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USER MANUAL 1.10 | DC1000 DIALOG-CONTROLLER

Berghof Automation GmbH | Harretstrasse 1 | 72800 Eningen | www.berghof.com

DC1000_HB_en_2D0982010ZD00.docx | 2VF100124FE08.docx

94

The embedded PROFIBUS-MASTER bus module is a PROFIBUS DP Master. The module has been tested for
conformity with the PROFIBUS standard and for inter-operability with many leading PROFIBUS slave de-
vices. The onboard microprocessor automatically performs all PROFIBUS bus traffic thus completely reliving
the automation device’s main processor of any PROFIBUS protocol processing.

The PROFIBUS-MASTER module supports a max. of 125 slaves with up to 3 kbyte of I/O data. All baud rates
from 9.6 kbit/s to 12 Mbit/s can be set. All cyclic PROFIBUS services are available.

PROFIBUS-X2 (jack) pin assignment

Pin

Signal

Description

1

N.C.

Do not connect

2

N.C.

Do not connect

3

B

RS485 signal

4

RTS

Ready to send

5

GND

Bus ground

6

+5 V

Bus (output)

7

N.C.

Do not connect

8

A

RS485 signal

9

N.C.

Do not connect

Diag.–X1 (pins) pin assignment

Pin

Signal

Description

1

N.C.

Do not connect

2

RxD

RS232 signal

3

TxD

RS232 signal

4

N.C.

Do not connect

5

GND

Bus ground

6

N.C.

Do not connect

7

N.C.

Do not connect

8

N.C.

Do not connect

9

N.C.

Do not connect



PROFIBUS-MASTER
interface



galvanically isolated
field bus interface



serial diagnostics
interface

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Summary of Contents for DC1000

Page 1: ...USER MANUAL 1 10 DC1000 Dialog Controller Basic Prime Compact Clean ...

Page 2: ...emarks of Berghof Automation GmbH Microsoft Windows and the Windows Logo are registered trademarks of Microsoft Corporation in the USA and other countries EtherCAT is a registered trademark and patented technology licensed from Beckhoff Automation GmbH Germany CiA and CANopen are registered community trademarks of CAN in Automation e V All rights reserved by the individual copyright holders Genera...

Page 3: ...Service Menu chapter 1 6 Inexistent 1 7 07 04 2011 Updates of Declaration of conformity Chemical resistance and Notes on the copyright and software license Description of DC1010 Compact CP and DC1012 Compact CP incorporated XR01 and XR02 extension mod ules inserted Battery change diagram corrected Corrections of the DC1010 CP Panel cut out DC1012 Technical data dimensions new warning for XR01 and ...

Page 4: ...USER MANUAL 1 10 DC1000 DIALOG CONTROLLER Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982010ZD00 docx 4 Blank page ...

Page 5: ...ion cards 21 2 3 Dialog Controller DC1005 DC1010 DC1012 construction 22 2 3 1 Block circuit diagram 22 2 4 Technical data DC1005 23 2 4 1 DC1005 Front view 25 2 4 2 DC1005 Rear view 25 2 4 3 DC1005 Dimensions 26 2 4 4 DC1005 Panel cutout 27 2 4 5 Mounting regulation DC1005 27 2 5 Technical data DC1010 28 2 5 1 DC1010 Front view 30 2 5 2 DC1010 Rear view 30 2 5 3 DC1010 Dimensions 31 2 5 4 DC1010 P...

Page 6: ...2 10 5 CAN bus 51 2 10 6 Serial ports 52 2 10 7 E bus 55 2 10 8 Connections for expansion ports 55 2 11 SD card 56 3 DIALOG CONTROLLER OPERATION 57 3 1 Commissioning 57 3 2 Function selection indicators diagnostics 57 3 2 1 Status indicators 57 3 3 Service menu 59 3 3 1 Using the service menu 60 3 3 2 Parameter window 60 Config service menu 61 PLC service menu 64 INFO service menu 65 Display servi...

Page 7: ...al inputs outputs 116 4 5 8 Analog inputs outputs 117 5 MAINTENANCE 127 5 1 Real time clock with backup battery 128 5 1 1 Battery replacement 129 6 CHEMICAL RESISTANCE 131 6 1 Resistance of the touch screen 131 6 2 Resistance of the AUTOTEX front foil sheeting to chemicals 132 6 2 1 General resistance of the foil sheeting material 132 6 2 2 Resistance to household chemicals 133 6 2 3 Environmental...

Page 8: ...USER MANUAL 1 10 DC1000 DIALOG CONTROLLER Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982010ZD00 docx 8 8 5 2 Standards Bibliography 142 ...

Page 9: ...mmissioning and maintenance of the Dialog Controller The information contained in this manual is subject to change without prior notice 1 1 About this manual This equipment manual is an integral part of the product Make sure the equipment manual is always avail able near the product s point of employment The manual contains information about the following topics Areas of application Safety Mechani...

Page 10: ...on indicated by this warning will result in death serious injury or extensive property damage WARNING Potential danger Failure to observe the information indicated by this warning may result in death serious injury or extensive property damage CAUTION Danger Failure to observe the information indicated by this warning may result in injury or property damage NOTICE No hazard Information indicated i...

Page 11: ...erational state that the equipment manual is always maintained in a complete and legible condition and is available at the point of employment of the Dialog Controller that only properly qualified and authorized personnel mount install commission and maintain the Dialog Controller that these specialists receive regular and ongoing instruction in all pertinent questions related to work safety and e...

Page 12: ...ng movements when the Industrial PC is disconnected These can result in death serious injury or extensive property damage All equipment components must be disconnected from the Dialog Controller whenever the Dialog Controller is not being used for operational or control pur poses e g during maintenance or during functional checks after repairs Lock out and tag out all equipment components after th...

Page 13: ... essential to the flawless and safe operation of the automation system The automation system may only be used within the scope of the data and applications specified in the present documentation and associated user manuals The automation system is to be used only as follows as prescribed in technically flawless condition without arbitrary or unauthorized changes exclusively by qualified users The ...

Page 14: ...eric standard immunity for industrial environments EN 61000 6 4 2007 A1 2011 Electromagnetic compatibility EMC Part 6 4 Generic standard electrostatic discharge for industrial environments 1 7 1 Extension modules Conformity is declared to the above stated directives for the extension modules given below built into the Dialog Controller PROFIBUS MASTER card PROFIBUS SLAVE card PROFIBUS card Master ...

Page 15: ... condensation the unit may not be taken into service for at least 12 hours temperature compensation CONDENSATION Unpacking Proceed as follows Inspect the packaging for any external damage If the packaging is severely damaged or if damage to the contents can be detected do not open the packaging any further Immediately contact your shipper and your supplier Remove the packaging Do not discard the o...

Page 16: ...USER MANUAL 1 10 DC1000 DIALOG CONTROLLER Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982010ZD00 docx 2VF100106FE05 docx 16 Blank page ...

Page 17: ... a diagonal screen size of 10 4 only TFT displays are employed Unit housing dimensions and protective method IP65 on the front do not depend on whether the version in question has a touch screen or matrix keypad Ethernet A 10 100 MBit s Ethernet interface is included TCP IP and UDP IP protocols offer highly flexible connec tions to visualization software higher order control units or an IT infrast...

Page 18: ...ces NOTICE If the SD card reader is activated then the second RS232 interface X5 is not longer available Performance feature overview Freescale POWERPCTM CPU 266 400 MHz Application program and data memory RAM 64 128 MB onboard 32 96 MB for the application Application program memory Flash 16 32 MB onboard 8 24 MB for the application Retain memory 16 KB 1 Ethernet 10 100 port 1 3 USB host ports 1 2...

Page 19: ...27DG04 cdr D C 1 0 0 5 M T M P 6 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 S C A P B A C I S Screen size diagonal Activation method Processor type Display technology Resolution Extension Modules 05 10 12 15 10 4 12 1 5 0 1 5 7 M Color CSTN Color TFT C T Monochrome STN V VGA 640 x 480 T K A Touchpanel Keyboard Touch Keyboard BASIC CLEAN DC1000 with basic equipment Continuous of the front foil sheeting ...

Page 20: ...dard applications With high processor power and equipped minimally with interfaces it is the right solution for a price sensitive market 2VF100398DG00 cdr 2 2 2 Front foil sheeting If cleanliness is a priority the Clean Front is the right choice Dust and dirt do not stand a chance here and what s more it is easy to clean 2VF100399DG01 cdr Machine parameters or data records can be exchanged simply ...

Page 21: ...Basic 5 7 VGA 640 x 480 65536 colours 16 bit p P DC1005V T Clean DC 1005V T DC1005V K DC1005V T Basic QVGA 320 x 240 256 colours 8 bit p P DC1005T T Clean DC1005T T DC1005T K DC1005T T Basic QVGA 320 x 240 monochrome 4 shades of grey DC1005M T Clean DC1005M T DC1005M K DC1005M T Basic 2 2 4 Variable thanks to extension cards The DC1000 can be fitted with a maximum of three extension cards The spec...

Page 22: ...107FE10 docx 22 2 3 Dialog Controller DC1005 DC1010 DC1012 construction 2 3 1 Block circuit diagram 2VF100233DG01 cdr NOTICE No potential isolation of the CAN and RS485 interface on the Basic Interface version FRONT Front USB Inverter Display Touch Keyboard Display Unit X2 X1 X8 X6 X4 X5 X7 X3 24 V CPU Grafik CAN SIO Flash RAM USB X9 BASIS Controller ...

Page 23: ...ication Retain memory 16 kB Development environment CP1131 CODESYS 2 3 Dimensions and weights Dimensions WxHxD mm 194x172x52 6 mm front panel Weight Approx 1 5 kg Operating conditions Ambient temperature range 0 C to 55 C if installation rule is adhered to Relative humidity Max 85 non condensing monochrome max 75 Transport storage Ambient temperature range 20 C to 70 C Relative humidity Max 85 non...

Page 24: ...v 1 1 on rear 1 x host USB Rev 1 1 on front on Prime Interface version Plug unplug cycles Max 1 000 CAN bus ports Number interface types 2 x Standard CAN ISO 11898 1 x Standard CAN ISO 11898 on Basic Interface Potential isolation CAN0 X6 potential isolated Prime Interface only Transmission rate Max 1 Mbit s Terminating resistor Switchable Serial ports Number interface types 2 x RS232 1x RS232 on B...

Page 25: ... 72800 Eningen www berghof com 2VF100107FE10 docx DC1000_HB_en_2D0982010ZD00 docx 25 2 4 1 DC1005 Front view 2VF100229DG01 cdr 2 4 2 DC1005 Rear view 2VF100230DG01 cdr Front USB Power Status LED LED red optional controlled by application Cover interface boards Connections Frontpanel ...

Page 26: ...with either a keyboard or a touchpad 2VF100234DG03 cdr max 52 ca 158 6 14 Freie Luftzirkulation free air circulation Freiraum clearance 20 mm max 52 ca 158 6 Freie Luftzirkulation free air circulation Freiraum clearance 20 mm Alle Maße in mm All dimensions in mm 194 172 DC1005M K R 6 F2 F3 F4 F5 F6 F1 Enter _ 5 7 DC1005C T DC1005T T Schraubenmontage Screwing assembly Bolzenmontage Bolt assembly Ge...

Page 27: ...mm The panel cutouts are identical for units equipped with either a key board or a touchpad 2VF100235DG00 cdr 2 4 5 Mounting regulation DC1005 The Dialog Controllers are designed for automatic convection cooling The Dialog Controllers must be mounted vertically onto a metallic mounting plate WARNING Danger of overheating and fire The Dialog Controller may be destroyed even at a permissible ambient...

Page 28: ...imensions and weights Dimensions WxHxD mm 360x260x77 6 mm front panel Weight Approx 5 kg Operating conditions Ambient temperature range 0 C to 55 C if installation rule is adhered to Relative humidity Max 90 non condensing Transport storage Ambient temperature range 20 C to 70 C Relative humidity Max 90 non condensing Shock resistance Vibration Sinusoidal EN 60068 2 6 test Fc 10 150 Hz 1 G operati...

Page 29: ...ear 1 x host USB Rev 1 1 on front Prime Interface only Plug unplug cycles Max 1 000 CAN bus ports Number interface types 2 x Standard CAN ISO 11898 Prime Interface 1 x Standard CAN ISO 11898 Basic Interface Potential isolation CAN0 X6 potential isolated Prime Interface only Transmission rate Max 1 Mbit s Terminating resistor Switchable Serial ports Number interface types 2 x RS232 Prime Interface ...

Page 30: ...utomation GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982010ZD00 docx 2VF100107FE10 docx 30 2 5 1 DC1010 Front view 2VF100241DG01 cdr 2 5 2 DC1010 Rear view 2VF100242DG01 cdr Front USB Cover interface boards Connections Frontpanel ...

Page 31: ...s are identical for units equipped with either a keyboard or a touchpad 2VF100243DG01 cdr Alle Maße in mm All dimensions in mm 360 260 max 77 ca 228 6 Freie Luftzirkulation free air circulation Freiraum clearance 20 mm BkSp PgUp Pos1 PgDn 7 0 1 2 3 Ctrl 6 9 8 5 4 Enter Shift _ S 2 S 3 S 4 S 5 S 6 S 7 S 8 S 1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F1 10 4 DC1010T K R 8 16 Gewindebolzen M4 x 16 mm threaded bol...

Page 32: ...th either a key board or a touch panel 2VF100244DG00 cdr 2 5 5 Mounting regulation DC1010 The Dialog Controllers are designed for automatic convection cooling The Dialog Controllers must be mounted vertically onto a metallic mounting plate WARNING Danger of overheating and fire The Dialog Controller may be destroyed even at a permissible ambient tem perature if the convection cooling cannot functi...

Page 33: ... 2 3 Dimensions and weights Dimensions WxHxD mm 313x250x77 6 mm front panel Weight Approx 5 kg Operating conditions Ambient temperature range 0 C to 55 C if installation rule is adhered to Relative humidity Max 90 non condensing Transport storage Ambient temperature range 20 C to 70 C Relative humidity Max 90 non condensing Shock resistance Vibration Sinusoidal EN 60068 2 6 test Fc 10 150 Hz 1 G o...

Page 34: ...ear 1 x host USB Rev 1 1 on front Prime Interface only Plug unplug cycles Max 1 000 CAN bus ports Number interface types 2 x Standard CAN ISO 11898 Prime Interface 1 x Standard CAN ISO 11898 Basic Interface Potential isolation CAN0 X6 potential isolated Prime Interface only Transmission rate Max 1 Mbit s Terminating resistor Switchable Serial ports Number interface types 2 x RS232 Prime Interface ...

Page 35: ... 1 72800 Eningen www berghof com 2VF100107FE10 docx DC1000_HB_en_2D0982010ZD00 docx 35 2 6 1 DC1010 Compact CP front view 2VF100459DG00 cdr 2 6 2 DC1010 Compact CP rear view 2VF100460DG01 cdr LED red optional controlled by application Cover interface boards Connections Frontpanel ...

Page 36: ...ghof com DC1000_HB_en_2D0982010ZD00 docx 2VF100107FE10 docx 36 2 6 3 DC1010 Compact CP dimensions 2VF100461DG00 cdr Alle Maße in mm All dimensions in mm 313 250 max 77 ca 212 6 Freie Luftzirkulation free air circulation Freiraum clearance 20 mm DC1010T T R 8 19 Gewindebolzen M5 x 25 mm threaded bolt 10 4 ...

Page 37: ...is also with M5 mounting bolts These bolts require a bore diameter of 6 mm 2 6 5 Mounting regulation DC1010 Compact CP The Dialog Controllers are designed for automatic convection cooling The Dialog Controllers must be mounted vertically onto a metallic mounting plate WARNING Danger of overheating and fire The Dialog Controller may be destroyed even at a permissible ambient tem perature if the con...

Page 38: ...imensions and weights Dimensions WxHxD mm 440x300x77 6 mm front panel Weight Approx 6 kg Operating conditions Ambient temperature range 0 C to 55 C if installation rule is adhered to Relative humidity Max 90 non condensing Transport storage Ambient temperature range 20 C to 70 C Relative humidity Max 90 non condensing Shock resistance Vibration Sinusoidal EN 60068 2 6 test Fc 10 150 Hz 1 G operati...

Page 39: ...ype 1 x 10 100 Base T Connection method RJ45 USB ports Number interface types 1 x host USB Rev 1 1 on rear 2 x host USB Rev 1 1 on front Plug unplug cycles Max 1 000 CAN bus ports Number interface types 2 x Standard CAN ISO 11898 Potential isolation CAN0 X6 potential isolated Transmission rate Max 1 Mbit s Terminating resistor Switchable Serial ports Number interface types 2 x RS232 1 x RS485 Pote...

Page 40: ...utomation GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982010ZD00 docx 2VF100107FE10 docx 40 2 7 1 DC1012 Front view 2VF100272DG01 cdr 2 7 2 DC1012 Rear view 2VF100242DG01 cdr Front USB Cover interface boards Connections Frontpanel ...

Page 41: ...e identical for units equipped with either a keyboard or a touchpad 2VF100270DG01 cdr max 77 ca 270 6 Freie Luftzirkulation free air circulation Freiraum clearance 20 mm 16 Gewindebolzen M4 x 16 mm threaded bolt BkSp PgUp Pos1 PgDn 7 0 1 2 3 Ctrl 6 9 8 5 4 Enter Shift _ F2 F3 F4 F5 F6 F7 F8 F9 F11 F10 F12 F1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S1 Alle Maße in mm All dimensions in mm 440 300 12 1 DC1012T K...

Page 42: ...ot exceed 6 mm The panel cutouts are identical for units equipped with either a key board or a touch panel 2VF100271DG00 cdr 2 7 5 Mounting regulation DC1012 The Dialog Controllers are designed for automatic convection cooling The Dialog Controllers must be mounted vertically onto a metallic mounting plate WARNING Danger of overheating and fire The Dialog Controller may be destroyed even at a perm...

Page 43: ... 2 3 Dimensions and weights Dimensions WxHxD mm 360x260x77 6 mm front panel Weight Approx 6 kg Operating conditions Ambient temperature range 0 C to 55 C if installation rule is adhered to Relative humidity Max 90 non condensing Transport storage Ambient temperature range 20 C to 70 C Relative humidity Max 90 non condensing Shock resistance Vibration Sinusoidal EN 60068 2 6 test Fc 10 150 Hz 1 G o...

Page 44: ...ber interface type 1 x 10 100 Base T Connection method RJ45 USB ports Number interface types 1 x host USB Rev 1 1 on rear Plug unplug cycles Max 1 000 CAN bus ports Number interface types 2 x Standard CAN ISO 11898 Potential isolation CAN0 X6 potential isolated Transmission rate Max 1 Mbit s Terminating resistor Switchable Serial ports Number interface types 2 x RS232 1 x RS485 Potential isolation...

Page 45: ...ion GmbH Harretstrasse 1 72800 Eningen www berghof com 2VF100107FE10 docx DC1000_HB_en_2D0982010ZD00 docx 45 2 8 1 DC1012 Compact CP front view 2VF100473DG01 cdr 2 8 2 DC1012 Compact CP rear view 2VF100242DG01 cdr Cover interface boards Connections Frontpanel ...

Page 46: ...rghof com DC1000_HB_en_2D0982010ZD00 docx 2VF100107FE10 docx 46 2 8 3 DC1012 Compact CP dimensions 2VF100474DG00 cdr Alle Maße in mm All dimensions in mm 360 260 max 77 ca 226 6 Freie Luftzirkulation free air circulation Freiraum clearance 20 mm DC1012T T CP R 8 16 Gewindebolzen M4 x 22 mm threaded bolt ...

Page 47: ...VF100475DG00 cdr 2 8 5 Mounting regulation DC1012 Compact CP The Dialog Controllers are designed for automatic convection cooling The Dialog Controllers must be mounted vertically onto a metallic mounting plate WARNING Danger of overheating and fire The Dialog Controller may be destroyed even at a permissible ambient tem perature if the convection cooling cannot function because it is built in It ...

Page 48: ...e to disassemble the Dialog Controller 2 9 2 Connections Power supply Power for the Dialog Controller comes from an external 24 VDC power supply Before continuing with the connection check that the external power supply meets the required specifications External power supply 24 VDC Output voltage 24 VDC SELV 15 20 Alternating component Max 5 The direct voltage level may not fall below 20 4 V Power...

Page 49: ...current at make limiter The infeed line and the power pack must be protected by means of an external short circuit and overload protector with a maxi mum of 12 A depending on the number of I Os Power buffering The power supply unit can bridge voltage dips lasting 1 ms maximum X9 pin assignment X9 Phoenix MSTB 2 5 2 G 5 08 1 external power supply 24 VDC 15 20 2 external power supply GND 2 10 3 10 1...

Page 50: ...onger available in the system Therefore always make sure that no program still has open files in the USB stick before pulling the stick USB memory sticks with FAT FAT32 formatting are supported USB memory sticks can be inserted and pulled during operation The inserted device is automatically detected and mounted in the media usbX directory When the USB stick is pulled the associated media usbX dir...

Page 51: ...VCC B2 D B3 D B4 GND CAUTION A maximum current of 0 5 A is available at the USB ports combined A device requiring more current will therefore not function and may be dam aged 2 10 5 CAN bus The two CAN ports CAN0 CAN1 comply with the ISO 11898 standard and can be operated up to a maximum baud rate of 1 MBit s The smallest CAN baud rate that can be set is 50 kBit s In addition the X6 interface CAN0...

Page 52: ...solated RS485 interface while two RS232 ports are available at X4 X5 NOTICE The RS232 port at X4 has an exception setting Depending on the configuration it can be used as either a Linux console or as a PPP interface for remote maintenance or a CODESYS programming inter face If the Dialog Controller is started in the configuration mode the device can be configured in this mode using a serial PPP li...

Page 53: ...the second RS232 interface X5 is not longer available X8 pin assignment X8 Sub D9 F 1 RTXD 2 NC Do not connect 3 NC Do not connect 4 RTXD 5 GND 6 NC Do not connect 7 NC Do not connect 8 NC Do not connect 9 NC Do not connect The interface is terminated softly in the Dialog Controller at 500 Ω older devices 5 kΩ A 120 Ω differen tial terminating resistor can be activated for each S4 switch RS485 pot...

Page 54: ...mes If the state of the inoperative bus is to be kept under control a sufficient signal to noise ratio must be established by means of an asymmetric bus termination at the same time reducing the symmetrical signal to noise ratio With a suitable resistance network as the line termination a voltage difference between the signals can be produced in an inoperative state Generally speaking it is imposs...

Page 55: ...dules However should this current consumption level be exceeded the E bus and the connected modules may become nonfunctioning Therefore please note the current consumption of all E bus modules and all connected consumers as a whole In some instances connection of consuming devices e g an encoder can result in the current limit being exceeded Wherever possible you should only employ consumer device...

Page 56: ... push out insert and eject mecha nism Gold plated contacts ensure low contact resistance and a service life of up to 10 000 plug in unplug cycles The write protection switch on the SD card is currently not recognized The SD card drive must be activated via the web configuration In this case the application can no longer access the second serial port SIO2 X5 The files on the SD drive can be written...

Page 57: ...eck all connections to ensure they are properly wired and have the correct polarity Switching on The Dialog Controller is not equipped with its own main power switch The Dialog Controller starts when the associated equipment is switched on or when the power supply is connected Switching off The Dialog Controller switches off when the associated equipment is switched off or the power supply is dis ...

Page 58: ...out the current status of the power supply the module mode as well as fault and error messages LED Logical state 1 PWR green ON Correct supply voltage to the module electronics Status LEDs for CP1131 P programs Status 3 green Status 4 red Status 5 red Description on off any Application program status RUN off on any Application program status STOP off flashing any Application program status ERROR S...

Page 59: ...100 Base T Network Connection Ethernet 3 3 Service menu Functional scope The Dialog Controller s service menu allows the user to define and examine device and communications pa rameters as well as device states It also represents a valuable service and commissioning aid The service menu thus permits setting definition at the Ethernet interface and diagnostics functions in case of errors to be simp...

Page 60: ...tion is performed with the Enter key The keys do not function in the service menu However using the cursor block you can navigate to a symbol displayed on the screen then use the Enter key to either increment or decrement the associated value The Esc key is used to exit a menu without saving any changes which may have been made 3 3 2 Parameter window Checking and setting options are accessed throu...

Page 61: ... the parameters Check and adjust Ethernet parameters Check and adjust the IP address IP address The keys can be used to adjust and set each indivi dual IP address byte The Save IP button is then used to save the settings New settings will only take effect after a restart The EXIT button allows you to leave the menu without saving any changes which may have been made Config NETWORK Ethernet IP ADDR...

Page 62: ...ton is then used to save the settings New settings will only take effect after a restart The EXIT button allows you to leave the menu without saving any changes which may have been made Check and adjust the communications parameters Link Mode Auto Automatic parameter setting negotiated among the communications parameters default setting The default settings should only be changed under special cir...

Page 63: ... allocate a valid IP address to it If no DHCP server is present the Dialog Controller can only boot if the DHCP disabled setting has been config ured For this purpose the device must be put into configu ration mode and can be converted via COM1 X4 by means of web configuration see manual CP1131 P intro duction Setting the COM1 X4 serial interface User only COM1 is available for CODESYS application...

Page 64: ... of the variables are reset including the RETAIN variab les RUN PLC Starting the PLC program NOTE RETAIN data are remanent data They are saved when the Controller is switched off and are available to it when it is rebooted If these data are deleted important system data of the application may be deleted Info Acknowledgement of the RESET WARM command PLC program and all variables with the exception...

Page 65: ... card Info Diagnostic data displayed Parameter display Hardware and software versions Event logger Displays all user activities as well as messages and software module problems To aid in diagnostics the entire content of the displayed page can be uploaded to a PC using the integrated Web Configuration where it can then be saved and sent to Berghof The individual event logger messages as well as th...

Page 66: ... the backlighting can be set by means of the keys Changes are applied immediately and will remain in effect until the next restart even if you leave the menu with the EXIT button The new value is saved by means of the Save button The EXIT button allows you to leave the menu without saving any changes which may have been made although such changes will remain in effect until the next restart Dialog...

Page 67: ... S1 is set to the STOP position The PLC program can only be started with a programming tool if S1 is set in the RUN position PLC STOPPED Operating mode selection switch S1 is set to the RUN position However the PLC program has been put into the STOP state or there is another upcom ing error which has not yet been acknowledged with RESET PLC NO PROGRAM Operating mode selection switch S1 is set to t...

Page 68: ...ither load save and then start the new PLC pro gram or use a reset command to start the saved and possibly outdated program RETAIN_IDENTITY_MISMATCH The Dialog Controller was unable to correctly reestablish the retain variables Error correction By performing a reset the saved PLC program can be started using the reset retain variables RTSEXCPT_IOUPDATE_ERROR One or all of the E bus modules were no...

Page 69: ...YZERO Standard procedure in case of an error Saving all relevant data is an important factor for error analysis The diagnostic information generated by the de vice should be saved for this reason Save Diag is used to store the relevant diagnostic data for example on a plugged in USB stick After such an error the Controller must be rebooted This takes place after data backup using the Reboot button...

Page 70: ...h task is monitored by a watchdog Error correction The program error can be identified from the diagnostic data and or the Breakpoint List file BPL generated by CODESYS and eliminated Further information on debugging with the aid of BPL files and debug ging in general is to be found in the CODESYS Online Help in the Berghof Target section RTSEXCPT_DIVIDEBYZERO Division by zero in the PLC program p...

Page 71: ... the front of the Dialog Con troller Please note the following to avoid damaging the front panel when cleaning it Never use high pressure or steam washers Never use caustic cleaning agents even diluted abrasives or hard objects to clean the panel Do not apply excessive pressure to the front panel when cleaning it 3 6 Help in case of problems Please read the section Basic safety measures If the mea...

Page 72: ...USER MANUAL 1 10 DC1000 DIALOG CONTROLLER Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982010ZD00 docx 2VF100108FE04 docx 72 Blank page ...

Page 73: ...10ZD00 docx 73 4 Extension modules 2VF100304DG01 cdr Extension modules Slot Type Designation A1 A2 A3 I O card with SC CAN U DC XS 12 8 4 CSC X PROFIBUS master DC Profibus DPM X PROFIBUS slave DC Profibus DPS X PROFIBUS master slave DC Profibus DPV X I O card analog digital DCXR01 X X X I O card digital DCXR02 X X X Slot marking for extension modules ...

Page 74: ... inputs 0 10 V or 0 20 mA 1 CAN interface for contact line systems with monitoring capability Connection for a 5 place 7 segment display with remote control receiver The scope of supply of the control module consists of I O card installed in the Dialog Controller Short description Scope of supply IN 1 8 SC CAN 1 M1 I O 13 16 9 7Seg IR SC Test IN 9 12 2 3 1 2 X10 X13 X9 X1 X6 X4 X1 X2 X5 X7 OUT 1 8...

Page 75: ...ation resistance EN 61131 2 DC 500 V test voltage Protection type IP 20 Supply voltage current consumption Module electronics power supply connection voltage SELV DC 24 V 0 4 A EN 61131 2 Digital I O power supply DC 24 V EN 61131 2 together with module supply Current consumption At Ue DC 24 V in neutral max 500 mA fusing based on I O load max 8 A Protection against supply voltage pole reversal Yes...

Page 76: ...n 10 bit accuracy 8 bit Connection technique Standing front wiring for 3 81 terminal strips not part of the standard deli very CAN interfaces Number and type of inter faces 1 CAN interface for X20 contact line communications SC_CAN X3 1 SC_CAN monitoring interface with standard signals Connection technique Standing front wiring for 3 81 terminal strips not part of the standard deli very Operating ...

Page 77: ...upply must be equipped with an external short circuit and overload protection with an activation current of max 8 A depending on the number of I Os External power supply The CAN communications interface is supplied from the Dialog Controller s power supply Pin overview Power supply IN 1 8 SC CAN 1 M1 I O 13 16 9 7Seg IR SC Test IN 9 12 2 3 1 2 X10 X13 X9 X1 X6 X4 X1 X2 X5 X7 OUT 1 8 X3 X8 X11 M1 M...

Page 78: ...GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982010ZD00 docx 2VF100124FE08 docx 78 The I O card is factory installed and may only be installed in the Dialog Controller in the position shown in the figure below 2VF100306DG00 cdr Installation ...

Page 79: ...ntact line connection using two separate conductors Any other type of circuit construction e g a bridge between the two PE con nections may result in functional errors or functional inefficiency of the SC_CAN Termination The SC_CAN must be terminated at both line ends The values for these terminating resistors deviate from the ISO 11898 CAN bus standard and they can be ordered separately from Berg...

Page 80: ...aracteristics It is a point to point interface It is only for devices with an ISO11898 CAN interface CAN telegrams cannot be sent No terminating resistors may be employed Pin assignment for an adapter cable 2 pin post 2 54 9 pin Sub D Pin Signal Signal Pin 1 CAN CAN HIGH 2 2 GND CAN LOW 7 For special applications an external 7 segment display with integrated infrared receiver can be connected to t...

Page 81: ...ge measurement Nominal input voltage value 0 10 V Maximum input voltage value 12 V General data Input filter 1 st order 1 ms for current 10 ms for voltage measurement Conversion method Successive approximation no error codes Resolution 10 bit 1 LSB 19 5 µA 9 77 mV Accuracy within the 0 50 C temperature range 1 Pole reversal protection Yes Sampling rate Approx 1 ms NOTICE Due to internal protective...

Page 82: ... switched circuits WARNING Feedback can result in the destruction of the module and or the sensors With the group power supply switched off the connected sensors may produce feedback via the output transistors Make sure that the sensors are all supplied from the same power source as the module s associated I O group 2VF100307DG00 cdr 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 1 2 3 4 5 ...

Page 83: ...atic 0 LOW Impulse detection and interference suppression Inputs are read in cycles Impulses of 100 µs are suppressed by the hardware The shortest possible sam pling rate is 250 µs In order for impulses to be properly detected they must be longer than the sampling rate defined by the software Multiple sampling can be programmed to suppress interference impulses The sampling rate and multiple sampl...

Page 84: ...rop into account when selecting a con ductor Other than this there are no relevant restrictions field wiring Comply with all locally applicable requirements as well as those in accordance with EN 61131 3 Where the risk of lightning exists please consult the manufacturer Nominal load voltage L Pole reversal protection DC 24 V SELV Yes Potential isolation Yes optocoupler in groups Status indicator N...

Page 85: ... max 10 0 mA Upper current limit UH min 13 5 V Lower voltage limit IH min 3 5 mA Lower current limit Limits for 0 signal for the OFF condition UL max 5 5 V Upper voltage limit IL max 1 5 mA Upper current limit UL min 0 V Lower voltage limit IL min 0 mA Lower current limit U max e UH max IH max IH min U 24 V DC e U min e 5 0 10 0 15 0 20 0 25 0 30 0 U V 0 0 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8...

Page 86: ...y is inadequate the outputs independently switch to 0 LOW Protected output All outputs are protected by an internal current limiter and thermal overload protection In case of an over load the current limiter switches the overloaded output off Once the overload has been corrected and the unit has cooled down the output can be reactivated via the program A quick deactivation using a terminal voltage...

Page 87: ...ad protection may influence adjacent outputs Short circuit protection 1 Activation threshold Yes electronic current limiter min 0 5 A typically 0 9 A 1 Current is electronically limited Activation of the short circuit protection results in a thermal overload which activates the thermal overload protection Output delay from 0 to 1 from 1 to 0 Max 0 5 ms Max 0 5 ms Output capacitance 20 nF Reference...

Page 88: ...ould be avoided The output will again be operational once the overload has been corrected and the unit has cooled down RL Ohm 2 3 4 5 10 20 30 40 50 100 200 1 0 0 1 1 10 100 1000 10000 100000 0 t p ms UB 18 V Imax 2 A Tu 0 C UB 24 V Imax 1 A Tu 25 C UB 30 V Imax 0 7 A Tu 50 C Overload behavior of the digital outputs full load full load unload Output ON Output OFF Switching Off by thermal overload ...

Page 89: ...4 V Form encoder 1 2 IN2 Digital IN 24 V Counter input 24 V 3 IN3 Digital IN 24 V Counter input 24 V Form encoder 2 4 IN4 Digital IN 24 V Counter input 24 V 5 IN5 Digital IN 24 V 6 IN6 Digital IN 24 V 7 IN7 Digital IN 24 V 8 IN8 Digital IN 24 V X2 1 IN9 Digital IN 24 V 2 IN10 Digital IN 24 V 3 IN11 Digital IN 24 V 4 IN12 Digital IN 24 V 5 I O13 Digital I O 24 V 6 I O14 Digital I O 24 V 7 I O15 Dig...

Page 90: ...1000_HB_en_2D0982010ZD00 docx 2VF100124FE08 docx 90 Groups of 2 inputs can be combined to form a quadrature encoder for evaluation Function Input 1 Input 2 Encoder 1 IN 1 X1 IN 2 X1 Encoder 2 IN 3 X1 IN 4 X1 The encoder values are only reset 0 when the unit is switched on or rebooted after a reset Encoder interface ...

Page 91: ...features an overview PROFIBUS DP Master bus module Max of 125 slave nodes can be connected Max 3 kbyte process data 1536 byte input and 1536 byte output data Baud rates 9600 bit s 12 Mbit s Potential isolated PROFIBUS MASTER RS485 interface with integrated DC DC converter and opto couplers Cyclic DP Master services The scope of supply consists of PROFIBUS MASTER card installed in the Dialog Contro...

Page 92: ...alled Certification CE UL cUL Interference emission EN 61000 6 4 industrial application Interference resistance EN 61000 6 2 industrial application Protection class III Insulation resistance EN 61131 2 DC 500 V test voltage Protection type IP 20 Supply voltage current consumption Module electronics power supply connection voltage 5 V max 350 mA from the Dialog Controller s mains power supply PROFI...

Page 93: ...2VF100308DG00 cdr External power supply The PROFIBUS MASTER communications interface is supplied from the Dialog Controller s power supply Installation The PROFIBUS MASTER card is factory installed and may only be installed in the Dialog Controller in the position shown in the figure below 2VF100309DG00 cdr Pin overview Indicators X1 Diag X2 Profibus DC Profibus DP M Database Comm Master Token 2 1...

Page 94: ...g The PROFIBUS MASTER module supports a max of 125 slaves with up to 3 kbyte of I O data All baud rates from 9 6 kbit s to 12 Mbit s can be set All cyclic PROFIBUS services are available PROFIBUS X2 jack pin assignment Pin Signal Description 1 N C Do not connect 2 N C Do not connect 3 B RS485 signal 4 RTS Ready to send 5 GND Bus ground 6 5 V Bus output 7 N C Do not connect 8 A RS485 signal 9 N C D...

Page 95: ... termination Baud rate The baud rate is set in the CODESYS controller configuration GSD file The PROFIBUS MASTER module is integrated in the CODESYS controller configuration with a GSD file As of Version 1 10 0 this GSD file will be part of the Berghof Target installation package Indicator LEDs Indica tor Signal Description 1 Master Green Operating mode Green flashing Delete mode Red Stop mode Off...

Page 96: ...us module Max 244 byte input and 244 byte output data all together 416 byte Automatic baud rate recognition 9600 bit s 12 Mbit s Potential isolated PROFIBUS SLAVE RS485 interface with integrated DC DC converter and optocouplers All required DP services as well as user parameter data and device specific diagnostics The scope of supply consists of PROFIBUS SLAVE card installed in the Dialog Controll...

Page 97: ...cUL Interference emission EN 61000 6 4 industrial application Interference resistance EN 61000 6 2 industrial application Protection class III Insulation resistance EN 61131 2 DC 500 V test voltage Protection type IP 20 Supply voltage current consumption Module electronics power supply connection voltage 5 V max 350 mA from the Dialog Controller s mains power supply PROFIBUS SLAVE interfaces Numbe...

Page 98: ...ternal power supply The PROFIBUS SLAVE communications interface is supplied from the Dialog Controller s power supply Installation The PROFIBUS SLAVE card is factory installed and may only be installed in the Dialog Controller in the po sition shown in the figure below 2VF100311DG00 cdr Pin overview Indicators S1 S3 S2 Address x1 Termination ON OFF Address x10 X1 Profibus DC Profibus DPS Online Of...

Page 99: ...n address is set with the CODESYS controller configura tion Rotary switches S1 and S2 have no effect and can therefore not be used in an application specific manner PROFIBUS X1 jack pin assignment Pin Signal Description 1 N C Do not connect 2 N C Do not connect 3 B RS485 signal 4 RTS Ready to send 5 GND Bus ground 6 5 V Bus output 7 N C Do not connect 8 A RS485 signal 9 N C Do not connect Terminat...

Page 100: ...d 2 Online Green Online data exchange permitted Off Not online 3 Offline Red Offline no data exchange possible Off Not offline 4 Error Red flashing at 1 Hz Configuration error initialized data length does not match configuration Red flashing at 2 Hz Missing user parameter initialized data length does not match configuration Red flashing at 4 Hz Initialization error in the ASIC Off No diagnostic da...

Page 101: ...eatures an overview PROFIBUS DP master and slave bus module Max of 125 slave nodes can be connected Max total process data 1 kbyte 512 bytes input and 512 bytes output data PROFIBUS Slave max 200 bytes input and 200 bytes output data Baud rates 9600 bit s 12 Mbit s Potential isolated PROFIBUS RS485 interface with integrated DC DC converter and optocouplers Cyclic DP master services The scope of su...

Page 102: ...ation CE Interference emission EN 61000 6 4 industrial application Interference resistance EN 61000 6 2 industrial application Protection class III Insulation resistance EN 61131 2 DC 500 V test voltage Protection type IP 20 Supply voltage current consumption Module electronics power supply connection voltage 5 V max 370 mA from the Dialog Controller s mains power supply PROFIBUS interfaces Number...

Page 103: ...tor must be in place at both ends of the Profibus With switches S2 and S3 the terminating resistor required for the Profibus can be connected It is important for both switches to be in the same posi tion 2VF100404DG00 cdr External power supply The PROFIBUS communication interface is supplied from the Dialog Controller s power supply Installation The PROFIBUS card is factory installed and may only ...

Page 104: ... 12 Mbit s can be set All cyclic PROFIBUS services are available PROFIBUS X1 jack pin assignment Pin Signal Description 1 N C Do not connect 2 N C Do not connect 3 B RS485 signal 4 RTS Ready to send 5 GND Bus ground 6 5 V Bus output 7 N C Do not connect 8 A RS485 signal 9 N C Do not connect GSD files The PROFIBUS card has 3 GSD files for configuring the PROFIBUS interface DPMaster gsd Configuratio...

Page 105: ...e bus Green 1x flashing Not all but at least one DP Slave is on the bus Green 2x flashing There is no configured DP Slave on the bus Green 8x flashing It was not possible to initialize the Profibus Master incom patibility between Master and configuration files PROFIBUS card configured as a Slave Indicator Signal Description 1 State Orange No Profibus configuration available Green The DP Slave is c...

Page 106: ...oller The XR02 I O card possesses only digital I O 2VF100466DG00 cdr Performance features an overview DCXR01 8 digital inputs 8 digital inputs outputs The digital inputs X2 can also be used as counters 4 analog 10 V inputs 4 10 V or 20 mA analog inputs outputs 2VF100467DG00 cdr DCXR02 8 digital inputs 8 digital inputs outputs The digital inputs X2 can also be used as counters 2VF100468DG00 cdr The...

Page 107: ...ent consumption Module electronics power supply connection voltage SELV DC 24 V 15 20 0 4 A EN 61131 2 alternating voltage component max 5 I O power supply DC 24 V EN 61131 2 together with module supply Current consumption At Ue DC 24 V in neutral max 500 mA fusing based on I O load max 12 A Protection against supply voltage pole reversal Yes Potential isolation No Digitale inputs outputs DIO Numb...

Page 108: ...ust both be protected by an external short circuit and overload protection with a maximal tripping current of 12 A in each case depending on the number of I O All digital and analog I O have a joint supply and operate at the same potential It is not possible to switch individual I O areas on and off selectively CAUTION The I O cards possess error identification by means of IO_VALID soft ware flag ...

Page 109: ...n connectors without LED Part no Image of plug in connector Designation Description 15417 BL I O 3 5 30F PNP LED SW I O status display with green LED Three wire connection For digital channels only X1 and X2 15419 BL I O 3 5 10F PNP LED SW I O status display with green LED Single wire connection For digital channels only X1 and X2 Part no Image of plug in connector Designation Description 15418 BL...

Page 110: ... module electronics The supply must come directly unswitched from the power supply unit WARNING Feedback may cause the destruction of the module and or sensors With the power supply switched off connected sensors may cause feedback to take place via the output transistors Make absolutely sure that the sensors are supplied from the same power source as the module The digital inputs are positive swi...

Page 111: ...Digital input data Module data Line lengths Connector cable 30 m in the switchgear cabinet Select conductor cross section making allowance for the voltage drop otherwise no restrictions of practical relevance Field wiring Meet all the relevant local regulations and the requirements in compliance with EN 61131 2 If there is a risk of lightning impact please consult the manufacturer Load nominal vol...

Page 112: ...H max 5 2 mA Upper current limit UH min 11 0 V Lower voltage limit IH min 1 5 mA Lower current limit Limits for 0 signal for the OFF condition UL max 5 0 V Upper voltage limit IL max 0 8 mA Upper current limit UL min 0 V Lower voltage limit IL min 0 mA Lower current limit U max e UH max IH max IH min U 24 VDC e U min e 5 0 10 0 15 0 20 0 25 0 30 0 U V 0 0 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 ...

Page 113: ...oltage 32 V and or energetic recovery occur the module may be destroyed This is a fire hazard Outputs The outputs are positive switching 24 V outputs Output current max 500 mA per output The outputs have a common reference potential GND Power is supplied together with the supply for the module electronics refer to Terminal assignment If there is no data connection to the CPU or if the internal sup...

Page 114: ...1000_HB_en_2D0982010ZD00 docx 2VF100124FE08 docx 114 CAUTION The max output current is 0 5 A The output stage is protected against overload which must be taken into ac count for high inrush currents from lamps for example Principal output circuit diagram positive switching 2VF100465DG00 cdr 24 V OUT IN GND L GND L ...

Page 115: ...nder thermal overload Short circuit protection 1 2 3 Response threshold Yes electronic current limitation typ 3 A 1 Current is limited electronically Triggering the short circuit protection causes thermal overload and the thermal overload protection is tripped 2 Starting from cold maximally 10 000 permissible short circuits 3 Total duration of the short circuits max 500 hours Output delay at 0 aft...

Page 116: ...tal I O 24 V 6 I O6 Digital I O 24 V 7 I O7 Digital I O 24 V 8 I O8 Digital I O 24 V GND GND GND I O supply X2 24 V 24 V 24 V I O supply 1 IN9 Digital IN 24 V Counter input 24 V Encoder 1 A up 2 IN10 Digital IN 24 V Counter input 24 V Encoder 1 B down 3 IN11 Digital IN 24 V Counter input 24 V Encoder 2 A up 4 IN12 Digital IN 24 V Counter input 24 V Encoder 2 B down 5 IN13 Digital IN 24 V Counter i...

Page 117: ...channels Voltage measurement AI U 10 V Current measurement AI I 20 mA Voltage transmitter AO U 10 V Current transmitter AO I 20 mA Functions of the B channels Voltage measurement AI U 10 V Analog channels Connector A B A B X3 A1 A1 B1 B3 A2 A2 B2 B2 X4 A3 A3 B3 B3 A4 A4 B4 B4 Voltage measurement Connector A B A B AI U 10 V X3 AI U AI U AI U AI U X4 AI U AI U AI U AI U Current measurement Connector...

Page 118: ...lta sigma transformation according to Multiplexer Operating modes Self scanning Protective equipment Calibration to maintain the accuracy class 12 months Terminal arrangement Shields on joint AGND pins or BL I O plug in connectors with 3 wire con nection without LED Analog filtering Low pass of the 1 st order time constant T 0 5 ms 3 dB at 317 Hz Scanning time 10 µs Scanning rate Assignment The sc...

Page 119: ...00 kΩ between und Measuring errors Greatest error at 25 C 1000 ppm 20 mV Temperature coefficient 20 ppm K 0 4 mV K Digital resolution 22 bit Data format in the application program 32 bit Real 24 bit payload Maximum permitted continuous overload Max voltage on A or A is 14 V to AGND Digital value output during overload If a voltage differential of 10 V is exceeded the accuracy of this chan nel may ...

Page 120: ...f Automation GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982010ZD00 docx 2VF100124FE08 docx 120 Typical example of external connections 2VF100469DG02 cdr CAUTION The module is damaged at input voltages of more than 14 V A A B B ...

Page 121: ...l 24 bit payload Maximum permitted continuous overload 24 mA If the current is continuously too great the input is cut off The input is briefly switched on for 3 ms typ every 300 ms typ Only when the current drops below 22 mA is measurement resumed Digital value output during overload In cases of overload 22 mA the most recent measured value is out put during shutdown Input type Current measuremen...

Page 122: ...aracteristics Type of protective equipment Electronic switch Insulation voltage between channel and other power circuits None Dynamic characteristics Settling time if there is a rever sal over the full range 99 5 Filter 6 dB at 200 Hz 50 ms Filter 6 dB at 100 Hz 50 ms Filter 6 dB at 10 Hz 100 ms Filter 6 dB at 1 Hz 1000 ms Overshoot 5 Calibration to maintain the accuracy class 12 months Greatest t...

Page 123: ...ors Greatest error at 25 C 1000 ppm 20 mV Temperature coefficient 20 ppm K 0 4 mV K Value of lowest value bit LSB 15 ppm 0 305 mV Digital resolution 16 bit Data format in the application program 32 bit Real 24 bit payload General characteristics Reference potential AGND Permissible load types Without reference point earthed Greatest capacitive load 100 nF Load impedance range 500 Ω Overload protec...

Page 124: ...e DC1000 The analog output is not yet active during the booting routine of the DC1000 Differences to zero value when switched on and off is around 2 If there are brief inter ruptions If the supply voltage 100 µs the AO are briefly switched to high impedance Behaviour in STOP mode Voltage output 0 V Usage of the AI during AO operation The current that really flows can be indicated if the analog inp...

Page 125: ...Connect shield to AGND Static characteristics Output impedance in signal range 300 kΩ by readjustment Analog output errors Greatest error at 25 C 1000 ppm 40 µA Temperature coefficient 20 ppm K 0 8 µA K Value of lowest value bit LSB 15 ppm 0 610 µA Digital resolution 16 bit Data format in the application program 32 bit Real 24 bit payload General characteristics Permissible load types Load to AGND...

Page 126: ...here are brief interruptions If the interruption 100 µs the AO are briefly switched to high impe dance Behaviour in STOP mode 20 mA Current output 0 mA 4 mA to 20 mA Current output 4 mA Effect of defective connection to the output terminals Withstands any overload down to no load status output voltage limited to 14 18 V Usage of the AI during AO operation The current that really flows can be indic...

Page 127: ...e components This can result in death serious injury or extensive property damage Only open the housing cover once the Dialog Controller has been safely dis connected from the power supply HAZARDOUS VOLTAGE Maintenance work to the Dialog Controller can result in damage If metal objects such as screws nuts tools or other conducting objects fall on the PCB If connecting cables are loosened removed o...

Page 128: ...or are below 2 0 V will affect the real time clock s function Overvoltage Check the battery type and device hardware Undervoltage Replace the battery The following battery charge levels are important Voltage Battery charge level 3 2 Volt Typical value for a new battery This value may not be exceeded 3 0 Volt Nominal battery voltage 2 5 Volt The battery should be replaced 2 0 Volt The battery must ...

Page 129: ...uivalent manufacturer deviating charge current is 2 5 mA or more The use of any other battery may result in fire or explosion The real time clock s backup battery can be replaced without the risk of data loss provided the Dialog Con troller supply voltage is switched on NOTICE The battery is held in place by a spring clip Never lift the spring clip re tainer as this can destroy the clip Push the o...

Page 130: ...USER MANUAL 1 10 DC1000 DIALOG CONTROLLER Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982010ZD00 docx 2VF100109FE04 docx 130 Blank page ...

Page 131: ... Version Outside Inside Connect Touch AUTOTEX foil Touch foil Connect Key AUTOTEX foil Glass pane Clean Touch AUTOFLEX foil AUTOFLEX foil 6 1 Resistance of the touch screen The active area of the touch screen is resistant to the following chemicals if exposed to them for a period of one hour at a temperature of 21 C Industrial chemicals Household chemicals Acetone Ammonia based glass cleaners Dich...

Page 132: ...iacetone alcohol Glycol Isopropanol Glycerin Methanol Triacetin Dowandol DRM PM Formaldehyde 37 42 Acetaldehyde Aliphatic hydrocarbons Toluene Xylene Thinners white spirits l l l trichloro ethane Ethyl acetate Diethyl ether N butyl acetate Amyl acetate Butyl cellosolve Ether Acetone Methyl ethyl ketone Dioxan Cyclohexanon MIBK Isophoron Formic acid 50 Acetic acid 50 Phosphoric acid 30 Hydrochloric...

Page 133: ...to household chemicals AUTOTEX is resistant to the following products and will exhibit no visible damage for exposure periods of 24 hours at 50 C Top Job Jet Dry Gumption Fantastic Formula 409 Grape juice Milk Coffee Ariel Persil Wisk Lenor Downey Ajax Vim Domestos Vortex Windex Very close examinations would reveal mild discoloration after exposure to the following materials Mustard Tomato juice K...

Page 134: ...rs Ethanol Cyclohexanol Glycol Isopropanol Glycerin Methanol Acetaldehyde Aliphatic hydrocarbons Toluene Xylene Ethyl acetate Diethyl ether Acetone Methyl ethyl ketone Dioxan Formic acid 50 Acetic acid 50 Phosphoric acid 30 Hydrochloric acid 10 Nitric acid 10 Sulfuric acid 10 Sodium chloride 20 Hydrogen peroxide 25 Potash soap Laundry soap Softeners Ammonia 2 Caustic soda 2 Alkali carbonate Bichro...

Page 135: ...l exhibit no visible damage for exposure periods of 24 hours at 50 C Top Job Jet Dry Gumption Fantastic Formula 409 Grape juice Milk Coffee Ariel Persil Wisk Lenor Downey Ajax Vim Domestos Vortex Windex Very close examinations would reveal mild discoloration after exposure to the following materials Tomato juice Ketchup Lemon juice 6 3 3 Outdoor use As is the case for all polyester based sheeting ...

Page 136: ...USER MANUAL 1 10 DC1000 DIALOG CONTROLLER Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982010ZD00 docx 2VF100123FE04 docx 136 Blank page ...

Page 137: ...ree software Parts of this software are subject to the following licenses GPL refer to GPL license LGPL refer to LGPL license MPL refer to MPL license FTL refer to free type license FTL When required the source code for the free software can be requested from Berghof within three years after delivery at cost price The exact address for this Berghof Automation GmbH Harretstrasse 1 72800 Eningen Ger...

Page 138: ...USER MANUAL 1 10 DC1000 DIALOG CONTROLLER Berghof Automation GmbH Harretstrasse 1 72800 Eningen www berghof com DC1000_HB_en_2D0982010ZD00 docx 2VF100170FE01 docx 138 Blank page ...

Page 139: ...h or touch connections while in operation risk of destruction or malfunction Disconnect all incoming power supplies before working on our modules this also applies to connected peripheral equipment such as externally powered sensors programming devices etc All ventilation openings must always be kept free of any obstruction The modules are maintenance free when used correctly Clean only with a dry...

Page 140: ... 2VF100055FE06 docx 140 8 4 Nameplate Nameplate descriptions example 2VF100080DG03 cdr Designation of device type Identification no item no serial no Customer no Supply voltage Manufacturer s address Mac addresses Production date QR code identification no CE marking Brand of the manufacturer trademark 1 2 3 4 5 6 8 9 10 7 1 2 3 4 5 6 7 8 9 10 ...

Page 141: ...s and users organisation for CAN users in the field of auto mation CAN in Automation e V CiA Am Weichselgarten 26 D 91058 Erlangen Germany headquarters can cia de www can cia de EtherCAT Technology Group ETG Headquarters Ostendstraße 196 D 90482 Nuremberg Germany info ethercat org www ethercat org Beuth Verlag GmbH 10772 Berlin or VDE Verlag GmbH 10625 Berlin VDE Verlag GmbH 10625 Berlin or Intern...

Page 142: ...llers Supplementary Sheet 1 User guidelines IEC61000 6 4 EN61000 6 4 German EMC Standard Emitted interference IEC61000 6 2 EN61000 6 2 German EMC Standard Noise immunity ISO DIS 11898 Draft International Standard Road vehicles Interchange of digital information Controller Area Network CAN for high speed communication EN 61326 1 Electrical equipment for measurement control and laboratory use EMC re...

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