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Service Procedures

Blue Seal Evolution Series Gas Convection Ranges

Amendment 13

Figure 6.6.7

6.6.7 Convection Oven Burner Aeration

Oven burners can be adjusted to give the most efficient flame.
If flame is yellow and wavy, burner needs adjusting.
1.

Loosen aeration slide screw.

Adjust aeration slide as required.

The most efficient flame is clear blue / green in colour.

Aeration Screw

Aeration Slide

Summary of Contents for Evolution Series

Page 1: ...Service Manual Gas Cooktops Convection Gas Ranges G54 G56 G58 Blue Seal Evolution Series Gas Convection Ranges Copyright Moffat Ltd 21 June 2016 Amendment 13 ...

Page 2: ... Gas Convection Ranges Copyright Moffat Ltd 21 June 2016 Amendment 13 ALL INSTALLATION AND SERVICE REPAIR WORK MUST BE CARRIED OUT BY QUALIFIED PERSONS ONLY WARNING MAKING ALTERATIONS MAY VOID WARRANTIES AND APPROVALS IMPORTANT ...

Page 3: ...cifications 2 2 Installation 8 3 Operation 11 3 1 Description of Controls 3 2 Explanation of Control System 4 Maintenance 13 4 1 Routine Maintenance 5 Fault Finding 14 5 1 Fault Finding Chart 5 2 Fault Diagnosis 6 Service Procedures 22 6 1 Access 6 2 Replacement Open Burners up to Ser No 718549 6 3 Replacement Open Burners from Ser No 718550 6 4 Replacement Griddle Burner 6 5 Replacement Oven 6 6 ...

Page 4: ...2 1 Specifications Blue Seal Evolution Series Gas Convection Ranges Copyright Moffat Ltd 21 June 2016 Amendment 13 Dimensions G54 Cook Top Options G54D Cook Top Options G54C ...

Page 5: ...Blue Seal Evolution Series Gas Convection Ranges Copyright Moffat Ltd 21 June 2016 Amendment 13 Dimensions G56D G56C G56B G56A Models Cook Top Options G56D Cook Top Options G56C Cook Top Options G56B Cook Top Options G56A ...

Page 6: ...Blue Seal Evolution Series Gas Convection Ranges Copyright Moffat Ltd 21 June 2016 Amendment 13 Dimensions G58D G58C G58B G58A Models Cook Top Options G58D Cook Top Options G58C Cook Top Options G58B Cook Top Options G58A ...

Page 7: ...1 Open Burner Options F With Flame Failure Protection PF With Pilot and Flame Failure Protection Gas Supply Requirements Australia New Zealand Measure burner operating pressure at the manifold test point with two burners operating at full setting Operating pressure is ex factory set through the appliance regulator and is not to be adjusted apart from when carrying out gas conversion if required Re...

Page 8: ...r operating pressure using adjustable gas regulator supplied Refer to Gas Conversion and Specifications section of this manual for further details Natural Gas G20 Propane G31 Open Burner each Griddle each 300mm section Oven Open Burner each Griddle each 300mm section Oven Heat Input nett Nominal 6 5 kW 5 5 kW 7 8 kW 6 5 kW 5 5 kW 7 8 kW Reduced 1 75 kW 1 85 kW 1 75 kW 1 95 kW Gas Rate nett Nominal...

Page 9: ...nsions Oven Rack Size 530mm x 650mm 2x1 Gastronorm Number of rack positions 4 Number of racks supplied 2 Oven Racks G54 180kg G56 208kg G58 264 kg Oven Weights Net Width Depth G54 500mm 590mm G56 665mm 590mm G58 665mm 590mm Height 430mm 430mm 430mm Voltage 230 240Vac 1P N E Power 145W 0 6A Oven Fan Motor 100W Electrical Requirements ...

Page 10: ...ting from the exterior stainless steel panels Check equipment and parts for damage Report any damage immediately to the carrier and distributor Report any deficiencies to the distributor who supplied the appliance Check that the available gas and electrical supply is correct to that shown on the rating plate located on the front right hand corner of the bottom sill Location 1 Installation must all...

Page 11: ...the Specifications section of this manual Check the gas supply to ensure adequate supply pressure exists c The Input Rate of this appliance is shown on the Rating Plate and in Specifications section of this manual The input rate should be checked against the available gas supply line capacity Particular note should be taken if the appliance is being added to an existing installation NOTE It is imp...

Page 12: ...ire 1 Check that the electricity supply is correct as shown on the Rating Plate attached to the front right hand corner of the bottom sill 2 The appliance is fitted with a 10 Amp 3 pin plug cordset for connection to a properly earthed 3 pin switched electrical socket Commissioning 1 Before leaving the new installation a Check the following functions in accordance with the operating instructions Li...

Page 13: ... Option Burner Control OFF Position PILOT Burner HIGH Flame LOW Flame Gas Control Knobs Piezo Igniter Located here when fitted with Griddle Option Open Burner Option OFF Position HIGH Flame LOW Flame Rear Burner Front Burner Indicators located above the Gas Control Knobs Piezo Igniter Oven Oven Thermostat Temperature Graduations 50 C to 320 C Oven Gas Control OFF Position PILOT Burner HIGH Flame F...

Page 14: ...way in for the electromagnet to hold it in i e the electromagnet is strong enough to hold the plunger in once there but is not strong enough to pull it in by itself Sometimes a problem with the flame not staying lit after releasing the button can be attributed to not pushing the plunger all the way in The Fault Finding Charts at Section 5 should be used to identify any incorrect operation On corre...

Page 15: ...top griddle if fitted 5 Replace all thermocouples every 12 months 6 Inspect injectors are clean and free from blockages 7 Check oven thermostat calibration 8 Check piezo ignition of pilots griddle if fitted oven 9 Check pilot flames 10 Check for gas tightness 11 Check for gas leaks 12 Check door operation 13 Check door microswitch operates fan correctly when door shuts 14 Check build up of carboni...

Page 16: ...ervice Section 6 3 7 Low fire rate too high Incorrect supply pressure Low fire adjustment incorrect Check supply pressure Adjust low fire rate Refer Service Section 6 6 2 Burner goes out when set to low position Incorrect supply pressure Low fire rate set too low Check adjust pressure Check adjust low fire rate Refer Service Section 6 6 2 Main burner flame incorrect colour yellow wavy Incorrect ga...

Page 17: ...lot injector Refer Service section 6 2 3 6 3 6 Pilot goes out when knob released PF fitted burners only Releasing knob before the thermocouple is heated Pilot flame too small Refer fault Pilot Flame Small Thermocouple faulty Refer Fault Diagnosis 5 2 1 Gas control magnet faulty Refer Fault Diagnosis 5 2 1 Hold control knob in for longer 10 sec see if pilot will stay lit Correct fault Replace therm...

Page 18: ...ce pilot injector Refer Service Section 6 4 6 Pilot goes out when control knob released Releasing knob before the thermocouple is heated Pilot flame too small Refer fault Pilot Flame Small Thermocouple faulty Refer Fault Diagnosis 5 2 1 Gas control magnet faulty Refer Fault Diagnosis 5 2 1 Hold control in for longer 10 sec see if pilot will stay lit Correct fault Replace thermocouple Refer Service...

Page 19: ...sure Low fire adjustment incorrect Check supply adjust pressure Refer Specifications Section Adjust low fire setting Refer Service Section 6 6 4 Griddle Main burner goes out when control knob released Incorrect supply pressure Low fire adjustment incorrect Check supply adjust pressure Refer Specifications Section Adjust low fire setting Refer Service Section 6 6 4 Griddle Burners Cont d ...

Page 20: ...ot goes out when control knob is released Releasing control knob before thermocouple has heated sufficiently Pilot flame too small Refer fault Pilot Flame Small Thermocouple faulty Refer Fault Diagnosis 5 2 1 Gas control faulty Refer Fault Diagnosis 5 2 1 Hold control knob depressed for longer 10 sec see if pilot will stay lit Correct fault Replace thermocouple Refer Service Section 6 5 5 Replace ...

Page 21: ...Burner does not burn correctly Roars lights back incorrect colour Incorrect supply pressure Burner aeration incorrect Incorrect injector sizes Main burner faulty Check supply pressure Adjust burner aeration slide Refer Service Section 6 6 7 Check main burner injector sizes and replace if necessary Refer Service Section 6 5 2 Replace main burner Refer Service Section 6 5 1 Fan does not operate Door...

Page 22: ...Ignitor not Sparking Pilot flame too small If pilot can be lit but the flame is too small to impinge on the thermocouple check the gas pressure If satis remove pilot injector from pilot burner and check for blockages and or correct size injector Thermocouple faulty Inspect thermocouple for build up of carbon or food deposits on the tip Clean off any deposits taking care not to scratch off the alum...

Page 23: ...ower to solenoid is correct and valve will not pass gas coil is faulty replace solenoid valve Thermostat out of calibration Place an accurate digital thermometer probe or thermocouple in the centre of oven Set thermostat to 180 C Close oven door and allow oven thermostat to cycle On and Off twice Record oven centre temperature for the next thermostat On and Off cycle The thermostat should cycle be...

Page 24: ...er Thermocouple 29 6 3 5 Open Burner Gas Control 30 6 3 6 Pilot Burner PF Models Only 30 6 3 7 Gas Control Magnet Cooktop Burners Only 31 6 4 Replacement Griddle Burner 32 6 4 1 Griddle Burner Gas Control 32 6 4 2 Gas Control Magnet 32 6 4 3 Griddle Burner Removal 32 6 4 4 Griddle Burner Injector 32 6 4 5 Griddle Pilot Burner 33 6 4 6 Griddle Pilot Burner Injector 33 6 4 7 Griddle Pilot Burner The...

Page 25: ... 5 9 Oven Piezo Ignitor 38 6 5 10 Oven Gas Control 38 6 5 11 Thermostat 39 6 5 12 Indicators 39 6 5 13 Motor Capacitor 39 6 5 14 Microswitch 39 6 5 15 Oven Door 40 6 5 16 Oven Door Hinges Springs Units up to Lot No 0838999 41 6 5 17 Oven Door Hinges Springs Units from Lot No 0839001 43 6 6 Adjustment Calibration 46 6 6 1 Cooktop Gas Valve Re Greasing 46 6 6 2 Cooktop Low Fire Adjustment 46 6 6 3 G...

Page 26: ...om the control panel 2 Remove drip tray 3 Remove the two screws securing the control panel to the hob 4 Remove the control panel 6 1 2 Oven Control Panel Figure 6 1 2 Figure 6 1 1 1 Remove control knob and one screw at top centre of Oven Control Panel 2 The control panel will now drop out 3 Disconnect H T lead from piezo 4 Disconnect indicator light connections on rear of control panel Drip Tray T...

Page 27: ...er caps and bowls front and rear Figure 6 2 1d 4 Undo two cap screws securing thermocouple bracket and Pilot burner if applicable and remove bracket 5 Undo main injector and injector assembly securing nut Figure 6 2 1e Figure 6 2 1f Front and Rear Pot Stands Cap Screws Bracket Cap Screws Open Burner Injector Securing Nut Burner Venturi Securing Screws 6 Remove two screws securing burner venturi an...

Page 28: ...r PF Models 5 Unscrew pilot supply tube from pilot injector case 6 Undo screw securing pilot injector case bracket and slide injector case away from pilot tube 7 Undo injector case screw and remove pilot injector 8 Clean or replace as necessary and re assemble in reverse order Ensure when re assembling that burner bowls are seated correctly on locating pins Figure 6 2 3b Pilot Injector Case Spring...

Page 29: ...into gas control once threaded up tighten up another turn only Do not over tighten Figure 6 2 4c Figure 6 2 4d Thermocouple Bracket Securing Nut Thermocouple to Gas Control Connection 6 2 5 Open Burner Gas Control 1 Remove control panel refer 6 1 1 2 Undo open burner gas supply line from gas control 3 Undo thermocouple from rear of gas control 4 Undo Manifold supply connection to gas control 5 Rem...

Page 30: ... and burner bodies front and rear 3 Remove control panel refer 6 1 1 access 4 Disconnect gas valves from gas connections Figure 6 3 1a Figure 6 3 1b Front and Rear Pot Stands Burner Cap Burner Body Disconnect Gas Connections Figure 6 3 1c 5 Whilst supporting the burner mounting rail remove two screws at either end of rail 6 Remove the burner mounting rail complete from the cooktop 7 Replace and re...

Page 31: ...b 6 3 4 Main Burner Thermocouple 1 Remove front control panel refer 6 1 1 2 Remove burner mounting rail refer 6 3 1 3 Undo thermocouple from burner mounting rail 4 Undo thermocouple from rear of gas control valve 5 Remove thermocouple from burner mounting rail 6 Re assemble in reverse order NOTE When screwing thermocouple back into gas control once threaded up tighten up another turn only Do not o...

Page 32: ...on Figure 6 3 5a Open Burner Gas Supply Line Gas Control Supply Connection 6 3 6 Pilot Burner PF Models Only Pilot Injector Removal 1 Remove control panel refer 6 1 1 2 Remove burner mounting rail refer 6 3 1 3 Undo pilot injector assembly Cap Screw unscrew and remove pilot injector and spring 4 Clean or replace as necessary and re assemble in reverse order Pilot Tube Assembly Removal 1 Remove fro...

Page 33: ...as necessary and re assemble in reverse order NOTE When re fitting pilot tube and thermocouple to Burner Mounting Rail loosely fit 2 pilot burner shield securing screws to prevent damage to the thermocouple Figure 6 3 6d Remove 2 Screws Pilot Burner Shield Refit 2 Screws Thermocouple Securing Nut Thermocouple Figure 6 3 6e 6 3 7 Gas Control Magnet Cooktop Burners Only 1 Remove control panel refer ...

Page 34: ...he gas control valve refer figure 6 4 7b 4 Remove nut at rear of gas control valve 5 Remove the magnet from gas control valve Manifold Connection Main Supply Line Pilot Supply Thermocouple Figure 6 4 1 Magnet Rear Nut Gas Control Valve Rear of Gas Control Valve Thermocouple Connection Figure 6 4 2a Figure 6 4 2b 6 4 3 Griddle Burner Removal 1 Remove griddle plate 2 Remove griddle reflector 3 Unscr...

Page 35: ...ddle plate and reflector plate 2 Remove griddle burner refer 6 4 3 3 Unscrew pilot supply tube from pilot burner assembly 4 Remove injector from pilot burner 5 Clean or replace as necessary and re assemble in reverse order Figure 6 4 5 Figure 6 4 6 Two Screws Pilot Burner Thermocouple Pilot Supply Piezo Electrode Pilot Supply Tube 6 4 7 Griddle Thermocouple 1 Remove griddle and reflector plates 2 ...

Page 36: ...e assemble in reverse order 6 4 9 Griddle Burner H T Lead 1 Remove control panel refer 6 1 1 2 Remove H T lead from rear of piezo ignitor and pilot electrode 3 Replace and re assemble in reverse order 6 4 10 Piezo Ignitor 1 Remove control panel refer 6 1 1 2 Remove HT lead from piezo ignitor by pulling HT Lead firmly away from rear of Ignitor 3 Unscrew securing nut and withdraw Piezo Ignitor from ...

Page 37: ... underside of bottom lintel Re move the bottom lintel Figure 6 5 1b 3 Remove burner securing screw from rear of burner Figure 6 5 1c Remove Screw Cast Plates Bottom Lintel 6 5 Replacement Oven 4 Loosen two screws holding burner securing bracket and slide bracket to the left 5 Remove burner by passing burner through front of oven 6 Replace and re assemble in reverse order Figure 6 5 1e Remove Burne...

Page 38: ...1 2 Undo the two screws securing pilot burner bracket to the front of the oven 3 Withdraw pilot burner assembly from the oven 4 Disconnect thermocouple ignition electrode and pilot supply tube from the pilot burner bracket 5 Unscrew and remove the pilot burner 6 Clean or replace pilot burner as required Figure 6 5 3a Pilot Bracket Screws 6 5 4 Oven Pilot Spark Electrode 1 Withdraw pilot assembly f...

Page 39: ...p another turn only Do not over tighten Thermocouple Pilot Gas Supply Injector Gas Line Figure 6 5 5a Figure 6 5 5b Thermocouple 6 5 6 Oven Fan 1 Remove all racks and trays from oven and remove right hand rack support 2 Loosen grub screw locking fan onto shaft 3 Using a gear puller if required remove the fan from the shaft 4 Replace and re assemble in reverse order Grub Screw Figure 6 5 6 1 Remove...

Page 40: ...e 6 5 8 H T Lead 6 5 9 Oven Piezo Ignitor 1 Remove oven control panel refer 6 1 2 2 Undo securing nut that holds piezo ignitor to the oven control panel 3 Remove piezo ignitor and replace re assemble in reverse order Piezo Igniter Figure 6 5 9 6 5 10 Oven Gas Control 1 Remove oven control panel refer 6 1 2 2 Remove RH side panel 3 Remove main gas supply pilot gas line main injector gas line wiring...

Page 41: ...1 Remove right hand side panel from the unit 2 Remove all wiring from the capacitor 3 Undo nut securing capacitor to terminal block bracket 4 Replace capacitor and re assemble in reverse order 6 5 13 Motor Capacitor Figure 6 5 13 Capacitor 6 5 14 Microswitch 1 Remove the bottom lintel refer 6 5 1 2 Open door slightly and lift door to allow removal of lintel 3 Remove oven control panel refer 6 1 2 ...

Page 42: ...gh locking holes in door hinges to lock door in open position ensure both hinges are locked 3 Place cardboard under locking rod ends to prevent enamel scratching 4 Lift out door in a rising half circular motion similar to the orientation of the door when closing Figure 6 5 15b Figure 6 5 15a Hinge Locking Hole Locking Rod Place protective material under locking rod ends to prevent scratching ename...

Page 43: ... Lot No 0838999 4 Measure and make a note of measurement from ten sioning nut to end of threaded spline 5 Undo the tensioning nut until the tensioning bolt eyelet is completely unwound NOTE If access to tensioning nut is restricted by screw shown above slacken off screw shown to allow better access Securing Nut M8 Door Retrofit Bush Door Retrofit Pivot Pin Bush Splined Shoulder M8 Six screws Figur...

Page 44: ...of door frame Three screws per side Retrofit Pivot Pin Retrofit Bush Door Hinge Arm Assy If Door Pivot Pin will not sit flush in door frame run a Ø12mm drill through hole Only enlarge enough to make pivot pin a tight fit 4 Fit Door Retrofit Bush 233120 to inside of door frame until shoulder of bush is flush with side frame of door 5 Fit Lock Nut 748034 supplied and tighten 6 Fit door frame back in...

Page 45: ...hat door operates correctly Locking Pin Place protective material here Figure 6 5 16m 6 5 17 Oven Door Hinges Springs Units from Lot No 0839001 Removing Door Hinge Arms 1 Remove self tapping screws from base of door 2 Remove the oven door outer paneling 3 Measure and note measurement from tensioning nut to end of threaded spline Door Hinge Mechanism for Units from Lot No 0839001 Securing Nut M6 Sh...

Page 46: ...r Screws fit screws with shoulder to outside of door frame 4 Tap screws in until the top of pin head is flush or below side panel NOTE Ensure that Door Pivot Shoulder Screws are fitted into door frames until shoulder of the pin is flush or below side of door frame 5 Fit Lock Nut 748033 and tighten hand tight with a 4mm allen key and 10mm A F spanner 6 Refit door springs 7 Tension both door springs...

Page 47: ...r panels at bottom of door with self tapping screws 11 Turn door over push back on door hinge arms and fit locking rods and protective cardboard or a suitable soft material under hinges 12 Refit oven door and remove locking rods and protective cardboard 13 Ensure that door operates correctly Rivets Rivets Self Tapping Screws Locking Pin Place protective material here Figure 6 5 17i Figure 6 5 17j ...

Page 48: ...s control in reverse order 6 6 1 Cooktop Gas Valve Re Greasing Figure 6 6 1a Figure 6 6 1b Two Screws Spindle 6 6 2 Cooktop Low Fire Adjustment Figure 6 6 2a 1 Light burner and turn gas tap to low position 2 Remove gas control knob 3 Turn low fire adjustment screw located below and to the right of the gas control shaft until the desired low flame is achieved Standard Hob Gas Control Valve Low Fire...

Page 49: ...e Burner Gas Control Valve Figure 6 6 4 6 6 6 Convection Oven Thermostat Adjustment 1 Remove oven control panel Refer 6 1 2 2 Remove knob from thermostat and remove two screws securing thermostat to control panel and remove thermostat 3 Adjust calibration nut located at base of thermostat shaft To increase oven temperature turn nut anticlockwise To decrease oven temperature turn nut clockwise Adju...

Page 50: ...13 Figure 6 6 7 6 6 7 Convection Oven Burner Aeration Oven burners can be adjusted to give the most efficient flame If flame is yellow and wavy burner needs adjusting 1 Loosen aeration slide screw 2 Adjust aeration slide as required 3 The most efficient flame is clear blue green in colour Aeration Screw Aeration Slide ...

Page 51: ...RANGE LPG 231888 231900 NAT 231889 231901 BUTANE 231890 231902 TOWNS 231891 231903 G58 RANGE LPG 231892 231904 NAT 231893 231905 BUTANE 231894 231906 TOWNS 231895 231907 GAS CONVERSION KITS INDEX AU NZ XP MODELS ONLY MODEL TYPE CONVERT TO CONVERSION KIT OPEN BURNERS W OUT PILOT WITH PILOT G54 RANGE LPG Propane G31 231908 231914 NAT G20 231909 231915 G56 RANGE LPG Propane G31 231910 231916 NAT G20 ...

Page 52: ...ooktop Open Burners To Cooktop Open Burners To Chargrill To Cooktop Griddle Cooktop Griddle To Chargrill 228595 Cooktop Open Burners To Target Top Cooktop Griddle To Target Top 228587 Cooktop Open Burners To Griddle 228893 Cooktop Griddle To Cooktop Griddle To Griddle To Griddle Toaster To Cooktop Electric Griddle SIMMER PLATE 227016 ...

Page 53: ... from to Ser No 718550 54 8 1 4 Cooktop Open Burners PF Models from to Ser No 718550 55 8 1 5 Cooktop Griddle Burners 57 8 2 G54 Oven Assembly 58 8 2 1 Main Assembly 58 8 2 2 Door Assembly 59 8 2 3 Gas Assembly 60 8 2 4 Fan Motor Assembly 62 8 2 5 Racks 63 8 3 G56 Oven Assembly 64 8 3 1 Main Assembly 64 8 3 2 Door Assembly 65 8 3 3 Gas Assembly 66 8 3 4 Fan Motor Assembly 68 8 3 5 Racks 69 8 4 G58...

Page 54: ... BSEAL 8mm GAS STD F 22 227019 BURNER VENTURI 23 030245 INJECTOR 2 45mm NAT GAS 030230 INJECTOR 2 30mm UK NAT GAS 030150 INJECTOR 1 50mm LPG 030140 INJECTOR 1 40mm UK PROPANE BUTANE 032450 INJECTOR 4 50mm TOWN GAS 24 024156 FRONT BURNER SUPPLY TUBE FLEXTUBE 25 227132 BURNER SUPPORT 26 228166 THERMOCOUPLE 600mm 27 234601 THEMOCOUPLE SUPPORT BRKT WA 28 227375 INJECTOR CONNECTOR ASSEMBLY INCLUDES NUT...

Page 55: ...5mm NAT GAS 030230 INJECTOR 2 30mm UK NAT GAS 030150 INJECTOR 1 50mm LPG 030140 INJECTOR 1 40mm UK PROPANE BUTANE 032450 INJECTOR 4 50mm TOWN GAS 40 024156 FRONT BURNER SUPPLY TUBE FLEXTUBE 41 227132 BURNER SUPPORT 42 026134 PILOT INJECTOR SPUD 0 30mm NAT GAS 026136 PILOT INJECTOR SPUD 0 20mm LPG PROPANE BUTANE 232309 PILOT INJECTOR SPUD 0 60mm TOWN GAS 43 229422 PILOT SUPPLY TUBE FRONT 44 229880 ...

Page 56: ... 227559 OLIVE 3 8 11 227560 NUT 3 8 12 235711 THERMOCOUPLE 200mm M9 13 235679 BURNER VENTURI 14 227375 INJECTOR CONNECTOR 15 236223 FLEXTUBE T6 x 30 16 024573 THERMOCOUPLE SLEEVE NUT M8 x 1 17 235710 THERMOCOUPLE 600mm M9 18 235712 OPEN BURNER VENTURI GASKET 19 045024 WASHER M5 SS 20 041421 SCREW M5X12 HEX HD SS RPL C C D D D B C A B A D A D A D C A D D D 21 030245 INJECTOR 2 45mm NAT GAS A 236237...

Page 57: ...8 Exploded Parts Diagrams 55 Blue Seal Evolution Series Gas Convection Ranges Copyright Moffat Ltd 21 June 2016 Amendment 13 8 1 4 Cooktop Open Burners PF Models from Ser No 718550 36 ...

Page 58: ...8 017803 OLIVE 10mm BRASS D 19 227559 OLIVE 3 8 D 20 227560 NUT 3 8 D 21 236223 FLEXTUBE T6 x 30 A 22 235679 BURNER VENTURI D 23 227375 INJECTOR CONNECTOR ASSY 3 8 x M14 D 24 236213 PILOT TUBE WA D 25 236215 OPEN BURNER PILOT INJECTOR BASE CLAMP D 26 045411 WASHER M5 SPRING SS D 27 748014 SCREW M5 x 12 SKT HD CAP ST ST D 28 229880 PILOT ASSY NAT D 29 PART OF 28 PILOT BODY SPRING D 30 026136 PILOT ...

Page 59: ...ORT 60 227765 BURNER MOUNTING BRACKET 61 019215K PILOT BURNER KIT 026488 PILOT BURNER INJECTOR 0 35mm NAT GAS 019217 PILOT BURNER INJECTOR 0 23mm LPG PROPANE BUTANE 018744 PIEZO IGNITION ELECTRODE 16 017802 INLET SPIGOT 10mm 17 017804 NUT 10mm STEEL 18 017803 OLIVE 10mm BRASS 34 227378 KNOB BSEAL 8mm GAS PF 35 229424 PILOT NUT Ø4mm 2 PG312 GRIDDLE PLATE GAS 300mm WA PG912 GRIDDLE PLATE GAS 900mm W...

Page 60: ...d 21 June 2016 Amendment 13 8 2 1 G54 Main Assembly ITEM PART No DESCRIPTION 1 228450 BACK PANEL 2 228810 SPLASHBACK 3 228851 POT STAND SPACER 750 4 230110 CONTROL PANEL 5 230282 SPILL TRAY 750mm WA 6 229890 SILL WA 750mm 7 228401 SIDE PANEL RH 8 228078 SIDE PANEL LH 9 227960 BLUESEAL BADGE 8 2 G54 ...

Page 61: ... 237414 DOOR HANDLE SERVICE KIT Includes 2 End Caps 16 229889 OVEN DOOR OUTER To Lot No 0837999 17 044055 NUT M8 HEX MACHINE ZP 18 045030 WASHER 5 16 x 3 4 FLAT ZP 19 228481 DOOR EYEBOLT M8 x 125mm 20 228704 DOOR SPRING KIT INCLUDES 2 SPRINGS 21 232402 DOOR HINGE KIT INCLUDES 2 x ITEMS 21 22 22 PART OF 21 ABOVE ITEM PART No DESCRIPTION 232822 COMPLETE DOOR ASSEMBLY 750mm 232864 OVEN DOOR INNER Fro...

Page 62: ...8 Exploded Parts Diagrams 60 Blue Seal Evolution Series Gas Convection Ranges Copyright Moffat Ltd 21 June 2016 Amendment 13 8 2 3 G54 Gas Assembly 64 ...

Page 63: ... x 18 44 032260 INJECTOR 2 60mm NAT GAS 032160 INJECTOR 1 60mm LPG PROPANE 032145 INJECTOR 1 45mm BUTANE 032500 INJECTOR 5 00mm TOWN GAS 45 227933 OVEN BURNER 46 228351 INSULATION TRAY 47 230234 PILOT SUPPLY PIPE 48 229774 BASE GAS 750GC 49 227852 LEG PLATE 50 227850 LEG 150mm x Ø63 5 51 228885 DOOR SEAL SIDE DD 52 228024 DOOR HINGE MOUNTING LH 53 228031 DOOR HINGE MOUNTING RH 54 228768 BOTTOM BAF...

Page 64: ...L 65 010866 COOLING DISC DRILLED ETC 66 013627 MOTOR MOUNTING BUSH PLATED 67 019479K MOTOR KIT INCLUDES ITEMS 65 67 68 71 68 010859 MOUNTING STEPPED 69 013586 TERMINAL BLOCK PA32 70 026161 CABLE CLAMP PA268RO 71 010909 CAPACITOR 72 019207 TERMINAL BLOCK LABEL 73 230256 ELECTRICAL GEAR PLATE ITEM PART No DESCRIPTION 8 2 4 G54 Fan Motor Assembly ...

Page 65: ...ot No 0817xxx 2 232603 FAN BAFFLE GAS CONVECTION 3 44205 NUT SNU 0530 SPIRE ST From Lot No 0817xxx 4 23068 SIDE RACK SCREW From Lot No 0817xxx 5 227893 OVEN SIDE RACK RH From Lot No 0817xxx 6 228106 OVEN RACK 7 228052 OVEN SOLE PLATE 8 230268 PILOT VIEWING HOLE LID 748001 SCREW M5 x 16 748016 NUT M5 NYLOC 9 227892 OVEN SIDE RACK LH 232355 OVEN BAFFLE UPGRADE KIT From Lot No 0817xxx 9 8 8 7 6 5 4 3...

Page 66: ...t 13 8 3 1 G56 Main Assembly ITEM PART No DESCRIPTION 1 227836 BACK PANEL 2 228669 SPLASHBACK 3 227537 CONTROL PANEL 4 230273 SPILL TRAY 450mm WA BSEAL 2 Piece Old Style 5 229733 SILL WA 900mm 6 228401 SIDE PANEL RH 7 228078 SIDE PANEL LH 8 227960 BLUESEAL BADGE 233515 SPILL TRAY 900mm WA BSEAL 1 Piece New Style 8 3 G56 ...

Page 67: ...414 DOOR HANDLE SERVICE KIT Includes 2 End Caps 15 229732 OVEN DOOR OUTER To Lot No 0837999 16 044055 NUT M8 HEX MACHINE ZP 17 045030 WASHER 5 16 x 3 4 FLAT ZP 18 228481 DOOR EYEBOLT M8 x 125mm 19 228704 DOOR SPRING KIT INCLUDES 2 SPRINGS 20 232402 DOOR HINGE KIT INCLUDES 2 x ITEMS 20 21 21 227968 PART OF 20 ABOVE ITEM PART No DESCRIPTION 232819 COMPLETE DOOR ASSEMBLY 900mm 232812 OVEN DOOR INNER ...

Page 68: ...8 Exploded Parts Diagrams 66 Blue Seal Evolution Series Gas Convection Ranges Copyright Moffat Ltd 21 June 2016 Amendment 13 8 3 3 G56 Gas Assembly ...

Page 69: ...2 60mm NAT GAS 032160 INJECTOR 1 60mm LPG PROPANE 032145 INJECTOR 1 45mm BUTANE 032500 INJECTOR 5 00mm TOWN GAS 44 227933 OVEN BURNER G56 45 228351 INSULATION TRAY 46 230234 PILOT SUPPLY PIPE 47 230661 PILOT SHIELD 48 229795 BASE GAS 900GC 49 227852 LEG PLATE 50 227850 LEG 150mm x Ø63 5 51 228885 DOOR SEAL SIDE DD 52 228024 DOOR HINGE MOUNTING LH 53 228031 DOOR HINGE MOUNTING RH 54 228768 BOTTOM B...

Page 70: ...r Assembly 64 228116 FAN WHEEL 65 010866 COOLING DISC DRILLED ETC 66 013627 MOTOR MOUNTING BUSH PLATED 67 019479K MOTOR KIT INCLUDES ITEMS 65 67 68 71 68 010859 MOUNTING STEPPED 69 013586 TERMINAL BLOCK PA32 70 026161 CABLE CLAMP PA268RO 71 010909 CAPACITOR 72 019207 TERMINAL BLOCK LABEL 73 230256 ELECTRICAL GEAR PLATE ITEM PART No DESCRIPTION ...

Page 71: ...603 FAN BAFFLE GAS CONVECTION 62 23068 SIDE RACK SCREW From Lot No 0817xxx 63 227893 OVEN SIDE RACK RH From Lot No 0817xxx 64 227896 OVEN RACK 232355 OVEN BAFFLE UPGRADE KIT From Lot No 0817xxx 68 227892 OVEN SIDE RACK LH 67 228054 OVEN SOLE PLATE EXTENSION 66 230268 PILOT VIEWING HOLE LID 65 228052 OVEN SOLE PLATE ITEM PART No DESCRIPTION 61 44205 NUT SNU 0530 SPIRE ST From Lot No 0817xxx 748001 ...

Page 72: ...TEM PART No DESCRIPTION 1 228420 BACK PANEL 2 228662 SPLASHBACK 3 227536 CONTROL PANEL 4 230277 SPILL TRAY 600mm WA BSEAL 2 Piece Old Style 5 229892 SILL WA 1200mm 6 228401 SIDE PANEL RH 7 228078 SIDE PANEL LH 8 227960 BLUESEAL BADGE 233517 SPILL TRAY WA 1200mm LH BSEAL 1 Piece New Style 233518 SPILL TRAY WA 1200mm RH BSEAL 1 Piece New Style 8 4 G58 ...

Page 73: ...414 DOOR HANDLE SERVICE KIT Includes 2 End Caps 15 229732 OVEN DOOR OUTER To Lot No 0837999 16 044055 NUT M8 HEX MACHINE ZP 17 045030 WASHER 5 16 x 3 4 FLAT ZP 18 228481 DOOR EYEBOLT M8 x 125mm 19 228704 DOOR SPRING KIT INCLUDES 2 SPRINGS 20 232402 DOOR HINGE KIT INCLUDES 2 x ITEMS 20 21 21 227968 PART OF 20 ABOVE ITEM PART No DESCRIPTION 232819 COMPLETE DOOR ASSEMBLY 900mm 232812 OVEN DOOR INNER ...

Page 74: ...8 Exploded Parts Diagrams 72 Blue Seal Evolution Series Gas Convection Ranges Copyright Moffat Ltd 21 June 2016 Amendment 13 8 4 3 G58 Gas Assembly ...

Page 75: ... x 18 43 032260 INJECTOR 2 60mm NAT GAS 032160 INJECTOR 1 60mm LPG PROPANE 032145 INJECTOR 1 45mm BUTANE 032500 INJECTOR 5 00mm TOWN GAS 44 227933 OVEN BURNER G56 45 228351 INSULATION TRAY 46 230234 PILOT SUPPLY PIPE 47 230661 PILOT SHIELD 48 229795 BASE GAS 900GC 49 227852 LEG PLATE 50 227850 LEG 150mm x Ø63 5 51 228885 DOOR SEAL SIDE DD 52 228024 DOOR HINGE MOUNTING LH 53 228031 DOOR HINGE MOUNT...

Page 76: ...r Assembly 64 228116 FAN WHEEL 65 010866 COOLING DISC DRILLED ETC 66 013627 MOTOR MOUNTING BUSH PLATED 67 019479K MOTOR KIT INCLUDES ITEMS 65 67 68 71 68 010859 MOUNTING STEPPED 69 013586 TERMINAL BLOCK PA32 70 026161 CABLE CLAMP PA268RO 71 010909 CAPACITOR 72 019207 TERMINAL BLOCK LABEL 73 230256 ELECTRICAL GEAR PLATE ITEM PART No DESCRIPTION ...

Page 77: ...SCREW From Lot No 0817xxx 63 227893 OVEN SIDE RACK RH From Lot No 0817xxx 64 227896 OVEN RACK 232355 OVEN BAFFLE UPGRADE KIT From Lot No 0817xxx 68 227892 OVEN SIDE RACK LH 67 228054 OVEN SOLE PLATE EXTENSION 66 230268 PILOT VIEWING HOLE LID 65 228052 OVEN SOLE PLATE ITEM PART No DESCRIPTION 61 44205 NUT SNU 0530 SPIRE ST From Lot No 0817xxx 748001 SCREW M5 X 16 748016 NUT M5 NYLOC 59 60 61 62 63 ...

Page 78: ...Wiring Diagram GREEN 11987 THERMOSTAT 2 P5 1 5 E BROWN BLUE CORDSET P N 7 BLUE 8 10 HEAT ORANGE CLEAR MICROSWITCH 003004 COM N O 13 12 E BLOCK TERMINAL E 12 GREEN 11 CAPACITOR BLACK BROWN BLUE BLACK BROWN GREEN MOTOR WHEN VIEWED FROM INSIDE OVEN FAN DIRECTION ANTI CLOCKWISE POWER GREEN 3 4 4 5 5 6 6 1 1 1 2 2 7 7 10 8 8 9 11 11 ...

Page 79: ...ATIONAL COVERAGE FOR 24 HOUR SERVICE OR MAINTENANCE DIAL FREE CALL 1800 622 216 AUSTRALIA ONLY Canada SERVE CANADA 22 Ashwarren Rd Tel 416 631 0601 Downview Fax 416 631 0315 Ontario M3J1Z5 New Zealand SOUTH ISLAND MOFFAT LTD 45 Illinois Drive Tel 03 983 6600 PO Box 86010 Free Call NZ 0800 MOFFAT 66 33 28 Izone Business Hub Fax Main 03 983 6660 Rolleston 7675 Spares 030 983 6616 NORTH ISLAND MOFFAT...

Page 80: ...turi See Fig 1 taking care not to damage thermocouples fitted through splash guards 4 Remove the splash guard covering the burner venturi s by unscrewing the two allan headed cap screws 4mm See Fig 2 5 Carefully remove the splash guard taking care not to damage the thermocouples protruding through the splash guard 6 Remove all the gas control knobs from the front of the control panel These are a p...

Page 81: ...dule See Fig 10 and carefully remove the griddle burner module from the burner box 12 Remove the 3 screws securing the griddle burner guide rails fitted to the side of the pot stand support and to the inner side of the burner box and remove the guide rails See to Fig 11 Cook Top Open Burners Fitting PF Option Before fitting the cook top burner assembly into the burner box area it would be advisabl...

Page 82: ... connect gas supply at the mains 7 Turn gas control knobs to PILOT position and ignite pilot burners 8 Turn gas control knobs to ON position to ignite main burners 9 Check all gas connections for leakage using soapy water or other gas detecting equipment Burner Low Fire Adjustment 1 With main burners ON adjust burner low fire adjustment by removing gas control knobs from gas control valves 2 Check...

Page 83: ...718549 1 Remove the burner caps burner bodies pot stands and the pot stand supports 2 Remove the burner guards 3 Remove injectors and replace with correct size injectors as shown in Gas Specifications Tables at end of this section For F Options Only Unscrew and remove Main Injectors For PF Options Only Unscrew and remove Main and Pilot Injectors 4 Refit the pot stand supports pot stands burner cap...

Page 84: ...in Gas Specifications Tables at end of this section 3 Refit the pot stand supports pot stands burner caps and burner bodies 4 Re light main burners and check flame size on simmer LOW position Adjust low fire adjustment screw on open burner gas control valves to obtain desired flame size NOTE The Low Fire Screw should be sealed with coloured paint on completion of low fire adjustment Low Fire Screw...

Page 85: ...tion 3 Remove pilot and main injectors and replace with correct size injectors as shown in Gas Specifications Tables at rear of this section 4 Refit the following Re connect pilot supply tube to pilot burner Re connect piezo igniter to mounting bracket Refit main burner gas control heat shield and griddle plate to cooktop 5 Re light main burners and check flame size on Low flame position Adjust lo...

Page 86: ... purposes Disconnect pilot supply tube from pilot burner to ac cess pilot injector 2 With Main Burner removed ensure aeration gap is adjusted for type of gas being used as shown in Gas Specifications Tables at end of this section 3 Remove pilot and main injectors and replace with correct size injectors as shown in Gas Specifications Tables at end of this section 4 Refit the following Re connect pi...

Page 87: ...tting 4 Verify operating pressure remains correct Re adjust regulator if required 5 Screw cap nut back onto regulator Gas Type Identification Label On completion of gas conversion replace gas type identification label located at Rear of appliance above gas connection Beside the rating plate Commissioning Before leaving the installation 1 Check all gas connections for leakage using soapy water or o...

Page 88: ...PF Models Only 0 30 0 20 Griddle Main Burner Ø 2 10mm Ø 1 30mm Pilot Burner 0 35 0 23 Burner Aeration Setting Fully open Fully open Main Burner Ø 2 60mm Ø 1 60mm Pilot Burner 0 35 0 23 Burner Aeration Setting Fully Open Fully Open Supply Pressure 1 13 3 40kPa 2 75 4 50kPa Burner Operating Pressure 0 95kPa 2 6kPa Gas Regulator Cap Screw Oven Natural Gas LP Gas Open Burner Main Burner Ø 2 45mm Ø 1 5...

Page 89: ...ce regulator and is not to be adjusted apart from when carrying out gas conversion if required Refer to the Gas Conversion section for details Natural Gas G20 Propane G31 Open Burner Main Burner Injectors Ø 2 30mm Ø 1 40mm Pilot Burner PF Models Only 0 30 0 20 Griddle Main Burner Ø 2 10mm Ø 1 30mm Pilot Burner 0 35 0 23 Burner Aeration Setting Fully Open Fully Open Oven Main Burner Ø 2 60mm Ø 1 60...

Page 90: ...2 45mm Ø 4 50mm Pilot Burner PF Models only 0 30 0 60 Griddle Main Burner Ø 2 10mm Ø 3 40mm Pilot Burner 0 35 0 60 Burner Aeration Setting Fully open Fully open Oven Main Burner Ø 2 60mm Ø 5 0mm Pilot Burner 0 35 0 60 Burner Aeration Setting Fully Open Fully Open Supply Pressure 1 13 3 40kPa 0 75 1 50kPa Burner Operating Pressure 0 95kPa 0 63kPa Gas Regulator Cap Screw Adjustable Regulator Adjust ...

Page 91: ...to move the oven through narrow doorways All procedures must be carried out by qualified service persons All ovens must be gas leaked tested on completion of this procedure Step 2 Open oven door fully Use a metal rod or allan key 4 5mm or smaller Place through locking holes in door hinges to lock door open Ensure both hinges are locked Place cardboard under locking rod ends to prevent cracking the...

Page 92: ... Remove screws holding top front trim 4 screws Remove main support screws 3 per side under bottom edge of hob section 6 total These are the main screws that hold everything together Step 4 Remove 3 screws at bottom edge of hob back panel Refer Fig 4 Gas Connection Step 5 Disconnect gas connection at rear of unit Refer Fig 5 Fig 3 Fig 4 Fig 5 ...

Page 93: ...es Copyright Moffat Ltd 21 June 2016 Amendment 13 Carry out the reverse to re assemble Check for gas leaks Step 6 Remove all pot stands or castings depending on model Lift off hob section Fig 6 Fig 7 Step 7 Dimensions after dismantling Width dimension will vary according to size of range ...

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