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FLO-GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL

07-19-B1-729

Hospital Area Designator

No Message

NO MESSAGE

NICU

PICU

MED/SURGICAL

TRAUMA

BURN UNIT

OPER ROOM

CARDIAC/ICU

SURGICAL/ICU

ICU

ONCOLOGY

Close Clamp

Off

Insert Clamp

Off

Off (Spring Retainer Should Be Installed)

On (Software versions earlier than V1.09)

Alert (V1.09 Software or later)

Alarm

Programmed Delivery Profile

Disabled

5 Hour Memory

Semi-permanent memory

Time Setting

Military Time

record value:

Date Setting

00/00/00 (mm/dd/yy)

record value:

Serial Number:

Date:

Configuration Options

Factory Default Values

Current Settings

Summary of Contents for Flo-Gard 6301

Page 1: ...Ensure tubing is pulled taut in tubing guide channel After starting infusion watch drip chamber for at least 10 drops TO ENSURE PROPER SET LOADING 07 26 26 932 Load tubing from bottom to top Ensure tubing is pulled taut in tubing guide channel After starting infusion watch drip chamber for at least 10 drops PUMP 1 PUMP 2 Service Manual Chapter 1 Flo Gard 6301 Dual Channel Volumetric Infusion Pump ...

Page 2: ... other related manuals contact your local Baxter Service Center Disclaimer The information in this document has been carefully examined and is believed to be entirely reliable However no responsibility is assumed for inaccuracies Furthermore Baxter reserves the right to make changes to any products herein to improve readability function or design Baxter does not assume any liability arising out of...

Page 3: ...tors 2 2 Front Controls and Indicators 2 3 Interior Controls and Indicators 2 6 Rear Controls and Indicators 2 8 Chapter 3 Preparation for Use 3 1 Overview 3 1 Unpacking Instructions 3 1 Factory Testing 3 1 Charging the Batteries 3 2 Testing New and Recently Serviced Pumps 3 2 Nurse Call 3 3 Administration Sets 3 3 Chapter 4 Accessories and Options 4 1 Nurse Call 4 1 Chapter 5 Configuration Option...

Page 4: ...formation Display Mode 7 9 Automatic Test Mode 7 Pumping Sensor Monitoring Mode 7 10 Automatic Test Mode 8 Air Sensor Test Mode 7 10 Automatic Test Mode 9 Elapsed Time Test Mode 7 10 Automatic Test Mode 0 Downstream Occlusion Test Mode 7 10 Failure Identification Code Troubleshooting Table 7 11 Troubleshooting Chart 7 19 Chapter 8 Removal Replacement Procedures 8 1 Overview 8 1 Preparation for Mai...

Page 5: ...t of Battery 8 24 Replacement Of Main Power Fuse 8 25 Replacement of Power Supply Board 8 25 Replacement of CPU Board 8 26 Replacement of Display Board 8 26 Replacement of Audible Alarm Alert Board 8 27 Replacement of Backup Audible Alarm Alert Board 8 27 Replacement of Terminal Board 8 28 Replacement of Power Transformer 8 28 Replacement of PANEL LOCK Switch 8 29 Replacement of Lithium Backup Bat...

Page 6: ... Exterior Inspection 10 2 Administration Set Preparation 10 2 Self Test 10 3 Door Open Alarm Test 10 5 Slide Clamp Mechanism Test 10 5 Air Alarm Test 10 7 FSR Check 10 8 Downstream Occlusion Testing 10 10 Upstream Occlusion Testing 10 10 Battery Check 10 11 Panel Lock Test 10 11 Free Flow Prevention Test 10 11 Electrical Safety Tests 10 12 Ground Impedance 10 12 Current Leakage 10 12 Accuracy Test...

Page 7: ...ensors 12 4 Tube Misloading Detectors 12 5 Slide Clamp Detectors 12 5 Battery Low Alert Alarm Detector 12 6 Interlock Switch 12 6 Panel Lock Circuit 12 6 Keypad 12 6 Displays 12 7 Motor Drivers 12 7 Motor Rotation Detectors 12 7 DC Power Supply and Power Control Circuit 12 8 Chapter 13 Diagrams 13 1 Overview 13 1 Appendix A Operational Checkout Data Sheet A 1 Appendix B Calibration Verification Da...

Page 8: ...vi FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 ...

Page 9: ... Front Housing Assembly F059990006 Front View 11 2 Figure 11 2 Front Housing Assembly F059990006 Rear View Internal 11 4 Figure 11 3 Rear Housing Assembly Internal 11 6 Figure 11 4 Rear Housing Assembly External 11 9 Figure 11 5 Pump Head 1 Door Assembly F059120016 11 11 Figure 11 6 Pump 1 Base Plate Assembly with Tube Misloading Detectors 11 13 Figure 11 7 Pump 1 Base Plate Assembly Rear 11 15 Fi...

Page 10: ...e 13 3 Front Housing Wiring Diagram 13 5 Figure 13 4 CPU Board Block Diagram 13 6 Figure 13 5 Power Supply Section 13 7 Figure 13 6 DC Power Supply 13 8 Figure 13 7 Power Supply Control Hybrid Circuit 13 9 Figure 13 8 Power Supply Control Hybrid Circuit 13 10 Figure 13 9 Master CPU Block Diagram 13 11 Figure 13 10 Master CPU Schematic 13 12 Figure 13 11 UPP RTC and SRAM Block part of CPU Board 13 ...

Page 11: ...igure 13 26 Display PCB 13 28 Figure 13 27 LCD Drivers for Pump 1 13 29 Figure 13 28 LCD Drivers for Pump 2 13 30 Figure 13 29 LCDs for Pump 1 13 31 Figure 13 30 LCDs for Pump 2 13 32 Figure 13 31 LED Lamps 13 33 Figure 13 32 Audible Alarm PCB 13 34 Figure 13 33 Backup Buzzer PCB 13 35 Figure 13 34 Terminal PCB 13 36 Figure 13 35 Accessories 13 37 Figure 13 36 Sensors on Pumphead 1 13 38 Figure 13...

Page 12: ...x FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 ...

Page 13: ...sing Assembly 11 5 Table 11 4 Parts List Rear Housing Assembly 11 7 Table 11 5 Parts List Pump Head 1 Door Assembly F059120016 11 10 Table 11 6 Parts List Pump 1 Base Plate Assembly 11 12 Table 11 7 Parts List Pump 1 Base Plate Assembly Rear 11 14 Table 11 8 Parts List Pump Base Plate Assembly 11 16 Table 11 9 Parts List Safety Slide Clamp Assembly 1 11 20 Table 11 10 Parts List Pump Head 2 Door A...

Page 14: ...xii FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Table 11 18 Parts List for Accessories and Options 11 46 Table D 1 Multiple Key Combinations D 1 ...

Page 15: ...ical pump used for the intravenous infusion of fluids at user selected rates The pump contains two linear peristaltic pump heads allowing it to simultaneously infuse two different solutions Each pump head is independently programmable and permits infusion of primary and secondary medication programs The secondary program automatically switches over to the primary program when secondary infusion is...

Page 16: ...ed hospital biomedical engineering personnel WARNING If the pump has been dropped or appears to be damaged it should be taken out of service and carefully inspected WARNING Use only Baxter replacement service parts Installation of parts other than those available from Baxter may affect product performance The use by any party of non Baxter parts in the repair renovation repackaging or restoration ...

Page 17: ...enance of the device CAUTION Do not submerge the pump into liquids of any kind CAUTION Do not clean disinfect or sterilize any part of the pump by autoclaving or with ethylene oxide gas Doing so may damage the pump and void the warranty Only external parts of the pump should be disinfected CAUTION Do not use hard instruments for cleaning Do not spray cleaners directly into any openings or gaps in ...

Page 18: ...POSE WHICH EXTEND BEYOND THE DESCRIPTION OF THE PRODUCT AND THOSE EXPRESSLY SET FORTH IN ITS LABELING UNLESS USED ACCORDING TO THE DIRECTIONS ACCOMPANYING THE PRODUCT ALL WARRANTIES ARE SPECIFICALLY EXCLUDED In no event shall Baxter be responsible for incidental consequential or exemplary damages Modification alteration recalibration abuse or service by other than a Baxter authorized representativ...

Page 19: ...for repair call 1 800 THE PUMP and notify a customer service representative to ensure prompt return of your pump When calling Product Service please be prepared to provide code number and serial number of the unit A brief written description of the problem should be attached to the instrument when it is returned for service Baxter Healthcare Corporation is not responsible for unauthorized returns ...

Page 20: ...1 General Information 1 6 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 ...

Page 21: ...og Code Number 2M8064 Description Dual channel linear peristaltic volumetric infusion pump Administration Set Baxter s standard administration set with s suffix Keep Vein Open KVO rate 5 mL hr or programmed rate whichever is less Battery 12 Volt 3 2 Ah sealed lead acid Battery Life Approximately 6 hours with one pump running at a rate from 1 to 1400 mL hr using a fully charged battery Approximatel...

Page 22: ...pecified test methods Power Consumption 50 W Weight 8 2 kg 18 lbs Dimensions 33 cm W x 13 cm D x 29 cm H 13 W x 5 1 D x 11 4 H Flow Rate Range Primary program 1 1999 mL hr in 1 mL hr increments and 1 99 9 mL hr in 0 1 mL hr increments Upper limit can be reduced by authorized service personnel Secondary program 1 999 mL hr in 1 mL hr increments and 1 99 9 mL hr in 0 1 mL hr increments VTBI Range 1 ...

Page 23: ...hat blinks on and off during a Pump 1 alarm accompanied by a visual message display and a repeated sequence of three beeps An alarm indicates that the pump requires immediate attention 8 Pump 1 PUMPING LED Green LED which is constantly lit while Pump 1 is running 9 Pump 1 ALERT LED Yellow LED which lights during Pump 1 alerts accompanied by a message display and a repeated single beep An alert ind...

Page 24: ...pump is operating on battery power 21 COMPUTER CONTROL Legend Flashes when the pump is initiating communications with a host computer to enter the computer control mode It is constantly illuminated when the pump is in computer control mode 22 CLR Key Clears any locked in values and programming values currently being entered 23 SEC START Key Starts the delivery of the secondary solution 24 SEC VTBI...

Page 25: ...OR SILENCE TIME CLEAR TOT VOL TOT VOL STATUS NEXT BACK LIGHT ALARM PUMPING ALERT ALARM PUMPING ALERT P U S H TO ENSURE PROPER SET LOADING 07 26 26 932 Load tubing from bottom to top Ensure tubing is pulled taut in tubing guide channel After starting infusion watch drip chamber for at least 10 drops TO ENSURE PROPER SET LOADING 07 26 26 932 Load tubing from bottom to top Ensure tubing is pulled tau...

Page 26: ... tubing in the administration set with the slide clamp before the set can be removed from the pump The use of this feature is optional when used the slide clamp must be loaded in the slide clamp slot The feature is selectable through the pump s configuration options When alert mode is enabled the pump operates without the slide clamp inserted and the INSERT SLIDECLAMP message is displayed An alert...

Page 27: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 2 7 Description Controls and Indicators Figure 2 2 Pump With Door Open 1 2 3 4 5 6 7 8 9 Door latch area Door latch ...

Page 28: ...llows authorized service personnel easy access to the battery EPROMS and battery fuse 5 Fuse Compartment The power cord cover must be removed to access the fuses 6 Power Cord Removable only by authorized service personnel 7 PANEL LOCK Switch Disables all front panel keys except BACKLIGHT and TOT VOL STATUS while the pump is running without alerts 8 COMMUNICATIONS PORT The communications port conta...

Page 29: ...9 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 2 9 Description Controls and Indicators Figure 2 3 Rear View of Pump VOLUME PANEL LOCK PUSH COMMUNICATIONS PORT 1 2 3 4 5 6 7 8 9 ...

Page 30: ...2 Controls and Indicators 2 10 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 ...

Page 31: ...r additional packaging materials see Chapter 11 for part number information The Operator s Manual and any Operator s Manual addenda included with the pump should be forwarded to the appropriate care area where the pump is to be used Inspect the pump for signs of damage incurred during shipment If you find any damage notify the shipping company immediately Factory Testing The tests listed below wer...

Page 32: ...m test Q Functional Test 2 Free flow prevention Door open closed inspection FSR and air sensor inspection Drive defect inspection Electrical safety tests Factory setting verification Q Final Run In Test Pump runs at 500 mL hr for 6 hours and 999 mL hr for 6 hours Charging the Batteries To charge the batteries plug the pump into a hospital grade AC outlet Verify that the Plug icon lights Testing Ne...

Page 33: ...tional testing before placing pumps into service refer to the complete Operational Checkout provided in Chapter 10 Operational Checkout Nurse Call The optional nurse call feature enables a user to connect the pump to a nurse call system at a care area To connect the pump to your facility s Nurse Call system authorized service personnel must Q Install a jumper as described in Nurse Call on page 4 1...

Page 34: ...3 Administration Sets 3 4 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 ...

Page 35: ...e Nurse Call relay is energized only during an alarm condition and when the ALARM LED is lit To connect the pump s Communications Port to your Nurse Call system build a cable as shown in Figure 4 1 Figure 4 1 Nurse Call Cable Wiring PIN SIDE VIEW PUMP PIN 1 2 3 4 5 6 7 8 9 SIGNAL Not Used RY NC RY NO Not Used Not Used Not Used 3 2 1 7 6 9 PIN SUBMINIATURE D MALE CONNECTOR WITH M2 6 METRIC SECURING...

Page 36: ...4 Nurse Call 4 2 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 ...

Page 37: ... CN304 is disconnected while the main battery is disconnected Therefore we advise that the configu ration options be recorded before beginning repair procedures and reset when repairs are complete Reviewing the Configuration Option Settings To review the configuration option settings both pumps must be powered on and stopped Press TIME and TOT VOL STATUS simultaneously for one second The message R...

Page 38: ... 2 4 The programming displays are blank 3 Press the NEXT or SEC START key to advance to the desired parameter The parameters appear in the order shown in Table 5 1 4 To change the settings enter the desired value on the front panel The selected numeric value is displayed in the Pump 2 Primary Rate display until the value is locked in by the PRI START key or the next parameter is displayed by press...

Page 39: ...is option to force the user to open the pump door This action resets the baseline and encourages the user to relieve the downstream pressure thereby lowering the alarm threshold Example Suppose the initial pressure is approximately 1 psi and the occlusion alarm is set to LEVEL 1 or approximately 7 psi The first alarm occurs at approximately 1 7 or 8 psi This value represents the baseline pressure ...

Page 40: ...played upon power ON for 3 seconds These messages can be redefined using the computer communications feature 0 no message 1 NICU 2 PICU 3 MED SURGICAL 4 TRAUMA BURN UNIT 5 OPER ROOM 6 CARDIAC ICU 7 SURGICAL ICU 8 ICU 9 ONCOLOGY 0 15 Close Clamp Determines whether or not the CLOSE CLAMP message appears with the DOOR OPEN message 1 OFF 2 ON ON 16 Insert Clamp Determines whether or not the slide clam...

Page 41: ...y to store the programmed delivery profile 1 Disabled 2 5 hour memory 3 Semi permanent memory 4 Permanent memory Disabled 18 Time Setting Set the real time clock in hours and minutes military time 00 00 23 59 Central Standard Time CST 19 Date Setting Set the date using the Month Day Year format Current date CST Table 5 1 Configurable Settings continued Parameter Description Setting Options Factory...

Page 42: ...5 Modifying the Configuration Option Settings 5 6 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 ...

Page 43: ...cloth or cotton swabs dampened with a properly diluted cleaning agent listed in Table 6 1 Be sure to follow the manufacturer s dilution instructions for concentrated cleaners where applicable Do not spray cleaning agents directly onto the inside of the pump door the pump mechanism and the front panel film When these areas require cleaning wipe carefully with a soft cloth sparingly dampened with a ...

Page 44: ... from the top of the pump to the exit point below the safety clamp 3 Clean all surfaces in the pump head which may contact the tubing 4 Clean all surfaces of the air sensor located just above the safety clamp This area must be completely dry and free of foreign matter prior to reuse CAUTION Do not use hard instruments for cleaning Do not spray cleaners directly into any openings or gaps in the pum...

Page 45: ...nce for the pump which should be performed at the intervals shown WARNING Whenever the pump is in for service the battery s capacity should be evaluated because battery performance degrades through its life Table 6 2 Preventive Maintenance Procedures Check Action Schedule As required but recommended after every use Pump mechanism Clean with an agent listed in Table 6 1 Case Clean with an agent lis...

Page 46: ...a replace in accordance with Replacement of the Pump Door or Pump Door Assembly on page 8 11 Pole clamp When operation is not smooth apply one drop of high grade general purpose machine oil to the screw threads Power cord Replace power cord when the pins are bent or the insulation is damaged Preventive maintenance tests Perform the tests detailed in Chapter 10 Operational Checkout Perform the cali...

Page 47: ...ented by failure codes Once the cause of a failure has been determined perform the corrective action given in the table All disassembly reassembly and calibration procedures for the pump are in Chapter 8 Removal Replacement Procedures and Chapter 9 Calibration To verify the effectiveness of repairs after they are completed perform the Operational Checkout procedures given in Chapter 10 Operational...

Page 48: ...s chapter Once a problem has been isolated to a single assembly the assembly must be replaced in accordance with the disassembly procedures provided in Chapter 8 Removal Replacement Procedures The pump should then be calibrated as described in Chapter 9 Calibration After all maintenance procedures are complete perform the operational checkout in Chapter 10 Operational Checkout Figure 7 1 Maintenan...

Page 49: ...m is activated OCCLUSION The downstream occlusion sensor senses an increase in back pressure between the patient and the pump indicating an occlusion or closed clamp When an occlusion is sensed the pump stops OCCLUSION is displayed in the Message Display the red ALARM LED is illuminated and the audible alarm is activated UPSTREAM OCCLUSION The upstream occlusion sensor senses a closed clamp or com...

Page 50: ...e beep alarm tone Battery power has been exhausted Plug pump into AC outlet immediately to restore operation CHECK SET LOADING The tubing is pinched between the pump head door and base plate Load set properly in the IV set loading path COM TIMEOUT There has been no communication between the pump and the computer for the specified time period Check for a disconnected cable or computer problem To cl...

Page 51: ...te START key is pressed PRI RATE 0 Yellow No flow PRI or SEC START The pump cannot be started without entering a primary flow rate BATTERY LOW with audible alert Green Yellow No change None Battery needs recharging The pump stops operating in approximately fifteen minutes or longer unless it is plugged into an AC source SEC PROGRAM Green Yellow No change SEC RATE or SEC VTBI Secondary piggyback in...

Page 52: ...ump without waiting for the pump s replies The condition has been been caused by the computer or the pump CPU board To clear the alert press OPTIONS to return the pump to computer control if appropriate or press SILENCE or PUMP 1 or PUMP 2 to control the pump s manually Notify the technical personnel responsible for the computer When the alert accurs disconnect the cable from the communications po...

Page 53: ...Code viewing mode release the SILENCE and TOT VOL STATUS keys One second later the display of the RATE s and VTBI s data resumes To scroll back through the previous nine codes that occurred press the CLEAR TOT VOL key before the one second period elapses Each failure code along with the time and date is displayed for one second with a one second off interval after each code After the last failure ...

Page 54: ...PRI VTBI of 3998 mL SEC RATE of 500 mL hr and SEC VTBI of 100 mL Pressing the TIME key changes the primary settings as follows In each combination the primary and secondary rates and VTBI can be manually altered The pump stops automatically one hour after the PRI START key was pressed While the pump is running the air sensor and the upstream and downstream occlusion sensors are disabled WARNING Th...

Page 55: ...ence Automatic Test Mode 6 Time Information Display Mode In this test mode the cumulative time values are displayed sequentially each time the SEC RATE key is pressed The test mode first displays the cumulative Power On time then the time on battery and finally the time that the pump was actually pumping It should be noted that the first six digits from the left are the time in hours and the two d...

Page 56: ...atic Test Mode 9 Elapsed Time Test Mode The elapsed pumping time is displayed in the first line of the message display in this test mode Momentarily pressing the TIME key selects two pre programmed primary mode test conditions The first is a PRI RATE of 125 mL hr with a VTBI of 100 mL The second is a PRI RATE of 499 mL hr with a VTBI of 100 mL The elapsed time counts only when the pump is running ...

Page 57: ...n Codes Code Cause Checks Corrective Action 0 No alarms or failures No action necessary 1 Air bubble detected in a Run mode Check for air in tubing Ensure set is correct type and is properly loaded Ensure set tubing is not scratched or deformed Expel air in tubing Replace or reposition set when tubing is flattened or scratched Clean air sensor in accordance with Chapter 6 Routine Maintenance when ...

Page 58: ...ness of AC plug b AC voltage source c Power fuse d Battery fuse a Plug in firmly b When AC voltage is below 105 VAC connect pump to a correct voltage source c Replace when it has failed d Replace when it has failed Turn pump off and recharge for 16 hours When alarm recurs after recharging check and repair loose connections at battery terminals If problem persists replace battery 7 Communication al...

Page 59: ... latch when magnet is missing Repair or replace CPU board 21 Malfunction in frequency converter circuitry for occlusion detection P20 of master CPU remains high or low Check connectors CN851 Pump 1 or CN852 Pump 2 for proper connection and continuity Repair or replace connectors as necessary Replace CPU board Replace Sensor board 22 Malfunction in frequency converter circuitry for occlusion detect...

Page 60: ...oard 31 Malfunction in air MIN detection circuitry Input to A D converter remains high Turn pump off and back on If failure recurs replace CPU board Replace Sensor board 32 Malfunction in air NORM detection circuitry Input to A D converter remains high Turn pump off and back on If failure recurs replace CPU board Replace Sensor board 33 Malfunction in air MIN detection circuitry Input to A D conve...

Page 61: ...RON1 signal is held high Turn pump off and back on If failure recurs replace CPU board 48 Malfunction in real time clock RTC does not count time correctly Turn pump off and back on Replace CPU board 49 Malfunction in real time clock Abnormal RTC data Turn pump off and back on Check backup battery voltage in Automatic Test Mode 1 Calibration Mode 1 on page 9 14 Reset all configuration option settin...

Page 62: ...attery voltage is too low to back up the memories Check connector CN304 for proper connection and continuity Plug CN304 in firmly Replace lithium backup battery Replace CPU board Replace Sensor board 64 Malfunction in A D converter circuitry A D conversion for 0 through 3 channels did not complete in 144 mS Turn pump off and back on If failure recurs replace CPU board Replace Sensor board 65 Malfu...

Page 63: ...nector CN201 Pump 1 or CN202 Pump 2 are seated firmly Check for loose encoder wheel Check for blown fuse F201 and F202 Secure encoder wheel Plug CN201 or CN202 in firmly Replace fuse if necessary Replace Sensor board Replace CPU board 77 Slave CPU received no revolution interrupt while motor was rotating Turn pump off and back on Ensure that the encoder disk is properly secured Check photointerrup...

Page 64: ...ecurs replace CPU board 92 Checksum error of Programmed Delivery Profile working data Reset all of PDP If failure recurs replace CPU board 93 Write data and read data of M5M5165 do not agree Turn pump off and back on If failure recurs replace CPU board 94 Configuration option settings checksum is not 0 Reset all of the configuration option settings in accordance with Modifying the Configuration Op...

Page 65: ... front panel cables for short circuits Check CN601 and CN602 for proper connection and continuity Check if all 3 LEDs are on and the constant alarm is on Sometimes this condition is followed by a F49 and or F94 code Recharge or replace the battery to clear the condition The battery compartment may need to be opened and the battery momentarily disconnected to turn off the pump Disconnect then recon...

Page 66: ... proper voltage per Automatic Test Mode 1 Calibration Mode 1 on page 9 14 Check connectors CNAC and CN301 for proper connection and continuity Press the power plug firmly into the grounded AC outlet Replace the fuse s when it has failed and recharge the battery When the voltage is below 105 VAC connect the pump to the correct supply voltage Connect the power terminals of the power plug to an ohmme...

Page 67: ...arm for no apparent reason Check ICP301 Check CN601 and CN602 for proper connection and continuity Check front panel cables for short circuits Repair or replace connectors if necessary Replace front panel film Replace Sensor board Replace Display board ALARM LED s is are always lit Turn pump off and back on If problem recurs charge or replace battery Replace CPU board Replace Display board ALARM L...

Page 68: ...F2 for proper connection and continuity Replace CPU board Replace Sensor board Optional nurse call is always off Verify that the Nurse Call feature has been enabled via the addition of a jumper R421 on the terminal PCB Check CN401 and CNI F2 for proper connection and continuity Replace CPU board Replace Sensor board Configuration option cannot be set via the remote computer Note Computer monitorin...

Page 69: ...ent of Pump Door Latch on page 8 10 for instructions on replacing the door latch and Replacement of Door Latch Pin on page 8 11 for replacing the latch pin Replace door as described in Replacement of the Pump Door or Pump Door Assembly on page 8 11 A CHECK SET LOADING alarm occurs when the pump door is closed Open the door and check the position of the tubing in the guide channel Load the set prop...

Page 70: ...cleaning Replace any damaged parts Perform Safety Slide Clamp Mechanical Calibration on page 9 4 PANEL LOCK switch is not accepted Check the operation of the switch Check CN701 and CNI F2 for proper connection and continuity Replace PANEL LOCK switch Replace Sensor board DOOR OPEN alarm occurs while door is closed or does not occur when door is opened Check magnet on door latch Check CN851 Pump 1 ...

Page 71: ...deformation of the coil springs of the back plate Press back plate in and out and ensure range of motion Check for worn cams and pumping fingers Remove front cover Check for damaged or deformed door latch or damaged latch area Replace with Baxter s s suffix standard administration set if required Position tubing properly without stretching or slack Raise or lower the temperatures Replace the pump ...

Page 72: ... this pump See the instructions accompanying the administration set Push the slide clamp all the way into the slide clamp slot Clean the safety slide clamp assembly If not use an administration set which has the proper slide clamp for use with the pump Insert the slide clamp into the slide clamp slot before closing the pump door AIR alarm is continuously on Check for air in tubing Ensure set is co...

Page 73: ...ump Door Latch on page 8 10 Replace door in accordance with Replacement of the Pump Door or Pump Door Assembly on page 8 11 Operational Issues A FLOW RATE or CHECK VTBI alarm occurs when a START key is pressed Check that the rate or VTBI are within the limits set by the configuration option Change the maximum rate and or maximum VTBI setting through the configuration option All front panel keys ot...

Page 74: ...7 Troubleshooting Chart 7 28 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 ...

Page 75: ...asteners on this pump are metric ensure that all tools used are for metric fasteners Tightening torques on certain screws are specified in kgf cm and in lb for your convenience The values in in lb are approximate WARNING This device should be repaired only by Baxter authorized service personnel or Baxter trained hospital biomedical engineering personnel WARNING Use only Baxter replacement service ...

Page 76: ...2 2 Enter the configuration review mode by pressing the TIME and TOT VOL STATUS keys simultaneously Hold the keys for 1 second 3 Press the NEXT or SEC START key to access each parameter sequentially Record the configuration settings 4 Exit the configuration inspection mode by pressing TIME and TOT VOL STATUS again or press Pump 2 s STOP key Test Equipment Tools Digital Voltmeter DC Ammeter 10 ohm ...

Page 77: ...ing Item 5 in Figure 11 1 Item 7 in Figure 11 1 9 kgf cm 7 8 in lbs 9 kgf cm 7 8 in lbs Upstream occlusion sensor Item 16 in Figure 11 7 Figure 11 12 Item 6 in Figure 11 12 Figure 11 7 3 kgf cm 2 6 in lbs 1 5 kgf cm 1 3 in lbs Downstream occlusion sensor Item 16 in Figure 11 7 Figure 11 12 Item 6 in Figure 11 12 Figure 11 7 3 kgf cm 2 6 in lbs 1 5 kgf cm 1 3 in lbs Air sensor Item 16 in Figure 11 ...

Page 78: ...117V 60 Hz AC transformer Item 20 in Figure 11 3 Item 22 in Figure 11 3 9 kgf cm 7 8 in lbs 5 kgf cm 4 3 in lbs AC Cover Item 25 in Figure 11 4 7 kgf cm 6 1 in lbs Table 8 1 Torque Specifications continued Component Secured Item No in Figure Torque Specification WARNING Ensure that the pump is powered off and unplugged from the AC receptacle before performing maintenance procedures unless directed...

Page 79: ...ts front surface Position it immediately in front of the rear housing 6 Disconnect the following connectors so that the halves can be completely separated 6 1 CN751 from the backup audible alarm board Figure 11 3 item 2 located at the top left of the rear housing to disable the backup audible alarm during disassembly 6 2 Unlock the flat cable connector flange before disconnecting the cable by firs...

Page 80: ... as shown in Figure 11 2 item 13 and Figure 11 3 item 20 7 11 Reconnect CN301 7 12 Close the two housings by slightly lifting and moving the rear housing slowly toward the front housing 7 13 Plug power cord into an AC outlet and check that the plug icon is lit If not check for proper connection of CN301 7 14 Press an ON OFF CHARGE key and check that the self test is performed correctly If the back...

Page 81: ...e adhesive of the seal around the LCDs Incline the bottom center of the CPU board until the seal comes off the front housing before the removal 6 Place the printed circuit boards with the LCD display face down on a dust free flat surface Be careful not to touch or damage the LCD display surface Keep them away from dust Take care not to place the LCD display on components such as screws that could ...

Page 82: ...film is securely attached to the pump with no gaps 7 Tighten the front panel film ground screw Figure 11 2 item 12 to 3 kgf cm 2 6 in lb 8 Perform the Operational Checkout procedures in Chapter 10 Operational Checkout 9 Seal the edges of the new front panel as follows 9 1 Place the pump on its back and apply a strip of masking tape along the four edges and corners of the front panel approximately ...

Page 83: ...ure they are installed correctly later 3 4 Remove the five springs item 18 in Figure 11 5 or Figure 11 10 and the back plate item 17 in Figure 11 5 or Figure 11 10 3 5 Apply a very small quantity of silicon grease part no G 501 to the four blue pads item 20 in Figure 11 5 or Figure 11 10 located inside the back plate slot with a brush 3 6 Ensure that the back plate is clean 3 7 Ensure that the fiv...

Page 84: ...m an accuracy test as specified in the Operational Checkout procedures of Chapter 10 Operational Checkout Replacement of Pump Door Latch 1 Remove the pump door cover in accordance with Replacement of Pump Head Door Cover on page 8 9 2 Close the pump door 3 Remove the E ring Figure 11 5 or Figure 11 10 item 5 that secures the door latch 4 Lift the door latch and carefully pull it out of the pump do...

Page 85: ... pins Figure 11 5 or Figure 11 10 item 14 toward each other and remove the door 4 Install the replacement door or door assembly in reverse order Note the alignment of the hinge pins and make sure that the tapered ends are pointed toward each other 5 Install door hinge pin set screws Figure 11 5 or Figure 11 10 item 29 6 Calibrate in accordance with DC Line Voltage Calibration on page 9 1 through U...

Page 86: ...that secure the pump head assembly to the front housing These screws are accessible only when the door is closed Do not open the door before completely removing the two screws from the pump head assembly 7 Push the pump head assembly from the back and take it out of the front housing 8 Reassemble the pump head assembly in reverse order CAUTION Do not pull out the two flexible cables Figure 11 6 an...

Page 87: ...round wire and star washer item 8 Do not lose the plate washer and screw 5 Install replacement sensor and reassemble in reverse order Take care not to damage the FSR flex cable while inserting the upstream occlusion sensor housing Be sure to attach the ground wire and plate to the sensor see Figure 11 7 or Figure 11 12 Tightening torque is as follows Q Item 16 3 kgf cm 2 6 in lb Q Item 6 1 5 kgf c...

Page 88: ... Occlusion Sensor Calibration on page 9 8 7 Perform the Operational Checkout procedures in Chapter 10 Operational Checkout Air Sensor Assembly Replacement 1 If required turn pump off and disconnect power cord from outlet 2 Separate the front and rear housings per Separation of Front and Rear Housings on page 8 5 steps 1 through 3 3 Separate connector CN811 for Pump 1 and or CN812 for Pump 2 middle...

Page 89: ...e new air sensor 10 Secure the replacement air sensor to the pump head tightening torque of 2 kgf cm or 1 7 in lbs and reconnect CN811 and or CN812 These connectors are keyed 11 Route the wires to their original location and replace any cable ties that were removed in step 2 The number of ties and their locations should approximate the original configuration 12 Trim the ends of all newly added cab...

Page 90: ...Figure 11 6 item 15 Q Pump 2 Right FSR Figure 11 11 item 15 8 Remove the tube misloading sensor from the pump base plate with a razor blade or similar tool Note All adhesive residues must be removed from the surface to ensure the suc cessful attachment of FSRs 9 Completely remove any adhesive residue from the base plate and clean the surface with an alcohol soaked cloth 10 Using a digital multimet...

Page 91: ...ion on page 9 1 and Upstream Occlusion Sensor Calibration on page 9 10 15 Install the mounting block for the latch pin by replacing one screw Figure 11 6 or Figure 11 11 item 15 Tightening torque is 7 kgf cm 6 1 in lb 16 Reassemble the case halves 17 Perform the Operational Checkout procedures in Chapter 10 Operational Checkout Replacement of Pump Motor 1 Remove pump door cover in accordance with ...

Page 92: ...irt or dust 12 Remove the motor holding plate Figure 11 9 or Figure 11 14 item 8 from the motor shaft bottom and carefully place on the work surface 13 Remove two set screws Figure 11 8 or Figure 11 13 item 27 closest to the motor 14 To install the motor push motor shaft into motor coupling Figure 11 8 or Figure 11 13 item 8 15 Install set screws Figure 11 8 or Figure 11 13 item 27 Do not tighten ...

Page 93: ...r than 0 3mm proceed to the next step Q If the flat feeler gauge cannot be inserted or the gap is wider than 0 3mm loosen the set screws Figure 11 8 or Figure 11 13 item 27 to move the motor Ensure that the edge of the flat feeler gauge is touching the side of the motor shaft Press the motor against the plate and tighten the set screws to 5 kgf cm 4 3 in lbs Note When the set screws have been prop...

Page 94: ... of the slide clamp assembly Figure 11 9 or Figure 11 14 item 29 from the connector on the terminal board Be sure to pull the reinforced part so as not to damage the flexible cable 11 Remove four screws Figure 11 8 or Figure 11 13 items 28 and 41 securing the safety slide clamp assembly and remove it from the pump head base plate 12 Press the safety clamp pin Figure 11 9 or Figure 11 14 item 6 on ...

Page 95: ...59G on the contacts of the ribbon foil to protect them from oxidation and carefully reinsert it using the angled needle nose pliers into the connector DO NOT WIGGLE THE RIBBON FOIL DURING INSTALLATION 14 3 Using a yellow paint pen mark a yellow dot on the side nearest the middle of the device see Figure 8 2 of the slide clamp assembly Proceed to step 15 15 Connect the flexible cable Figure 11 9 or...

Page 96: ...kout procedures in Chapter 10 Operational Checkout Spring Retainer Removal The spring retainer is installed into the slide clamp slot at the factory to maintain proper tension on the springs within the assembly It must be removed prior to use if the Insert Slide Clamp option is enabled 1 Open the pump door See Figure 2 2 for the location of the spring retainer 2 Press the safety clamp arm cover in...

Page 97: ...owing step carefully to avoid losing springs Figure 11 5 or Figure 11 10 item 18 3 Remove the 7 screws Figure 11 5 or Figure 11 10 item 26 from the outside of the door 4 Remove the 5 springs Figure 11 5 or Figure 11 10 item 18 and the back plate Figure 11 5 or Figure 11 10 item 17 5 Install the replacement back plate Q Ensure that the back plate is clean and not worn Q Ensure that the notch in the...

Page 98: ...ctors from the battery terminals 8 Reassemble the battery into the pump in reverse order Tightening torque for the four screws is 9 kgf cm 7 8 in lb CAUTION Be sure to match the polarities of the female connectors CAUTION Red wires must be connected to red marked battery terminal See the battery label on the underside of the battery cover The battery must be placed with its connectors up See Figur...

Page 99: ...ver Over tightening the fuse caps may cause the fuse holders to break 7 Replace the power cord cover Tightening torque for the two screws Figure 11 4 item 25 is 7 kgf cm 6 1 in lbs 8 Perform the Electrical Safety Test to verify proper grounding impedance See Electrical Safety Tests on page 10 12 Replacement of Power Supply Board 1 Turn off and unplug the pump 2 Separate front and rear housings com...

Page 100: ...play board and that the connector CNDISP is seated firmly Be sure to remove any dirt or dust on the LCDs and the windows before tightening the CPU board to the front housing Tightening torque for the board is 7 kg cm 6 1 in lb 6 Calibrate in accordance with DC Line Voltage Calibration 9 1 through Slide Shaft Sensor Calibration 9 18 7 Perform the Operational Checkout procedures in Chapter 10 Operat...

Page 101: ...tion of Front and Rear Housings on page 8 5 2 Remove one screw Figure 11 3 item 21 securing the audible alarm alert board item 3 to the rear housing 3 Remove the board and unplug connector CN753 4 Reassemble in reverse order Tightening torque for item 21 is 7 kgf cm 6 1 in lb 5 Perform the Operational Checkout procedures in Chapter 10 Operational Checkout Replacement of Backup Audible Alarm Alert ...

Page 102: ...f Power Transformer 1 Separate the front and rear housings completely in accordance with Separation of Front and Rear Housings on page 8 5 2 Desolder the black and white wires from the transformer at the fuse holder Figure 11 4 item 21 3 Disconnect 2 pin connector CN1 from the power supply board Figure 11 3 item 17 4 Remove the transformer mounting bracket Figure 11 3 item 8 by removing four secur...

Page 103: ...in battery is disconnected To avoid loss of configuration option settings record the settings and ensure that the main battery is connected before beginning this procedure 1 Separate front and rear housings in accordance with Separation of Front and Rear Housings on page 8 5 2 Separate boards in accordance with Separation of Printed Circuit Boards on page 8 7 3 Separate display board in accordance...

Page 104: ...edure Perform the following procedure for Pump 1 and Pump 2 1 Clean the tube guide area on the door with a small paint brush soaked in a solution of dishwashing detergent and rinse with clean water 2 Use an air source that is free of oil to dry the tube guide or allow it to air dry 3 Lay the pump on its side opposite the pump head 4 Place the tube guide shim on the tube guide and note the surfaces...

Page 105: ...e from contacting the fingers Figure 8 4 Pressure Application Points 7 Hold the shim motionless for 60 seconds while continuing to apply pressure 8 Remove the tape and visually inspect the shim for excess adhesive Remove excess adhesive using a dry cotton swab 9 Ensure that the shim is properly bonded to the door by verifying that there are no gaps between the shim and the tubing guide Use a finge...

Page 106: ...el part no 072601047 1 Turn off the pump and make sure it is disconnected from AC power 2 Separate the front and rear housings Separation of Front and Rear Housings on page 8 5 Note Carefully lift and remove the pump head wire assemblies on the CPU board if they are routed between the hybrid circuits HIC301 and HIC302 3 Remove the circuit boards from the case Separation of Printed Circuit Boards o...

Page 107: ...rational Checkout procedures in Chapter 10 Operational Checkout Software Installation Equipment Q 2 Phillips Screwdriver Q IC Removal Tool Q IC Insertion Tool Parts Q 1 EPROM with master software MAS as necessary Q 1 EPROM with slave software SLV as necessary Note There are two EPROMs available for replacement upgrade in this pump Although these ICs are the same the software stored in each is diff...

Page 108: ...tment Note When the secondary alarm is activated press the ON OFF CHARGE key to stop the alarm If a failure code appears perform steps 1 5 in Modifying the Configuration Option Settings on page 5 2 10 Set the configuration to its original settings per Modifying the Configuration Option Settings on page 5 2 11 Perform the Operational Checkout procedures in Chapter 10 Operational Checkout Pole Clamp...

Page 109: ...captive washers e Loctite 425 threadlocker must be applied to each of the three screws f Torque the screws to 9 kgf cm 7 8 in lb 2 If not already present apply an upgrade label Part no 072601047 between the feet on the front case half Use indelible ink permanent marker and mark box number 2 3 Perform the Operational Checkout procedures in Chapter 10 Operational Checkout ...

Page 110: ...8 Disassembly Reassembly 8 36 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 ...

Page 111: ...re attempting to perform calibration All calibration procedures should be performed in ambient and solution temperatures of 72 F to 82 F 22 C to 28 C DC Line Voltage Calibration Verify DC line voltages prior to performing other calibrations The following section may be used to verify various voltages and signals without disassembling the pump Measurements should be made with the pump on AC power 1...

Page 112: ...90 to 13 90 VDC 10 Measure the Vkey voltage at pin 5 The voltage should be 5 00 0 30 VDC 11 Measure the lithium backup battery voltage at pin 7 It should be 3 0 to 3 4 VDC 12 Press the ON OFF CHARGE key to turn off the pump Disconnect all test equipment 13 Replace the battery cover 14 Calibration is not required when Vcpu voltage is within specifications Q If the values are within specification pr...

Page 113: ... a 115 5 0 VAC 60 Hz power source Set as follows Variable transformer 0 V or minimum setting Minimum current setting constant current mode 14 6 Turn potentiometers VR1 and VR2 on the DC power supply board Figure 11 3 item 17 fully clockwise 14 7 Set the DC ammeter to the appropriate range and the DC voltmeter to 20 VDC range Do not use autorange Calibration of Output Current Limit by VR2 14 8 Ensu...

Page 114: ...just the variable transformer output to 100 VAC and adjust the external circuit for an output current of 1 5A 14 15 Slowly turn VR1 counterclockwise until the voltage between pin 2 red and pin 3 black is 11 5 0 5 V 14 16 Adjust the variable transformer output to 135 VAC and check that the voltage between pin 2 red and pin 3 black is 13 65 0 1 V 14 17 Turn off the pump and disconnect the external c...

Page 115: ...back 5 2 Remove the safety clamp plate and screw See Figure 11 5 items 27 and 15 5 3 Place one polyester film spacer part no S050109 between the safety clamp plate and the door 5 4 Install the screw and torque to 6 kgf cm 5 2 in lb 5 5 Retest starting at step 3 6 Repeat steps 3 through 5 with the 0 063 in 1 60 mm pin gage Q If the 0 063 in 1 60 mm pin gage falls out of the safety clamp the gap is ...

Page 116: ...him For FLO GARD 6301 pumps with serial numbers less than 83030018 but not ending in FA a modification to the air sensor assembly is also necessary Replace the existing air sensor assembly with a new assembly part no F049120023 2 Modify an administration set by cutting the tubing about 6 inches below the first Y site and splicing in a piece of calibration tubing part no 3 2 92 479 using tubing con...

Page 117: ... is less than 410 adjust it up so that it is just above 410 Recheck that the greater of the NORM and MIN values is still within 430 470 Q If both the NORM and MIN air sensor values are within the specified ranges continue to the next step Q If these ranges cannot be achieved replace the air sensor per Air Sensor Assembly Replacement on page 8 14 After the air sensor is replaced return to step 3 ab...

Page 118: ...n on the pump 18 Set the Primary Rate to 125 mL hr and Primary VTBI to 1000 mL 19 Start the pump 20 Ensure that the intact air bubble is allowed to pass with no alarm Q If the air bubble is detected repeat the calibration procedure Q If the air sensor cannot be calibrated 20 1 Turn off the pump 20 2 Replace the sensor in accordance with Air Sensor Assembly Replacement on page 8 14 21 Repeat steps ...

Page 119: ...is between 2998 and 3002 1 6 Knock on the center of the door and check that the reading does not change more than 2 counts 1 7 Allow the Loctite 211 or 222 to set 1 8 Remove the thickness gauge and place the pump upright 1 9 Turn off the pump 2 The following procedure confirms that the calibration is correct 2 1 Load a Baxter s suffix standard administration set 2 2 Prime it with fluid 2 3 Close t...

Page 120: ...emove the occlusion sensor stop Figure 11 5 and Figure 11 10 item 19 Note If it is stuck apply a small amount of isopropyl alcohol to the threads Wipe the threads clean 2 3 Lay the pump on its back and place the thickness gauge on the upstream occlusion sensor then close the pump door 2 4 Apply Loctite 211 or 222 to the threads of the occlusion stop and reassemble the stop in the door 2 5 Slowly t...

Page 121: ... Display The Failure Identification Code should be 4 5 or 12 4 Turn off the pump and reassemble the pump door cover 5 Perform the Operational Checkout procedures in Chapter 10 Operational Checkout Slide Clamp Sensor Calibration Equipment required Q DC voltmeter Q Slide Clamp part no 030801011 Q Screwdriver with flat tip 2 5 to 3 mm width for potentiometer calibration Ceramic or insulated type is p...

Page 122: ...ected potentiometer and wait one minute before trying to move it again 10 Insert the slide clamp part no 030801011 and close the door Verify that the voltage at the appropriate test point is 0 25 V or less Q If the voltage is less than or equal to 0 25 V then proceed to the next step Q If the voltage is greater than 0 25 V attempt to adjust the voltage by turning the potentiometer fully clockwise ...

Page 123: ...Data Sheet contains a blank data sheet for recording the results from the calibration verification procedures described below Table 9 1 Acceptable Calibration Ranges Function Acceptable Range Calibration Verification Verification in Automatic Test Mode 1 Upstream Occlusion Calibration Value 3242 3314 Downstream Occlusion Calibration Value 2967 3039 Main Battery Calibration Value 688 714 Backup Bat...

Page 124: ...t hand side of the message upper display If the pump is not in Test Mode 1 turn off the pump and repeat this step 2 Place the thickness gauge part no UKOG1013 B onto the upstream occlusion sensor 3 Close the pump head door 4 Plug the pump into a 115 5 0 VAC 60 Hz power source 5 Check that the value displayed in the PRI RATE window of the Main Display is between 3242 and 3314 6 Remove the thickness...

Page 125: ...f Lithium Backup Battery on page 8 29 11 MB is a value relating to the voltage of the charging circuit When the MB display is out of specification turn the pump off and charge it for 16 hours Repeat steps 1 and 10 Q If the MB display is within specification you have completed the procedure Q If the MB display is still out of specification perform the following step 12 Remove the battery cover by r...

Page 126: ...in Test Mode 2 if NORM and MIN are displayed on the left hand side of the message upper display If the pump is not in Test Mode 2 turn off the pump and repeat this step 3 Load a Baxter s suffix standard administration set and prime it with fluid Close the pump door Ambient and solution temperatures must be between 72 and 82 F 22 and 28 C 4 Open and close the pump door two more times and wait 2 min...

Page 127: ... VTBI window Both values should display between 500 and 820 16 Repeat above step with the pump door closed Both values should display between 500 and 820 17 Open the door and intentionally load the tubing over the tube misloading sensor 1L and or 2L Figure 11 6 item 10 18 Close the door Do not load hard components on the administration set between the door and the base plate The FSRL value at SEC ...

Page 128: ... voltage should be 0 2 V or less Use Pin 2 for Pump 2 5 Close the door and check that the voltage reading is 4 2 V or more 6 Open the pump door and push the slide clamp fully into the slide clamp slot Check that the voltage reading is 0 6 V or less with the door opened 7 Repeat steps 3 through 6 two times Note Apply a thin film of Red Glpt to the potentiometer to prevent the calibration from being...

Page 129: ...erform the operational checkout procedures Q Baxter Continu Flo s suffix administration set with at least one Y site Q Secondary administration set Q Solution containers such as distilled sterile water Q Precision gas tight 250 μL syringe Hamilton 1725 or equivalent Q Thickness gauge part no UKOG1013 B Q Tape measure or yardstick Q Calibrated scale with 0 1 g resolution or better Q ASTM class A gr...

Page 130: ...Administration Set Preparation To avoid the possibility of fluids contacting the air sensor and pump mechanism the solution container should be spiked and the set primed before opening a pump door The container should also be placed low enough to permit a loop in the tubing to the side of the pump Position the container so that accidental spillage onto the pump is avoided Do not stretch the set wh...

Page 131: ...ey and then press the ON OFF CHARGE key for either Pump 1 or Pump 2 to power it ON Do not release the SILENCE key until instructed in step 3 2 Check the software version on the Main Display The word SOFT displays followed by the version number Record the software version number on the data sheet 3 Release the SILENCE key and allow the self test to complete Verify the following occurs Note If you m...

Page 132: ...s not Stop testing and verify the following No tube is in the pump The upstream occlusion sensor button is not siezed or sticking The upstream occlusion calibration in Test Mode 1 is within specification The air sensor no tube readings are within specification Q AT THE END OF SELF TEST The Main display should show the following Note Non zero PRI and or SEC rates and VTBIs may appear if still retai...

Page 133: ...ration set must be loaded into the slide clamp slot When the infusion is complete the administration set cannot be easily removed from the pump without first pushing the slide clamp all the way into the slide clamp slot thus occluding the tubing in the slide clamp This test verifies that the slide clamp feature is functioning properly Note An administration set with the dark blue slide clamp part ...

Page 134: ... Note If INSERT SLIDECLAMP appears on the display clean the slide clamp sensor with a cotton tipped swab dipped in water and check the calibration If INSERT SLIDECLAMP still appears on the display replace the safety slide clamp assembly including the entire wiring assembly in accordance with Chapter 8 Removal Replacement Procedures 5 Open the door Press the red safety clamp arm with moderate force...

Page 135: ...Open the pump door and remove the tubing from the pump 13 Repeat this procedure for the other pump Air Alarm Test The air bubble size for air detection is selectable through the configuration option and is factory set to NORM See Chapter 5 Configuration Option Feature for an explanation of the configuration option If the pump fails to detect air or if air detection is too sensitive remove the pump...

Page 136: ... Either repeat the test or recheck and adjust the sensor calibration Q If the pump alarms with the 25 or 50 microliter bubbles recheck and adjust the air sensor calibration 5 Test both MIN and NORM options and all four air bubble volumes Upon completion return the pump to the correct air sensor configuration 6 Repeat this procedure for the other pump FSR Check 1 Note the left and right FSR values ...

Page 137: ... blinks on and off and the audible alarm tone is sounding 9 Record the result on the data sheet 10 Open the Pump 1 door and misload the tubing over the right FSR 11 Close the door 12 Verify that the message display shows CHECK SET LOADING the ALARM LED blinks on and off and the audible alarm tone is sounding 13 Record the result on the data sheet 14 Open the Pump 2 door and misload the tubing over...

Page 138: ...uld flash the audible alarm should sound and the pump should stop 4 Turn the pump off and remove the tubing 5 Repeat this procedure for the other pump Upstream Occlusion Testing Perform the following steps to ensure the performance of the upstream occlusion sensor 1 Prime and load a Baxter s suffix standard administration set See Administration Set Preparation on page 10 2 steps 1 through 6 2 Set ...

Page 139: ...s this test change the battery per Replacement of Battery on page 8 24 If the device operates satisfactorily on battery power plug it back in Recharge the battery by allowing the device to remain connected to AC power for a minimum of 16 hours Panel Lock Test 1 With the pump running without an alert press the PANEL LOCK pushbutton on the rear of the pump 2 Verify that the word Loc is displayed in ...

Page 140: ...ing nut of the PANEL LOCK switch and the ground pin of the attachment plug 2 Flex the cord at the strain relief at each end of the cord during the test The resistance must not exceed 0 5 Ω Current Leakage 1 Measure the current leakage at the communication port of the mounting nut of the PANEL LOCK switch Perform all four leakage current test modes per UL 544 Normal Polarity Normal Ground Normal Po...

Page 141: ...ment by volume per time 1 Program a PRI VTBI of 20 mL and start the pump at 200 mL hr 2 Collect the solution in an ASTM Class A 25 mL graduated cylinder with a resolution of 0 2 mL or better for 6 minutes 3 seconds or until the pump switches to the KVO mode Note Stop the pump within 10 seconds after the KVO alert because fluid delivered after the KVO alert adds to the test error 3 The solution col...

Page 142: ...t a timer and press the START key 5 Stop the pump 1 hour 20 seconds later Use a calibrated scale with a resolution of 0 1 grams or better to weigh the container and solution Then divide the solution weight by the specific gravity of the solution water s specific gravity is 1 g mL 6 The collected solution should be between 116 25 and 133 75 mL 7 If the volume of the collected solution is not betwee...

Page 143: ...l Channel Volumetric Infusion Pump Each illustration is keyed to a parts list which lists each component shown in the figure by part number and description The quantity per assembly is also shown To obtain replacement parts contact product service The first column shows the figure and item number of each part The second column is the Product Service part number The third column is the manufacturer...

Page 144: ... Part Mfg Part Description Qty 1 F059120015S F059120015S PUMP 1 HEAD ASSEMBLY 1 2 F049120020S F049120020S PUMP 2 HEAD ASSEMBLY 1 3 HPNL1026 A 5001474005 PANEL Front 1 4 PGUMM103 K F044630004 SEAL Rubber 2 5 XBSUF40P A 4009310015 SCREW Flat Head M4X18 4 6 LRTNP100 A F044620002 SPRING Retainer 2 7 XBPUF30P A 4009310009 SCREW Pan Head M3X20 1 1 3 4 5 See Figure 11 5 See Figure 11 10 5 6 6 7 5 Pump He...

Page 145: ... C F052220001 BRACKET Pump Head 1 Mounting 1 7 PGUMM103 G F054630001 SEAL Rubber Housing 1 8 PSPAF103 A F044230001 SPACER Pump Head 2 1 9 PSPAF103 B F054230001 SPACER Pump Head 1 1 10 PSPAN103 A F049620013 SPACER Double Locking PCB 4 11 QCNW1043 B F044140001 WIRE Grounding 1 12 XBPBN30P A 4009310001 SCREW Pan Head M3X6 1 13 XBPBN40P E 4009310003 SCREW Pan Head M4X8 3 14 XBPSD30P G 4009310038 SCREW...

Page 146: ...FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 11 2 Front Housing Assembly F059990006 Rear View Internal 11 9 1 10 2 14 16 10 14 13 15 8 7 19 17 4 18 12 3 5 13 6 16 17 4 15 15 A A ...

Page 147: ...T Rubber Main Buzzer 1 10 PGUMM103 E F044620004 BOOT Rubber Backup Buzzer 1 11 QCNW1043 B F044140001 GND WIRE Front Housing 2 12 QCNW1052 B F044140003 GND WIRE XFORMER 1 13 QCNW1058 A F044140002 GND Wire Pwr Receptacle 1 14 QCNW1114 A F052140001 HARNESS Buzzer 1 15 QCNW1118 A 5009415002 CABLE Flat Ribbon 1 16 QSWP1008 A 5009470002 SWITCH Panel Lock 1 17 RDENC100 E F059130003 DC Power Supply 1 18 R...

Page 148: ...11 6 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 11 3 Rear Housing Assembly Internal 22 2 9 21 3 10 1 4 24 17 11 18 7 8 23 20 21 19 21 13 12 16 5 20 25 20 6 14 15 23 5 25 ...

Page 149: ...USHION Battery Surface 1 11 PCUSS103 A F054630006 CUSHION Fuse Holder Battery 2 12 PGUMM103 H F054630002 SEAL Battery Cover 1 13 PGUMM103 I F054630003 SEAL Batt Housing 1 14 PGUMM104 A F054630004 SEAL Batt Comprtmnt 1 15 QFSH5100 A 5009425014 FUSE 0 1A 250V 1 16 PZETL102 J 3004010010 FILM Battery Insulation 1 17 QCNW1092 A F043140004 HARNESS Comm Port 1 18 QCNW1116 A F052140002 HARNESS Battery 1 1...

Page 150: ... LABEL 24 Hour Service 1 38 072601086 07 26 01 086 LABEL Comm Port 1 39 07 26 01 100 07 26 01 100 LABEL Fuse FG6301 1 40 XBBSD30P C 4009310011 SCREW Binder Head M3X16 2 41 GCASP101 A F042624007 BODY Pole Clamp 1 42 JKNBZ101 B F044620012 KNOB Pole Clamp 1 43 LFiX1010 A F044220004 DISK Pole Clamp 1 44 LPLTZ107 A F044630006 CUSHION Pole Clamp Rubber 1 45 LXBZ1019 A 4009310024 SCREW WITH SNAP ISO 4X8 ...

Page 151: ...UMP SERVICE MANUAL 11 9 Illustrated Parts Breakdown Overview Figure 11 4 Rear Housing Assembly External 10 6 14 32 32a 36a 36b 37 26 15 1 27 30 29 22 2 13 11 8 17 19 23 3 20 28 9 16 40 21 31 24 12 4 5 7 6 6 26 25 18 33 39 38 41 42 43 44 45 47 46 48 49 51 52 53 50 ...

Page 152: ...h 1 11 S050052 S050052 DOOR PUMP HEAD P1 1 12 LBSHZ101 A S048489 BUMPER Door 2 13 LBSHZ101 C S048502 BUSHING Door Latch 1 14 LPiNS101 C S047417 PIN Door Hinge 2 15 LPLTM106 A S048445 PLATE Safety Clamp 1 2mm thickness 1 16 LPLTM106 C S048644 COVER Back Plate P1 1 17 S048493 S048493 PLATE BACK 1 18 MSPRC101 C S048499 SPRING Back Plate 5 19 PAJS1002 A S048494 STOP Occlusion Detector 2 20 PCUSG101 A ...

Page 153: ...3624003 Front Cover Pump 1 1 31 S050109 S050109 Safety Clamp Shim See Note below Optional 32 S054643 S054643 PLATE Safety Clamp 1 0 mm Thickness See Note below Optional 33 072626931 072623931 Inside Door Information Label 2 34 072626932 072623932 Front Door Information Label 2 Table 11 5 Parts List Pump Head 1 Door Assembly F059120016 continued Item Svc Part Mfg Part Description Qty 26 16 19 25 14...

Page 154: ...ller 1 7 NROLP100 A S048455 ROLLER Latch 1 8 PGiDM100 D S048486 GUIDE Tubing Lower Channel 2 9 PGiDM100 E S048487 GUIDE Tubing Upper Channel 3 10 QSWZ1010 A S047932 SENSOR Tube Misload 1R 1 11 QSWZ1009 A S047931 SENSOR Tube Misload 1L 1 12 S055624 S055624 DECAL Channel Left 1 13 0726A1202 07 26 A1 202 Slide Clamp Slot Label 2 14 XBSSF20P B 4009310081 SCREW Flat Head M2X5 2 15 XBSUF30P C S048963 SC...

Page 155: ...CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 11 13 Illustrated Parts Breakdown Overview Figure 11 6 Pump 1 Base Plate Assembly with Tube Misloading Detectors 11 10 A B A B 2 9 11 10 12 9 13 8 15 2 8 5 4 1 6 7 3 16 17 18 19 14 14 20 ...

Page 156: ...stream Occl Sensor 1 5 NSFTZ102 A S048012 ACTUATOR Occlusion Sensor 2 6 OiCMP32T A S048928 SCREW Pan Head M1 7X4 5 4 7 OiCMP32T E S048893 WASHER M1 7 2 8 OiCMP32T J S048901 WASHER M2 2 9 PCASD100 B S048022 HOUSING Occl Sensor 2 10 PCOVP101 D S048641 COVER Safety Clamp Arm P1 1 11 PZETL102 E S048508 PLATE Ground Upstrm Occl Sensor 1 12 CCILZ100 A S048011 COIL Occl Sensor Assy 2 13 RCORF100 D S04801...

Page 157: ...729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 11 15 Illustrated Parts Breakdown Overview Figure 11 7 Pump 1 Base Plate Assembly Rear 6 7 6 9 4 9 8 6 5 13 3 12 14 15 2 10 1 8 16 16 16 11 ...

Page 158: ...GY100 B S048511 BEARING Pumping Finger 9 11 NBRGY100 C S048512 BEARING Finger Box 1 12 NSFTD103 A S048433 SHAFT Finger 1 13 OiCMP32T F S048894 WASHER Optocoupler PCB 2 14 OiCMP32T G S048895 WASHER M3 4 15 PBOX1005 A S048431 COVER Finger Box 1 16 PCOVP101 B S048427 COVER Encoder Wheel 1 17 PSPAB102 A S048496 SPACER Encoder Wheel 1 18 CPBWN105 B S047876 PCB ASSEMBLY Optocoupler 1 19 VHPGP352 A S0480...

Page 159: ...8 CPWBN106 A S048624 PCB Flexible Prtntd Crkt Terminal 1 N A QSWL1003 C S048513 SWITCH Door Open 1 40 VRDRV2EY A S048521 RESISTOR 100 Ohms 2 41 XBBSD30P D 4003910075 SCREW Binder Head M3X8 2 42 XBPBN30P C S048929 SCREW Pan Head M3X8 2 43 XBPBN40P F 4009310080 SCREW Pan Head M4X6 1 44 XBPSD20P A S048923 SCREW Pan Head M2X5 2 45 XBPSD26P B S048933 SCREW Pan Head M2 5X8 1 46 XWHSD200 A S048891 WASHER...

Page 160: ... PCB P1 1 N A QCNW1120 A S048653 Harness Upstream Occlusion Sensor P1 1 N A QCNW1121 A S048654 Harness Downstream Occlusion Sensor P1 1 N A QCNW1122 A S048655 Harness Air Sensor Input P1 1 N A QCNW1123 A S048656 Harness Air Sensor Output P1 1 Table 11 8 Parts List Pump Base Plate Assembly continued Item Svc Part Mfg Part Description Qty ...

Page 161: ... 19 Illustrated Parts Breakdown Overview Figure 11 8 Pump 1 Base Plate Assembly w Pump Mechanism 43 30 37 42 16 34 33 31 6 27 27 8 19 18 23 22 10 5 26 3 11 15 47 2 9 20 1 41 28 45 35 36 32 29 44 10 12 4 21 17 42 40 38 7 10 7 10 7 10 7 10 7 10 7 10 7 10 7 6 24 13 24 13 25 14 25 14 46 ...

Page 162: ...P100 E S048632 Retainer Arm Left P1 1 11 MARMP100 D S048631 Retainer Arm Right P1 1 12 MARMP100 F S048642 Arm Release P1 1 13 MCAMP100 C S048640 Latch Safety P1 1 14 MSLiZ100 A S048425 Slide A 1 15 MSLiZ100 C S048633 Slide Latch P1 1 16 MSPRC101 D S048500 Spring Door Latch 1 17 MSPRD102 B S048470 Spring Retainer Arms 2 18 MSPRD102 C S048472 Spring Slide Shaft 1 19 MSPRD102 D S048469 Spring Safety ...

Page 163: ...SD30P i S048939 Screw Pan Head M3X8 w Washer Assy 2 31 XBSSD30P B S048960 Screw Flat Head M3X10 2 32 XBSUF20P C S048967 Screw Flat Head M2X6 1 33 XJPSD30P A S048953 Screw Pan Head M2X6 1 34 XJPSF20P B S048954 Screw Pan Head MSX4 2 35 XJPSF20P A S048955 Screw FPC 2 36 S048623 S048623 Slide Clamp Sensor 1 37 S050101 S050101 Photo Sensor 1 Table 11 9 Parts List Safety Slide Clamp Assembly 1 continued...

Page 164: ... 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 11 9 Safety Slide Clamp Assembly 1 CCRA1005 A 19 5 1 9 13 23 29 34 8 16 15 27 17 24 9 11 22 6 12 7 14 21 10 3 20 18 4 35 26 28 31 30 2 36 25 33 37 32 ...

Page 165: ...0 TLABH109 A 07 26 06 029 Label Push 1 11 S050051 S050051 DOOR PUMP HEAD P2 1 12 LBSHZ101 A S048489 Bumper Door 2 13 LBSHZ101 C S048502 BUSHING Door Latch 1 14 LPiNS101 C S047417 PIN Door Hinge 2 15 LPLTM106 A S048445 Plate Safety Clamp 1 2mm thickness 1 16 LPLTM106 B S048441 COVER Back Plate P2 1 17 S048493 S048493 PLATE BACK 1 18 MSPRC101 C S048499 SPRING Back Plate 5 19 PAJS1002 A S048494 STOP ...

Page 166: ...048890 SCREW Set M3X4 2 30 GCOVA101 E F053624004 COVER Door Pump 2 1 31 S050109 S050109 Safety Clamp Shim See Note Below Optional 32 S054643 S054643 Plate Safety Clamp 1 0 mm Thickness See Note Below Optional 33 072623931 072623931 Inside Door Information Label 2 34 072623932 072623932 Front Door Information Label 2 Table 11 10 Parts List Pump Head 2 Door Assembly F049120021 continued Item Svc Par...

Page 167: ...LUMETRIC INFUSION PUMP SERVICE MANUAL 11 25 Illustrated Parts Breakdown Overview Figure 11 10 Pump Head 2 Door Assembly F049120021 26 16 19 25 14 21 18 17 20 10 4 2 3 9 6 28 14 15 or 32 8 13 7 5 25 1 11 28 29 12 22 23 24 29 12 27 30 31 20 33 34 ...

Page 168: ...Roller 1 7 NROLP100 A S048455 Latch Roller 1 8 PGiDM100 D S048486 GUIDE Tubing Lower Channel 2 9 PGiDM100 E S048487 GUIDE Tubing Lower Channel 3 10 QSWZ1011 A S047933 SENSOR Tube Misload 2L 1 11 QSWZ1012 A S047934 SENSOR Tube Misload 2R 1 12 S055623 S055623 DECAL Channel Right 1 13 0726A1202 07 26 A1 202 LABEL Slide Clamp Slot 2 14 XBSSF20P B 4009310081 SCREW Flat Head M2X5 2 15 XBSUF30P C S048963...

Page 169: ... DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 11 27 Illustrated Parts Breakdown Overview Figure 11 11 Pump 2 Base Plate with Tube Misloading Detectors 1 2 15 18 12 8 14 14 13 5 19 9 6 8 10 4 2 3 17 16 A B A B 11 11 7 20 ...

Page 170: ... Occl Sensor 1 5 NSFTZ102 A S048012 ACTUATOR Occl Sensor 2 6 OiCMP32T A S048928 Screw Pan Head M1 7X4 5 4 7 OiCMP32T E S048893 Washer M1 7 2 8 OiCMP32T J S048901 Washer M2 2 9 PCASD100 B S048022 HOUSING Occl Sensor 2 10 PCOVP101 C S048436 COVER Safety Clamp Arm P2 1 11 PZETL102 E S048508 PLATE Ground Upstrm Occl Sensor 1 12 CCILZ100 A S048011 COIL Occl Sensor Assy 2 13 RCORF100 D S048013 Core Occl...

Page 171: ...19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 11 29 Illustrated Parts Breakdown Overview Figure 11 12 Pump 2 Base Plate Assembly 1 2 16 12 8 15 14 5 9 6 8 13 10 4 3 11 7 6 6 ...

Page 172: ... 10 NBRGY100 B S048511 BEARING Pumping Finger 9 11 NBRGY100 C S048512 Bearing Finger Box 1 12 NSFTD103 A S048433 SHAFT Finger 1 13 OiCMP32T F S048894 Washer Optocoupler PCB 2 14 OiCMP32T G S048895 Washer M3 4 15 PBOX1005 A S048431 COVER Finger Box 1 16 PCOVP101 B S048427 Cover Encoder Wheel 1 17 PSPAB102 A S048496 Spacer Encoder Wheel 1 18 CPBWN105 B S047876 PCB ASSEMBLY Optocoupler 1 19 V4PGF352 ...

Page 173: ...77 PCB Flexible Prtntd Crkt Terminal 1 N A QSWL1003 C S048513 SWITCH Door Open 40 VRDRV2EY A S048521 Resistor 100 Ohms 2 41 XBBSD30P D 4003910075 SCREW Binder Head M3X8 2 42 XBPBN30P C S048929 SCREW Pan Head M3X8 w washer assy 2 43 XBPBN40P F 4009310080 SCREW Pan Head M4X6 1 44 XBPSD20P A S048923 Screw Pan Head M2X5 2 45 XBPSD26P B S048933 SCREW Pan Head M2 5X8 1 46 XWHSD200 A S048891 Washer Door ...

Page 174: ... N A QCNW1102 A S048478 HARNESS Upstream Occl Sensor P2 1 N A QCNW1103 A S048479 Harness Downstream Occlusion Sensor P2 1 N A QCNW1104 A S048480 Harness Air Sensor Input P2 1 N A QCNW1105 A S048481 Harness Air Sensor Output P2 1 Table 11 13 Parts List Pump 2 Base Plate Assembly with Pump Mechanism continued Item Svc Part Mfg Part Description Qty ...

Page 175: ...UAL 11 33 Illustrated Parts Breakdown Overview Figure 11 13 Pump 2 Base Plate Assembly w Pump Mechanism 43 30 37 42 16 34 33 31 6 27 27 8 19 18 10 5 26 3 11 15 46 2 9 20 1 41 28 44 35 36 32 29 12 4 21 17 7 10 10 7 7 10 7 10 7 10 7 6 45 47 22 23 6 10 7 13 24 14 25 38 40 42 14 25 ...

Page 176: ...MP100 A S048023 Retainer Arm R1 Right 1 11 MARMP100 B S048970 Retainer Arm R2 Left 1 12 MARMP100 C S048437 Arm Release P2 1 13 MCAMP100 B S048435 Latch Safety P2 1 14 MSLiZ100 A S048425 Slide A 1 15 MSLiZ100 B S048424 Slide Latch 1 16 MSPRC101 D S048500 Spring Door Latch 1 17 MSPRD102 B S048470 Spring Retainer Arms 2 18 MSPRD102 C S048472 Spring Slide Shaft 1 19 MSPRD102 D S048469 Spring Safety Cl...

Page 177: ...30P i S048939 Screw Pan Head M3X8 w Washer Assy 2 31 XBSSD30P B S048960 Screw Flat Head M3X10 2 32 XBSUF20P C S048967 Screw Flat Head M2X6 1 33 XJPSD30P A S048953 Screw Pan Head M2X6 1 34 XJPSF20P B S048954 SCREW FPC 2 35 XJPSF20P A S048955 Screw Pan Head M2X6 2 36 S048623 S048623 Slide Clamp Sensor 1 37 S050101 S050101 Photo Sensor 1 Table 11 14 Parts List Safety Slide Clamp Assembly 2 continued ...

Page 178: ...6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 11 14 Safety Slide Clamp Assembly 2 CCRA1006 A 19 5 1 9 13 23 29 34 8 16 15 27 17 24 9 11 22 6 12 7 14 21 10 3 20 18 4 35 26 28 31 30 2 36 25 33 37 32 ...

Page 179: ... PUMP SERVICE MANUAL 11 37 Illustrated Parts Breakdown Overview Table 11 15 Power Supply PCB RDENC100 E Item Svc Part Mfg Part Description Qty 1 OCBPJCJS A 5009425013 Fuse F1 1 2 OCBPZZ06 A 5009420005 Holder Fuse FH 1 1 3 OCBPKZ05 A 5009410040 Connector 2 Pin 1 ...

Page 180: ...5 TH1 C11 R12 R15 1 2 3 CN2 R16 R17 R14 R18 VR2 C16 16 R7 R6 1 R13 IC1 C18 R11 J1 Q2 R1 R2 R10 C17 VR1 D2 C12 Q1 L2 L1 D1 R21 R23 C8 C7 R3 F1 C3 C9 CN1 C2 C1 ACIN FG 3 15A E E V1 Q3 R22 ZD2 C3 R20 R19 ZD1 D4 C14 C12 FB1 R4 R8 R9 D3 CN2 C15 1 2 3 R14 R15 TH1 R12 C18 J1 SCR1 C13 R5 L2 D2 Q1 R3 C9 C11 R21 V1 C8 E E F1 L1 D1 R23 C1 C2 C7 CN1 Q3 R22 ZD2 R13 IC1 R7 R6 C17 R11 Q2 R1 R2 R10 VR1 R16 R17 R1...

Page 181: ... D Component Side MESSAGE 96 LCD901 49 96 BL901 MESSAGE 49 LCD903 1 48 LED909 NEXT LED901 ALARM LED905 PUMPING LED903 ALERT1 27 52 1 LED904 ALERT2 52 LED906 PUMPING2 LED902 ALARM2 48 27 BL903 1 26 BL903 BL904 LCD902 PROGRAMING LED907 PUMPSEL1 LED908 PUMPSEL2 27 1 26 LCD904 PROGRAMING GND VCC ZD901 A 1 3 LED910 OPTIONS 6 1 FG LED913 BATTERY 4 1 4 1 1 1 6 6 ...

Page 182: ... R919 Q902 Q906 Q904 Q912 R926 U906 C905 U905 HD61602 HD61602 R923 R921 R916 C909 R909 C908 R908 C907 R907 HD61602 U901 C901 R920 Q903 Q905 R918 Q901 U902 U903 R922 R901 C902 R902 HD61602 HD61602 C903 R903 C906 R906 R905 R925 R915 R935 R936 Q908 Q910 Q909 6002560019 BAXTER Q907 R924 C914 R927 RP614 RP615 R342 C603 Q916 R930 U603 HC138 R931 R932 R933 R934 R929 Q915 R928 Q914 C913 40 CN901 2 39 1 Q9...

Page 183: ...ICE MANUAL 11 41 Illustrated Parts Breakdown Overview Table 11 16 CPU PCB CPWBX105 A Item Svc Part Mfg Part Description Qty 1 QFSH4330 A 5009425004 F201 F202 Fuse 1 5A 125V SB 2 2 QFSH8300 A 500942005 F302 Fuse 1A 125V 1 3 VHViCPF1 A 6009590001 F15 IC Protector 600 mA 1 ...

Page 184: ...201 RP203 RP202 U203 HC02 HC32 U209 U701 HC14 Q306 VR501 U502 U204 HC02 U851 U702 HC153 U852 HC4040 RP006 AC00 U007 U006 Q303 HC109 U703 HC109 20 RP005 RP004 RP003 RP012 U112 32 LM336M 5 0 C331 Q316 RP002 Q315 RP001 RP014 64 52 RP013 U005 U003 AC00 AC02 QP202 11 F202 ZD202 CN201 1 1 1 9 8 VR805 U804 U002 T1 5A CN803 X001 HC14 CNTEST1 6002560020 BAXTER 27C512A RP007 U109 AC138 RP101 RP102 RP114 64 ...

Page 185: ...3 R764 R765 R769 R768 R761 R756 C104 R051 C109 C004 C110 C111 C107 C001 C405 C012 D804 R819 C403 R820 C401 D803 C809 R805 R851 C851 R852 R857 C857 R858 R863 C806 R809 C807 Q803 R808 C811 Q851 Q853 Q855 R812 C854 R854 R856 C860 Q852 Q854 Q856 R862 R860 C010 C875 Q301 C322 C316 C005 C003 C007 R158 R050 R370 C008 R371 Q305 D307 D308 R346 R347 C822 C821 R823 R824 R827 R337 R316 R828 Q804 C206 C321 R72...

Page 186: ...nal PCB CPWBN104 B Figure 11 21 Backup Audible Alarm PCB Assembly CPWBN104 C Figure 11 22 Audible Alarm PCB Assembly CPWBN105 A BAXTER GTS II 94VO CN401 RY401 CN IF2 R421 CN701 6003560001 1 7 9 1 1 2 1 3 D754 CN751 C753 BZ752 C753 R758 R760 ZD751 Q753 BAXTER 6003560002 GTS II 94VO CN752 BZ751 GMB 12 CN753 S4B XH A 1 ...

Page 187: ...05 B1 530 07 05 B1 530 Carton Individual Japan 1 07 05 C1 719 07 05 C1 719 Shipping Carton FG6301 1 SPAKA129 B F052720001 FOAM BUFFER Right 1 SPAKA129 C F052720002 FOAM BUFFER Left 1 SSAKH002 A 3004035007 Polyvinyl Bag 1 07 19 D1 602 07 19 D1 602 Manual Operator s 1 07 26 A1 202 07 26 A1 202 Slide Clamp Slot Label 1 SSAKA124 A 3004035002 Manual Polyethelene Bag 1 TTAG1003 A 07 26 06 30 Tag Batt Re...

Page 188: ...s Item Svc Part Mfg Part Description Qty UKOG1013 B F049230002 Thickness Gauge 1 UKOG1020 A 3009090008 UPP Extractor 1 UKOG1021 A 3009090007 Extractor Wire Harness 1 722003396 72 20 03 396 Door Shim FG6X 1 722003397 72 20 03 397 Adhesive Loctite Prism 454 1 3009035001 3009035001 Cable Tie PLT1M 1 072601228 07 26 01 228 Lead Bat Disposable Label 1 ...

Page 189: ... CPU and U001 always functions as the slave The master CPU controls all pump functions except motor control which is handled by the slave CPU The master CPU sends rate information and motor start stop messages to the slave CPU and also monitors the motor control by the slave CPU The master CPU gathers data from and or controls the interlock switches the power control circuit the communication cont...

Page 190: ... Programmable Timer Module PTM See Figure 13 12 The programmable timer module PTM divides the 8 MHz system clock into 500 kHz for the oscillation of the air sensors and also generates a signal for pulse width modulation control of the motor drivers The slave CPU calculates and outputs motor drive signals based on the rate information from the master CPU It also sets motor current levels in the PTM...

Page 191: ...function is activated is continuous rather than intermittent I O Controllers See Figure 13 21 PPI Block 1 and Figure 13 22 PPI Block 2 The I O controller U601 performs the following functions activating backlight addressing the keyboard and scanning the ON OFF CHARGE key PANEL LOCK switch and LCD drivers and writing display data from the master CPU into the display drivers The other I O controller...

Page 192: ...ch circuit consists of an ultrasonic transmitter and receiver mounted on opposite sides of the tubing path The transmitter consists of a 500 kHz oscillator and a selector that transfers the oscillator output to two of three transducers The transducers are selected by the air bubble alarm size setting in the configuration option The receiver contains a selector that transfers the transducer outputs...

Page 193: ...mum tubing collapse beyond which the pump no longer permits operation The upstream occlusion sensor operates in a frequency range of 1 2 MHz to 1 35 MHz Tube Misloading Detectors See Figure 13 11 Figure 13 25 Figure 13 36 and Figure 13 37 Each pump head has a Force Sensing Resistor FSR attached to each side of the tube loading channel When the tube is misloaded over the FSR its resistance decrease...

Page 194: ...s opened The master CPU monitors the interlock switch activates the DOOR OPEN alarm and stops the appropriate pump when the door is opened Panel Lock Circuit See Figure 13 3 Figure 13 21 Figure 13 34 and Figure 13 35 The panel lock circuit is initiated by the PANEL LOCK pushbutton switch located on the rear of the device The switch is connected to an I O controller The purpose of this circuit is t...

Page 195: ...ns identically Each motor driver receives four separate motor drive signals from the slave CPU which are effectively ANDed with a pulse width modulation PWM signal from the programmable timer module The PWM signal controls the current level required for proper motor operation The motor current level is converted into digital signal by the UPP and monitored by the master CPU which activates an alar...

Page 196: ...ump Motor current does not flow while Vcpu is off Q Vref This is the reference voltage regulated by a filter and a reference diode U502 LM336M 5 0 in Figure 13 7 for the A D convertor in the UPP This voltage is generated from Voth which is switched by the master CPU Q Vkey This is generated either from the output of the DC power supply board or from the internal battery voltage and is used for mon...

Page 197: ...2 9 Theory of Operation DC Power Supply and Power Control Circuit The power control circuit is contained in a hybrid chip HIC302 which also includes a circuit to activate the backup audible alarm when the pump is shut down by a failure The RAM U006 for the slave CPU is not backed up ...

Page 198: ...12 DC Power Supply and Power Control Circuit 12 10 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 ...

Page 199: ...CE MANUAL 13 1 Chapter 13 Chapter 13 Diagrams Overview This section contains all of the schematic and wiring diagrams for the FLO GARD 6301 Dual Channel Volumetric Infusion Pump These diagrams are intended only to assist the reader in understanding the theory of operation ...

Page 200: ...13 Overview 13 2 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 ...

Page 201: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 3 Figure 13 1 System Block Diagram ...

Page 202: ...13 4 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 2 Rear Housing Wiring Diagram ...

Page 203: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 5 Figure 13 3 Front Housing Wiring Diagram ...

Page 204: ...13 6 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 4 CPU Board Block Diagram ...

Page 205: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 7 Figure 13 5 Power Supply Section ...

Page 206: ...13 8 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 6 DC Power Supply ...

Page 207: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 9 Figure 13 7 Power Supply Control Hybrid Circuit ...

Page 208: ...13 10 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 8 Power Supply Control Hybrid Circuit ...

Page 209: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 11 Figure 13 9 Master CPU Block Diagram ...

Page 210: ...13 12 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 10 Master CPU Schematic ...

Page 211: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 13 Figure 13 11 UPP RTC and SRAM Block part of CPU Board ...

Page 212: ...13 14 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 12 Alarm Control Circuit ...

Page 213: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 15 Figure 13 13 Address Decoder ...

Page 214: ...13 16 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 14 Serial Communication Block ...

Page 215: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 17 Figure 13 15 Slave CPU Block Diagram ...

Page 216: ...13 18 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 16 Slave CPU Schematic ...

Page 217: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 19 Figure 13 17 Slave RAM and Programmable Timer Module ...

Page 218: ...13 20 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 18 Motor Driver Circuit Pump 1 ...

Page 219: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 21 Figure 13 19 Motor Driver Circuit Pump 2 ...

Page 220: ...13 22 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 20 CPU PCB Sensor Block ...

Page 221: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 23 Figure 13 21 PPI Block 1 ...

Page 222: ...13 24 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 22 PPI Block 2 ...

Page 223: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 25 Figure 13 23 Occlusion Sensing Block ...

Page 224: ...13 26 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 24 Air Sensing Block ...

Page 225: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 27 Figure 13 25 Misload and Slide Clamp Sensors ...

Page 226: ...13 28 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 26 Display PCB ...

Page 227: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 29 Figure 13 27 LCD Drivers for Pump 1 ...

Page 228: ...13 30 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 28 LCD Drivers for Pump 2 ...

Page 229: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 31 Figure 13 29 LCDs for Pump 1 ...

Page 230: ...13 32 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 30 LCDs for Pump 2 ...

Page 231: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 33 Figure 13 31 LED Lamps ...

Page 232: ...13 34 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 Figure 13 32 Audible Alarm PCB ...

Page 233: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 35 Figure 13 33 Backup Buzzer PCB ...

Page 234: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 36 Figure 13 34 Terminal PCB ...

Page 235: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 37 Figure 13 35 Accessories ...

Page 236: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 38 Figure 13 36 Sensors on Pumphead 1 ...

Page 237: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 39 Figure 13 37 Sensors on Pumphead 2 ...

Page 238: ...07 19 B1 729 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 13 40 Figure 13 38 Front Panel Key Assignments ...

Page 239: ...er _____________________________ _____________________________ ____________ Reviewer optional _____________________________ _____________________________ ____________ Exterior Inspections Exterior Inspection Pump is clean and undamaged Fail R Pass R RTV Seal Check RTV seal is present and evenly applied Fail R Mounting Clamp Check Mounting clamp moves freely Fail R Disc and cushion are installed co...

Page 240: ...m Volume Test Pump 1 DOOR OPEN message displays Alarm LED flashes Audible alarm sounds No R Yes R Pump 2 DOOR OPEN message displays Alarm LED flashes Audible alarm sounds No R Yes R Slide Clamp Mechanism Test Pump 1 INSERT SLIDECLAMP message displays No R Yes R Pump 2 INSERT SLIDECLAMP message displays No R Yes R Air Alarm Test Pump 1 NORM 50μL No air detected Fail R Pass R 110μL Air detected Fail...

Page 241: ...age displays Alarm LED flashes Audible alarm sounds Fail R Pass R RIGHT Pump 2 LEFT CHECK SET LOADING message displays Alarm LED flashes Audible alarm sounds Fail R Pass R RIGHT Downstream Occlusion Test Pump 1 DOWNSTREAM OCCLUSION message displays Alarm LED flashes Audible alarm sounds Fail R Pass R Pump 2 DOWNSTREAM OCCLUSION message displays Alarm LED flashes Audible alarm sounds Fail R Pass R ...

Page 242: ...on Due Date ID _________________________________ Electrical Safety Tester Calibration Due Date ID _______________________________ Battery Check Pump Runs 2 5 hrs Without Battery Low Alert Record Run Time Panel Lock Test Loc displays front panel keys except BACKLIGHT and TOT VOL STATUS do not accept input Fail R Pass R Free Flow Prevention Test Pump 1 Pump Prevents Fee Flow of Fluid 0 5 mL mL Pump ...

Page 243: ...ration Due Date ID ____________________________________________ Graduated Cylinder Calibration Due Date ID _________________________________ Accuracy Tests Note Perform either Volume Measurement with VTBI or Measurement by Volume per Time Measurement by Volume per Time N A ______ PRI Rate 200mL VTBI 20mL 18 6mL 21 4mL mL Volume Measurement with VTBI N A ______ PRI Rate 200mL VTBI 35mL 32 5mL 37 5m...

Page 244: ...A A 6 FLO GARD 6301 DUAL CHANNEL VOLUMETRIC INFUSION PUMP SERVICE MANUAL 07 19 B1 729 ...

Page 245: ...Number _____________________________ Printed Name Signature Date Tester _____________________________ _____________________________ ____________ Reviewer optional _____________________________ _____________________________ ____________ Calibration Verification Verification in Mode 1 Upstream Occlusion Calibration Verification 3242 3314 Value Pump 1 Value Pump 2 Downstream Occlusion Calibration Ver...

Page 246: ... Pump 1 Value Pump 2 MIN Value Pump 1 Value Pump 2 NORM and MIN Air Sensor Calibration with Air Filled Tubing NORM 11 Value Pump 1 Value Pump 2 MIN Value Pump 1 Value Pump 2 NORM and MIN Air Sensor Calibration with No Tube NORM 11 Value Pump 1 Value Pump 2 MIN Value Pump 1 Value Pump 2 FSR Verification with Pump Door Open RIGHT 500 820 Value Pump 1 Value Pump 2 LEFT Value Pump 1 Value Pump 2 FSR V...

Page 247: ...ory Default Values Current Settings Occlusion Alarm Level Level 1 R Level 1 R Level 2 R Level 3 Audible Switchover Off R Off R On Number of Automatic Restarts 3 Range 0 9 record value Door Open Required Off R Off R On Air Bubble Alarm Size Norm R Norm avg 75 μL R Min avg 50 μL Alarm Off Interval 1 Range 1 7 record value Alert Off Interval 7 Range 1 7 record value Maximum Rate of Infusion 1999 mL h...

Page 248: ...U R ONCOLOGY Close Clamp On R Off R On Insert Clamp Off R Off Spring Retainer Should Be Installed R On Software versions earlier than V1 09 R Alert V1 09 Software or later R Alarm Programmed Delivery Profile Disabled R Disabled R 5 Hour Memory R Semi permanent memory Time Setting Military Time record value Date Setting 00 00 00 mm dd yy record value Serial Number Date Configuration Options Factory...

Page 249: ...e display scrolls backwards through the alarm codes and automatically exit at the end Failure Identification Codes on page 7 7 Flow Check TOT VOL STATUS When the keys are released the display disappears 10 seconds later Table 5 1 Modify Configuration LOCK STOP ON OFF CHARGE Modifying the Configuration Option Settings on page 5 2 View Configuration TIME TOT VOL STATUS Reviewing the Configuration Op...

Page 250: ...e 7 9 Pumping Sensor Monitoring Mode 7 CLR TOT VOL 7 ON OFF CHARGE Automatic Test Mode 7 Pumping Sensor Monitoring Mode on page 7 10 Air Sensor Test Mode 8 CLR TOT VOL 8 ON OFF CHARGE Automatic Test Mode 8 Air Sensor Test Mode on page 7 10 Elapsed Time Test Mode 9 CLR TOT VOL 9 ON OFF CHARGE Automatic Test Mode 9 Elapsed Time Test Mode on page 7 10 Downstream Occlusion Test Mode 0 CLR TOT VOL 0 ON...

Page 251: ...07 19 B1 729 ...

Page 252: ...manual was printed on paper stock created with 20 de inked post consumer waste fiber and a total of 100 recycled fiber Baxter Healthcare Corporation Deerfield IL 60015 USA Copyright 2008 Baxter Healthcare Corporation All rights reserved ...

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