Briot emotion Operation Manual Download Page 136

Page: 136 / 210

Maintenance...

Regular maintenance of the edger

5-135

5.7.3.3 H

INTS

When you are handling the feeler tips, do not apply pressure on the feeler arms

because that could

alter the quality of the work produced by the machine. If you observe any malfunctioning after changing the
feeler tips, contact your Briot representative.

Summary of Contents for emotion

Page 1: ...Operation manual...

Page 2: ...an be modified without prior notice This document has been prepared with great care but some unintentional errors or omissions may occur although every effort has been made to avoid them Briot Interna...

Page 3: ......

Page 4: ...he instructions carefully Vital recommendation Risk of machine damage or malfunction Follow the instructions carefully Vital preliminary action Before undertaking any action check that the machine is...

Page 5: ...ment may be recycled By ensuring that this product is correctly disposed of you will help prevent potentially harmful environmental and human consequences due to improper handling when improperly disp...

Page 6: ...ying the pattern Drilling screen Centering blocking system General Edger General Lens materials Types of lenses Finishing Sub finishing and associated parameters Safety bevels Polishing Usual procedur...

Page 7: ...Scanform Replacing a stylus tip Replacing the frame clip tubes Replacing the centering plate Maintenance of the centering blocking system zone 5 125 Cleaning the ground glass screen Cleaning the lowe...

Page 8: ...creen description Access Exit Typical test screen Operating principle 6 199 Operating principle of a typical screen Tests involved Procedure Test sequence Operation of the other screens Screen with sw...

Page 9: ...Table of contents...

Page 10: ...REVISION FOLLOW UP Revision 01 Page New Modified Item New document...

Page 11: ...3 10...

Page 12: ...1 INSTALLATION...

Page 13: ...1 12 UNPACKING THE MACHINE 1 2 3 4 5 8 9 Keep the case the small carton and the hose near the machine 6 7...

Page 14: ...ain packaging carton 3 Cut the adhesive tapes on the main packaging carton 4 Check that the accessories small box case and tube have been supplied and keep them close to the machine 5 Pull the main pa...

Page 15: ...Installation Unpacking the machine 1 14...

Page 16: ...the procedure below Flow chart 1 2 Removing the shipping rails As shown Illustration 1 1 Removing the fixing screws from the shipping rails 1 With the help of a second person tip the machine gently t...

Page 17: ...Installation Removing the shipping rails 1 16...

Page 18: ...1 3 PREPARING THE BENCH 1 3 1 MACHINE DIMENSIONS The following illustrations show the machine dimensions Flow chart 1 3 Edger dimensions Height 442 mm Width 728 mm Depth 600 mm Weight 75 kg H 442 mm...

Page 19: ...nch and the openings which must be provided Position your machine correctly before drilling the bench Illustration 1 2 Positioning the machine on the bench and drilling to be made RECOMMENDATIONS Foll...

Page 20: ...easy to reach and closed when not in use Water pressure 4 7 bars Water discharge through a 100 mm diameter pipe The slope must be at least 5 to ensure proper evacuation of the refuse 1 4 1 2 FILTRATI...

Page 21: ...Installation Water connections 1 20 1 4 2 2 PROCEDURE As shown Level 1 3 2 4 6 7 Settling tank 4 6 Filtration tank DIRECT WATER SUPPLY CLOSED CIRCUIT 5 Pump power connector...

Page 22: ...the four feet 4 Connect the water drain pipe to the chassis 5 Fit the filter seal between the water supply connection and the valve if you operate in direct water supply 6 Connect the water supply pi...

Page 23: ...Installation Water connections 1 22...

Page 24: ...proceed as follows Flow chart 1 5 Electrical connections As shown Illustration 1 4 Electrical connections Note The pump and reader illustrations are not the property of Briot and are used purely as e...

Page 25: ...Installation Electrical connections 1 24 1 3 2...

Page 26: ...d off On Off switch OFF and mains plug disconnected 2 Fit the lens clamping and lens holder adaptors on the shafts 3 Plug in the machine and switch on On Off switch lit 4 Start a dummy cycle and adjus...

Page 27: ...1 26 Installation Starting the edger 1 6 2 SWITCHING THE MACHINE ON OFF Flow chart 1 7 Switching the machine ON OFF ON position 1 pushed in Lit up OFF position 0 pushed in Unlit...

Page 28: ...2 SAFETY PRECAUTIONS...

Page 29: ...2 28...

Page 30: ...hine is not going to be used for a long period of time disconnect the power cords from the wall outlet Disconnect the machine if there is an electrical storm or when the machine is left unattended for...

Page 31: ...Safety precautions Safety 2 30...

Page 32: ...ntry problem push the emergency stop button and wait until the Scanform returns control to you before resuming the operations Centering locking system zone Do not scratch or put your fingers on the op...

Page 33: ...2 32 Safety precautions Recommendations...

Page 34: ...3 USING YOUR EDGER...

Page 35: ...3 34...

Page 36: ...stration 3 1 Overall view of the edger MAIN PARTS The exploded view below Illustration 3 2 shows the main parts of the edger Illustration 3 2 Exploded view of the edger Touch screen Centering blocking...

Page 37: ...nise the drilling plan of a job Manually center the dotted bifocal and progressive lenses 3 1 2 3 SCANFORM DRILLING The Scanform allows you to Enter the characteristics of the frame shape and gaps Ent...

Page 38: ...ed after initialising the equipment at start up Screen 3 1 Application screen 3 1 3 2 ZONE IDENTIFICATION The application screen below Screen 3 2 can be divided into zones Screen 3 2 Identification of...

Page 39: ...ectacles 1 Job Creation Scanform Selection 2 Digiform Drilling 3 Centering blocking system 4 Edging operation The parameters for each operation are defined in each of the related tabs For a more detai...

Page 40: ...es The buttons or menus which can be enabled are highlighted those which cannot be enabled are grayed Example Can be enabled Cannot be enabled SEVERAL POSSIBLE SELECTIONS You can enable one or more fu...

Page 41: ...3 40...

Page 42: ...orresponding to the desired action Then long press this button to select the job pattern or define the number associated with the creation of your pattern When the numeric key pad is displayed enter t...

Page 43: ...the pattern holder should push the centering nose and the lower parts should be positioned between the Scanform clips Select the Scanform Select the side s to be entered Select the entry type Automati...

Page 44: ...modify the shape of a pattern use the functions on the bottom of the screen 3 2 2 2 POSITIONING THE DRILLING HOLES To get access to the drilling menu use this key Add a hole using this key Select the...

Page 45: ...Using your Edger General principles of use 3 44 Pin 1 2 3 5 Blocker head Blocker arm 4...

Page 46: ...elect the side to be blocked Place a lens holder corresponding to the lens to be blocked on the ground glass screen Place the lens to be blocked on its holder Select the blocker type Center the lens P...

Page 47: ...Using your Edger General principles of use 3 46 3 2 4 USUAL PROCEDURE EDGING Enter the Edging tab...

Page 48: ...1 Usual procedure Call a job number Select the lens material Select the type of lens Select the finishing type Select the sub finishing type Select the type of front safety bevel if desired Select pol...

Page 49: ...ess this button Result the lens clamp shaft opens automatically Remove the edged lens without removing the block so as to be able to do a retouch if necessary 3 2 4 3 STARTING INTERRUPTING AN EDGING C...

Page 50: ...onfiguration message is displayed see chapter 5 If you modify the job data before starting to edge one of the lenses the new characteristics will be memorised automatically and applied to the two lens...

Page 51: ...Using your Edger General principles of use 3 50...

Page 52: ...s displayed for you to enter a job No saved in the internal memory Long press The jobs base is displayed Short press The job is sent to an OMA server Short press Scanform entry is launched Select fram...

Page 53: ...ns 3 3 2 2 DRILLING SCREEN Screen 3 6 Drilling Sub Finishing Icons Note Drilling angle set to 10 Width Height W H ratio H W ratio Perimeter Half height Oversize thickness Access to drilling screen Nav...

Page 54: ...3 3 CENTERING BLOCKING SYSTEM 3 3 3 1 GENERAL Screen 3 7 Blocking screen icons Left pupillary height Left half pupillary distance Bridge Right pupillary height Right half pupillary distance Save in th...

Page 55: ...he icons displayed on the screen depend on the job data see When job data are received page 49 Screen 3 9 Lens Material Icons Oversize to boxing width Lens selection Lens materials Finishing Sub Finis...

Page 56: ...r lenses that you consider to be fragile the roughing phase is slower than during a normal cycle Normal Cycle suitable for the majority of lenses NOTE If the lens type is HI and hydrophobic or fragile...

Page 57: ...lens thickness from the front face Groove 50 Bevel The apex of the bevel is positioned at 33 of the lens thickness from the front face Groove Front Face Bevel The bevel follows the front face of the...

Page 58: ...front face of the lens is greater than 0 4 mm and the distance between the rear edge of the groove and the rear face of the lens is greater than 0 4 mm Depth of safety bevel 0 2 mm If you make a reto...

Page 59: ...r Application screen icons 3 58 3 3 5 POLISHING Note The presence and order of the icons displayed on the screen depend on the job data see When job data are received page 49 Screen 3 14 Polishing Ico...

Page 60: ...tomatically in the equipment data base 3 4 1 3 DELETING A SHAPE A JOB SAVED IN THE MEMORY To delete a job from a job menu that can be accessed via use this button 1 2 3 1 A short press on the job sele...

Page 61: ...edure 3 60 PRODUCING A JOB WITH DRILLING Illustration 3 3 Example of the production of a job with Drilling Navigation arrow in the table Add a hole Increment Confirm Decrement Numeric entry Drill an e...

Page 62: ...towards the centre Characteristics of the diameter of a hole The diameter of a drilled hole is always greater or equal to that of the mill bit which is fitted Special case If the diameter of the fitte...

Page 63: ...to the bit dia meter If you reply No the entire drilling plan will be ignored and no hole will be drilled The lens will be finished in rimless 3 4 2 3 HINTS When the edging cycle is finished remove th...

Page 64: ...dge D 2 mm 1 Create the first hole 2 Enter the distance from the centre of the first hole to the lens edge D 2 1 5 2 2 75 mm 3 Enter the Y coordinate of the first hole Y 7 mm 4 Enter the hole diameter...

Page 65: ...s of the segment must be tangential to a pair of vertical lines of the same colour Centering a dotted progressive lens The distant vision marking must be on the red cross The axis marking must be para...

Page 66: ...k a lens which has to be regrooved or a small lens 45 mm it is preferable to use the fitted lens holder small diameter P N S390017 4 Select the type of lens to be blocked Result A coloured target corr...

Page 67: ...procedure 3 66 PRODUCING A JOB WITH RIMLESS FINISHING Screen 3 15 Example of the production of a job with rimless finishing Normal Type With polishing Without safety bevel Polycarbonate lens Rimless S...

Page 68: ...PROCEDURE To carry out the job described above proceed as follows Flow chart 3 3 Production of a job with Drilling finishing Note To familiarize yourself with the icons associated with each step refe...

Page 69: ...TH GROOVE FINISHING Illustration 3 4 Example of the production of a job with Groove finishing Normal Type With polishing 0 2 mm front face safety bevel 0 2 mm rear face safety bevel 33 sub finishing G...

Page 70: ...llows Flow chart 3 4 Production of a job with Drilling finishing Note To familiarize yourself with the icons associated with each step or obtain more details of the action required refer to the screen...

Page 71: ...procedure 3 70 Screen 3 16 Example of the production of a job with a bevel PRODUCING A JOB WITH BEVEL FINISHING Fragile type Rear face safety bevel Without polishing Without oversize Mineral lens Bev...

Page 72: ...ble to retouch it if necessary If you are unsure about the type of bevel positioning we advise you to choose Manual type from the main screen During the cycle when the manual finishing screen is displ...

Page 73: ...g your Edger Usual procedure 3 72 MODIFYING A SHAPE DIGIFORM Illustration 3 5 Example of shape modification Digiform Call up a shape Shape modification keys Confirm Storage source for shapes and templ...

Page 74: ...pe to produce a new pattern 3 5 1 2 PROCEDURE The numbers of this illustration refer to the step numbers below Follow the steps below to modify a shape Digiform function NOTE This new shape can be sav...

Page 75: ...Using your Edger Special cases 3 74...

Page 76: ...lens is edged and the initial dimension has been increased or decreased by the entered value You may check the lens diameter with a digital caliper and retouch it if necessary 3 5 2 3 HINTS Always ch...

Page 77: ...b the following characteristics cannot be modified from one lens to another Lens material Finishing type Polishing type You may only modify the following characteristics Lens type Sub finishing type S...

Page 78: ...3 5 4 2 PROCEDURE Flow chart 3 8 Edging lenses with identical characteristics The lens is edged again with the same characteristics as the previous edging Tip In this way you can group together simil...

Page 79: ...lied to the lens being edged A special screen allows you to visualise the finishing and modify its position if desired 3 5 5 2 PRESENTATION 3 5 5 2 1 MANUAL BEVEL SCREEN Screen 3 17 Manual bevel scree...

Page 80: ...the same finishing angular position When you move one the other moves as well C Movement of the index Angular position Index Front face developed curve Groove centre developed curve Rear face develop...

Page 81: ...ave been redirected automatically to the manual finishing screen for the following reasons The bevel or the groove are outside the lens The bevel is too far back Irregular points were detected during...

Page 82: ...If you wish to reposition the whole finishing move it in one direction to the required position Then do the same from the opposite point 3 5 5 4 3 SPECIAL CASES After the lens feeling you may have be...

Page 83: ...position you wish to modify Zone Press the axis of your choice top bottom temporal nasal A Move the bevel apex and position it as you wish To the rear To the front Scan the lens profile as you wish Cl...

Page 84: ...the bevel and the front face is 5 mm The finishing position can be modified in four points top bottom temporal nasal Only the bevel apex is displaced along this point The opposite side remains fixed a...

Page 85: ...tioned at 1 3 of the lens thickness from the front face A Move the middle of the groove and position it as you wish To the rear To the front Scan the lens profile as you wish Clockwise Anti clockwise...

Page 86: ...automatically to guarantee the lens resistance 3 5 5 6 5 LIMITS If the maximum thickness of the lens is less than 2 mm the applied groove will automatically be of 50 type whichever type of groove is s...

Page 87: ...Using your Edger Special cases 3 86...

Page 88: ...neral roughing 10000 lenses Plastic roughing 50000 lenses Finishing 8000 lenses 10000 lenses Polishing 6000 lenses Safety bevel 5000 lenses per wheel side Grooving 5000 lens Beveling Minimum lens thic...

Page 89: ...at Boxing width Minimum distance between the apex of the bevel and the front rear face to produce a safety bevel 1 6 mm Minimum distance between the front face of the lens and the front edge of the g...

Page 90: ...INCLINED GROOVE FINISHING Illustration 3 8 Limits of production of an inclined groove Front face Rimless Min height of finished lens 17 50 mm Front face Min height of finished lens 19 10 mm Bevel heig...

Page 91: ...y in the screen and only marked with the mill bit end with maximum inclination angle during the drilling phase once the operator has accepted the marking The ring formed by the edge of the lens and th...

Page 92: ...igh front base and for high drilling radii distance from centre of block to centre of hole it is possible that the mill bit retaining nut may interfere with the lens If so the edger automatically limi...

Page 93: ...ENS CHARACTERISTICS DIAMETER INDEX COLOUR The index and colour have no effect on the centering function TREATMENT The lens treatment in particular the anti reflective coating has no effect on the cent...

Page 94: ...4 CONFIGURATION...

Page 95: ...4 94...

Page 96: ...displayed on the top right of the current screen If you are working with the Personalisation screen the edger will be dis played on the top right of the screen 4 1 1 2 ACCESS EXIT 4 1 1 2 1 TO ACCESS...

Page 97: ...EEN DESCRIPTION The personalisation menus access screen is shown below Screen 4 2 Personalisation menus access screen 4 1 2 2 ACCESS EXIT 4 1 2 2 1 TO ACCESS THE SCREEN 4 1 2 2 2 TO EXIT THE SCREEN Ad...

Page 98: ...ay of working and wish to gain time by configuring your own default values 4 2 1 2 SCREEN DESCRIPTION The configuration screen for the finishing parameters default values is shown below Screen 4 3 Def...

Page 99: ...entered 4 2 4 LIMITS The information given in the tables below completes the values referred to in Using Application screen icons Sub finishings and associated parameters The default values that you w...

Page 100: ...t default values Lower limit Upper limit Incrementation 1 mm 5 mm 5 mm 0 01 mm 4 D 0 25 D 12 D 0 25 D 33 0 100 1 0 8 mm 0 8 mm 3 mm 0 1 mm TABLE 2 Sub finishing type Briot default values Lower limit U...

Page 101: ...Configuration of finishing para meters default values 4 100 4 2 4 3 SAFETY BEVEL TABLE 3 Safety bevel type Briot default values Lower limit Upper limit Incrementation 0 2 mm 0 0 6 mm 0 1 mm 0 2 mm 0...

Page 102: ...Configuration Configuration of finishing parameters default values 4 101...

Page 103: ...djustment of the setting values 1 To adjust the position of the apex of the bevel To adjust the depth of the rear safety bevel To adjust the depth of the front safety bevel To adjust the position of t...

Page 104: ...tandard setting values can affect the performance of the machine If you wish nonetheless to use the values adjustment function first target your needs with precision and then modify the values with fu...

Page 105: ...rection for plastic and metal frames To enter a correction for plastic frames To enter a correction for CR39 lenses To enter a correction for High Index lenses To enter a correction forTrivex lenses A...

Page 106: ...standard setting values can affect the performance of the machine If you wish nonetheless to use the values adjustment function first target your needs with precision and then modify the values with...

Page 107: ...Configuration Correction of frame and lens values 4 106...

Page 108: ...rating parameters is shown below Screen 4 6 Setting the machine s general operating parameters 4 5 1 3 ACCESS EXIT 4 5 1 3 1 TO ACCESS THE SCREEN 4 5 1 3 2 TO EXIT THE SCREEN Dialog language Size comp...

Page 109: ...following wheel dressing The wheel condition compensation function takes this effect into account and allows for compensation of the lens size after the wheel has been dressed 4 5 2 3 2 PROCEDURE To e...

Page 110: ...unication functions according to the peripheral equipment connected to the machine 4 6 1 2 SCREEN DESCRIPTION The setting screen for the machine communications is shown below Screen 4 7 Setting the co...

Page 111: ...4 6 1 4 ENABLING DISABLING COMMUNICATION FUNCTIONS 4 6 1 4 1 PRINCIPLE According to the peripheral equipment connected to the machine the associated communication function must be enabled disabled 4 6...

Page 112: ...5 MAINTENANCE...

Page 113: ...5 112...

Page 114: ...creen If you are working with the Maintenance screen the hand holding the spanner will be displayed on the top right of the screen 5 1 1 2 ACCESS EXIT 5 1 1 2 1 TO ACCESS THE SCREEN To reach the confi...

Page 115: ...reen is shown below Screen 5 2 Maintenance menus access screen 5 1 2 2 ACCESS EXIT 5 1 2 2 1 TO ACCESS THE SCREEN 5 1 2 2 2 TO EXIT THE SCREEN Changing the lens feeler tips Dressing the wheels Replaci...

Page 116: ...rations below will help you to identify the parts of the edger on which you will be working during maintenance operations Lens feeler tips Replacement Adjustment Visor Cleaning and replacement Lens cl...

Page 117: ...Maintenance Visualising the components 5 116...

Page 118: ...th a spray bottle of water Replace the flexible lens clamp adaptor pad regularly every 1000 lenses Replace the mill bit when a message asks you to do so 1 hour of total drilling time Check the conditi...

Page 119: ...Maintenance Task list 5 118...

Page 120: ...o not use products such as water or chemical agents Ethyl alcohol can be used when a dry cloth is not sufficient enough to remove stubborn stains The GUARANTEE WILL NOT APPLY to damage caused by impro...

Page 121: ...Maintenance Maintenance of the touch screen unit 5 120 Illustration 5 1 Scanform...

Page 122: ...using a compressed air spray 1 Switch OFF the emotion if it is ON 2 Manually open the Scanform and lift up the stylus tip Hold the elements in this position without applying force 3 Place a sheet of p...

Page 123: ...ally and remove it Example Figure 1 NOTE Only the upper frame clip tubes can be replaced 4 Fit the new frame clip tube make sure the tube is engaged fully home in its shaft 5 Release the pressure on t...

Page 124: ...Maintenance Maintenance of the Scanform unit 5 123...

Page 125: ...Maintenance Maintenance of the Scanform unit 5 124 Illustration 5 1 Centering blocking system...

Page 126: ...LLIMATOR To clean the lower lens of the collimator proceed as follows NOTE It is recommended to clean the lower lens of the collimator with a circular movement from the centre outwards 5 6 3 REPLACING...

Page 127: ...e emotion if it is ON 2 Disconnect the power cord from the wall plug 3 Remove the fuse from the fuse holder on the left of the emotion mains plug 4 Fit a new fuse see Technical specifications chapter...

Page 128: ...when handling the lens holder adaptor and feeler tip 5 7 1 2 PROCEDURE To replace the flexible lens clamp adaptor pad follow the procedure below Flow chart 5 1 Replacing the flexible lens clamp adapto...

Page 129: ...r 5 128 Illustration 5 2 Replacing the mill bit Mill bit Chuck nut Spacer Block the rotation with an Allen key or with one turn of the screwdriver Tighten Loosen the nut Flat organic lens Diameter 57...

Page 130: ...ill bit follow the procedure below 1 2 3 4 5 Insert an Allen key or a screwdriver in the spacer hole to block the rotation of the spindle 6 Fit an 8 mm spanner on the chuck nut 7 Loosen the nut with o...

Page 131: ...Maintenance Regular maintenance of the edger 5 130...

Page 132: ...During step 8 the bit may be difficult to remove from the chuck because of possible scale deposits In this case apply a small quantity of a common scale remover leave it for a few moments then remove...

Page 133: ...n 5 3 Replacing the lens feeler tips FRAGILE MOUNTING Removable lens feeler tip 5 6 7 8 Place the feelers in the replacement position Place the feelers in the position to receive the tool Confirm and...

Page 134: ...ow Flow chart 5 3 Replacing the lens feeler tips 1 2 3 4 5 Hold the holder and immobilize the feeler arm 6 Insert a screwdriver or an Allen key in the hole of the removable feeler tip 7 Tilt the right...

Page 135: ...Maintenance Regular maintenance of the edger 5 134...

Page 136: ...HINTS When you are handling the feeler tips do not apply pressure on the feeler arms because that could alter the quality of the work produced by the machine If you observe any malfunctioning after c...

Page 137: ...Maintenance Regular maintenance of the edger 5 136 Illustration 5 4 Dressing a wheel 5 4 6 Ensure that the dressing disk is correctly centered using the indentations intended to receive the adaptors...

Page 138: ...w to dress a wheel Flow chart 5 4 Dressing a wheel 5 7 4 3 HINTS Dress the wheels when a message asks you to do so 1 2 3 4 OR OR OR According to your selection 5 Make sure large adaptors are fitted 6...

Page 139: ...Maintenance Regular maintenance of the edger 5 138 Illustration 5 5 Cleaning and replacing the removable visor Screw Outer visor Inner visor 1 2 3 5 or 6...

Page 140: ...p 6 changes 5 7 5 3 HINTS Regular cleaning of the visor increases the visibility of the interior of the edging chamber and the operations under way Operating in closed circuit mode affects the cleanli...

Page 141: ...Illustration 5 6 Presentation of the tanks Illustration 5 7 Cleaning the drawer filter Illustration 5 8 Complete cleaning of the tanks and filters Pump tank Settling tank also called main tank Drawer...

Page 142: ...lar to the T 5 7 6 2 PROCEDURES Three situations are possible 5 7 6 2 1 FOR DAILY CLEANING Flow chart 5 5 Daily cleaning of the drawer filter 5 7 6 2 2 COMPLETE CLEANING OF THE TANKS AND FILTERS 1 Lif...

Page 143: ...Maintenance Regular maintenance of the edger 5 142 8 9 13 14 Pump connected to PUMP socket Water supply pipe connected to the valve Drain pipe placed above clean drawer filter Dump pipe valve closed...

Page 144: ...ions of the drain water supply and pump pipes Ensure that the discharge valve is closed If you have worked on the solenoid valves check the fixings 9 Remove the settler carefully 10 Clean the settler...

Page 145: ...dger 5 144 Illustration 5 9 Emptying the settling tank Illustration 5 10 Water connections Open Close the discharge valve Example of drainage system Discharge pipe 1 5 8 Discharge valve Closed positio...

Page 146: ...escape of any air which has remained in the pipes Close the valve before restarting the process Always check the water tightness of the unit before restarting the machine Check the connections of the...

Page 147: ...Maintenance Regular maintenance of the edger 5 146...

Page 148: ...ration 5 11 Removing the covers 5 8 2 REPLACING THE COVERS To replace the machine covers follow the above procedure in reverse order 1 Loosen and remove the four fixing screws from the upper cover and...

Page 149: ...Maintenance Handling the covers 5 148...

Page 150: ...s clamp adaptor pad 17 across flats 11 38 171 Every 1000 lenses Removable lens feeler tip 11 38 201 Every 3000 lenses Lens holder adaptor Large Size 11 90 375 If necessary Lens holder adaptor Small Si...

Page 151: ...Maintenance Preventive maintenance 5 150...

Page 152: ...reen is shown below Screen 5 3 Setting menus access screen 5 10 1 2 ACCESS EXIT 5 10 1 2 1 TO ACCESS THE SCREEN 5 10 1 2 2TO EXIT THE SCREEN Touch screen adjustment You are in the User Settings menu C...

Page 153: ...ame go to the next step If the values are not the same enter the values marked on the tool using the keys and Note The R value should be around 40 mm and the H value around 24 mm 6 Position the tool i...

Page 154: ...asured valued which are displayed on the screen Adjustment is correct when all the dots in front of the parameters are green Note If one or more dots are red repeat the step by pressing the key If the...

Page 155: ...ustment and proceeds to the next one 24 When the icon is displayed insert the rectangular pattern No 14 04 191 on the pattern holder 25 Position the tool in the frame holder Figure 4 Figure 4 26 Press...

Page 156: ...Maintenance Adjustments 5 155...

Page 157: ...Maintenance Adjustments 5 156 Screen 5 4 Feeling adjustment...

Page 158: ...9 Feeling adjustment 5 10 3 3 HINTS Always check that the setting tool 14 04 199 is correctly fitted on the shaft You must neither force the fitting or feel any play The feeling setting can be incorr...

Page 159: ...Maintenance Adjustments 5 158 Screen 5 5 Adjusting the sizes Screen 1...

Page 160: ...rements 90 apart and record the average value with the numeric keypad Perform the size adjustment procedure from beginning to end so as to record all the parameters 5 10 4 2 PROCEDURE Follow the steps...

Page 161: ...f the lens 21 22 If the apex of the bevel is off centered enter the value of the shift using the numeric key pad Apex too close to the rear face enter a negative value Apex too close to the front face...

Page 162: ...e centre of the edge of the lens 29 If the apex of the bevel is off centered enter the value of the shift using the numeric key pad Apex too close to the rear face enter a negative value Apex too clos...

Page 163: ...Maintenance Adjustments 5 162 Screen 5 6 Adjustment of the flush of the mill bit...

Page 164: ...ically to this screen 5 10 5 2 PROCEDURE To adjust the mill bit flush proceed as follows Flow chart 5 10 Adjusting the flush of the mill bit 5 10 5 3 HINTS Centre the lens 10 00 205 in the centre so a...

Page 165: ...Maintenance Adjustments 5 164 Screen 5 7 Adjustment of the touch screen...

Page 166: ...n 5 10 6 2 PROCEDURE Follow the steps below to adjust the touch screen Flow chart 5 11 Adjustment of the touch screen 5 10 6 3 HINTS Make sure that you press carefully on the crosses being adjusted Ot...

Page 167: ...Maintenance Adjustments 5 166 Screen 5 8 Example of a setting values display screen...

Page 168: ...example The setting values cannot be modified from these screens 5 10 7 2 ACCESS EXIT NAVIGATION 5 10 7 2 1 TO ACCESS THE SCREENS 5 10 7 2 2 TO EXIT THE SCREENS 5 10 7 2 3 TO NAVIGATE FROM ONE SCREEN...

Page 169: ...Maintenance Adjustments 5 168...

Page 170: ...reen is shown below Screen 5 9 Statistics access screen Since the last whell dressing Note The Statistics menu type is shown by the icon which is displayed on the top right of the current screen Incid...

Page 171: ...TENT The incident log may be consulted according to four themes Consultation of the general list of incidents which have occurred incidents warnings and information Consultation of the list of fault m...

Page 172: ...d according to their occurrences For more information about an incident press the corresponding line The message is then displayed The list shows the 128 messages displayed since the last update in de...

Page 173: ...Maintenance Consulting the statistics 5 172...

Page 174: ...sed on lens material Statistics based on bevel and rimless finishing Statistics based on polishing Statistics based on safety bevel Statistics based on groove finishing Statistics based on retouch Sta...

Page 175: ...s shown below Screen 5 12 Consulting the edger general statistics screen Number of machine starts Scanform You are in the Machine Statistics menu Digiform Centering Blocking system Edging Server commu...

Page 176: ...elow Screen 5 14 Consulting statistics based on the last wheel dressing Number of mineral lenses edged with bevel finishing Number of mineral lenses edged with rimless finishing Number of mineral lens...

Page 177: ...e type of lens material is shown below Screen 5 15 Display screen for statistics based on the type of lens material 5 11 2 2 3 5 Display screen for statistics based on bevel finishing The display scre...

Page 178: ...olishing have been edged since the machine installation with the wheel currently fitted The average edging time is 40 seconds per lens 5 lenses with rimless finishing and polishing have been edged sin...

Page 179: ...safety bevel is shown below Screen 5 18 Consulting statistics based on safety bevel 5 11 2 2 3 8 Display screen for statistics based on groove finishing The display screen for statistics based on gro...

Page 180: ...n below Screen 5 20 Consulting statistics based on drilling finishing 5 11 2 2 3 10Display screen for statistics based on the number of retouches The display screen for statistics based on the number...

Page 181: ...statistics based on user maintenance is shown below Screen 5 22 Consulting statistics based on user maintenance Number of replaced mill bits Number of replaced feeler tips Number of dressing operatio...

Page 182: ...statistics 5 181 5 11 2 2 3 12Display screen for statistics based on Digiform Screen 5 23 Consulting statistics based on Digiform 5 11 2 2 3 13Display screen for drilling statistics Screen 5 24 Consu...

Page 183: ...5 182 5 11 2 2 3 14 Display screen for Scanform statistics Screen 5 25 Consulting Scanform statistics 5 11 2 2 3 15 Display screen for Rimless Edging statistics Screen 5 26 Consulting Rimless Edging...

Page 184: ...splay screen for Edging Drilling and Grooving statistics Screen 5 27 Consulting Edging Drilling and Grooving statistics 5 11 2 2 3 17 Display screen for time statistics Screen 5 28 Consulting time sta...

Page 185: ...5 184 5 11 2 2 3 18Display screen for the centering blocking system statistics Screen 5 29 Consulting the centering blocking system statistics 5 11 2 2 3 19Display screen for settings statistics Scree...

Page 186: ...nother job 0x5 Unknown job number The job you are trying to load does not exist on the server Check the job number and load another number 0x7 Do you want to re edge the same lens You have just edged...

Page 187: ...for Polycarbonate lens material In the personalisation menus you have excluded this parameter Therefore the edger cannot accept this job Confirm the message If you wish to load this job nonetheless ch...

Page 188: ...nishing In the personalisation menus you have excluded this parameter Therefore the edger cannot accept this job Confirm the message If you wish to load this job nonetheless change the personalisation...

Page 189: ...e personalisation of the pull down menus Select Front groove distance in mm sub finishing Load the job again 0x1C Incompatible edger configuration Percent groove sub finishing not allowed The job you...

Page 190: ...ess change the personalisation of the pull down menus Select Front safety bevel parameter Load the job again 0x22 Incompatible edger configuration Rear safety bevel not allowed The job you have loaded...

Page 191: ...The previous personalisation is retained Cancel you return to the personalisation screen for the menu button concerned Reselect the elements you wish to display 0x34 Groove too near front The distanc...

Page 192: ...be made Do you want to continue Internal safety bevel cannot be made The lens is too thin and or the shape is too small YES the lens is edged without an external safety bevel NO the lens is not edged...

Page 193: ...are required for the procedure you have selected Confirm the message Fit the small adaptors 0x412 Small adaptors fitted The 17 mm diameter flat adaptors are required for the procedure you have selecte...

Page 194: ...lens is increased The message is displayed at each machine start up 0x509 Mineral wheel dressing recommended Do you want to do it now 1000 mineral lenses have been edged Dressing the mineral roughing...

Page 195: ...ce Messages 5 194 0x909 Adjustment impossible Lens too small The diameter of the felt lens is less than 11 mm Confirm the message Fit another lens blocked at the centre Message Condition s for display...

Page 196: ...6 TESTS...

Page 197: ...6 196...

Page 198: ...s screen is shown below Screen 6 1 Tests access screen Note SBGD Safety Bevel Grooving Drilling system Wheels spray Spraying Rear of Edging Chamber Visor spray Pump Exit Temperature You are in the Tes...

Page 199: ...EN The following screen lens feeling test is typical of most tests see Operating principle page 199 SCREEN x 2 Micro switch status Emergency stop TEST VALUES 1 5 2 3 2 4 You are in the lens feelers te...

Page 200: ...perating principle of a typical test screen 6 2 1 3 TEST SEQUENCE Tests must be undertaken in a logical sequence The tests which appear grayed cannot be carried out so long as the previous accessible...

Page 201: ...N The following screen corresponds to the solenoid valve and pump tests Screen 6 2 Test screen with switch 6 2 2 1 2 PROCEDURE To start the test press the switch of the element you wish to test Observ...

Page 202: ...The following screen corresponds to the solenoid valve and pump tests Screen 6 3 Test of micro switches and photocells 6 2 2 2 2 PROCEDURE Manually operate the micro switch or photocell of the elemen...

Page 203: ...Tests Operating principle 6 202...

Page 204: ...7 TECHNICAL SPECIFICATIONS...

Page 205: ...7 212...

Page 206: ...n single width i e W 0 6 mm Nylon thread or double width i e W 1 2 mm Drilling wide choice of holes Through holes Notches Elongated holes Drilling at fixed 10 angle Safety beveling of front and or rea...

Page 207: ...mperature 13 C 35 C Relative humidity 10 80 Maximum water pressure 7 Bars Maximum water pressure on pump 7 Bars Controlled power output for the pump 230 V 50 Hz 115 V 60 HZ Power available for the pum...

Page 208: ...2002 96 EC MEETS THE FOLLOWING CEM DIRECTIVES Di 2004 108 EC EN 55022 Class B EN 61000 3 2 EN 61000 3 3 EN 61000 6 2 UL STANDARDS FOR 115 V VERSIONS UL CSA 61010 1 THE MANUFACTURER CANNOT BE HELD RESP...

Page 209: ...Technical specifications Technical specifications 7 216...

Page 210: ...2 rue Roger Bonnet 27340 PONT DE L ARCHE FRANCE Tel 33 02 32 98 91 32 Fax 33 02 35 02 02 94...

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