Baldor 22H series Installation & Operating Manual Download Page 115

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Section 1
General Information

7-6 Specifications, Ratings & Dimensions

MN722

Table 7-6 Matched Component Matrix

Control

Catalog No.

Control

Specification

No.

230 VAC

3% Line Reactor

Catalog No.

380-415 VAC

4% Line Reactor

Catalog No.

460 VAC

3% Line Reactor

Catalog No.

Boost Regulator

Specification No.

FIlter

Specification No.

ZD22H210–EL

VE0574A00

LRAC03501

ZD22H215–EL

VE0575A00

LRAC04501

ZD22H220–EL

VE0576A00

LRAC05501

ZD22H225–EL

VE0577A00

LRAC08001

Included in “EL” Suffix

Catalog Numbers

ZD22H230–EL

VE0568A00

LRAC08001

Catalog Numbers

ZD22H240–EL

VE0569A00

LRAC10001

ZD22H250–EL

VE0570A00

LRAC13001

ZD22H410–EL

VE0565A00

LRAC01802

ZD22H415–EL

VE0082A00

LRAC02502

ZD22H420–EL

VE0088A00

LRAC03502

ZD22H425–EL

VE0090A00

LRAC04502

LRAC03502

Included in “EL” Suffix

Catalog Numbers

ZD22H430–EL

VE0092A00

LRAC04502

Catalog Numbers

ZD22H440–EL

VE0094A00

LRAC05502

ZD22H450–EL

VE0096A00

LRAC08002

ZD22H460–EK

VE0097A00

LRAC08002

V2090709

LF1015

ZD22H475–EK

VE0099A00

LRAC10002

V2080710

LF1015

ZD22H4100–EK

VE0077A00

LRAC13002

V2080711

LF1015

ZD22H4150–EK

VE0079A00

LRAC25003

LRAC20002

V2080712

LF2015

ZD22H4200–EK

VE0084A00

LRAC32003

LRAC25002

V2080713

LF2015

ZD22H4250–EL

VE0671A00

LRAC32002

ZD22H4300–EL

VE0631A00

LRAC40002

ZD22H4350–EL

VE0632A00

LRAC50002

Included in “EL” Suffix

Catalog Numbers

ZD22H4400–EL

VE0633A00

LRAC60002

LRAC50002

Catalog Numbers

ZD22H4450–EL

VE0634A00

LRAC75003

LRAC60002

Included in EL Suffix Control Catalog Number.

Not applicable.

Note: Line reactor, boost regulator, filter assembly and control must be ordered separately.

Summary of Contents for 22H series

Page 1: ...SERIES 22H Line Regen AC Flux Vector Control Installation Operating Manual 9 97 MN722 VECTOR DRIVE...

Page 2: ...ng 3 6 Load Reactors 3 8 Protection Devices 3 10 Internal Fuses 3 10 Hardware Changes for Reduced Voltage Input 3 13 AC Input Power Motor Connections 3 16 Encoder Installation 3 20 Buffered Encoder Ou...

Page 3: ...Access for Programming 4 7 Changing Parameter Values when Security Code Not Used 4 8 Reset Parameters to Factory Settings 4 9 Initialize New Firmware 4 10 Parameter Definitions 4 11 Converter Control...

Page 4: ...trol Specifications 7 2 Differential Analog Input 7 2 Analog Outputs 7 3 Digital Inputs 7 3 Digital Outputs 7 3 Diagnostic Indications 7 4 Series 22H Vector Control Ratings 7 5 Terminal Tightening Tor...

Page 5: ...Section 1 General Information iv Table of Contents MN722...

Page 6: ...Power Connections 4 Connect the motor Refer to Section 3 Motor Connections 5 Connect the encoder Refer to Section 3 Encoder Installation Quick Start Checklist Check of electrical items CAUTION After c...

Page 7: ...isconnect the motor from the load including coupling or inertia wheels If the load can not be disconnected refer to Section 6 and manually tune the control After manual tuning perform steps 9 10 14 15...

Page 8: ...requency of the voltage applied to the motor is calculated from the slip frequency and the mechanical speed of the rotor This provides instantaneous adjustment of the voltage and current phasing in re...

Page 9: ...installation and removal inconvenience or consequential damage including injury to any person or property caused by items of our manufacture or sale Some states do not allow exclusion or limitation of...

Page 10: ...quipment WARNING This unit has an automatic restart feature that will start the motor whenever input power is applied and a RUN FWD or REV command is issued If an automatic restart of the motor could...

Page 11: ...rt of Underwriter Laboratory requirements Caution Do not supply any power to the External Trip motor thermostat leads at J1 16 and 17 Power on these leads can damage the control Use a dry contact type...

Page 12: ...degrade performance of the control Several other factors should be carefully evaluated when selecting a location for installation 1 For effective cooling and maintenance the control should be mounted...

Page 13: ...Section 1 General Information 3 2 Receiving Installation MN722 Table 3 1 lists the Watts Loss ratings for Series 22H controls Table 3 1 Series 22H Watts Loss Ratings...

Page 14: ...Section 1 General Information Receiving Installation 3 3 MN722 Table 3 1 Series 22H Watts Loss Ratings Continued...

Page 15: ...ription V0083991 Size E control Through the Wall mounting kit V0084001 Size F control Through the Wall mounting kit Procedure 1 Refer to Section 7 of this manual for drawings and dimensions of the Thr...

Page 16: ...he 4 mounting holes marked A and the large knockout marked B 4 Drill four 29 mounting holes A Thread each hole using an 8 32 tap 5 Locate the 1 1 4 knockout center B and punch using the manufacturers...

Page 17: ...protection System Grounding Baldor Controls are designed to be powered from standard three phase lines that are electrically symmetrical with respect to ground System grounding is an important step i...

Page 18: ...ct ground Input Power Conditioning Baldor controls are designed for direct connection to standard three phase lines that are electrically symmetrical with respect to ground Certain power line conditio...

Page 19: ...s serve several functions that include S Protect the control from a short circuit at the motor S Limit the rate of rise of motor surge currents S Slowing the rate of change of power the control delive...

Page 20: ...90 ZD22H440 EL 47 ZD22H250 EL 111 ZD22H450 EL 56 ZD22H460 EK 68 ZD22H475 EK 85 ZD22H4100 EK 107 ZD22H4150 EK 162 ZD22H4200 EK 213 ZD22H4250 EL 264 ZD22H4300 EL 315 ZD22H4350 EL 357 ZD22H4400 EL 408 ZD...

Page 21: ...s Filter Board Control Transformer Soft Start Transformer Fan Control Transformer Size Rating Type Rating Type Rating Type Rating Type Rating Type C 3 10 A 500VAC FLQ 3 10 or Equiv 5A 500VAC FNQ 5 or...

Page 22: ...ce Higher temperature smaller gauge wire may be used per NEC and local codes Recommended fuses breakers are based on 25 C ambient maximum continuous control output current and no harmonic current Tabl...

Page 23: ...put current for various motor voltage ratings and input power voltage levels to the control Table 3 7 Output Current Derating at Reduced Input Voltages 2 5KHz PWM Input Voltage of Output Current after...

Page 24: ...s for 380 400VAC operation Enclosure Size Control Transformer Tap Change Contactor Transformer Tap Change Fuse Block Connection Change C Yes No D Yes No D Yes No E Yes Yes F Yes Yes G No Yes Yes Figur...

Page 25: ...ont cover 4 Remove the wire from terminal 5 of the control transformer 5 Place the wire that was removed from terminal 5 onto terminal 4 6 Install or close the front cover Contactor Transformer Only s...

Page 26: ...5 minutes for bus capacitors to discharge 3 Remove or open the front cover Locate the control transformer fuse block see Figure 3 1 4 Remove the wires from the two right side terminals 460VAC connecti...

Page 27: ...r and the T1 T2 and T3 terminals of the control Caution Do not connect AC power to the Motor terminals T1 T2 and T3 Connecting AC power to these terminals may result in damage to the control Caution B...

Page 28: ...ble J1 Motor M M M M Contactor To Power Source Rated Coil Voltage M Contacts of optional M Contactor Note Close Enable after M contact closure Notes 1 See Protective Devices described previously in th...

Page 29: ...X1 X2 and X3 boost regulator terminals to X1 X2 and X3 of the control 4 Connect earth ground to the of the control Be sure to comply with local codes 5 Connect boost regulator terminals L1A L2A and L...

Page 30: ...Optional Load Reactor Note 3 A1 B1 C1 A2 B2 C2 A1 B1 C1 C2 T1 T2 T3 Note 5 A1 B1 C1 Note 4 Note 3 Optional Load Reactor Note 3 A1 B1 C1 A2 B2 C2 T1 T2 T3 Note 5 Optional RC Device Electrocube RG1781 3...

Page 31: ...nect all shields to J1 30 To do this solder a Drain Wire from each shield to the wire soldered to the braided shield in step 2 4 Insulate or tape off ungrounded end of shields to prevent contact with...

Page 32: ...of the Knock out holes in the control case so connections can be made inside the control 2 Differential Connections Connect the cable braided shield to J1 30 at control end only For Baldor standard v...

Page 33: ...t may be used by external hardware to monitor the encoder signals It is recommended that this output only drive one output circuit load Figure 3 8 Buffered Encoder Output 30 31 32 33 34 35 36 37 38 29...

Page 34: ...ted switch may be used to define the Home position in place of the encoder index channel A differential line driver output from a solid state switch is preferred for best noise immunity Connect this d...

Page 35: ...ignal to allow converter operation The jumper between J1 39 and J1 40 provides 24VDC from the internal supply to allow the opto isolated input at J1 8 to operate These jumpers should remain installed...

Page 36: ...rogramming the Level 1 Input block Operating Mode parameter Available operating modes include Keypad Control Standard Run 3 Wire Control 15 Speed 2 Wire Control Fan Pump 2 Wire Control Fan Pump 3 Wire...

Page 37: ...lock External Trip parameter is set to ON the Enable input is active if the Level 2 Protection block Local Enable INP is set to ON and the Opto Outputs are active Both analog outputs remain active Con...

Page 38: ...RETURN OPTO OUT 3 RETURN OPTO OUT 4 RETURN COMMON A A B B INDEX INDEX Not Used Encoder Input Note 3 Buffered Encoder Output Note 4 INPUT 1 INPUT 7 6 Note 1 Notes 1 Refer to Analog Outputs 2 Refer to O...

Page 39: ...trol is operated by the opto isolated inputs at J1 8 through J1 16 and the analog command input The opto inputs can be switches as shown in Figure 3 12 or logic signals from another device The externa...

Page 40: ...J1 8 OPEN disables the control and motor coasts to a stop CLOSED allows current to flow in the motor and produce torque J1 9 Momentary CLOSED starts motor operation in the Forward direction In JOG mod...

Page 41: ...llow selection of 15 preset speeds and provide Fault Reset as defined in Table 3 9 Table 3 9 Switch Truth Table for 15 Speed 2 Wire Control Mode Function J1 11 J1 12 J1 13 J1 14 Preset 1 Open Open Ope...

Page 42: ...CLOSED Fault Reset Refer to Figure 3 23 Notes 1 Refer to Analog Outputs 2 Refer to Opto Isolated Outputs 3 Refer to Encoder Installation 4 Refer to Buffered Encoder Output J1 8 OPEN disables the cont...

Page 43: ...ontrol and motor coasts to a stop CLOSED allows current to flow in the motor J1 9 CLOSED starts motor operation in the Forward direction OPEN initiates Stop command J1 10 CLOSED starts motor operation...

Page 44: ...ot Used Encoder Input Note 6 Buffered Encoder Output Note 7 Refer to Figure 3 23 J1 8 OPEN disables the control and motor coasts to a stop CLOSED allows current to flow in the motor J1 9 MOMENTARY CLO...

Page 45: ...d in Section 3 of this manual This creates and saves the first parameter set which is numbered Table 0 3 Set switches J1 13 and J1 14 to Parameter Table 1 Be sure switches J1 9 and J1 10 are OPEN J1 8...

Page 46: ...to Opto Isolated Outputs 4 Refer to Figure 3 21 for 4 20mA 5 Refer to Encoder Installation 6 Refer to Buffered Encoder Output J1 8 OPEN disables the control motor coasts to a stop CLOSED allows curren...

Page 47: ...Selections are shown in Figure 3 17 2 Level 2 Process Control block Setpoint Source parameter must be set to the type of set point being used A A fixed value setpoint is a keypad programmed parameter...

Page 48: ...ower 5 Volt EXB 10 Volt EXB 4 20mA EXB 3 15 PSI EXB Tachometer EXB Serial EXB None Available sources are Potentiometer 10 Volts 5 Volts 4 20 mA 5 Volt EXB 10 Volt EXB 4 20mA EXB 3 15 PSI EXB Tachomete...

Page 49: ...ommunication EXB or Requires expansion board EXB002A01 RS422 RS485 High Speed Serial Communication EXB Conflicting inputs Do not use same input signal multiple times Conflicting level 1 or 2 expansion...

Page 50: ...o Opto Isolated Outputs 4 Refer to Figure 3 21 for 4 20mA 5 Refer to Encoder Installation 6 Refer to Buffered Encoder Output 5kW Command Pot or 0 10VDC 5VDC or 10VDC or 4 20mA J1 8 OPEN disables the c...

Page 51: ...tput 1 Analog Output 2 Command Pot or 0 5VDC or 0 10VDC 5KW Programmable 0 5VDC Factory Preset Speed Programmable 0 5VDC Factory Preset Current Terminal Tightening Torque 7 Lb in 0 8 Nm 0 5VDC 0 10VDC...

Page 52: ...must be on pins 1 and 2 see Figure 3 21 Note Analog Input 2 can be connected for single ended operation by grounding either of the inputs provided the common mode voltage range is not exceeded The co...

Page 53: ...und is separated from Chassis Ground Electrically they are separated by an RC network 30KW 15VDC J1 2 3 4 5 1 Figure 3 21 Series 22H Power Output Control Board Jumper Locations JP2 JP1 1 2 3 1 2 3 Ref...

Page 54: ...G of Section 4 of this manual The return for these outputs is J1 1 analog ground Each output is programmed in the Level 1 Output block 1 Connect the Output 1 wires to J1 6 and J1 1 2 Connect the Outpu...

Page 55: ...or remote motor overload protection may be required by National Electrical Code or equivalent Do not run these wires in same conduit as motor leads or AC power wiring Customer Provided Source Voltage...

Page 56: ...to Input 6 Opto Input 7 J1 Terminal Tightening Torque 7 Lb in 0 8 Nm Opto Input 8 Opto Input 9 39 40 17 8 Opto Input 1 User VCC 10 30VDC External Power Source User VCC User VCC 9 10 11 12 13 14 15 16...

Page 57: ...relay coil See Electrical Noise Considerations in Section 5 of this manual 1 Connect OPTO OUT 1 wires to J1 19 and J1 41 2 Connect OPTO OUT 2 wires to J1 20 and J1 42 3 Connect OPTO OUT 3 wires to J1...

Page 58: ...all power connections for accuracy workmanship and tightness and compliance to codes 3 Verify control and motor are grounded to each other and the control is connected to earth ground 4 Check all sign...

Page 59: ...plate NLA Encoder Counts 6 At the Level 2 Motor Data go to CALC Presets and select YES using the up arrow key Press ENTER and let the control calculate the preset values for the parameters that are re...

Page 60: ...the keypad to the Converting Control Board To attach the keypad to the converting control board use the following procedure Keypad Installation in the Converting Control Board 1 Be sure all power is d...

Page 61: ...rip input DISP Press DISP to return to Display mode from Programming mode Provides operational status and advances to the next display menu item including the diagnostic screens SHIFT Press SHIFT in t...

Page 62: ...to do these tasks are described on the following pages Adjusting Display Contrast When AC power is applied to the control the keypad should display the status of the control If there is no visible dis...

Page 63: ...e serial mode press local for this display Press DISP key Display mode showing custom unit output rate Output rate display will only appear if Value At Speed parameter is entered Press DISP key Displa...

Page 64: ...g Press DISP key Display mode showing opto inputs outputs states 0 OPEN 1 CLOSED Opto Inputs states Left Opto Outputs states Right Press DISP key Display mode showing actual drive running time HR MIN...

Page 65: ...the newest fault To access the fault log perform the following procedure Action Description Display Comments Apply Power Logo display for 5 seconds Display mode showing motor speed Display mode Press...

Page 66: ...he control is enabled If the parameter is displayed with an L the value is locked and the security access code must be entered before its value can be changed Parameter Blocks Access for Programming U...

Page 67: ...f no faults and programmed for LOCAL operation Display mode Stop LED on Press PROG key Access programming mode Press Y or B key Scroll to Level 1 Input Block Press ENTER to access INPUT block paramete...

Page 68: ...play for 5 seconds If no faults and programmed for LOCAL operation Display mode Stop LED on Press PROG key Enter program mode Press Y or B key Scroll to Level 2 Blocks Press ENTER key Select Level 2 B...

Page 69: ...us block Press Y key Scroll to Factory Settings parameter Press ENTER key Access Factory Settings parameter V represents blinking cursor Press Y key Scroll to YES to choose original factory settings P...

Page 70: ...s that can be changed However to make any parameter adjustments the keypad must be installed in the Converting Control Board as described previously in this section Each Converting section parameter i...

Page 71: ...1 and 2 Analog Output 1 represents the Phase B current feedback Analog Output 2 represents the Phase C current feedback Va and Vb This selection provides a scaled 0 5VDC signals at Outputs 1 and 2 Ana...

Page 72: ...tput 1 Decimal Places Process Control Preset Speed 10 Opto Output 2 Value at Speed Process Feedback Preset Speed 11 Opto Output 3 Units of Measure Process Inverse Preset Speed 12 Opto Output 4 Setpoin...

Page 73: ...ociated together Likewise Accel 2 Decel 2 and S Curve 2 are associated together These associations can be used to condition any Preset Speed or External Speed command command Note If drive faults occu...

Page 74: ...long cable lengths without attenuation of the command signal 10 VOLT W TORQ FF when a differential command is present at J1 4 and 5 allows addi tional 5V torque feedforward input at J1 1 2 and 3 to se...

Page 75: ...during an internal positioning command when control is within the position band parameter tolerance Over Temp Warn Active when control heat sink is within 3 C of Int Overtemp Process Error Active when...

Page 76: ...utput Used to diagnose control problems AC Voltage A scaled AC waveform that represents the AC line to line motor terminal voltage 0V Neg Peak PWM voltage 2 5V centered 5V Pos Peak PWM voltage At rate...

Page 77: ...s electrical direction of rotation to match that of the motor Sets the current loop proportional gain Sets the current loop integral gain Sets the speed velocity loop proportional gain Sets the speed...

Page 78: ...ost is the motor RPM corresponding to the units in the first number A decimal may be inserted into the left numbers by placing the flashing cursor over the up down arrow and use the arrow keys Allows...

Page 79: ...ut frequency of the control The greater the ratio the more sinusoidal the output current waveform will be OUTPUT FREQUENCY PWM FREQUENCY 1000 Note The output current rating of the control must be dera...

Page 80: ...automatic restart to occur Useful to allow sufficient time to clear a fault before restart is attempted Factory Settings Restores factory settings for all parameter values Select YES and press ENTER...

Page 81: ...number code Only persons that know the code can change secured Level 1 and Level 2 parameter values Note Please record your access code and store it in a safe place If you cannot gain entry into param...

Page 82: ...ss input is compared The result is that if the process input is within the comparison band the corresponding Opto Output will become active Sets the PID loop proportional gain This determines how much...

Page 83: ...Output Limits and Motor Data parameter values CALC Presets must be run before Autotuning or manually tuning the drive This procedure trims out voltage offsets for the differential analog input at J1...

Page 84: ...put Control Board are given in Table 5 2 When a fault has been identified all input power must be removed from the control to avoid the possibility of electrical shock The servicing of this equipment...

Page 85: ...safe level Invalid Base ID Control does not recognize power base ID Logic Supply FLT Logic power supply not working properly Lost AB Phase Missing phase detected by mP Lost BC Phase Missing phase dete...

Page 86: ...n FLT Indicates a converter section fault Logic Supply FLT Logic power supply not working properly Lost User Data Battery backed RAM parameters have been lost or corrupted When fault cleared Reset the...

Page 87: ...make room for the newest fault To access the fault log use the following procedure Action Description Display Comments Apply Power Logo display for 5 seconds Display mode showing output frequency Dis...

Page 88: ...onds Display mode showing output frequency Display mode Press DISP key Press DISP to scroll to the Fault Log entry point Press ENTER key Displays most recent message 1 Most recent fault 2 Second most...

Page 89: ...emaining Press DISP key Display showing opto inputs outputs states 0 OPEN 1 CLOSED Opto Inputs states Left Opto Outputs states Right Press DISP key Display showing actual drive running time HR MIN SEC...

Page 90: ...rol does not recognize converter power base Press RESET key on keypad If fault remains call Baldor Logic Supply FLT Power supply malfunctioned Replace logic power supply Lost AB Phase Wire disconnecte...

Page 91: ...for proper phasing of EK drive components as detailed in Section 3 of this manual Excessive current draw Disconnect motor wiring and retry test If fault remains call Baldor Power device saturated Disc...

Page 92: ...r coupled to load Disconnect load then autotune Current Sense FLT Open circuit between control board and current sensor Check connections between control board and current sensor Defective current sen...

Page 93: ...motor Retry test If GND FLT is cleared reconnect motor leads and retry the test Rewire as necessary Repair motor If GND FLT remains contact Baldor INT Over Temp Motor Overloaded Correct motor loading...

Page 94: ...art Not enough starting torque Increase Current Limit setting Start Motor overloaded Check for proper motor loading Check couplings for binding Verify proper sizing of control and motor Motor may be c...

Page 95: ...te encoder from motor Install optional Isolated Encoder Feedback expansion board Electrical noise from external DC coils Install reverse biased diodes across all external DC relay coils as shown in th...

Page 96: ...he Opto Output circuit examples of this manual See Electrical Noise Considerations in Section 7 of this manual Electrical noise from external AC coils Install RC snubbers on all external AC coils See...

Page 97: ...L B12 ZD22H230 EL 913 ZD22H430 EL B13 ZD22H240 EL 914 ZD22H440 EL B14 ZD22H250 EL 915 ZD22H450 EL B15 ZD22H460 EK B16 ZD22H475 EK BAB ZD22H4100 EK B18 ZD22H4150 EK B9A ZD22H4200 EK B9B ZD22H4250 EL BC...

Page 98: ...oupling to sensitive circuits All methods are less costly when designed into a system initially than if added after installation Figure 5 1 shows an oscilloscope trace of noise induced as the coil cir...

Page 99: ...jacent wire is grounded in a twisted pair shielded cable Note that the vertical scale is 1 V div rather than the 20 V div in figures 5 1 and 5 2 This shows that snubbers and twisted pair shielded wire...

Page 100: ...a 10 HP 460 VAC drive Scope is set at 5 V div and 2 msec div Figure 5 5 10HP 460VAC Drive If the shielded pair cable is used the coupling is reduced by nearly 90 Figure 5 6 Figure 5 6 10HP 460VAC Dri...

Page 101: ...ry to reduce transient voltages in the wires to the motor by adding load reactors Load reactors are installed between the control and motor These are often required where a motor housing lacks the nec...

Page 102: ...he motor frame and ground The severity of these voltages increases with the length of the ground wire Installations with the motor and control mounted on a common frame and with heavy ground wires les...

Page 103: ...ly originate from speed and torque controls plus DC tachometers and process controllers Reliability is often improved by the following noise reduction techniques Use twisted pair shielded wires with t...

Page 104: ...100 to 500 V m sec which is adequate for most control logic signals High performance opto couplers with common mode ratings up to 5 000 V m sec are installed for the most severe noise environments Fib...

Page 105: ...Section 1 General Information 5 22 Troubleshooting MN722...

Page 106: ...tinuing to raise the Motor Mag Amps parameter value will eventually saturate the motor voltage By lowering the Motor Mag Amps parameter value the motor voltage will lower proportionally 5 While the mo...

Page 107: ...on that results in a proportional rate loop This selection is ideal for systems where overshoot must be avoided and substantial stiffness ability of the controller to maintain commanded speed despite...

Page 108: ...Laplace Operator to denote the integral Output E Kp KI s Kp s Ki Kp s The second equation shows that the ratio of Ki Kp is a frequency in radians sec In the Baldor Series 22H AC Vector Control the int...

Page 109: ...Section 1 General Information 6 4 Manual Tuning the Series 22H Control MN722...

Page 110: ...perating Conditions Voltage Range 230 VAC Models 460 VAC Models 180 264 VAC 3O 60 Hz 180 230 VAC 3O 50 Hz 340 528 VAC 3O 60 Hz 340 460 VAC 3O 50 Hz Note 50Hz operation requires a 15 control derating I...

Page 111: ...Velocity Loop Bandwidth Adjustable to 180 Hz Current Loop Bandwidth Adjustable to 1200 Hz Maximum Output Frequency 1000 Hz Standard Frequency Version Full rating 1 2 5 KHz PWM frequency Adjustable to...

Page 112: ...ale Range 0 5 VDC Source Current 1 mA maximum Resolution 8 bits Update Rate 2 0 msec Digital Inputs Opto isolated Logic Inputs 9 Assignable Rated Voltage 10 30 VDC closed contacts std Input Impedance...

Page 113: ...olts Ready Logic Supply Fault Invalid Base ID Microprocessor Reset Memory Errors Power Base Fault Inverter Base ID Over temperature Motor or Control Overload 1 min Line REGEN Fault Resolver Loss User...

Page 114: ...3 40 70 30 22 3 40 46 25 18 6 35 61 30 22 3 40 46 ZD22H440 EL 460 D 40 29 8 55 100 40 29 8 55 63 30 22 3 40 80 40 29 8 52 60 ZD22H450 EL 460 D 50 37 2 65 115 50 37 2 65 75 40 29 8 55 92 50 37 2 65 75...

Page 115: ...25 EL VE0090A00 LRAC04502 LRAC03502 Included in EL Suffix Catalog Numbers ZD22H430 EL VE0092A00 LRAC04502 LRAC04502 Catalog Numbers ZD22H440 EL VE0094A00 LRAC05502 LRAC05502 ZD22H450 EL VE0096A00 LRAC...

Page 116: ...L 35 4 50 5 6 7 0 8 ZD22H410 EL 35 4 50 5 6 7 0 8 ZD22H415 EL 35 4 50 5 6 7 0 8 ZD22H420 EL 35 4 50 5 6 7 0 8 ZD22H425 EL 35 4 50 5 6 7 0 8 ZD22H430 EL 35 4 22 26 2 5 3 7 0 8 ZD22H440 EL 22 26 2 5 3 2...

Page 117: ...9mm 0 31 7 9 31 7 9mm LIFTING FLANGE JOG LOCAL PROG FWD DISP REV SHIFT ENTER RESET STOP 5 25 133 3 AIR INLET Bottom AIR OUTLET AIR INLET Top AIR OUTLET AIR OUTLET AIR OUTLET AIR OUTLET Note An interna...

Page 118: ...12 00 304 8 12 20 309 9 0 31 7 9 WIDE LIFTING FLANGE JOG LOCAL PROG FWD DISP REV SHIFT ENTER RESET STOP AIR INLET Bottom AIR OUTLET AIR INLET Top AIR OUTLET AIR OUTLET AIR OUTLET AIR OUTLET Note An i...

Page 119: ...Dimensions MN722 Dimensions Continued Size D Control CUSTOMER POWER CONNECTIONS AIR INLET 13 50 343 0mm 14 50 368 5mm 25 00 635 0mm 10 20 259 0mm 10 00 254 0mm 31 8 0mm JOG LOCAL PROG FWD DISP REV SHI...

Page 120: ...7 11 MN722 Dimensions Continued Size E Control R AM VO Hz JOG LOCAL PROG FWD DISP REV SHIFT ENTER RESET STOP 5 75 146mm 6 25 159mm 30 00 762mm 38 38 9 5mm 17 70 450mm 2 Places Thru wall Mounting Flan...

Page 121: ...m 394mm 425mm 430mm 445mm 00 1 00 1 19 56 5 25 13 50 21 75 26 44 27 00 28 19 28 00 00 19 79 1 25 6 00 10 75 15 50 17 54 16 94 16 75 25mm 30mm 14mm 133mm 343mm 552mm 672mm 686mm 711mm 716mm Mounting ho...

Page 122: ...seal installation of controller Bracket 2 Places Bracket 2 Places 14 Places 4 Places Thru Wall Mounting Kit No V0083991 Parts List QTY Part No Description 2 V1083991 Bracket small left right 2 V10839...

Page 123: ...ensions MN722 Dimensions Continued Size F Control 38 9 5mm 3 Places Thru wall Mounting Flange Surface Mounting Flange 27 00 6 76 172mm 6 24 158mm 0 38 9 5mm 3 Places 45 00 22 75 577 9mm 11 38 28 9mm 1...

Page 124: ...1 03 26 1 24 4 99 11 11 12 99 20 99 28 99 30 86 36 99 40 74 43 01 42 24 A A A A A A B B B B A B A A B A B A B B B B B B A B A A B A B A B B Mounting hole locations for Thru Wall mounting or without t...

Page 125: ...Cut foam tape and apply to perimeter of cutout to seal installation of controller Bracket 2 Places 34 Places Bracket 2 Places Thru Wall Mounting Kit No V0084001 Parts List QTY Part No Description 2 V1...

Page 126: ...Dimensions Continued Size G Control 24 00 609 6 3 72 94 6 8 63 219 12 41 315 8 63 219 2 66 67 6 Removable Conduit Mounting Plates Customer Power COnnections 23 63 600 63 00 1600 93 00 2362 90 55 2300...

Page 127: ...sions MN722 EK Controls Filter Assembly B A D C G E F Dimension LF1015 LF2015 Dimension In mm In mm A 7 75 196 9 10 25 260 3 B 4 00 101 6 5 00 127 0 C 1 81 46 0 3 31 84 1 D 15 25 387 4 18 00 457 2 E 3...

Page 128: ...A B C D E F G H I 60 V2080709 1 20 68 80 11 75 2 25 5 50 9 25 4 50 12 25 5 75 0 50 1 50 TERMINAL BLOCK 4 PLACES 44 DIA X 75 LONG SLOT F I D H G MAX HR C X1 X2 X3 L1 L2 L3 E A MAX B STACK To Control J3...

Page 129: ...ns Approximate Weight Dimensions inches HP Baldor P N mH Amps Lbs A B C D E F G H I 150 V2080712 0 50 162 155 18 00 2 50 9 50 4 50 8 25 13 56 12 00 0 63 4 53 G MAX X1 X2 X3 L3 L2 L1 4 PLACES 44 DIA X...

Page 130: ...meter Adjustable Range Factory Setting User Setting MISC FACTORY SETTINGS YES NO NO LINE INDUCTOR CALC BUS CAPACITANCE 50 500 100 DAC SELECTION AB BC CROSS AB CROSS DQ CONTRLR DQ CURRENTS IQ COMMAND I...

Page 131: ...2 1012 0 MAX Speed 0 RPM PRESET SPEED 13 1013 0 MAX Speed 0 RPM PRESET SPEED 14 1014 0 MAX Speed 0 RPM PRESET SPEED 15 1015 0 MAX Speed 0 RPM ACCEL DECEL RATE ACCEL TIME 1 1101 0 to 3600 Seconds 3 0 S...

Page 132: ...PSI EXB TACHOMETER EXB SERIAL NONE 10 VOLTS ANA CMD INVERSE 1403 ON OFF OFF ANA CMD OFFSET 1404 20 0 TO 20 0 where 0 5V 20 0 0 ANA 2 DEADBAND 1405 0 10 00 V 0 00 V ANA 1 CUR LIMIT 1406 OFF ON OFF OUT...

Page 133: ...H2 CURRENT PH1 CURRENT PROCESS FDBK SETPOINT CMD POSITION MOTOR CURRENT ANALOG 1 SCALE 1510 10 100 100 ANALOG 2 SCALE 1511 10 100 100 POSITION BAND 1512 0 32767 CNTS CALC VECTOR CONTROL CTRL BASE SPEE...

Page 134: ...OVERLOAD 2201 FAULT FOLDBACK FOLDBACK EXTERNAL TRIP 2202 ON OFF OFF LOCAL ENABLE INP 2203 OFF ON OFF FOLLOWING ERROR 2204 ON OFF OFF TORQUE PROVING 2205 ON OFF OFF MISCELLANEOUS RESTART AUTO MAN 2301...

Page 135: ...TACHOMETER EXB NONE NONE PROCESS INVERSE 2702 ON OFF OFF SETPOINT SOURCE 2703 SETPOINT CMD POTENTIOMETER 10VOLTS 5 VOLTS 4 20mA 5V EXB 10V EXB 4 20mA EXB 3 15 PSI EXB TACHOMETER EXB NONE SETPOINT CMD...

Page 136: ...ng motor at one half the rated motor current AU2 STATOR R1 Measures stator resistance AU3 FLUX CUR SETTING Sets the Motor Mag Amps AU4 FEEDBACK TESTS Checks the Encoder Counts and Feedback Align value...

Page 137: ...Section 1 General Information A 8 Appendix A MN722...

Page 138: ...Appendix B Appendix B 1 MN722...

Page 139: ...unting Template Four Places Tapped mounting holes use 29 drill and 8 32 tap Clearance mounting holes use 19 or 0 166 drill 4 00 2 500 1 250 1 340 4 810 5 500 1 11 16 diameter hole Use 1 25 conduit kno...

Page 140: ...BALDOR ELECTRIC COMPANY P O Box 2400 Ft Smith AR 72902 2400 501 646 4711 Fax 501 648 5792 Baldor Electric Company MN722 Printed in USA 9 97 C J2500...

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Baldor 22H series, Installation & Operating Manual

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Summary of Contents for 22H series

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