3, Service Manual

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3-74 2002 Buell P3: Engine
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9. See Figure 3-132. Install shim and outer bearing.
a. Carefully place crankcase half over sprocket shaft
so that it rests flat on inner bearing.
b. Slide new inner spacer over sprocket shaft until it
contacts inner bearing race.
c. Place new outer bearing, small end downward, over
sprocket shaft.
d. Assemble Sprocket Shaft Bearing/Seal Installation
Tool (Part No. HD-42579) onto sprocket shaft. Fol-
low procedure in Step 8.
e. Rotate handle clockwise until bearing firmly con-
tacts inner spacer. Inner and outer bearings must be
tight against inner spacer for correct bearing clear-
ance. Remove tool from sprocket shaft.
f. Spin crankcase half to verify that flywheel assembly
is free.
10. See Figure 3-133. Install new spacer in seal ID. With the
open (lipped) side facing outward, center seal/spacer
assembly over bearing bore.
Do not remove the spacer after installation or the new
seal will have to be discarded and the procedure
repeated.
11. See Figure 3-133. Install bearing seal and spacer.
a. Center seal/spacer driver over seal, so that the
sleeve (smaller OD) seats between seal wall and
garter spring.
b. Assemble Sprocket Shaft Bearing/Seal Installation
Tool (1) (Part No. HD-42579) and SPROCKET
SHAFT SEAL/SPACER INSTALLER (Part No. HD-
42774) onto sprocket shaft. Follow procedure in
Step 8.
c. Rotate handle clockwise until the spacer makes
contact with the bearing. Remove tool from sprocket
shaft.
Figure 3-131. Inner Bearing Installation
Figure 3-132. Installing Flywheel Spacer
and Outer Bearing
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1. Pilot
2. Handle
3. Washer
4. Nice Bearing
5. Sleeve
6. Inner Bearing
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