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R5906150 /05

XDL

Preparation process......................................................................................................................28

Installation process .......................................................................................................................28

Additional install options................................................................................................................29

About this chapter

This chapter gives an overview of all the different stages in the installation process that has to be followed in
chronological order to set the projector up and running. The stages are grouped in three processes:
Preparation, Installation and Options. Each stage is briefly described and refers to more detailed step by step
procedures in this manual or reference is made to other online product manuals.

Installation process

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Summary of Contents for XDL

Page 1: ...ENABLING BRIGHT OUTCOMES Installation Manual XDL...

Page 2: ...stered office Barco NV President Kennedypark 35 8500 Kortrijk Belgium www barco com en support www barco com Barco NV President Kennedypark 35 8500 Kortrijk Belgium www barco com en support www barco...

Page 3: ...ense Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment FCC responsible Barco Inc 3059 Premiere Parkway Su...

Page 4: ...ware Your use of this software indicates your acceptance of this license agreement and warranty Terms and Conditions 1 No redistribution of the software is allowed 2 Reverse Engineering You may not re...

Page 5: ...tallation process 27 3 1 Preparation process 28 3 2 Installation process 28 3 3 Additional install options 29 4 Installation preparations 31 4 1 Installation requirements 32 4 2 Unpacking the projecto...

Page 6: ...Setting the projector addresses 62 5 17 Alignment of a table mounted projector 63 5 18 Installation of an input board 64 5 19 Removal of an input board 65 5 20 Software update 66 6 Pulse SFP input use...

Page 7: ...ctor Furthermore it includes several cautions to prevent damage to the XDL projector Ensure that you understand and follow all safety guidelines safety instructions and warnings mentioned in this chap...

Page 8: ...nd energy hazard and having access to live parts Safety standards also impose limits to the internal and external temperature rises radiation levels mechanical stability and strength enclosure constru...

Page 9: ...ction zone Restricted access location To protect untrained persons and children the projector must be installed in a restricted access location The definition of a restricted access location is a loca...

Page 10: ...18 The electronics of the projector UPS INLET must be powered either from a suitable UPS unit or from the power outlet socket UPS OUTLET provided on the projector An adapted short power cord 2 pole 3...

Page 11: ...or by placing optional barriers Within the restricted area operator training is considered sufficient The applicable separation heights are discussed in High Brightness precautions Hazard Distance pag...

Page 12: ...ol completely before storing Remove cord from the projector when storing To prevent projector damage The air filters of the projector must be cleaned or replaced on a regular basis Cleaning the booth...

Page 13: ...ving covers may expose you to dangerous voltage potentials and risk of electric shock Refer all servicing to qualified service personnel Attempts to alter the factory set internal controls or to chang...

Page 14: ...IEC EN 60825 1 2014 HAZARD DISTANCE CONSULT SAFETY MANUAL COMPLIES WITH 21 CFR 1040 EXCEPT WITH RESPECT TO THOSE CHARACTERISTICS AUTHORIZED BY VARIANCE NUMBER 2014 V 0285 DATED APRIL 14 2016 RISK GROU...

Page 15: ...ug power cord at UPS inlet for removal of all power from the unit ATTENTION Eteindre et d connecter le c ble dans la prise UPS pour la coupure de toute l alimentation de l appareil UPS INLET 200 240V...

Page 16: ...ion height should be greater than or equal to 3 0 meter to prevent potential exposure for example by an individual sitting on another individual s shoulders within the HD Sufficiently large separation...

Page 17: ...l only be transferred to laser light show variance holders This is applicable for dealers and distributors since they may need to install the LIP demo install and or they transfer sell rent lease the...

Page 18: ...ed while observing the diffuse surface of the rear projection screen As described in High Brightness precautions Hazard Distance page 15 it is mandatory to create a restricted zone within the beam are...

Page 19: ...he XDL is restricted to indoor use only when operating in the 5150 to 5250 MHz frequency range Hereby Barco declares that the radio equipment type XDL is in compliance with Directive 2014 53 EU The fu...

Page 20: ...ct Manual Product manuals and documentation are available online at www barco com td Registration may be required follow the instructions given on the website IMPORTANT Read Installation Instructions...

Page 21: ...in the system we refer to its own documentation set of the component Note that the latest version of this document and all other related documentation sets are available on the Barco website Differen...

Page 22: ...ambient Therefore a liquid cooling system is provided consisting of liquid circuits inside the projector which are connected via hoses to external chillers Only chiller models and hoses exclusively de...

Page 23: ...intake is at the front side of the projector the air outlet is at the back A B A A B Image 2 4 2 2 Chillers and hoses DMD A digital micromirror device or DMD is an optical semiconductor that is the co...

Page 24: ...g may only be installed by trained technicians Installation instructions are included in the service documentation of the chiller Hoses Only hoses specified by Barco can be used to couple the cooling...

Page 25: ...am stop button The beam stop button reference 1 Image 2 9 is easy accessible by the operator Pushing the beam stop button will result in disconnecting the power from all Power Supply Units PSU of the...

Page 26: ...al safety interlock A contact No 2 MK External beam enable key B1 External safety interlock B contact No 1 B2 External safety interlock B contact No 2 CAUTION The need for installing external safety i...

Page 27: ...ent stages in the installation process that has to be followed in chronological order to set the projector up and running The stages are grouped in three processes Preparation Installation and Options...

Page 28: ...restriction zone etc See safety chapter High Brightness precautions Hazard Distance page 15 Projector configuration In case of a standing installation Use a solid pedestal to place a single XDL proje...

Page 29: ...al of the Projector Toolset 9 Alignment of the projected image with the screen Activate an internal test pattern to focus zoom and shift the lens until the projected image is aligned with the screen U...

Page 30: ...R5906150 05 XDL 30 Installation process...

Page 31: ...rements for the projector such as minimum and maximum allowed ambient temperature humidity conditions required safety area around the installed projector required power net etc Furthermore careful con...

Page 32: ...Sensors measure the temperature and relative humidity RH inside the sealed compartments of the projector From these measured values the dew point is calculated and compared with the temperature of th...

Page 33: ...ater drain A vertical air gap fitting must be installed between the small drain tubes and the building drain Note that the end of the small drain tubes must be in free air not airtight taped off to pr...

Page 34: ...requirements The Uninterruptible Power Supply UPS also known as a Continuous Power Supply CPS must have an output voltage of 200 240 V at 50 60 Hz and must be capable of delivering an output current...

Page 35: ...e 4 1 5 Lift up the outer carton box reference 5 Image 4 2 as a whole and remove it away from the projector package 6 Lift up the inner carton box reference 6 Image 4 2 as a whole and remove it away f...

Page 36: ...as possible The packaging of the XDL projector is provided with a shock watch label If this shock watch label was triggered red colored at arrival during transport may indicate rough handling by the t...

Page 37: ...n table mount position 1 Front Table F T 2 Rear Table R T Front projection The projector is installed at the same side of the screen as the audience AUDIENCE F T FLOOR SCREEN Image 4 3 Front projectio...

Page 38: ...s up down left or right Several parameters can be calculated determining the position in any installation Formula to calculate the distance CD for On Axis projection CD SH 2 B A Shift range The lens c...

Page 39: ...has its limitations on the projector These limitations ensure that the air dryers in the projector work properly and safely Mounting a projector outside of these green zones may cause condensate to ap...

Page 40: ...the allowed tilt ranges When using an external frame make sure to remove the projector feet and replace them with screws of M16 x 200 to mechanically connect the projector with the frame Make sure th...

Page 41: ...2 4 Tighten the 4 screws 1 to a torque of 8 4 Nm 2 2 1 Image 4 9 5 Close the front projector cover again 4 6 Available lenses Which lenses are available for my projector The table below is subject to...

Page 42: ...be used to determine the position of the projector when the lens type and screen width is known Due to lens tolerances the results of calculated values may be different from measured values These dif...

Page 43: ...nual can be downloaded for free from my barco com Registration is necessary 1 Go to the Barco website www barco com 2 On the home page click on myBarco log in 3 On the Sign In page enter your Email ad...

Page 44: ...nce manual select Reference Guide and download the latest version of the manual for your projector Installation Download first the reference manual and follow the installation instructions as written...

Page 45: ...rojector 52 5 8 Connecting the projector with the mains electricity 54 5 9 Power loop through to the projector electronics 55 5 10 Connecting a UPS to the projector electronics 56 5 11 Lens installati...

Page 46: ...How to install 1 Push the battery cover tab with the fingernail a little backwards 1 and pull at the same time the cover upwards 2 1 2 Image 5 1 2 Insert the two AA size batteries making sure the pol...

Page 47: ...tection bars at the front and at the rear of the projector have to be removed The transport protection bars need to be removed to connect the hoses of the cooling system with the projector and to have...

Page 48: ...he labels on the projector and on the chiller indicating the three different cooling circuits R B G and DMD and the direction of the liquid flow OUT and IN OUT means liquid flows out of the chiller or...

Page 49: ...projector model one or two chillers are required For the XDL 4K30 series projector one chiller has to be installed The XDL 4K60 75 series needs two chillers Required parts One long 10 meter communica...

Page 50: ...2 Remove the mains cover 1 Image 5 9 3 Unlatch and pivot the right front plastic cover door door which contains the dust filters 4 Loosen the retaining screw reference 2 Image 5 10 of the inner door...

Page 51: ...the cover of the mains compartment is already removed See chapter Accessing the mains compartment page 50 Required tools Flat screwdriver small How to connect the external safety interlocks with the p...

Page 52: ...ck back in its socket Use a small screw driver to fixate the terminal block 5 Insert the cable s in the cable tie located below the terminal block reference 5 Image 5 12 1 2 3 4 5 6 7 8 9 10 A1 A2 MK...

Page 53: ...er 10 mm Torque wrench with 10 mm hexagon socket How to switch from a connection to connection 1 Loosen the 6 top nuts on the configuration block 1 to 6 1 2 3 A B C 4 5 6 A C B Image 5 14 2 Take off t...

Page 54: ...ocket medium size Required parts Certified AC power supply cord min 500V Take into account that the cable gland of the projector allows a cable diameter from 11 to 21 mm How to connect the projector w...

Page 55: ...er link cable is already installed Required tools No tools required Required parts Short power link cable with plug type C13 C14 How to loop through the power 1 Plug in the short power cable reference...

Page 56: ...g to the instructions of the manufacturer and the local regulations 2 Connect the power output cord from the UPS unit to the UPS inlet socket of the projector right socket Image 5 18 3 Secure the UPS...

Page 57: ...both sides Caution Do not touch the glass of the lens 3 Ensure that the Lens Holder stands as good as in the On Axis position horizontal and vertical mid position 4 Place the Lens Holder in the locke...

Page 58: ...ojector Neglecting this can damage the lens holder and prism 5 12 Lens safety cable When using the safety cable The lens safety cable must be used in any circumstances to protect a mounted lens in the...

Page 59: ...ckwise Click the cable into every clip it passes in this loop Note Make sure the cable passes between the lens and the cable bundle 4 Slide the cable through the loop end at the beginning of the cable...

Page 60: ...nsport protection bars page 47 2 Mount the lens safety cable bracket onto the projector frame Mount it on the place where the transport protection bar used to be Use a 10 mm Allen wrench Image 5 26 3...

Page 61: ...ides of the removed Lens to protect the optics of the Lens It s recommended to place the plastic cover of the original projector packaging back into the lens opening to prevent intrusion of dust This...

Page 62: ...button on the RCU and the button pressed indicator goes out immediately 5 15 Using the XLR connector of the RCU Connecting a cable with the XLR connector will reset the broadcast address of the RCU t...

Page 63: ...s for a solid and easy setup of the projector and chillers that fit underneath the pedestal When trying to tilt the projector in an angle beyond what the projector feet can handle use an external fram...

Page 64: ...es of the Input Communication Unit of the projector Required tools Phillips screwdriver PH1 Torx screwdriver T10 How to install 1 Switch off the projector and unplug the power cord of the projector 2...

Page 65: ...components will be updated with the latest version 5 19 Removal of an input board WARNING The procedures below may only be performed by Barco trained and qualified technicians CAUTION Always wear a wr...

Page 66: ...all the latest version of Projector Toolset for Pulse The program can be downloaded for free from Barco s website URL http www barco com Click on myBarco and log in to get access to secured informatio...

Page 67: ...ower on the projector Wait until the Power on off button is either lit white or blue 2 Download the latest firmware file format fw from Barco s website The firmware can be downloaded for free from Bar...

Page 68: ...l no longer be supported projectors can display unwanted behavior during the downgrade and in some rare cases this may even bring damage to the device Always contact Barco if you want to make sure a d...

Page 69: ...e 3 Neutrik OpticalCon Quad SFP transceiver internal fiber 72 6 4 Use case 4 Loop through mode 73 About this chapter This chapter describes the several use cases of the SFP input Each use case require...

Page 70: ...iber transceivers The customer has to buy the SFP transceiver and the optional breakout adapter or the fiber integrated cable How to configure the SFP input 1 Remove the plate covering the access to t...

Page 71: ...the optional breakout adapter or the fiber integrated cable How to configure the SFP input 1 Remove both plates covering the access to the Neutrik connector locations 2 Mount the Neutrik OpticalCon Du...

Page 72: ...ceiver and the optional breakout adapter or the fiber integrated cable How to configure the SFP input 1 Remove one plate covering the access to a Neutrik connector location 2 Mount the Neutrik Optical...

Page 73: ...FP input 1 Remove both plates covering the access to a Neutrik connector locations 2 Mount the Neutrik OpticalCon Quad connector and the Neutrik OpticalCon Duo 3 Remove the plate covering the access t...

Page 74: ...R5906150 05 XDL 74 Pulse SFP input use cases...

Page 75: ...r doors 76 7 2 Removal of the top cover 76 7 3 Removal of the side covers 77 WARNING Switch off the projector prior to opening or removing the projector covers unless otherwise specified in the proced...

Page 76: ...rs 1 Unlatch reference 1 Image 7 1 and pivot the plastic cover door 1 1 Image 7 1 7 2 Removal of the top cover The illustrations in this procedure are based on the top left cover Nevertheless the same...

Page 77: ...c cover doors a few centimeters This to gain access to the two thumbscrews of the top cover and the side cover See procedure Opening the front and rear cover doors page 76 Note The side cover is parti...

Page 78: ...located at the middle bottom of the side cover reference 4Image 7 4 Use a 3 mm Allen wrench 5 Lift up the side cover about two centimeters and then remove it from the projector 4 3 3 Image 7 4 Remova...

Page 79: ...79 R5906150 05 XDL Dimensions A...

Page 80: ...DL 80 A 1 Dimensions of the XDL series projector Dimensions 293 5 1446 859 1135 415 293 5 298 741 6 675 1211 33 3 117 5 33 3 117 5 EXIT DRAIN EXIT DRAIN PONT OF GRAVITY 707 5 246 5 325 675 112 Image A...

Page 81: ...water When the moisture content remains constant and temperature increases relative humidity decreases DMD A digital micromirror device or DMD is an optical semiconductor that is the core of DLP proje...

Page 82: ...R5906150 05 XDL 82 Glossary...

Page 83: ...t projection 37 Rear projection 37 Connect Communication port 49 Mains 54 Safety interlocks 51 Convention Orientation 22 Cover Mains compartment 50 Side 77 Top 76 Covers Install 75 Remove 75 D Delta c...

Page 84: ...all 29 Orientation Convention 22 Orientations Front projection 37 Rear projection 37 P Physical Installation 45 Positioning 38 Power input setup 52 Power loop through Installation 55 Prepare Install 2...

Page 85: ...ift range 38 Side cover Remove 77 Software update 66 Stacking 34 Star Y configuration 52 System overview 21 Chillers and hoses 23 XDL 22 T Table mounted projector Alignment 63 Three phase Configuratio...

Page 86: ...R5906150 05 XDL 86 Index...

Page 87: ......

Page 88: ...www barco com R5906150 05 2021 08 02...

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