Buell 2002 P3, Service Manual

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3-70 2002 Buell P3: Engine
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NOTE
Have machinist grind outer race to center or middle of
required OD range. This will prevent grinding outer race
undersize and gives a more easily achieved tolerance range.
b. Grind inner race. Measure OD at four places. Check
that specifications in Step 8 are met.
c. For example purposes, suppose the largest inner
race OD measurement after grinding is 1.2499 in.
(31.747 mm) OD.
d. With a 1.5651 in. (39.754 mm) ID outer race and a
1.2499 in. (31.747 mm) OD inner race, a blue bear-
ing is required.
Table 3-15. Pinion Shaft Bearing Selection
FAC-
TORY
STAMP
ED
NUM-
BER
OUTER RACE ID BEARING SIZE AS IDENTIFIED BY COLOR CODING
over 1.5672 in.
39.807 mm Service Wear Limit Exceeded – Replace Outer Race and Resize
1.5670-1.5672 in.
39.802-39.807 mm Red
1.5668-1.5670 in.
39.797-39.802 mm Red Blue
1.5666-1.5668 in.
39.792-39.797 mm Red Blue White-
Gray
1.5664-1.5666 in.
39.787-39.792 mm Red Blue White-
Gray Green
1.5662-1.5664 in.
39.781-39-787 mm Red Blue White-
Gray Green
1.5660-1.5662 in.
39.776-39.781 mm Red Blue White-
Gray Green
1.5658-1.5660 in.
39.771-39.776 mm Red Blue White-
Gray Green
1.5656-1.5658 in.
39.766-39.771 mm Red Blue White-
Gray Green
1.5654-1.5656 in.
39.761-39.766 mm Red Blue White-
Gray Green
1.5652-1.5654 in.
39.756-39.761 mm Red Blue White-
Gray Green
3 1.5650-1.5652 in.
39.751-39.756 mm Red Blue White-
Gray Green
2 1.5648-1.5650 in.
39.746-39.751 mm Blue White-
Gray Green
1 1.5646-1.5648 in.
39.741-39.746 mm White-
Gray Green
INNER
RACE OD (In) 1.2496-
1.2498
in. 1.2498-
1.2500
in. 1.2500
-
1.2502
in. 1.2502
-
1.2504
in. 1.2504-
1.2506
in. 1.2506
-
1.2508
in. 1.2508
-
1.2510
in. 1.2510
-
1.2512
in. 1.2512
-
1.2514
in. 1.2514
-
1.2516
in. 1.2516
-
1.2518
in.
31.740
31.745
mm 31.745
31.750
mm 31.750
-
31.755
mm 31.755
-
31.760
mm 31.760-
31.765
mm 31.765
-
31.770
mm 31.770
-
31.755
mm 31.775
-
31.780
mm 31.780
-
31.786
mm 31.786
-
31.791
mm 3.791-
31.796
mm
FACTORY COLOR CODE Green White