Belimo TRANE TAF Series Technical Documentation Manual Download Page 158

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158

I20683 - Subject to change.

Wiring Diagrams

IV-D. Auxiliary Switch Wiring

Auxiliary Switch Wiring for TNF…-S

TNF…-S

to 85

Auxiliary Switch Wiring for TAF… -S

TAF…-S

to 85

TLF…-S

to 95

Auxiliary Switch Wiring for TLF…-S ,

TTF…-S

Two built-in auxiliary switches (2xSPDT), for end position
indication, interlock control, fan startup, etc.

One built-in auxiliary switch (1xSPDT), for end position
indication, interlock control, fan startup, etc.

Meets cULus or UL and CSA requirements without the

need of an electrical ground connection.

Notes:

Add on Auxiliary Switches
S1A/S2A GR for TGM, TAM, TNM and TLM

Auxiliary Switch Ratings

S2A GR

S1A GR

Product Voltage Resistive Inductive
Load Load

TAF…-S 250 7.0 A 2.5 A

TNF…-S 250 7.0 A 2.5 A

TLF…-S 250 6.0 A 1.5 A

TTF…-S 250 3.0 A 0.5 A

S1A, S2A GR 250 3.0 A 0.5 A

W490

Summary of Contents for TRANE TAF Series

Page 1: ...menclature 8 Actuators TAF Series 133 in lb spring return 12 TNF Series 60 in lb spring return 28 TLF Series 35 in lb spring return 42 TTF Series 18 in lb spring return 58 TGM Series 360 in lb 74 TAM...

Page 2: ...24 VAC DC Power Supply 24 VAC DC Options Built In Auxiliary Switch Options Built In Auxiliary Switch Options Built In Auxiliary Switch Options Built In Auxiliary Switch Power Supply 24 VAC DC Power Su...

Page 3: ...90 in lb 10 Nm Approx 22 sq ft Control Floating Point 2 10 VDC 4 20 mA w 500 resistor Power Supply 24 VAC DC Power Supply 24 VAC DC Basic Options Terminal Strip Bulk Packs Power Supply 24 VAC DC Power...

Page 4: ...ith simple direct coupling Check damper position easily with clear position indication Overload proof throughout rotation Temporary restrictions in damper movement will not change actuator operation A...

Page 5: ...th seals L x W Total sq inches 144 total sq feet Typical Damper Requirements and Sizing SQUARE What is the total area of the damper Opposed blade or parallel blade control construction Are there blade...

Page 6: ...he actuator will drive to its full open position and spring return to its zero position This can also be reversed 3 Point Tri state Floating Point The actuator has both clock wise CW and counter clock...

Page 7: ...Notes Work Pad 7 I20683 Subject to change...

Page 8: ...LF 35 in lb SR 2 to 10 VDC TTF 18 in lb Actuator Nomenclature Spring Return Spring Return Nomenclature Example TAF24 SR Torque 133 in lb Actuator Type Standard Power Supply 24 VAC DC Control Signal 2...

Page 9: ...25 5 2 5 1 62 60 seconds 22 F 30 C For complete guide to sizing actuators see page 5 18 in lb 2 Nm Apprx 4 5 sq ft 35 in lb 4 Nm Apprx 8 sq ft 60 in lb 7 Nm Apprx 15 sq ft 133 in lb 15 Nm Apprx 33 sq...

Page 10: ...Supply 24 VAC DC Control Signal On Off Floating Pt Auxiliary Switch Add on Clamp Size 5 8 LM standard Electrical Connection Terminal strip Terminal Screw Strip TLM B 24 3 T Actuator Family Standard 9...

Page 11: ...3 T 95 2 1 5 0 2 94 TLMB24 3 T 1 95 2 1 5 0 2 94 TLMB24 SR 95 3 1 5 0 5 96 TLMB24 SR T 95 3 1 5 0 5 96 TLMB24 SR T 1 95 3 1 5 0 5 96 For dual mounting on a single shaft the total sizing torque must n...

Page 12: ...move for 3 4 to 1 05 shafts Torque 133 in lb Power supply 24 VAC DC Control signal on off proportional 2 to 10 VDC Feedback signal 2 to 10 VDC Running time motor 150 sec constant spring 20 sec Brushle...

Page 13: ...ream environments Built in auxiliary switch is easy to use offers feedback or signal for additional device S models Manual override crank speeds installation Need to change control direction Do it eas...

Page 14: ...ndition The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches The TAF24 S version is provided with 2 built in auxiliary switches These SPDT switches a...

Page 15: ...ing and troubleshooting of this product it maybe necessary to work with live electrical components Have a qualified licensed electrician orother individual who has beenproperly trained in handling liv...

Page 16: ...o the ASIC to provide a constant rotation rate and to know the actuator s exact zero position The ASIC monitors and controls the brushless DC motor s rotation and provides a digital rotation sensing f...

Page 17: ...components could result in death or serious injury TAF24 SR Typical Specification Spring return control damper actuators shall be direct coupled type which require no crankarm and linkage and be capa...

Page 18: ...e CW side out 2 If the universal clamp is not on the correct side of the actua tor move it to the correct side 3 Slide the actuator onto the shaft and tighten the nuts on the V bolt with a 10 mm wrenc...

Page 19: ...override should be released so the actuator can go to the full fail safe position See the manual override instructions 1 Manually move the damper to the fail safe position usually closed If the shaft...

Page 20: ...bolt nuts on the clamp 2 Engage the clamp to the actuator as close as possible to the determined location 3 Lock the clamp in place using the remaining retainer clip 4 Verify that the damper is still...

Page 21: ...locating teeth on the limiter are engaged into the locating holes on the actuator 6 Fasten the limiter to the actuator using the self tapping screw provided 7 Test the damper rotation either manually...

Page 22: ...ion mechanism and have the damper go to full fail safe position Correct any mechanical problems and retest Auxiliary Switches The TAF series actuators may be ordered with 2 built in SPDT auxiliary swi...

Page 23: ...H AF 1 crankarm is used in non direct coupled mounting applications The KH AF 1 may also be used to simultaneously direct couple to a damper shaft and provide an additional crank arm connection to a s...

Page 24: ...l rated torque to the load This helps ensure that dampers are fully closed and that edge and blade seals are always properly compressed Motor Position Detection The brushless DC motors eliminate the n...

Page 25: ...same control signal may be powered from multiple transformers provided the following rules are followed 1 The transformers are properly sized 2 All No 1 wires from all actuators are tied together and...

Page 26: ...adjustment or programming indicate Damper will go from fully closed to fully open Torque requirement is actuator s minimum torque Gives Expected Response Go To Step Actuator operates properly Step 7 P...

Page 27: ...27 I20683 Subject to change TAF Notes Work Pad...

Page 28: ...spring 60 sec Brushless DC Motor External direction of rotation switch Appliance rated cable 18 GA Built in auxiliary switch 1SPDT Installation instructions p 34 39 General wiring p 40 Startup and che...

Page 29: ...witch modulating actuators Golden Point breather membrane optimizes performance in harsh airstream environments Built in auxiliary switch is easy to use offers feedback or signal for additional device...

Page 30: ...24 S On off Spring Return Fail Safe 24 V Technical Data TNF24 S Power supply 24 VAC 20 50 60 Hz 24 VDC 10 Power consumption running 5 W holding 2 6 W Transformer sizing 8 VA class 2 power source Elect...

Page 31: ...trical components Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks Failure to follow all electrical sa...

Page 32: ...ls the brushless DC motor s rotation and provides a digital rotation sensing function to prevent damage to the actuator in a stall condition The actuator may be stalled anywhere in its normal rotation...

Page 33: ...ooting of this product it maybe necessary to work with live electrical components Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical co...

Page 34: ...s not on the correct side of the actuator move it to the correct side for ease of installation 3 Slide the actuator onto the shaft and tighten the nuts on the V bolt with a 10 mm wrench to 6 8 ft lb o...

Page 35: ...clamp If the shaft extends at least 1 8 through the clamp mount the actuator as follows If not go to the Short Shaft Installation section Determining Torque Loading and Actuator Sizing Damper torque...

Page 36: ...ersal clamp to the shaft 11 Rotate the actuator to apply pressure to the damper seals b and re engage the anti rotation strap c 12 Tighten all fasteners Short Shaft Installation If the shaft extends a...

Page 37: ...h the label material to allow easy fastening of the retaining screw 5 Position the limiter back to the desired position making sure the locating teeth on the limiter are engaged into the locating hole...

Page 38: ...ing ring Caution the retaining clip supplied with the clamp is not used to mount the KH AF crankarm The KH AF 1 crankarm is used in non direct coupled mounting applications Two sizes are available KH...

Page 39: ...motor when it senses a stall con dition The DC motor remains energized and produces full rated torque to the load This helps ensure that dampers are fully closed and that edge and blade seals are alw...

Page 40: ...all actuators are connected to the hotleg Mixing wire No 1 2 on one leg of the transformer will result in erratic operation or failure of the actuator and or controls Multiple Actuators Multiple Trans...

Page 41: ...s adjustment or programming indicate Damper will go from fully closed to fully open Torque requirement is actuator s minimum torque Gives Expected Response Go To Step Actuator operates properly Step 8...

Page 42: ...nning time motor 75 sec 150 sec constant spring 25 sec External direction of rotation switch Plenum rated cable 18 GA Conduit fitting Appliance cable Built in auxiliary switch Installation instruction...

Page 43: ...ion Need to change control direction Do it easily with a simple switch modulating actuators Built in auxiliary switch is easy to use offers feedback or signal for additional device Microprocessor cont...

Page 44: ...able between 0 and 95 The auxiliary switch in the TLF24 S is double insulated so an electrical ground connection is not necessary For all accessories see pages 110 and 132 Dimensions All numbers in br...

Page 45: ...ctrical components Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks Failure to follow all electrical s...

Page 46: ...gital rotation sensing function to prevent damage to the actua tor in a stall condition The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches Power co...

Page 47: ...Common Red 2 Hot Wht 3 Grn 4 Com Hot Controller Line Volts CW CCW TLF24 3 The indication of direction is valid for switch position CW 2 24 VAC Transformer 5 WARNING Live Electrical Components During...

Page 48: ...ndition The actuator may be stalled anywhere in its normal rotation without the need of mechanical end switches Power consumption is reduced in holding mode For all accessories see pages 110 and 132 D...

Page 49: ...ry to work with live electrical components Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks Failure to...

Page 50: ...obstruction blocks access the shaft can be extended with the AV 10 18 shaft extension K6 1 is required Installation Instructions Quick Mount Visual Instructions 1 Rotate the damper to its failsafe po...

Page 51: ...p finger tight only 7 Mount the anti rotation strap at the base of the actuator Do not tighten the screws 8 Remove the screw from one end of the mounting bracket and pivot it away from the actuator 9...

Page 52: ...ds During this time you will see no response at the actuator The micro processor will retain the initialized zero during short power fail ures of up to 25 seconds When power is applied during this per...

Page 53: ...ymmetrical deadband The actuator follows an increasing or decreasing control signal with a 80 mV resolution If the signal changes in the opposite direction the actuator will not respond until the cont...

Page 54: ...indicator moves from 6 60 toward 0 0 When the indicator passes 0 the switch contact between S1 and S2 is broken and the con tact between S1 and S3 is made Auxiliary Switches 8 6 4 2 0 1 S1 S2 S3 S1 S...

Page 55: ...ntrols Multiple Actuators Multiple Transformers Multiple actuators positioned by the same control signal may be powered from multiple transformers provided the following rules are followed 1 The trans...

Page 56: ...f what controller s adjust ment or programming indicate Damper will go from fully closed to fully open Torque requirement is actuator s minimum torque Gives Expected Response Go To Step Actuator opera...

Page 57: ...57 I20683 Subject to change TLF Notes Work Pad...

Page 58: ...tation switch Plenum rated cable Appliance cable Conduit fitting Built in auxiliary switch Installation instructions p 66 71 General wiring p 70 Startup and checkout p 72 Based on 4 in lb ft2 damper t...

Page 59: ...tation Need to change control direction Do it easily with a simple switch modulating actuators Built in auxiliary switch is easy to use offers feedback or signal for additional device Microprocessor c...

Page 60: ...es see pages 110 and 132 Dimensions All numbers in brackets are in millimeters TTF24 S On off Spring Return Fail Safe 24V Technical Data TTF24 S Power supply 24VAC 20 50 60Hz 24VDC 10 Power consumptio...

Page 61: ...ry On off wiring for TTF24 W467 W468 TTF24 S Typical Specification On off spring return damper actuators shall be direct coupled type which require no crankarm and linkage and be capable of direct mou...

Page 62: ...rols the brushless DC motor s rotation and provides a digital rotation sensing function to prevent damage to the actuator in a stall condition The actuator may be stalled anywhere in its normal rotati...

Page 63: ...ponents Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks Failure to follow all electrical safety preca...

Page 64: ...oprocessor provides the intelligence to the ASIC to provide a constant rotation rate and to know the actuator s exact fail safe position The ASIC monitors and controls the brushless DC motor s rotatio...

Page 65: ...ts Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks Failure to follow all electrical safety precaution...

Page 66: ...to the shaft Tighten the universal clamp finger tight only 8 Mount the anti rotation strap at the base of the actuator Do not tighten the screws 9 Remove the screw from one end of the mounting bracket...

Page 67: ...sal clamp to the shaft 11 Rotate the actuator to apply pressure to the damper seals b and re engage the anti rotation strap c 12 Tighten all fasteners 13 Use IND TF accessory if position indication is...

Page 68: ...g checkout the switch position can be temporarily reversed and the actuator will reverse its direction This allows the technician a fast and easy way to check the actuator oper ation without having to...

Page 69: ...otates the switch indicator moves from 6 60 toward 0 0 Auxiliary Switches 0 1 8 6 4 2 S1 S2 S3 S1 S2 S3 Non Direct Mounting Methods Switch Rating Voltage 250 VAC Resistive load 3 A Inductive load 0 5...

Page 70: ...ltiple actuators positioned by the same control signal may be powered from multiple transformers provided the following rules are followed 1 The transformers are properly sized 2 All No 1 wires from a...

Page 71: ...Rotate the damper to its failsafe position If the shaft rotates counterclockwise mount the CCW side of the actuator out If it rotates clockwise mount the actuator with the CW side out 2 If the univers...

Page 72: ...f what controller s adjust ment or programming indicate Damper will go from fully closed to fully open Torque requirement is actuator s minimum torque Gives Expected Response Go To Step Actuator opera...

Page 73: ...73 I20683 Subject to change TTF Notes Work Pad...

Page 74: ...lance Pages 76 78 Basic Product Torque 360 in lb 40 Nm Angle of Rotation 95 degrees Power Supply 24 VAC DC Control Input On Off Floating Point 2 to 10 VDC 4 to 20mA Feedback None 2 to 10 VDC Running T...

Page 75: ...to change control direction Do it easily with a simple switch Easily accessible manual override button helps you pre tension damper blades Auxiliary switch and feedback potentiometer add ons mount dir...

Page 76: ...e damper manufacturer s specifications The actuator is mounted directly to a damper shaft up to 1 05 in diameter by means of its universal clamp A crankarm and several mounting brackets are available...

Page 77: ...trained in handling live electrical components perform these tasks Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injur...

Page 78: ...ctuator is mounted directly to a damper shaft up to 1 05 in diameter by means of its universal clamp A crankarm and several mounting brackets are available for applications where the actuator cannot b...

Page 79: ...Electrical Components During installation testing servicing and troubleshooting of this product it maybe necessary to work with live electrical components Have a qualified licensed electrician or oth...

Page 80: ...to 20mA Feedback None 2 to 10 VDC Running Time 95 seconds Wiring Plenum Rated Cable Conduit Fitting Auxiliary Switch Add on Installation and Operation page 99 Based on 4 in lb ft2 damper torque loadin...

Page 81: ...ion Do it easily with a simple switch Easily accessible manual override button helps you pre tension damper blades Auxiliary switch and feedback potentiometer add ons mount directly on clamp includes...

Page 82: ...turer s specifications The actuator is mounted directly to a damper shaft up to 1 05 in diameter by means of its universal clamp self centered default A crankarm and several mounting brackets are avai...

Page 83: ...ing live electrical components perform these tasks Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury W481 24 VAC Tr...

Page 84: ...directly to a damper shaft up to 1 05 in diameter by means of its universal clamp 1 2 self centered default A crankarm and several mounting brackets are available for applications where the actuator c...

Page 85: ...ts the 4 to 20 mA control signal to 2 to 10 VDC INSTALLATION NOTES 3 5 6 Actuator may also be powered by 24 VDC Actuators with plenum rated cable do not have numbers on wires use color codes instead A...

Page 86: ...g Point 2 to 10 VDC 4 to 20mA Feedback None 2 to 10 VDC Running Time 95 seconds Wiring Plenum Rated Cable Conduit Fitting Auxiliary Switch Add on Installation and Operation page 99 Based on 4 in lb ft...

Page 87: ...tation Need to change control direction Do it easily with a simple switch Easily accessible manual override button helps you pre tension damper blades Auxiliary switch and feedback potentiometer add o...

Page 88: ...pecifications The actuator is mounted directly to a damper shaft up to 1 05 in diameter by means of its universal clamp 1 2 self centered default A crankarm and several mounting brackets are available...

Page 89: ...d in handling live electrical components perform these tasks Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury W497...

Page 90: ...irectly to a damper shaft up to 1 05 in diameter by means of its universal clamp 1 2 self centered default A crankarm and several mounting brackets are available for applications where the actuator ca...

Page 91: ...ctrical Components During installation testing servicing and troubleshooting of this product it maybe necessary to work with live electrical components Have a qualified licensed electrician or other i...

Page 92: ...o r All Actuators have BDCM TLMB Series At A Glance Pages 94 94 96 96 Basic Product Torque 45 in lb 5 Nm Angle of Rotation 95 degrees Power Supply 24 VAC DC Control Input On Off Floating Point 2 to 10...

Page 93: ...ntrol direction Do it easily with a simple switch Easily accessible manual override button helps you pre tension damper blades Auxiliary switch and feedback potentiometer add ons mount directly on cla...

Page 94: ...min 45 in lb for control of damper surfaces up to 11 sq ft TLMB24 3 TLMB24 3 T TLMB24 3 T 1 bulk Application For on off and floating point control of dampers in HVAC systems Actuator sizing should be...

Page 95: ...ator will be provided with screw terminal strip for electrical connections TLMB24 3 T Run time shall be constant and independent of torque Actuators are cULus listed and be manufactured under ISO 9001...

Page 96: ...amage to the actuator in a stall condition Power consumption is reduced in holding mode Add on auxiliary switches or feedback potentiometers are easily fastened directly onto the actuator body for sig...

Page 97: ...1 0 1 0 2 to 10 VDC Feedback Signal TLMB24 SR 2 3 5 6 TLMB24 SR 2 3 5 6 WARNING Live Electrical Components During installation testing servicing and troubleshooting of this product it maybe necessary...

Page 98: ...98 I20683 Subject to change Notes Work Pad...

Page 99: ...G 103 ZG 104 Determining Torque Loading and Actuator Sizing Damper torque loadings used in selecting the correct size actuator should be provided by the damper manufacturer If this information is not...

Page 100: ...1 05 1 5 6 to 7 ft lb TGMB 5 16 to 1 05 2 5 to 1 05 1 5 6 to 7 ft lb TLMB standard clamp has max 5 8 diameter Accessory clamp K LM20 can be mounted for sizes up to 3 4 diameter TNMB and TAMB clamps ha...

Page 101: ...lamp to about 5 from the closed position 1 16 to 1 8 between stop and clamp Tighten the two nuts on the universal clamp with a 10 mm wrench see table for required torque 5 Snap on the reflective posit...

Page 102: ...nt lengths the linkage would need to be replaced as well Instead of replacing the linkage the retrofit bracket Z SMA and Z GMA can be used to extend the location of the anti rotation bracket to match...

Page 103: ...f a motor revolution Overload Protection The non spring return actuators are electronically protected from overload at all angles of rotation by digital technology in the ASIC The ASIC circuitry const...

Page 104: ...ockwise with an decrease in voltage or current The non spring return rotates clockwise when the switch is in the 1 position and power is applied to wire 2 When power is applied to wire 3 the actuator...

Page 105: ...tuators are connected to the hotleg Mixing wire No 1 2 on one leg of the transformer will result in erratic operation or failure of the actuator and or controls Multiple Actuators Multiple Transformer...

Page 106: ...bber Seal for Wire Diameter 4 6 Rubber Seal for Wire Diameter 6 8 Protective Terminal Cover Mounting the Terminal Cover 1 Attach terminal cover to actuator if not done already 2 Slide the conduit fitt...

Page 107: ...M TNM TAM and TGM actuators to provide a resistive signal which varies with damper position The P A GR units are applied with commercial proportional temperature controllers to provide feedback of the...

Page 108: ...uality Standard ISO 9001 Weight 4 6 oz 130 g 6 0 oz 170 g Application The S1A GR and S2A GR auxiliary switches are used to indicate when a desired position of a damper is reached or to interface addit...

Page 109: ...the Maximum Signal position usually open then to the Control Signal position Drives to Control Signal position Actuator drives to the No Signal position Input voltage or current should be 1 of what co...

Page 110: ...accessories and unparalleled customer service The Trane Difference Low Installation and Life Cycle Cost Easy installation Accuracy and repeatability Low power consumption No maintenance Long Service L...

Page 111: ...10 Ball Joints 36 3 8 Dia 119 ZG DC1 Damper Clip for Damper Blade 119 ZG DC2 Damper Clip for Damper Blade 119 ZG 100 Universal Mounting Bracket 127 ZG 101 Universal Mounting Bracket 127 ZG 102 Multipl...

Page 112: ...r damper operating shafts Approx 6 5 8 170 mm extension for shafts 1 4 to 3 4 6 to 20 mm The shaft adaptors listed below may be used with TAF TNF actuators For more information see page 131 ZG JSA 1 Z...

Page 113: ...e TLM Accessories AV6 20 Shaft Extension See TLM Accessories AV8 25 Shaft Extension For damper operating shafts Approx 6 5 8 170 mm extension for shafts 1 4 to 3 4 6 to 20 mm Non Direct Mounting ZG LF...

Page 114: ...V6 20 Shaft Extension For damper operating shafts Approx 6 5 8 170 mm extension for shafts 1 4 to 3 4 6 to 20 mm Non Direct Mounting ZG TF112 Crankarm Adaptor Kit For more information see page 128 ZG...

Page 115: ...or shafts 1 4 to 3 4 6 to 20 mm The shaft adaptors listed below may be used with TGM actuators For more information see page 131 ZG JSA 1 ZG JSA 2 ZG JSA 3 Non Direct Mounting ZG GMA Crankarm Adaptor...

Page 116: ...nkarm Shaft Adaptors Extensions AV8 25 Shaft Extension For damper operating shafts Approx 6 5 8 170 mm extension for shafts 1 4 to 3 4 6 to 20 mm The shaft adaptors listed below may be used with TAM a...

Page 117: ...Crankarm Shaft Adaptors Extensions ZG NMSA 1 Short Shaft Extension AV8 25 Shaft Extension For damper operating shafts Approx 6 5 8 170 mm extension for shafts 1 4 to 3 4 6 to 20 mm The shaft adaptors...

Page 118: ...8 K LM13 Clamp Fits shafts up to 1 2 K LM10 Clamp Fits shafts up to 3 8 Shaft Adaptors Extensions ZG LMSA Shaft Extension ZG LMSA 1 Shaft Extension AV6 20 Shaft Extension For damper operating shafts A...

Page 119: ...H8 5 16 8 mm Push Rods SH8 For KG6 and KG8 Ball Joints 36 length 5 16 dia SH10 For KG10 Ball Joints 36 length 3 8 dia Damper Clips ZG DC1 Mounts to Damper Blades 3 5 ZG DC2 Mounts to Damper Blades 6 T...

Page 120: ...designed for cases where it is necessary to mount two actuators to one shaft to provide extra torque The dual mounting bracket is typically used with the TAF and TGM series actuators This is due to th...

Page 121: ...iebe Barber Coleman and Johnson Controls actuators for easy retrofit Use when replacing these actuators Honeywell M91 M945 M955 M965 M975 M8 Johnson M110 M140 M120 M150 M130 Barber Coleman MA3 MA4 MA5...

Page 122: ...e Horizontal right Honeywell Mod IV Type Vertical Honeywell Mod IV Type Horizontal left Honeywell Mod IV Type Horizontal right Johnson Control 100 Series Type and Honeywell Mod III Type Vertical Johns...

Page 123: ...d to place the crankarm in the same relative position as the Honeywell Mod III actuators Use the ZG 106 when replacing these actuators Honeywell Mod IV M91 M945 M955 M965 M975 M8 Use the ZG 107 when r...

Page 124: ...to mount to other surfaces rather than the duct The ZG 100 and ZG 101 are provided with pre punched hole patterns for the TAM TGM TNF and TAF series actuators The ZG 100 hole pattern layout allows mo...

Page 125: ...ed with pre punched hole patterns for the TNM TAM TGM TNF and TAF series actuators The ZG 100 hole pattern layout allows mounting these actuators in three different mounting orientations The ZG 101 ZG...

Page 126: ...e ZG 100 ZG 101 ZG 103 ZG 104 are provided with pre punched hole patterns for the TNM TAM TGM TNF and TAF series actuators The ZG 100 hole pattern layout allows mount ing these actuators in three diff...

Page 127: ...Bracket Dimensions All numbers in brackets are in millimeters Note ZG AF US ZG GMA or ZG NMA Required Note ZG AF US ZG GMA or ZG NMA Required I20683 Subject to change Mechanical Accessories 127 Materi...

Page 128: ...Use when replacing these actuators Honeywell M84 M7 Application The ZG TF112 Crankarm Adaptor Kit is designed for applications where the actuator cannot be mounted directly to the damper shaft It may...

Page 129: ...F2 Crankarm Adaptor Kit can be used to replace foot mounted crankarm style actuators The ZG LF2 allows for easy retrofit of Honeywell Siebe Barber Coleman and Johnson Controls actuators Application Th...

Page 130: ...s Use when replacing these actuators Honeywell M84 M7 OTHER CRANKARM ADAPTOR KITS AND UNIVERSAL MOUNTING BRACKETS KIT MOUNTING ACTUATOR BRACKET USED WITH ZG AF108 ZG 108 Included TNF TAF ZG AF US ZG 1...

Page 131: ...t for mounting actuators Technical Data ZG JSA 1 ZG JSA 2 ZG JSA 3 Jack shaft size Outside dia 1 00 1 5 16 1 05 Inside dia 3 4 1 3 32 27 32 Weight 1 3 lbs 2 3 lbs 1 6 lbs Material Cold rolled steel ni...

Page 132: ...accessories and unparalleled customer service The Trane Difference Low Installation and Life Cycle Cost Easy installation Accuracy and repeatability Low power consumption No maintenance Long Service L...

Page 133: ...Mount Auxiliary Switch Feedback Potentiometer Positioners Input Rescaling Module Analog to Digital Switch Resistor for 4 to 20 mA Conversion 50 Voltage Divider Battery Back Up Module Transformer Therm...

Page 134: ...emote control of modulating actuators or for use as a minimum positioner providing a minimum limit for the output signal from a modulating controller The control range is 0 to 100 of the angle of rota...

Page 135: ...tem The IRM 100 has an output capacity of 15 mA This higher level output can handle a greater number of actuators By calibrating the IRM 100 for a 2 to 10 VDC input to achieve a 2 to 10 VDC output IRM...

Page 136: ...at from an electronic thermostat However it can also function as an electronic auxiliary switch from any device which can provide 0 to 10 VDC signal such as any feedback wire 5 from any SR or type act...

Page 137: ...olong battery life Because of this a safe battery back up can be provided for several short term f ailures The main power source operation is indicated by a green LED and the battery power source by a...

Page 138: ...ignal into a 2 to 10 VDC control signal ZG R01 Resistor for 4 to 20 mA Conversions Approx 9 228 6 24 VAC Transformer Line Volts 1 Common 2 Hot 3 Y1 Input 0 to 10 V 4 5 ZG R01 Application The ZG R02 is...

Page 139: ...pplication The ZG CBLS accessory is used when the application requires the wiring terminations to be made at the actuator Operation The ZG CBLS serves as an electrical junction box This product can be...

Page 140: ...to 10 VDC control span Readouts Input 0 to 10 VDC in volts or percentage based on a 2 to 10 VDC control span Weight 3 lbs 1 4 kg with case Wiring Diagram Application The ZG X40 is a 40 VA 120 to 24 VA...

Page 141: ...ained in a housing similar to the ZS 100 Weather Shield to achieve best results Technical Data ZG HTR Power supply 24 VAC 20 50 60 Hz Transformer sizing 35 VA Heater output 35 watts Actuator low ambie...

Page 142: ...A 3 4 Control Signal Belimo Actuator Accessory Notes 1 to 5 VDC AF24 MFT US None Preset at factory or use PC Tool Software NF24 MFT US Set start point for 1 VDC span for 4 VDC LF24 MFT US GMX24 MFT AM...

Page 143: ...n 2 Hot 3 Input 2 to 6 V 4 Output Control Signal 0 to 10 VDC 4 2 3 1 IRM 100 1 Common 2 Hot 3 Input 6 to 10 V 4 Output 3 50 0 IRM A Adjusted for 2 to 6 VDC range IRM B Adjusted for 6 to 10 VDC range I...

Page 144: ...OG OUTPUTS A 2 to 10 V Analog Output 153 B Sourcing 4 to 20 mA Analog Output 153 C Sinking 4 to 20 mA Analog Output 153 D Parallel Operation 154 E Master Slave Operation 154 F Remote Position Monitori...

Page 145: ...ohms 1M 1 000k 1 000 000 R The symbol for resistance in mathematical formulas I E OHM s Law E Voltage I Current R Resistance E I x R Example I 20mA R 500 Therefore E 020 x 500 10V R E I Example E 1 35...

Page 146: ...ed input impedance must be higher than the controller output impedance Output impedance The output of a controller has a limited amount of current capacity to supply to the devices it is control ling...

Page 147: ...t does not constitute a Class II power source I L Wire Sizing Using the correct wire size is important when long wire runs are used Using too small of a wire increases the resistive losses of the run...

Page 148: ...d Ground loops will defeat the purpose of shielding and aggravate the electrical noise problem Ground loops can also be created by using more than one wire for signal common COM The signal common term...

Page 149: ...ay be connected to the same transformer as long as all commons COM are connected to the same leg of the transformer However anytime actuators are connected to a controller a separate transformer shoul...

Page 150: ...an the input of the actuators The advantage with a 4 to 20 mA output signal to the actuators is that wire resistance does not cause any error to the control signal and that electrical interference is...

Page 151: ...ALLY CONNECTED L I N E L I N E ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF WAVE RECTIFIER IS USED ACTUATOR ACTUATOR ACTUATOR ACTUATOR Fig II 1 Single Output to Single A...

Page 152: ...0 to 10 V OUTPUT 1 0 to 10 V 0 to 10 V GROUND LOOP COM 24 VAC HOT TRANSFORMER 3 2 1 3 2 1 3 2 1 GROUND LOOP L I N E L I N E ALL THE COMMON ON THE CONTROLLER ARE ASSUMED TO BE INTERNALLY CONNECTED COM...

Page 153: ...le each output requires a separate transformer The signal common of actuators connected to different outputs must never be interconnected See note in the wiring diagram Fig III 1 Control Output Sourci...

Page 154: ...be observed ALWAYS USE A SEPARATE TRANSFORMER FOR THE CONTROLLER UNLESS YOU KNOW A HALF WAVE RECTIFIER IS USED ACTUATOR ACTUATOR Fig III 5 5 4 3 2 1 TRANSFORMER COM 24 VAC HOT Input Output COM Output...

Page 155: ...nd CSA requirements without the need of an electrical ground connection Notes Actuators with plenum rated cable do not have numbers on wires use color codes instead Actuators with appliance cables are...

Page 156: ...onsumption and input impedance must be observed 3 Actuators may also be powered by 24 VDC Notes 4 For triac sink the Common connection from the actuator must be connected to the Hot connection of the...

Page 157: ...use color codes instead Actuators with appliance cables are numbered 4 Meets cULus or UL and CSA requirements without the need of electrical ground connection 6 Only connect common to neg leg of cont...

Page 158: ...indication interlock control fan startup etc One built in auxiliary switch 1xSPDT for end position indication interlock control fan startup etc Meets cULus or UL and CSA requirements without the need...

Page 159: ...uator and controller must have separate transformers Stage 1 1 2 3 1 1 Stage 2 Stage 3 2 2 ADS 100 Analog to Digital Switch 2 4 24 VAC Transformer U 2 to 10 VDC Feedback signal 0 to 20 V Phasecut Line...

Page 160: ...ut 0 to 10 VDC Type Signal Input COM COM Grey Black White The impedance of the device attached must be 100k ZG R01 ZG R02 Resistor Kits Failsafe direction must have a normal ly closed contact 24 VAC T...

Page 161: ...nsumption must be observed May also be powered by 24 VDC Set reversing switch CCW CW A B as required by control logic and control range Notes 24 VAC Transformer Line Volts 1 Common 2 Hot 3 Y1 Input 0...

Page 162: ...F24 SR must be wired in this manner when more than one actua tor is mounted on a single shaft A maximum of 4 actuators may be mounted to a single shaft Line Volts Control Signal 1 2 3 5 1 2 3 5 1 2 3...

Page 163: ...ge 2 7 to 10 7 VDC V G Minimum Position with 0 to 10 VDC Actuators 24 VAC Transformer Line Volts 1 Common 2 3 Y SR US 1 Common 2 3 Y 4 Z SGA24 SGF24 0 to 10 VDC Control Signal Minimum Position Setting...

Page 164: ...4 SELECT SET ENTER SA SB 3 2 1 1 2 3 4 5 6 SA TOD 24V T775E1056 T775F1055 4 to 20 mA Output Models Resistor 500 1 2 W ZG R01 24 VAC Transformer Line Volts 1 Use separate transformer for T775 if power...

Page 165: ...165 I20683 Subject to change Wiring Guide Notes Work Pad...

Page 166: ...Notes Work Pad 166 I20683 Subject to change...

Page 167: ...167 I20683 Subject to change Notes Work Pad...

Page 168: ...dwide Belimo Aircontrols serves customers throughout the United States Canada and Latin America It is part of Belimo Holding a publicly held company in Switzerland with business units in the Americas...

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Belimo TRANE TAF Series, Technical Documentation Manual

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