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Adixen ASM 142, User Manual

The Adixen ASM 142 Operating Manual is a comprehensive guide that provides step-by-step instructions on how to efficiently use this high-performance product. Easily accessible from our website, you can effortlessly download the manual for free to enhance your understanding and maximize the full potential of the Adixen ASM 142.

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ASM 142 / 142 D

 

 

 

ASM GRAPH / GRAPH D / GRAPH D+

 

 

 

HELIUM  LEAK  DETECTOR

 

 

 

 

 

 

 

 

User’s Manual

 

Summary of Contents for ASM 142

Page 1: ...ASM 142 142 D ASM GRAPH GRAPH D GRAPH D HELIUM LEAK DETECTOR User s Manual ...

Page 2: ...experienced subsidiaries distributors and agents The first step was the founding of Alcatel Vacuum Products Hingham MA in the United States thirty years ago reinforced today by 2 others US subsidiaries in Fremont CA and Tempe AZ In Europe AVTF France headquarters and its subsidiaries Alcatel Hochvakuumtechnik Germany Alcatel Vacuum Technology UK Scotland Alcatel Vacuum Technology Benelux Netherlan...

Page 3: ... over 35 years by Alcatel Vacuum Technology France in vacuum and leak detection technology The applications of helium leak testing are extremely diversified ranging from high tech installation maintenance to high speed testing of industrial products Each product of the Adixen detector range is designed to meet the specific needs of each application portability high sensitivity pumping capacity pum...

Page 4: ... Instructions are available in German Spanish Italian Portuguese Dutch and Danish languages at the end of this manual Copyright Intellectual property The use of Adixen products are subject to copyright and intellectual property rights in force in any jurisdiction All rights reserved including copying this document in whole or any part without prior written authorization from Alcatel Vacuum Technol...

Page 5: ...lation accessory B 210 Connecting the detector to the installation B 211 Connecting the detector to the installation ASM graph D B 300 Controlling the detector with the I O interface B 310 Controlling the detector with a PC computer through the RS 232 interface B 320 Connecting the detector directly to a printer or another device B 400 Before starting up the leak detector Chapter C OPERATION C 100...

Page 6: ...s E 111 ASM 142 D ASM Graph D Access to the internal components E 120 Sending the leak detection for reparation to a service center E 400 Basic maintenance of the analyzer cell E 530 Valves installation and maintenance E 560 Replacement of the internal calibrated leak E 600 Remote control E 610 Long distance sniffer probe and Helium spray gun E 710 Primary pump maintenance AMD1 E 730 Starting of t...

Page 7: ...ray gun user manual G 600 Safety questionnaire G 800 Tools Indicates a potentially hazardous situation which if not avoided could result in property damage CAUTION Indicates a potentially hazardous situation which if not avoided could result immoderate or minor injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation which if not avoided coul...

Page 8: ...Gross leak test mode Normal test mode Sniffing test mode A 201 ASM 142 D Detector operating principle Vacuum circuit Stand by mode Roughing mode Gross leak test mode Normal test mode Sniffing test mode A 202 ASM 142 Graph D Detector operating principle Vacuum circuit Stand by mode Roughing mode Gross leak test mode Normal test mode Sniffing test mode A 300 Analyzer cell operating principle Descrip...

Page 9: ...Distance Sniffer probe 10 m 30 feet LDS extension Headphone connector Transport cart Foot pedal for cycle command 1 5 m 5 feet Calibrated Helium leaks Calibration accessory Spray probe Inlet adaptor Printer Inlet filters Short distance sniffer probe to be connected to the inlet part of a leak detector Bombing chamber Test chambers Neutral gas vent line kit 4 swiveling wheels kit Ø125 mm Covered sn...

Page 10: ...based on field proven components which makes it ideal for any industrial environment x x x x x x various accessories to reinforce the versatility of the product remote control sniffer probe x x x x x x totally dry leak detector x x x specific to sniffing test mode applications x graphic interface x x GB 00207 Edition 04 June 08 Introduction to the ASM 142 series A new generation of Adixen helium l...

Page 11: ...fier 2 Analyzer cell 3 Detector inlet port 4 Internal calibrated leak 5 Inlet pressure gauge 7 Vent connector 8 Long distance sniffer connector 15 Roughing primary pump RVP 20 0 18 Detection molecular pump AMP 007I VA1 Inlet vent valve 6 points VR1 Roughing valve point VR2 Roughing valve 2 points VT1 Exhaust valve 3 points VT2 Detection valve 4 points VT3 Detection valve 5 points VS Sniffing valve...

Page 12: ...A 200 ASM 142 detector operating principle GB 00208 Edition 03 June 08 Stand by mode 3 1 2 VA1 7 18 VT1 15 Roughing mode Patm to 10 mbar inlet 3 pressure 5 VR1 VR2 15 2 4 ...

Page 13: ...tor operating principle GB 00208 Edition 03 June 08 Gross leak test mode 10 mbar to 5x10 1 mbar inlet pressure 1 2 18 VT1 3 VR1 5 VR2 15 1 3 2 VT3 Normal test mode lower than 5x10 1 mbar inlet pressure 18 VT1 VT2 5 15 3 4 ...

Page 14: ...A 200 ASM 142 detector operating principle GB 00208 Edition 03 June 08 Sniffing test mode 1 3 2 VA1 7 18 8 VS VT1 15 4 4 ...

Page 15: ...nts 2 Analyzer cell VR1 Roughing valve 1 point 3 Detector inlet port VR2 Roughing valve 2 points 4 Internal calibrated leak VT1 Exhaust valve 3 points 5 Inlet pressure gauge VT2 Detection valve 4 points 7 Vent connector VT3 Detection valve 5 points 8 Long distance sniffer connector VS Sniffing valve 9 points 10 Outlet pump connector VC Calibration valve 7 points 12 Purge filter 15 Roughing pump AM...

Page 16: ...A 201 ASM 142 D detector operating principle GB 01476 Edition 03 June 08 Stand by mode 1 2 18 3 VA1 7 VT1 16 15 Roughing mode 3 Patm to 10 mbar inlet pressure 5 VR1 VR2 16 15 2 4 ...

Page 17: ...r operating principle GB 01476 Edition 03 June 08 Gross leak test mode 1 3 10 mbar to 2 5x10 1 mbar 18 inlet pressure 5 VT1 VR1 VR2 16 15 1 3 2 VT2 Normal test mode lower than 5x10 1 mbar inlet pressure 18 VT1 16 VT3 5 15 3 4 ...

Page 18: ...A 201 ASM 142 D detector operating principle GB 01476 Edition 03 June 08 Sniffing test mode 1 2 3 VA1 7 18 VS 8 VT1 16 15 4 4 ...

Page 19: ...s 2 Analyzer cell VR1 Roughing valve 1 point 3 Detector inlet port VR2 Roughing valve 2 points 4 Internal calibrated leak VT1 Exhaust valve 3 points 5 Inlet pressure gauge VT2 Detection valve 4 points 7 Vent connector VT3 Detection valve 5 points 8 Long distance sniffer connector VS Sniffing valve 9 points 10 Outlet pump connector VC Calibration valve 7 points 12 Purge filter 15 Roughing primary p...

Page 20: ...A 202 ASM 142 Graph D detector operating principle GB 03710 Edition 01 June 08 Stand by mode 1 2 18 3 VA1 7 VT1 16 15 Roughing mode 3 Inlet pressure Patm to 10 mbar 5 VR1 VR2 16 15 2 4 ...

Page 21: ...ctor operating principle GB 03710 Edition 01 June 08 5 Gross leak test mode 1 3 Inlet pressure 2 10 mbar to 5x10 1 mbar 18 VT1 VR1 VR2 16 15 1 3 2 VT2 Normal test mode Inlet pressure lower than 5x10 1 mbar 18 VT1 VT3 5 16 15 3 4 ...

Page 22: ...A 202 ASM 142 Graph D detector operating principle GB 03710 Edition 01 June 08 Sniffing test mode 1 2 3 VA1 7 18 VS 8 VT1 16 15 4 4 ...

Page 23: ...rticle number of electrons lost on ionization The principle of magnetic deflexion spectrometry is as follows The neutral molecules of the gas being analyzed pass into an ionization chamber or source of ions where they are bombarded by an electron beam generated by a heated tungsten filament A large number of the molecules are transformed into ions He He He 6 Leak Signal He Analyzer cell functional...

Page 24: ...ory passing through diaphragms and arrive on the target at the input to a direct current amplifier The current of helium ions is proportional to the partial pressure of helium in the installation and by measuring it we can find the flow rate of the leak that has been detected It is essential that the total pressure in the analyzer cell is less than 10 4 mbar so that the trajectories of the electro...

Page 25: ...ed The optics holder flange The optics holder flange supports all the electrodes and electrical connections in the cell They include the sealed power supply socket mounted on a metal gasket the amplifier mounted on an elastomer gasket vthe supporting block which screens the target and on which the source of ions is mounted the source of ions which is made up of 2 parts a filament holder an ionizat...

Page 26: ...art can be connected to an evacuation line no The part is sealed yes Its characteristics allow it to be evacuated Its characteristics no allow it to be pressurized with helium or a mixture containing helium Its characteristics allow it to be placed in a vacuum vessel yes yes yes SPRAY method laeak rate measurement from 10 10 to 10 1 mbar l s and possibility of locating the leak SNIFFING method Min...

Page 27: ...zer and then spraying helium over the outer surface Global test Spray test or part spray probe He part He detector detector The part is placed under a cover into which helium is injected The leak cannot be located Potential leaking areas are sprayed with helium The leak can be located The detector measures the flow of helium penetrating the part Response time When spraying starts the leak signal i...

Page 28: ...s placed under a cover containing a sniffer probe The leak cannot be located The helium from the leak accumulates over time inside the cover The detector measures the concentration of helium The sniffer probe is moved over areas likely to contain leaks The leak can be located The signal supplied by the analyzer is not a direct measurement of the leak The sniffer probe only samples part of the heli...

Page 29: ... helium penetrates the part if it has a leak The part is then removed from the chamber and placed in another vacuum chamber which is connected to the detector The helium escapes from the part through the leak and produces a signal This signal is not a direct measurement of the leak as the helium pressure inside the part is difficult to determine Several parts play an important part such as the pre...

Page 30: ... Helium concentration in the atmosphere is 5 times bigger than the one of Krypton and 60 times higher than Xenon The heavier noble gases are isolated from air by liquefaction and rectification process Helium as a contrary is extracted from natural gas and oil wells Helium comes up with the natural gas and is separated and stored The annual world wide production is ca 3x107 m3 or 4 500 tons Helium ...

Page 31: ...lyzer by using standard purity level of Helium gas Hydrogen Hydrogen H2 is the lightest element has a gaseous specific gravity of 0 0695 and a boiling point of 423 F 252 8 C at atmospheric pressure It is a colorless odorless tasteless flammable gas found at concentrations of about 0 0001 in air Hydrogen is produced by several methods including steam methane reforming dissociation of ammonia and re...

Page 32: ...isplay 12 Helium signal analogic scale ON OFF indicator 13 Helium signal Zero scale ON OFF indicator 14 Correction factor COR indicator applied to digital display 15 Units ON OFF indicator Parameter function keys 1 key per display line F1 F2 F3 LEAK RATE COR Helium signal display mbar l s Pa m3 s Torr l s 16 Helium signal digital display 17 Alphanumeric display 4 lines x 20 characters F4 10 12 10 ...

Page 33: ...play 12 Helium signal analogic scale ON OFF indicator 13 Helium signal Zero scale ON OFF indicator 14 Correction factor COR indicator applied to digital display 15 Units ON OFF indicator Parameter function keys 1 key per display line F1 F2 F3 LEAK RATE COR Helium signal display mbar l s Pa m3 s Torr l s 16 Helium signal digital display 17 Alphanumeric display 4 lines x 20 characters F4 10 12 10 11...

Page 34: ... 5 Automatic test chambers 6 Roughing system 7 Interface board 8 Remote control cable length 9 Test of gas line 10 Stainless steel cover UCT 11 Control panel with graphic interface 12 Control panel racks 13 Sniffing 14 Cables lengths 15 Transport cart A 700 Voltage configuration Power plug Standard remote control A 700 GB 02446 Edition 04 June 08 Which options for which model also available in acc...

Page 35: ... 3 The user can choice the unit of the software mbar l s Pa m3 s or Torr l s Languages 4 The user can choice the language of the software English French German or Japanese Note ASM 142 S English French German Spanish ASM 1002 English French 3 masses 5 For use of one of the 3 following tracer gases Helium 4 Helium 3 or Hydrogen 2 Automatic test chambers 6 This is used for the automatic bombing test...

Page 36: ...cal etc possibility to obtain and adjust the settings possibility to obtain all the maintenance information for preventive maintenance purposes This RS 232 is the most effective interface to supervise your leak test from a PC data recording on an Excel sheet for instance and or to monitor the detector from a small PLC Remote control cable length 9 3 lengths are proposed 5 m 16 Ft 10 m 32 Ft and 15...

Page 37: ...2 Ft cables Standard The standard control panel rack allows to manage the detector setting test calibration LEAK RATE COR mbar l s Pa m3 s Torr l s 10 12 10 11 10 10 10 9 10 8 10 7 10 6 10 5 10 4 10 3 10 2 10 3 10 2 10 1 1 10 1 10 2 10 3 mbar hPa Torr STDBY EVAC TEST NEXT RESET INLET PRESSURE SET POINTS SPECTRO MAINTENANCE OTHER AUTO CAL SNIFFER ZERO CYCLE Touchscreen The control panel with graphi...

Page 38: ...istance sniffer probe kit composed of the following n a sniffing probe to order separately A 700 n a sniffing cell n 2 male and female connectors n the connecting accessories and the hose Installation B 250 Câbles lengths 15 2 cables lengths connecting the electronic module and the detection module are proposed 2 m 6 ft ou 5 m 16 ft 5 5 ...

Page 39: ...sport cart 5 Foot pedal for cycle command 1 5 m 5 feet 6 Calibrated helium leaks 7 Calibration accessory 8 Spray probe 9 Interface board p n 107657 A 600 Inlet adaptor 10 Printer 11 Inlet filter 12 Short distance sniffer probe 13 Bombing chamber 14 Test chambers 15 Neutral gas vent line kit 16 4 swiveling wheels kit 17 Covered sniffer probe and remote control kit 18 Bottle handle for cart 19 Fitte...

Page 40: ...rol panel with graphic interface p n 111716 A 600 Control panel rack n Standard 5 m 15 feet cable p n 113134 n Standard 10 m 32 feet cable p n 112775 n Touchscreen 5 m 15 feet cable p n 113133 n Touchscreen 10 m 32 feet cable p n 112776 A 600 Long distance sniffer kit p n 104757 A 600 Bootle handfe for cart 24 Remote control holder 25 GB 02447 Edition 04 June 08 Which accessories for which model A...

Page 41: ...dels are available 1 standard for all leak detectors except ASM 102 S ASM 142 S Remote control with 5 m 15 feet cable length Designation Part No Unit mbar l s Front face in English 106 688 Unit Torr l s Front face in English 108 881 Unit Pa m3 s Front face in English 108 880 Unit Pa m3 s Front face in Japanese 106 690 Note The remote control is delivered in standard with the ASM 192 series and ASM...

Page 42: ...m 2362 802 839 Tube length 70 m 2756 802 840 Tube length 80 m 3150 802 841 Tube length 90 m 3543 802 842 Tube length 100 m 3937 802 843 GB 02447 Edition 04 June 08 Long Distance Sniffer probe 2 Sniffer probe with a rigid nipple Sniffer probe with a flexible nipple 5 m 15 Ft canalisation 10 m 32 Ft canalisation Rigid nipple Flexible nipple Rigid nipple Flexible nipple 9 cm 30 cm 15 cm 45 cm 9 cm 30...

Page 43: ...t No 090216 Headphone connector 4 Transport cart 5 With the headphone connector the operator can connect a headphone to its detector Part No A459818 The headphone connector is an accessory but to use it the detector must be equipped with the interface board option Which headphone used C 410 ASM 182 range Part No 111196 5 14 ...

Page 44: ...ne 08 Transport cart ctd ASM 142 range It can be fixed to the detector Part No 108068 ASM 142 range In addition to the standard cart p n 108068 a 4 wheels stainless steel cart is proposed for 142 series Part No 802862 Foot pedal for cycle Part No 100913 command 1 5 m 5 feet 6 6 14 Part No 100913 ...

Page 45: ...Helium 3 and Hydrogen All Adixen calibrated leaks are based on permeable membrane technology Most calibrated leaks last many years even though the helium is permanently escaping the leak rate is very small in comparison to the amount of helium contained in the reservoir yearly loss is indicated on the calibrated leak identification label However it is recommended to have every calibrated leak with...

Page 46: ...various conditions of test Multi standard thanks to the 3 different adapters to be connected to the Helium bottle M 1 4 NPT M 3 8G and M 1 8G Multi purpose thanks to the 2 nozzle lengths of 80 mm 3 14 inch and 290 mm 14 4 inch Standard leak mode for quick and rough leak tests Fine leak mode The Helium spray gun is provided with 2 standard needles wich allow the adjustment of the Helium flow at the...

Page 47: ...nlet filter Ø 114 mm 105 848 O ring Ø 5 mm Ø 114 mm 082 152 Designation DN Flange Part No Sniffer probe with membrane DN 40 flange and a 1 5 meter tube 5 ft 40 067 683 Sniffer probe with membrane DN 40 flange 40 067 677 Sniffer probe with membrane DN 25 flange 25 103 592 Sniffer probe with membrane and 14 mm O D smooth tube connection Ø 14 mm 067 678 GB 02447 Edition 04 June 08 Inlet filters 12 Sh...

Page 48: ... chamber cylindrical test chamber Ø 85 mm depth 68 mm Large test chamber cylindrical test chamber Ø 160 mm depth 100 mm Designation Part No Small test chamber DN 25 1 802 452 Small test chamber DN 40 2 802 453 Small test chamber DN 50 3 802 454 Medium test chamber DN 25 1 802 455 Medium test chamber DN 40 2 802 456 Medium test chamber DN 50 3 802 457 Large test chamber DN 40 for ASM 182 T TD 802 4...

Page 49: ...4 June 08 Neutral gas vent line kit 16 Part No 801421 Neutral gas vent line kit 4 swiveling wheels kit Ø 125 mm 17 Soft wheel improve the mobility Customers have the possibility to lock 1 2 3 or 4 wheels independently Part No 801846 11 14 ...

Page 50: ...ion 04 June 08 Covered sniffer probe and remote control kit 18 Length 5 m 197 Remote control mbar l s English Part No 802844 Long distance sniffer probe Bottle handle for cart 19 Bottle handle for cart p n 111196 Part No 802819 12 14 ...

Page 51: ...ons n Paper characteristics Grade A wood free 57 x 50mm 12 mm diameter color white Ink ERC 09 or ERC 22 for EPSON 2005 IS Pump n Characteristics 2 stages pump 21 flow rate 4 m3 h connector for LDS voltages should be specified when ordering supplied without connecting accessories accessories fot primary pump filter OME 25 S P N 104200 filter cartridge P N 068304 n Part No to command 205 SIM X X M M...

Page 52: ...3C gauge n a gauge unit connection cable l 5 meters 197 Installation B 250 Ventilation Kit Part No 104762 The ASI 22 can be fitted with a detection module 23 ventilation kit It is composed of the following n a fan and its support n a connection cable The long distance sniffer probe should be ordered separately Installation B 250 Bottle handle for cart 24 Part No 112 532 Ø 135 145 112 533 Ø 177 14 ...

Page 53: ...nlet port blanked off 0 5 s Helium pumping speed at inlet port Gross leak test mode at minimum inlet pressure 1 1 l s Normal test mode at minimum inlet pressure 1 3 l s Roughing pump characteristics Roughing pump pumping speed in air 10 m3 h Analyzer cell Spectro Analyzer cell design self protected 180 magnetic deflection mass spectrometer Analyzer cell filament 2 separate tungsten filaments Analy...

Page 54: ...al test mode 2 3 s 8 s 1 min 03 s Miscellaneous Power voltage low voltage high voltage 100 130 V 10 200 240 V 10 Power frequency 50 60 Hz single phase Power consumption maximum 1kW Start up temperature 10 to 45 C Ambient operating temperature 0 to 45 C Storage temperature 25 C to 70 C Storage temperature detector equipped with the graphic interface control panel 20 C to 60 C max 48 h at 20 C max 1...

Page 55: ... h Roughing pump pumping speed in air ASM Graph D 14 m3 h Analyzer cell Spectro Analyzer cell design self protected 180 magnetic deflection mass spectrometer Analyzer cell filament 2 separate tungsten filaments Analyzer cell sensitivity 3x10 4 A mbar Emission current range 0 2 to 2 mA Displays adjustments Inlet port pressure display range 103 to 10 3 mbar 105 to 10 1 Pa Audio alarm 90 dB frequency...

Page 56: ...10 Power frequency 50 60 Hz simple phase Power consumption maximum 500 W Start up temperature 10 to 35 C Ambient operating temperature 0 to 35 C Storage temperature 25 C to 70 C Storage temperature detector equipped with the graphic interface control panel 20 C to 60 C max 48 h at 20 C max 168 h at 60 C Humidity detector equipped with the graphic interface control panel Ta 40 C Ta 40 C 85 relative...

Page 57: ...A 900 Dimensions mm inch GB 00213 Edition 02 June 08 428 16 8 403 15 8 357 14 158 6 2 90 3 5 235 9 2 517 20 3 110 4 3 1 1 ...

Page 58: ...A 901 Dimensions mm inch GB 03843 Edition 01 June 08 917 36 1 357 14 1 841 33 1 158 6 2 131 5 2 ASM Graph D 109 4 3 852 33 5 1 1 ...

Page 59: ...Fax 82 031 204 6279 NETHERLANDS ALCATEL Vacuum Technology Benelux Landzichtweg 60 NL 4105 DP Culemborg The Netherlands Tel 31 345 478 400 Fax 31 345 531 076 SINGAPORE Alcatel Lucent Singapore 49 Jalan Pemimpin 01 02 APS Industrial Building 577203 Singapore Tel 65 6254 0828 Fax 65 6254 7018 SWEDEN Adixen Sensistor AB Box 76 SE 581 02 Linköping Sweden Tel 46 0 13 35 59 00 Fax 46 0 13 35 59 01 TAIWAN...

Page 60: ...king Precautionary measures for the leak detector transportation Supplies Storage Fixed mounting Transport Precautionary measures for the leak detector installation B 200 Neutral gas purge and inlet vent connection Products concerned Connection to the leak detector Use Gas characteristics B 201 Neutral gas purge installation accessory ASM 142 Object Material Installation B 210 Connecting the detec...

Page 61: ...instructions Commands available for your leak detector RS 232 interface setting Connection checking of RS 232 interface B 320 Connecting the detector directly to a printer or another device Purpose of the printer interface Location of the printer interface Connector description Communication mode description Connection to the printer Tickets available B 400 Before starting up the leak detector Che...

Page 62: ...o doubt the EMC ElectroMagnetic Compatibility performance and safety of the product The manufacturer declines any responsability for such operations The EMC performance of the product is obtained on the condition that the installation complies with the EMC rules In particular in disturbed environments it is essential to use shielded cables and connections for interfaces stabilize the power supply ...

Page 63: ...ons of the detector the leak detectors are not equipped for pre pumping of corrosive gases condensable vapours of liquids even in small quantities CAUTION The manufacturer can not take any responsability or apply any warranty on a leak detector which is used with a presence of corrosive or dangerous gases all our leak detectors are not designed to pump dangerous substances WARNING A helium leak de...

Page 64: ...icing Any intervention must be done by trained personnel only WARNING When the leak detector is switched off internal parts monitoring frequency converter contain capacitors charged with over 60 VDC and remain energized Electrical shock may result in severe injury Wait 5 minutes after switching off before opening the leak detector WARNING Other located hazardous energies Nitrogen purge pressurized...

Page 65: ...tes that some of the internal parts are energized and could cause electrical shocks in case of contact It advizes to disconnect the pump before any intervention or to properly lock out and tag out the equipment breaker before any intervention on the pump Leak detector labels 4 6 Located near the main power switch this label indicates that after disconnecting power supply the operator should wait 5...

Page 66: ...k detector power voltage Located near the main power switch this label indicates that the main power cable should be disconnected before maintenance This label indicates that the leak detector is conformed to the R O H S directives Located near the main power switch this label indicates the part number of the leak detector and its serial number Located on the cover this label indicates that the pr...

Page 67: ...t be moved in all positions Located inside a or outside b the packaging box this tilt indicator indicates that the box has been tipped a b Contact the manufacturer in case of emergency In case of emergency or equipment failure please contact your service manager of your local service center see addresses at the back of the manual 6 6 ...

Page 68: ...d the serial number Precautionary measures for the leak detector transportation ASM 142 ASM 142 S ASM 142 D Use an hoist equipped with slings attached to the leak detector handles to extract it from its packaging Note If the operator doesn t use an hoist 2 people are necessary to extract and carry the leak detector Weight A 800 Notch for handling hook In the event of an anomaly take the necessary ...

Page 69: ...ne 08 ASM 142 Graph D To carry ASM Graph D 2 people are necessary Not to use neither the cart handle nor detector handles you must imperatively raise it by lower of the cart Cart handle Detector handle Detector handle l person l person 2 4 2 people to carry the ASM Graph D ...

Page 70: ... x GB 00215 Edition 04 June 08 Supplies The following parts are supplied with your detector Condensed manual l If internal calibrated leak option If one of these parts is missing contact the manufacturer immediately Storage For prolonged storage factors such as temperature humidity saline atmosphere etc may damage the detector elements Please call your local representative for further information ...

Page 71: ...t Before expedition we advise you to drain the primary pump to avoid any oil split only ASM l42 ASM l42 S Don t move leak detector when AMP pump is running We advise for any transport to use the original packaging and to wedge the detector carefully into the box Precautionary measures for the leak detector installation Only for ASM Graph D The cart is equipped with 4 pivoting wheets with brake It ...

Page 72: ...1 4 BSPT Connection to the leak detector Neutral gas purge ASM 182 192 TD ASM 192 T2D ASM 142 D Neutral gas purge ASM 122 D Inlet vent B 210 B 211 If no purge system is connected to connector which is connected to detector the neutral gas purge is to the ambiant air and maintened an air flow inside the leak detector Even if the leak detector does not use the neutral gas purge the male connector de...

Page 73: ...rage test conditions there is however no major difference Inlet vent Used to accelerate the cleanup of the helium background noise in the leak detector after detecting a significant leak Make high sensitivity testing easier due to the decreasing and stabilization of the helium background noise Allows to regulate the gas flow inside the leak detector leak detector in stand by Gas characteristics Ty...

Page 74: ...allation accessory ASM 142 Object This accessory allows to connect to the standard air inlet of the detector a neutral gas purge Material Accessory 16 A 700 Installation N2 port N2 vent line Filter to be removed N2 vent line connected to the filter port 1 1 ...

Page 75: ... 10 Remote control 10 2 10 11 VENT 10 3 10 12 accessories mbar mbar l s CYCLE AUTO CAL ZERO C 400 Inlet port DN 25 LDS Probe A 700 B 320 option Primary pump purge ASM 142 only B 200 Exhaust connector Controlling the detector with a PC computer through the RS 232 interface Refer to the RS 232 User s Manual delivered with your detector PC option B 310 External control system I O Interface B 300 opti...

Page 76: ...B 211 GB 03844 Edition 01 June 08 Connecting the detector to the installation ASM graph D B 210 Main power cable Main power switch B 210 Bottle handle for cart fixation Holes A 700 1 1 ...

Page 77: ...epare the connector wiring Sub D 25 pin male connector The common points of the controls are pins 12 and 21 B 210 It is recommended to use a shielded cable which is grounded on the connector cap The controls inputs The signals outputs Dry contacts Direct current 60 V 60 W or 2 A max Alternative current 40 V 125 VA or 2 A max Closed contact 4 17 Sniffer mode LDS 6 19 Detector ready to test Good par...

Page 78: ...oard is closed upper position 24V DC maximum current 350 mA supplied by leak detector If SW1 is open lower position point for customer external power supply 24 V 12 21 If SW1 on P0307 interface board is closed upper position Ground If SW1 is open lower position point for customer external power supply SW1 24 V detector F1 J3 10 350 mA J3 11 J3 13 GND J3 21 J3 12 2 2 ...

Page 79: ... A specific manual describes to the operator all the commands available with the RS 232 manufacturer protocol It is delivery with your leak detector Only the commands which correspond to the fonctions of your leak detector are available See details in the RS 232 User s manual RS 232 interface setting 2x 1x NEXT for ASM 142 S and ASM 102 S Mode Handshake Adjustment C 110 Adjustment Connection check...

Page 80: ...e Procedure 1 2x Mode autotest 1x NEXT for ASM 142 S and ASM 102 S 2 The first line of LCD screen is F1 on RS232 5 stars 3 F4 the autotest is started and F1 flash on Following different tests the stars are replaced by numbers If the autotest is accomplished the first line LCD screen become RS232 12345 2 2 ...

Page 81: ...ace It is a Sub D 9 pin Male connector B 210 211 1 2 3 4 5 6 7 8 9 Connector description Pin Function Communication protocol 1 External loudspeaker Mode Asynchronous 2 Rx Bauds 9600 3 Tx Bits 8 4 NA Parity None 5 Ground Stop bit 1 6 Headphone Parity control None 7 RTS 8 CTS 9 Internal use only Don t connect it Communication mode description Headphone and loudspeaker C 410 Configuration tickets are...

Page 82: ...ce Internal calibration with internal leak 2 Automatic print after an internal calibration with internal external leak refer to C 301 Internal calibration with external leak 3 Calibration checking with internal leak 5 Automatic print after a calibration checking with internal leak refer to C 302 Test 6 Automatic print at the test end refer to C 211 212 Memo function must be active C 550 2 5 ...

Page 83: ...50 cycles every 0010 hours filament in use 2 electronic zero 110 acceleration voltage V 217 electronic current mA 0 0 sensitivity coefficient 01 00 He calibrated leak location internal value 1 0E 07 unit mbar l sec year 2003 loss per year 2 00 temperature C 20 temp coefficient C 3 00 MAINTENANCE MENUS high vac mnt periodicity hours 12000 high vac mnt due in hours 12000 filament 1 running time hour...

Page 84: ...RATION INFORMATIONS total time sec 74 result COMPLETED CURRENT ASM1002 CALIBRATION DATE Jan 01 2003 TIME 00 03 00 Fil 1 Ie 0 6 Vacc 232 Coef_sens 00 86 Calibration ticket with external calibrated leak 3 DATE Jan 01 2003 TIME 00 05 03 ASM1002 CALIBRATION gas He Unit mbar l sec CALIBRATED LEAK PARAMETERS location external value 1 0E 05 unit mbar l sec calibration year 2003 loss per year 2 00 calibra...

Page 85: ...1 calibrated leak rate 1 10E 07 target value 1 10E 07 percent allowance 15 RESULT 0 Test ticket DATE Jan 01 2003 HOUR CASE PRESSURE LEAKRATE 6 00 28 26 start 3 8E 01 3 4E 11 00 28 55 GL 1 2E 02 1 4E 09 00 29 40 NR 6 3E 05 9 1E 06 00 29 45 stop 5 8E 05 NR 1 1E 05 Leak value DATE Jan 01 2003 HOUR CASE PRESSURE LEAKRATE 01 02 31 start 6 5E 01 4 8E 11 01 02 32 GL 4 6E 01 4 8E 11 01 02 33 NR 5 9E 02 8E...

Page 86: ...of the rotary vane pump ASM 142 The pump has been drained a label affixed on the cover of the unit indicates this and the filling oil is supplied ASM 142 S NOTICE PUMP IS SHIPPED WITHOUT OIL INSTALLED consult maintenance manual CAUTION ATTENTION POMPE LIVREE SANS HUILE A L INTERIEUR consulter le manuel d utilisation ATTENTION Recto Verso Maintenance of the primary pump E 750 The pump will be damag...

Page 87: ...nel General Graphic interface option Control keys Menu selection access keys Parameter function keys Description of access key Values adjustment with the control panel C 120 Setting and maintenance part presentation of the control panel Levels Parameters setting and application depending on level and display of the user interface C 130 Access to level 4 Password To access to level 4 Change passwor...

Page 88: ...med Internal calibrated leak Internal calibration with the internal He calibrated leak Internal calibration with an external calibrated leak C 302 Advanced internal calibration of the leak detector Introduction Activation deactivation of the internal calibration Checking function C 303 External calibration of the leak detector Purpose of the external calibration External calibrated leak Digital an...

Page 89: ... Gas selection Calibration in Hydrogen or Helium 3 C 440 Control panel with graphic interface Graphic interface purpose Leak detector software version Automatic standby screen Use caution Control panel interface Change of interface Operating principle of the standard interface Operating principle of the graphic interface Selection of the graphic interface use mode Graphic interface description Gra...

Page 90: ...l Adjustment C 530 Cycle end Purpose of the cycle end Activate Deactivate the Cycle end C 540 Zero function Purpose Activate the zero function Deactivate the zero function Activation Deactivation of the background Display C 550 Memo function Purpose Activate Deactivate the memo function C 560 Helium pollution prevention Purpose Activate Deactivate the Helium pollution prevention C 570 Date Time La...

Page 91: ... Autocalibration Activation Auto checking every Auto checking every On Operator 10 hours 100 cycles C 302 External calibrated leak in test External calibrated leak in sniffing 1 10 7 mbar l s 5 10 6 mbar l s C 303 GL correction GL correction value Sniffing correction Sniffing correction value Off 1 Off 1 C 304 Calibrated leak parameters See calibration certificate of the internal calibrated leak d...

Page 92: ... timer Display timer value No No 00 10 C 550 Bargraph zoom No C 510 Cycle end Roughing timer Roughing timer value Measure timer value Operator Yes 00 10 00 10 C 530 Background suppression Trigger Operator Reject point C 540 Date Time Language Unit Factory leaving Requested in the customer order C 570 Gas for 3 masses option He C 430 Maintenance required 1 10 6 cycles D 100 ...

Page 93: ...umeric display Pressing the corresponding Menu selection key a second time deactivates the menu The LED indicator is then turned OFF and the previous screen is displayed again F1 F2 LEAK RATE COR F3 mbar l s Pa m3 s Torr l s LEAK RATE COR mbar l s Pa m3 s Torr l s F4 10 12 10 11 10 10 10 9 10 8 10 7 10 6 10 5 10 4 10 3 10 2 10 3 10 2 10 1 1 10 1 10 2 10 3 mbar 10 12 10 11 10 10 10 9 10 8 10 7 10 6...

Page 94: ... ON when the corresponding function key is available the modification of the parameter displayed on the line is authorized Press the function key the LED indicator will flash the modification can be performed It is possible to escape and reset the previous value by pressing RESET key or the active menu selection key Once the parameter is modified pressing the function key again validates it the LE...

Page 95: ...volume or select more sensitive test mode NO or OFF or CLOSE or deactive or decrease value or decrease audio volume or select less sensitive test mode Values adjustment with the control panel Procedure In many menus some values can be adjusted reject point password timer Please follow the procedure described below Press function key of the desired line where the value needs to be adjusted For each...

Page 96: ...e levels for this section to accomodate any application requirements Setting and maintenance part User part Level 1 This level has very limited information on the alphanumeric display LCD This level is generally selected for production types of applications No access to control keys Cycle key included Level 2 This level allows the operator to visualize some parameters without the possibility of ma...

Page 97: ...rt presentation of the control panel Which is your user interface level In order to find out what is the current interface level follow the sequence described below If this screen appears your access level is 1 ð One of the 4 next screens appears ò If this screen appears your access level is 2 ð If this screen appears your access level is 3 ð If this screen appears your access level is 4 ð To chan...

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Page 99: ...ü ü ü ü Test mode C 210 ü ü ü Sniffer probe clogged threshold C 211 ü ü ü ü Hard vacuum Sniffing reject point C 211 ü ü ü Auto calibration setting C 302 ü ü ü ü External calibration C 303 ü ü ü Correction factor C 304 ü ü ü ü Calibrated leak C 305 ü ü ü ü Inlet vent C 500 ü ü ü ü Bargraph zoom requires the remote control accessory C 510 ü ü ü ü Audio alarm C 520 ü ü ü ü ü Digital voice C 520 ü ü ü...

Page 100: ...0 To access to level 4 Notes This procedure allows the operator with level 1 2 or 3 to access temporary to level 4 to adjust a function but the level 4 isn t kept in memory and the unit will go back to its previous interface level afterwards If the operator wants to maintain the level 4 he must change the user interface level see To change user interface level Level 1 Level 2 Level 3 Adjustment fo...

Page 101: ...ECONDS Enter password C130 PRESS SET POINTS OR SPECTRO OR MAINTENANCE OR OTHER In n nt tter r rn n na a al ll c ca al li ib br ra at ti io on n w wi it th h e ex xt te er rn na al l c ca al li ib br ra at te ed d l le ea ak k PLEASE OPEN He LEAK LEAK VALUE OK PRESS NEXT Alternately PLEASE CLOSE He LEAK OK PRESS NEXT ON TEST PORT Alternately NEXT OK PRESS NEXT Ex xt ter rn na al l calibration C 303...

Page 102: ... VACUUM COR off Level 3 C 210 C 500 C 304 Level 4 C 210 C 570 TEST MODE normal F2 VENT SETTING DATE Jan 03 2003 TIME 09 02 48 INLET VENT automatic F2 DELAY sec 0 OPEN TIMER USE no TIMER m s 00 01 NEXT C 500 NEXT LANGUAGE English UNIT mbar l s USER INTERFACE 2 F4 RS232 PARAMETERS NEXT C 130 F4 CHANGE MENU ACCESS PASSWORD 5555 RS232 PARAMETERS MODE basic HANDSHAKE no OR NEXT NEXT RS232 PARAMETERS MO...

Page 103: ...2 CAL CHECK operator OR CAL CHECK automatic EVERY 0100 CYCLES EVERY 0010 HOURS FILAMENT CHOICE 1 FILAMENT on CALIB VALVE close ELECTRONIC ZERO 77 NEXT TARGET VALUE 1 0E 07 ACC VOLTAGE 220V EMISSION 0 6mA COEF SENS 01 00 OR 1 OR FILAMENT CHOICE 1 FILAMENT on CALIB VALVE close ELECTRONIC ZERO 77 TARGET VALUE 1 0E 07 ACC VOLTAGE 220V EMISSION 0 6mA COEF SENS 01 00 2 1 Calibration on 2 Calibration off...

Page 104: ...MO FUNCTION F1 ACTIVE yes DISPLAY TIMER no TIMER min s 00 06 OR NEXT SNIF PROBE CLOGGED REJECT POINT 1 0E 07 DEPOLLUTION off SNIF PROBE CLOGGED REJECT POINT 1 0E 07 OR DEPOLLUTION on REJECT POINT 1 0E 09 C 211 C 560 MEMO FUNCTION ACTIVE no NEXT NEXT BARGRAPH ZOOM ON REJECT POINT He no C 530 CYCLE END automatic F2 MEASURE TIMER yes TIMER min s 00 09 NEXT CYCLE END automatic ROUGHING TIMER min s 00 ...

Page 105: ...H FILAMENT 1 20H HIGH VAC PUMP 27Krpm DETECTOR 20H FILAMENT 1 20H HIGH VAC PUMP 27Krpm ROUGHING PUMP 27Krpm 0 All leak detectors 1 ASM 142 182 T 192 T 2 ASM 122 D 142 D 182 TD 192 TD 1 3 4 2 NEXT 3 ASM 192 T2 4 ASM 192 T2D NEXT 2 4 MAINTENANCE PUMP 1 PUMP DUE IN 2000 H RESET TIMER INITIAL VALUE 12000 H 3 NEXT 4 MAINTENANCE ATP PUMP PUMP DUE IN 2000 H RESET TIMER INITIAL VALUE 12000 H MAINTENANCE P...

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Page 107: ...st leak detector switching off RESET The operator can cancelled this additional time by pressing Starting up the leak detector Before starting up the detector B 400 Connect the main power cable of the detector to the proper power outlet Turn main power switch in the ON position B 210 The indicator lights on the control panel flash If your leak detector is equipped with control panel with graphic i...

Page 108: ... to start a cycle A i is flashing at the right end of the 1st line of the LCD READY FOR CYCLE i It informs the operator that the unit is in manual calibration 2 it will remain in manual calibration until operator performs an auto calibration STDBY Information message C 580 Internal calibration on request C 300 Note It is possible to start a test cycle even if the detector is not calibrated Switchi...

Page 109: ...ainst dust or any kind of contamination it is recommended to keep its inlet blanked off and under vacuum Please proceed as follows before stopping the leak detector Place the blank off flange or close the test chamber Start the test cycle Wait until the leak detector reaches the more sensitive test mode Make sure that the inlet vent is OFF Stop the test cycle Stop the leak detector Inlet vent C 50...

Page 110: ...o parameters and parameters active depending on authorization C 120 Summary of screens Complete displays list with access way and associated sheet C 140 How to use your leak detector Factory configuration OK Check if the parameters used for your application are set correctly C 100 Yes No Set List of parameters parameters and associated sheet C 120 Note your modification C 100 Sniffing test method ...

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Page 112: ...iguration Procedure Hard vacuum test method offers 2 or 3 test modes the Gross Leak the Normal and the High Sensitivity mode The leak detector will automatically go from the gross leak to the superior mode as soon as the inlet pressure has crossed the thresholds A hard vacuum test can be performed as soon as one of the test modes is reached C 100 Adjustment C 110 Notes The leak detector will switc...

Page 113: ...or or put the part in the test chamber STDBY CYCLE IN PROGRESS MODE roughing INLET or VENT The leak detector reaches test mode selection C 210 The leak value is displayed on the screen Leak value display On the operator interface 10 12 10 11 10 10 10 9 10 8 10 7 10 6 10 5 10 4 10 3 10 2 or Reject point The helium signal zero scale displays the leak value in 2 colors following the measured leak val...

Page 114: ...ding a test cycle or VENT STDBY In standby mode the user interface shows the leak detector helium background value Note If the cycle end function is activated the test cycle end is different Cycle end function C 530 Ticket If memo function activated and a printer connected to the leak detector a result ticket is printed automatically example 6 B 320 Venting the part or installation tested At the e...

Page 115: ...ctor STDBY SNIFFING MODE PLEASE WAIT The sniffing mode message appears on the alphanumeric display The sniffing test mode is operational Leak value display Ending a sniffing test Displays are the same in hard vacuum and sniffing test modes Please refer to hard vacuum test mode for the displays STDBY Sniffer probe clogged reject point Accessories A 700 Advice Block the sniffer probe end from time t...

Page 116: ...nt process is different depending on user interface level of the operator For operator with user interface level 1 or 2 access to level 4 with password To access to level 4 C 130 Procedure with user level 3 Hard vac test Adjustment C 110 Sniffing test Procedure with user level 4 Adjustment Hard vac test C 110 Adjustment Sniffing test The unit selection of the leak detector is the threshold unit If...

Page 117: ...on 02 June 01 Basic internal calibration of the leak detector Advanced internal calibration of the leak detector External calibration of the leak detector C 301 C 302 C 303 Correction factor C 304 Calibrated leak values programming C 305 Adaptator for calibrated leak C 306 ...

Page 118: ...nternal temperature of the leak detector stabilize for about 30 min after start up and then start a calibration If in doubt regarding the proper operation of the leak detector capability to properly detect a helium leakage At any time an internal calibration may be started In case of intensive and continuous use start an internal calibration at the begining of each shift 8 hours of operation Inter...

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Page 120: ...s of the internal calibrated leak B 320 Tickets If a printer is connected to the leak detector a ticket is automatically printed at the end of the calibration example 2 B 320 Automatic internal calibration procedure Note Internal auto calibration set ON C 302 Start the leak detector Different screens appear during the calibration giving internal parameters values Audio messages inform the operator...

Page 121: ...operator is informed that the calibration requests a calibrated leak connected to the inlet port of the detector On operator request The operator can start a calibration whenever the leak detector is not in test mode Note Internal calibration set ON Tickets If a printer is connected to the leak detector a ticket is automatically printed at the end of the calibration example 3 B 320 Procedure 1 Gas...

Page 122: ...bration 4 Calibration preparation These 2 screens appear alternately ON TEST PORT Leak value 1 0E 07 EXT θ C F 20 68 OK press NEXT Note If the operator press all the parameter of the programmed calibrated leak are displayed C 305 Open the valve of the calibrated leak if there is one Set the ambiant temperature Adjustment C 110 5 Validate the calibration process NEXT Different screens appear during...

Page 123: ...OSE He LEAK OK press NEXT ON TEST PORT OK press NEXT Validate the operation NEXT Note If these operations are not done within a minute after these screens display the calibration is automatically stopped A message informs the operator of this stop When the calibration is complete the unit is ready to start a cycle READY FOR CYCLE STDBY Note it is possible to start a test cycle after a calibration ...

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Page 125: ...lete displays list with access way and associated sheet C 140 Introduction The operator has the possibility to control on the internal calibration process activation deactivation of the internal calibration setting of the checking function Activation deactivation of the internal calibration Procedure For maintenance for example Adjustment C 110 Notes If the internal calibration is deactivated off ...

Page 126: ...y the internal calibrated leak to the internal calibrated leak parameters set if the difference is lower than 15 the calibration of the leak detector is OK if the difference is higher than 15 there is a warning message which requests to perform a complete calibration of the leak detector C 301 Parameters setting Adjustment C 110 Automatic Operator Adjustment Adjustment Cycles counter Hours counter...

Page 127: ...ector performs a complete calibration not only a comparison like with the internal calibrated leak When the first of the 2 counters is reached a i will flash at the right end of the 1st line of the LCD READY FOR CYCLE i The i flashing will stay on the LCD until operator starts an external calibration C 303 An audio message advises the operator in the process to follow Note It is still possible to ...

Page 128: ...the internal calibrated leak In sniffing test mode When a specific calibration is required in the sniffing test mode to certify that the measurement is valided and accurated In hard vacuum or sniffing test mode When the leak detector is connected to an installation having its own pumping system in operation and a small amount of the leak goes into the leak detector The external calibration allows ...

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Page 130: ... might be different External calibration procedure The external calibration should only be performed when the leak detector is already internally calibrated The external calibration procedure is performed in 2 steps lst step selection of the test mode hard vacuum or sniffing 2nd step adjustment of the target value see below External calibration cancellation At any time the operator can cancel exte...

Page 131: ...automatically calculated by the leak detector About sniffing test mode In sniffing test mode the calibration can be performed with the ambient atmosphere an external calibrated leak a container or installation at atmospheric pressure filled with a known gas mixture including Helium The sniffer probe will be exposed to one of the 3 items listed above 3rd one represents the most reliable and accurat...

Page 132: ...ccount date of calibration and temperature effect for calculating the target value from the calibrated leak value as shown on its identification label HELIUM CALIBRATED LEAK Helium leak rate 1 0x10 8 mbar l s at 20 C Date of calibration 10 Dec 2001 loss per year 2 increase per C 3 Example of calibrated leak label indications as listed here If the date is lst Dec 2003 about 2 years after calibratio...

Page 133: ...ed to the digital display with respect to the external calibration are VACUUM COR in gross leak test mode SNIF COR in sniffing test mode The VACUUM SNIF COR values are automatically adjusted according to helium signal fluctuations These correction factors are memorized until another external calibration is validated They can be activated deactivated or modified The correction factors are automatic...

Page 134: ... which is not modified by VACUUM SNIF COR During the last step of the external calibration the VACUUM SNIF COR is displayed and automatically calculated with respect to the fixed target value and the present basic signal value The VACUUM SNIF COR ratio is fixed and memorized when the AUTOCAL key is pressed to confirm the CORRECTION and stop the external calibration process The COR indicator is ON ...

Page 135: ...and associated sheet C 140 Different types of calibrated leaks Before to start an internal calibration of the leak detector with internal or external calibrated leak the parameters of the calibrated leak used should be programmed by the operator The leak detector can be calibrated with an internal or external calibrated leak with different gases Hydrogen and Helium 3 if it is equipped with the 3 m...

Page 136: ...ar l s at 20 C Date of calibration 10 Dec 2001 loss per year 2 increase per C 3 Note At each time the operator modify the Location parameter he should also re adjust all the parameters if necessary tracer gas unit leak value location year loss per year temperature temp coef Adjustment Adjustment Adjustment Adjustment Adjustment Adjustment Adjustment Adjustment C 110 Leak location selection Note Th...

Page 137: ...ur calibrated leak used for the calibration Start a calibration 2 Place the sniffer probe in the calibration port 3 Tighten the fixing srew Follow the auto calibration Calibration of the leak detector C 300 4 Untighten the fixing screw 5 Remove the sniffer probe of the calibration port Follow the auto calibration Notes Waiting 10 s mini for the signal stabilization before reading of the leak value...

Page 138: ...12 10 2 VENT 10 3 10 12 mbar mbar l s 5 CYCLE 6 AUTO CAL ZERO 14 7 8 15 142 range 182 192 range ASM 122 D ASM 1002 ASI 22 1 Helium Signal digital display ü ü 2 Correction factor COR indicator ü ü 3 Zero function indicator ü ü 4 Inlet port pressure analog display ü ü 1 5 Test cycle ON indicator ON when activated ü ü 6 Cycle Start Stop control key ü ü 7 Calibration in progress indicator ü ü 8 Auto c...

Page 139: ...te control The remote control unit is memorized by the detector when the operator disconnects the remote control Use and display CYCLE Analog and digital displays To start stop a cycle The remote control allows to display leak measured value allows to start stop cycle zero function and internal calibration allows to display status of the air inlet vent sniffing test mode and external calibration d...

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Page 141: ...en the control key is activated The LED indicator is OFF at the end of the calibration procedure Calibration of the leak detector C 300 Inlet vent Sniffing test mode VENT SNIF For these 2 functions the remote control displays only their status use the control panel in order to activate deactivate them Display The LED indicator is ON OFF when the function is activated deactivated Inlet vent C 500 S...

Page 142: ...peaker audio levels you must adjust the levels of the audio alarm and digital voice functions Audio alarm Digital voice C 520 Accessories Headphone External loudspeaker You should use the headphone connector accessory Sub D 9 pins Jack plug 6 35 mm mono Accessories A 700 The manufacturer does not sell headphones The specifications are Impedance 400 500 Ω Jack plug 6 35 mm or other sizes with adapt...

Page 143: ...er when he uses a headphone In the same way he can deactivate or not the internal loudspeaker when he uses an external loudspeaker The functions are selected on the I O interface board ST3 ST2 P1 ST3 ST2 P1 P0307 board P0307 board localization F 400 The operator can adjust the headphone audio level with P1 or with panel control and 2 3 ...

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Page 145: ...Int Internal loudspeaker active headphone connected ST3 ST2 1 2 3 4 5 6 7 8 9 Int Internal loudspeaker not active headphone connected ST3 ST2 1 2 3 4 5 6 7 8 9 Int Ext Internal loudspeaker active External loudspeaker connected ST3 ST2 1 2 3 4 5 6 7 8 9 Int Ext Internal loudspeaker not active External loudspeaker connected ST3 ST2 1 2 3 4 5 6 7 8 9 GB 00633 Edition 03 June 08 ...

Page 146: ...e 10 5 mbar l s After 2 or 3 hours low range 10 6 mbar l s The 3 masses option purpose used with Hydrogen is the leak research only and not the continuous analysis of the hydrogen concentration of a gas The leak detector is not adapted for a hydrogen concentration continuous analysis The leak detector use in such conditions as well as the hydrogen concentration of the gas used are under the superv...

Page 147: ...interface purpose To display measure and record the leak leak detector Helium signal as well as the inlet pressure Leak detector software version It requires a leak detector software version V3 0r01 V1 0r06 for ASI 22 Refer to At the leak detector starting up paragraph Automatic standby screen If no action is registered through the color touch screen for a period of 1 hour a standby screen black s...

Page 148: ...1 Helium signal analogic display 12 Helium signal analogic scale ON OFF indicator 13 Helium signal Zero scale ON OFF indicator 14 Correction factor COR indicator applied to digital display 15 Units of measurement selection 16 Helium signal digital display 17 Menu display 4 lines 18 Spectro pressure analog display 19 Modification access keys 4 keys 20 RESET next display parameter circular function ...

Page 149: ...aph Animated synoptic raphic interface memorised graph Notes Any action on one of the following keys switches the display back to standard SET POINTS SPECTRO MAINTENANCE or After repeated zooms or measures in a memorized graph some display defects could appear when you return to the dynamic graph defect example These defects are unpredictable and no consequence If a graph is recording these defect...

Page 150: ...on the curves and to measure the signals X Vacuum diagram It allows to show the operating principle of the leak detector its components and the leak detector active parts during the different test phases The valve colour corresponds at the status opened closed of this valve when the detector is in vacuum test sniffing test stand by or autocalibration If a valve is manually activated it will not ch...

Page 151: ...splays the selected mode Graphic interface software version The operator has 6 seconds to change it with a simple press on the key ADVANCED or BASIC During the leak detector use In order to return to the starting screen press the following keys at the same time SET POINTS SPECTRO or SET POINTS MAINTENANCE These operations are equivalent to do a complete reset the dynamic and memorized graphs will ...

Page 152: ...s Access to the memorized graph display Access to the dynamic graph display Start recording a graph Stop recording a graph Return to the previous screen or the standard interface Exact value display for a selected point Zoom on the selected area Helium signal curve selection Inlet pressure curve selection Target moving Deletion of the curve displayed on the screen A message is displayed in order t...

Page 153: ... 8 5 6 7 2 1 1 3 2 3 4 7 4 Advanced mode Basic mode 1 Selected parameter modification 2 Graph type selection vertical or horizontal Time precision required horizontal Measure precision and speed required vertical If we switch from a vertical graph to a horizontal graph or vice versa all the dynamic graph points will be erased example the same curve with both graph types Horizontal Vertical ...

Page 154: ...selected the display area applies to the helium signal the inlet pressure display area will be automatically 5 decades higher than the helium signal display area Modification validation or return to the graph Sampling rate between 2 measurements 2 consecutive points of the memorized curve Maximum recording time possible according to the sampling time set for the memorized graph Time window display...

Page 155: ...ph When the memory is full and a recording is in process the recording is automatically stopped and the following message displayed MEMORY FULL It is possible during a recording to show or to enlarge the curve portions already memorized without stopping it To do this press Similarly it is possible to use all the control panel functions menu access start a cycle auto calibration Note In the case of...

Page 156: ...ould define the targeted area with 2 point Zoom in with your finger or a pen tap on the screen to set point 1 and 2 and tap on the 3 key 3 1 x x 2 Zoom in with your finger or a pen tap on the screen to set point 1 and 2 and tap on the 3 key 3 2 x x 5 x 1 4 x To return to the previous zoom out set points 1 and 2 nearby maximum 40 zooms out could be memorized To return to the original graph complete...

Page 157: ...a decade Point measure The memorized graph allows you to give the exact measure of every memorized graph point at a t time Press on key 1 1 A target 2 appears at the screen center 3 3 3 x 2 4 The target is the curve point to measure It is possible to change the target move the axes with the finger or arrows 3 To switch the target from the helium signal curve to the inlet pressure curve press the k...

Page 158: ...ing on the bmp file break down n message will be indicated at the end of the last line of each recording If you press key while the remote control is connected to the leak detector the leak detector will be out of order To remedy it press and disconnect reconnect the remote control Material A specific cable to connect the control panel with the PC Part number A461946 Delivered with all the leak de...

Page 159: ... cable Don t try to execute the software as long as this screen is not displayed On the PC execute the specific software Screen Copy Record File Help Separation message between 2 successive recordings bmp Separation cursor between 2 successive recordings 100 separation cursors maximum txt On the control panel close the specific software ...

Page 160: ... 4 1 2 3 1 2 3 4 Etat du détecteur interactive components Valve closed Inactive canalization Valve opened Active canalization gas flow When you press on the interactive components you have a section of the component or its operating principle To return to the original illustration press again on the component Example Note The synoptic is personalized for each leak detector ...

Page 161: ...0 1 1 GB 02654 Edition 01 September 04 Long distance sniffer probe and Helium spray gun Please refer to the specific sheets for the instruction Long distance sniffer probe G 400 G 410 Helium spray gun G 500 ...

Page 162: ...us is displayed on the LCD and it is possible to control it except for user level interface 1 The proposed default value is off valve closed Inlet Air Vent Air vent purpose At the end of a test cycle 2 possibilities are available venting putting back to atmospheric pressure not venting keeping under vacuum the part or installation tested This one can be made in a automatic or forced way That is wh...

Page 163: ...ed Air vent adjustment automatic or chamber Adjustment Adjustment Adjustment C 110 operator or sp chamber delay 1 open time use 2 yes no Adjustment Note 1 Delay Time between the end of the cycle and the inlet vent valve opening Only 3 possibilities 0 1 s 2 s 2 Open time use The user can close again the inlet vent valve after opening yes no When used yes set timer time between inlet vent valve open...

Page 164: ...cess to parameters and parameters active depending on authorization C 120 Summary of screens Complete displays list with access way and associated sheet C 140 Purpose This function offers a better resolution of the readout as well as a better view of the helium signal behaviour around the set point This function requires a remote control or a control panel with an analog display use Activate deact...

Page 165: ...cale displays the leak value in 2 colors following the measured leak value 10 3 10 12 mbar mbar l s CYCLE AUTO CAL ZERO if the measured leak value is under the reject point the flashing leds are green if the measured leak value exceeds the reject point the flashing leds are red and the blinking led orange Reject point C 211 Remote control Zero function Bargraph zoom When bargraph zoom and zero fun...

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Page 167: ...tivated The Audio alarm is started when the helium signal is exceeding a set point and called reject point Zero function is activated The audio alarm threshold is then called floating It is slightly set above the zero level and will be triggered for any rise of the helium signal Digital voice definition General Sound level Zero function C 540 The digital voice informs the operator by sending audio...

Page 168: ...erator stops the cycle Cycle end automatic Cycle is stopped automatically Note if Cycle end is automatic the parameters of roughing and measure times are automatic Activate Deactivate the Cycle end Adjustment operator 4x C 110 Adjustment automatic yes no measure Adjustment Adjustment roughing Roughing Roughing timer determines maximum authorized roughing time before the tested part is considered a...

Page 169: ...ll fluctuation of the helium signal out of the ambiant background to enlarge small fluctuations of the helium signal on the analog display The zero function could be activated by the operator in automatic It s advised to use this function when helium background signal is low Activate the zero function The process of the zero function is the same whatever the activation mode operator or automatic T...

Page 170: ... activation operator The autozero will start every time that the parameted set point is reached if trigger set regulary depending on the defined frequency if timer set Display Display changes according to the activation or not of the bargraph zoom on reject point C 510 function Example with a calibrated leak of 1x10 8 mbar l s Zero not activated 10 2 LEAK RATE COR 10 3 10 12 10 11 10 10 10 9 10 8 ...

Page 171: ...k value displayed Example displayed value 1x10 10 mbar l s 10 2 10 3 10 4 10 5 10 6 0 0E 00 displayed only for 1 s then 1 100 reject point value displayed Example reject point 1x10 7 mbar l s Displayed leak 10 2 10 3 10 4 10 5 10 6 7 Reject point 10 7 10 8 1x10 9 mbar l s 10 10 8 10 9 10 9 10 10 10 10 10 11 10 11 10 12 mbar l s 10 12 mbar l s Note The1 100 reject point value or 1 100 leak value di...

Page 172: ...lete displays list with access way and associated sheet C 140 Purpose This function freezes the display showing the result of the previous test The measured value flashs and blinks until a new test cycle is started display timer deactivated Activate Deactivate the memo function 4x Adjustment C 110 no no yes display timer Adjustment yes Adjustment Display timer Once the memo function is activated u...

Page 173: ...o be tested contains a lot of helium Leak detector in test mode if the signal increases quickly above depollution reject point the cycle is automatically ended and the leak detector stays in stand by mode until the helium has decreased Note There is no message to inform the operator that the detector is over again ready for a new test Note Helium pollution prevention function not activated Big qua...

Page 174: ... 2x Adjustment Adjustment Date The leak detector calculates its storage period since the last switching off C 200 Take care to set the correct date Language The leak detector offers 2 3 or 4 languages according to the model Notes All messages on the LCD are on the selected language The selected language is the language of the digital voice A 600 Digital voice C 520 Unit The leak detector offers 3 ...

Page 175: ...tical failure Warning on the digital display alternatively the helium signal and Er are shown on the LCD a flashing at the right end of the 1st line LEAK RATE COR The digital voice advises the operator of the procedure to follow Result This will not stop the functions of the leak detector but can affect the validity of the test result Message To read the messsage NEXT A clear message describes the...

Page 176: ...layed a flashing message occurs on the LCD LEAK RATE COR he digital voice advises the operator of the procedure to follow Result May prevent the leak detector from making a vacuum test or an autocalibration Message To read the messsage NEXT Note A major fault can behave like a temporary minor fault if the origin of the error has disappeared Critical failure Warning on the digital display Er is per...

Page 177: ...an indication that the leak detector requires a service or maintenance action Message To read the messsage NEXT A clear message describes the fault on line 2 and 3 User information display Service information display USER INFORMATION filament request off PRESS RESET Duration After display of the clear message the indicator and the clear message are erased but they will be reactivated at the next s...

Page 178: ...42 S ASM 1002 ASM 102 S ASI 22 Information messages auto cal required filament request off manual calibration auto cal aborted drift too high zero He too high for zero He too low for zero external calib Leak new fil 1 required new fil 2 required maintenance required fil1 collector short fil2 collector short press zero spray He no Hy leak for calib rough MDP pump maint 5 rough ATP pump maint 2 auto...

Page 179: ...sion loss cell zero off limits cell zero stability calib test mode lost sensitivity too high background trouble lack of sensitivity cell pressure safety triode safety emission failure snif probe clogged high vac pump speed cell pres 0 01 mbar high vac pump fail cell pres 1e 04 mbar filaments 1 2 bad no collector voltage time keeper ram fail cell gauge failure rough pump failure 2 3 3 2 6 5 24 V DC...

Page 180: ... 142 ASM 142 D ASM 142 S ASM 1002 ASM 102 S ASI 22 Error message dynamic cal failure bad RAM integrity fil1 collector short fil2 collector short fil1 collector short fil2 collector short high vac pump speed rough pump failure 2 3 3 2 6 5 primary pump failure 12 12 4 4 4 12 1 TMP 5154 2 ATP 100 3 MDP 5011 4 ACP 28 5 MDP 5006 HDS 6 ATH 31 7 ATH 31 8 Dry pump 9 AMP 007 I 10 AMD 1 11 ATH 164 12 Diaphr...

Page 181: ...l you could find this type of message Summary of screen C 140 it refers to a specific chapter of the User s Manual Please read it for further information D 100 Table of preventive maintenance intervals D 200 Maintenance message Definition Adjustment of the counters D 300 General troubleshooting guide D 300 D 400 General troubleshooting guide Symptoms description D 400 Symptoms description 1 1 ...

Page 182: ...hol this cleaning may be necessary in case of general internal contamination creating insulating deposits E 400 8000 h 1 ou 1 year 2 Sniffer probe filter replacement if used G 200 Pirani gauge adjustment CS APT 1004 gauge adjustment CS Electronic overhaul Replace the seal in the rotary vane pump CS AMD1 pump replacement of membranes and check valves Change the inlet filter of the test chamber E 71...

Page 183: ...service of the rotary vane pump CS 22000 h 1 or 1 year 3 Replace the ball bearings and the seals of the molecular pump and turbomolecular pump E 740 Replace the ball bearings and the seal of the ATP 100 or ATH 164 pump E 730 Complete maintenance of dry pump ACP 28 pump ACP 15 pump CS 24000 h 1 or 1 year 3 Replace the ball bearings and the seals of the molecular pump CS 500000 cycles Change the val...

Page 184: ...cording to the leak detector model The primary pump The high vacuum pump The roughing pump The periodicity of maintenance cycles All models ASM 142 182 T 192 T 1002 ASM 122 D 142 D Graph D 182 TD 192 TD ASM 192 T2 ASM 192 T2D NEXT Primary pump adjustment NEXT High vac pump adjustment NEXT NEXT Rough ATP pump adjustment Roughing pump adjustment NEXT 2 x NEXT Rough MDP pump adjustment Maintenance re...

Page 185: ...libration autocal aborted 3 autocal required 2 Manual calibration 4 Start up autocal failure 31 Autocal failure cal Leak year error 32 Autocal failure peak adjust error 37 Autocal failure peak locating error 36 Autocal failure emission loss 38 Autocal failure helium pollution 34 Unable to reach target value 40 Unable to start an autocalibration 39 Temperature too low high autocal failure temperatu...

Page 186: ... panel 42 Helium signal or inlet pressure analog display abnormally lit 27 Helium signal digital display flashing 24 Primary pump No noise from the rotary vane pump 55 Abnormal noise from the rotary vane pump 56 High vacuum pump Pump failure 52 Pump speed 53 Cell pressure Cell pres 0 01 mbar 7 Cell pres 1e 04 mbar 8 Cell pressure safety 13 Triode safety 14 Inlet pressure Impossible to reach the se...

Page 187: ...ission failure 15 Fil 1 Fil 2 required 11 Filaments bad 10 No cell pressure display 69 Helium signal unstable 45 Sniffing test High helium background signal 47 Inconsistent Helium signal 50 Helium signal unstable 48 Sniffer probe clogged 26 Temperature too low high 51 Hard vacuum test High helium background signal in stand by mode 43 High helium background signal in hard vacuum test mode 44 Imposs...

Page 188: ...D 300 General troubleshooting guide ASM 142 142 D Graph D GB 04081 Edition 01 January 2009 Symptoms D 400 Hard vacuum test Temperature too low high 51 4 4 ...

Page 189: ...esigned for the technical documentation To access to the interactive application Click on the button from the T R M To print the sheets D 300 and D 400 Display the sheet from the pulldown menu and launch the printin With the printing files you lost all the easy research proposed with the application interactivy So we advise to use the interactive application for defaults and associated solutions r...

Page 190: ...eck tightness of the analyzer cell Eliminate the leak n Keep pumping the cell for 10 min in stand by mode If the trouble is not eliminated check tightness of the analyzer cell Eliminate the leak n Replace filaments E 400 E 400 Fil 1 Fil 2 required Short circuit in the cell fil 1 fil 2 collector shunt message Cell pressure safety Analyzer cell pressure too high leak or air inlet spectro PI1 safety ...

Page 191: ...light on Cycle and memo functions not active Part good green light on Fault or information display activated Fault display activated Er alternately displayed with helium signal n Change valve VA1 if faulty Minisol bacosol VAT change valve if faulty n Exchange P0302 n Secure proper inlet pirani gauge head connection n Check leak detector status example check that SNIFFING test is not selected n Rep...

Page 192: ...mperature too low high autocal failure temperature limits Incorrect internal calibrated leak parameters Temperature sensor disconnected Ambient temperature Fan s failure n Check and correct internal calibrated leak parameters n Secure proper temp captor connection to the internal calibrated leak n Make sure the leak detector is used within ambient temperature tolerance n Check fan status and repla...

Page 193: ...5 E 560 Nothing happenswhen the power is switched ON No display appears on the control panel High helium background signal in stand by mode High helium background signal in hard vacuum test mode Power fuse burnt Control panel disconnected from supervisor board Power supply board trouble Control panel trouble Rotary vane pump pollution if RVP Leak inside the leak detector Analyzer cell contaminatio...

Page 194: ...undings Eliminate or isolate it n Make an external calibration in sniffing mode n Make sure the leak detector is used within ambient temperature tolerance n Check the connections unplug and plug the cables on the P0326 board and the pump n If the pump isn t locked at starting the orange led on the P0326 lights on after the simultaneous lighting of the 3 leds during 3 4 seconds Recondition the pump...

Page 195: ... GB 03978 Edition 01 January 2009 SYMPTOM ORIGIN DIAGNOSTIC CONFIRMATION REMEDY 69 No cell pressure display Filament OFF requested Short circuit on triode electrode n Check filament status in SPECTRO menu n Eliminate the short circuit in the cell 6 6 ...

Page 196: ...Access level 2 Access level 3 E 120 Sending of a leak detector for reparation to a service center Safety questionnaire Packaging Transportation E 400 Basic maintenance of the analyzer cell Components Safety instructions Special precautions Cell disassembly Cleaning the body Disassemble the filaments Disassemble the electron collector Replace the electron collector and the filaments Tighten all the...

Page 197: ...es and diaphragms AMD1 Diaphragm pump breakdown view Connector disassembly Check valve disassembly Diaphragm disassembly Diaphragm reassembly Check valve reassembly Connector reassembly Reassembling the pump on its support E 730 Starting of the molecular and turbomolecular pumps Restarting after stop Starting in the cold state First start up after delivery E 740 Greasing molecular and turbomolecul...

Page 198: ...o avoid gettering due to dust or finger prints you are advised to work in a clean room on lent free paper with unpowdered vinyl gloves clean room gloves to dust each part with filtered dry air to block all the openings in the vacuum lines Icons used 2 5 2 5 mm Allen key 10 mm spanner 3 5 3 5 mm Allen key 3 3 mm Allen key 13 mm spanner 17 mm spanner 4 mm Allen key 5 5 mm Allen key 6 6 mm Allen key ...

Page 199: ... switch to 0 and disconnecting the main power 2 Remove the inlet port clamp 5 3 Unfasten the 4 securing screws and their washers using a 5 mm Allen key Use a 5mm Allen wrench 4 Remove upper the cover Be careful of the front panel cable 2 4 3 1 3 Put the cover near the detector 5 Open the clip for ribbon cable 6 If necessary disconnect the 20 points connector 5 6 4 ...

Page 200: ...ted leak clips between two fingers and pull the calibrated leak own Temperature sensor Internal calibrated leak 5 Access level 2 Access to the board P0326 and P0330 ASM 142 S in option To be applied after access level 1 is completed Remove the two screws M5 and their washers 1 Open the removable plate 1 Disassemble the main block Remove all the connections 2 connections for analyzer cell 1 2 quick...

Page 201: ...ents ASM 142 ASM 142 S GB 00238 Edition 04 February 06 Access level 2 continued Disassemble the main block continued Molecular pump connector 3 Remove the DN 25 pumping pipe connection 4 5 3 4 Remove the 5 attachment screws 1 2 3 4 5 3 4 ...

Page 202: ...omponents ASM 142 ASM 142 S GB 00238 Edition 04 February 06 Access level continued Disassemble the main block continued Disassemble the main block ASM 142 Main block ASM 142 S Main block with the internal calibrated leak option 4 4 ...

Page 203: ...ndle before removing the detector cover Unscrew the handle fastening screw Free the handle 1 Switch off the machine by setting the main switch to 0 and disconnecting the main power 2 Remove the inlet port clamp 3 Unfasten the 4 securing screws and their washers using a 5 mm Allen key Use a 5mm Allen wrench 4 Remove upper the cover Be careful of the front panel cable 2 4 3 1 3 1 5 ...

Page 204: ...ts connector 5 6 Access to the internal calibrated leak Disconnect the calibrated leak temperature sensor Tighten the calibrated leak clips between two fingers and pull the calibrated leak down Temperature sensor Internal calibrated leak 5 Access level 2 Access to the board P0326 and P0330 To be applied after access level 1 is completed Remove the two screws M5 and their washers 1 Open the removab...

Page 205: ... 2 ctd Disassemble the main block Remove all the connections 2 connections for analyzer cell 1 2 quick connectors for valves 2 1 2 Molecular pump connector 3 Exhaust and intermediate port connections on molecular pump 4 Primary pump connectors 5 3 5 ASM 142 D 4 ASM 142 D 3 5 4 ASM Graph D ASM 142 D 3 5 ...

Page 206: ... internal components ASM 142 D ASM Graph D GB 01490 Edition 03 June 08 Access level 2 ctd Disassemble the main block continued 5 Remove the 5 attachment screws 1 3 5 2 4 Disassemble the main block ASM 142 D Main block 4 5 ...

Page 207: ... June 08 Access level 3 ACP secondary pump Only ASM Graph D To be applied after access level 2 is completed For access to the ACP 15 secondary pump it is necessary to remove the leak detector from the cart to access to the secondary pump Remove the 4 screws 2 others in opposite 5 5 ...

Page 208: ...h is send to a service center needs to be included with the safety questionnaire full This safety questionnaire can be found in the appendix G 600 It is advised to use the origin packaging for every return the leak detector should stay firm in the packaging Alcatel is not responsible for damage caused by the transportation due to a not proper packaging B 110 1 1 ...

Page 209: ...ry sensitive to any form of contamination particularly to dust and electrostatic discharge When assembling to avoid gettering due to dust or finger prints you are advised to work in a clean room on lent free paper with unpowered vinyl gloves clean room gloves to blow off each part with filtered dry air to block all the openings in the vacuum lines and the VHS preamplifier The operator must take al...

Page 210: ... and screw it in the hole with internal screw turgad see picture Don t use a screwdriver to extract the flange there is a risk to damage it g Place the seal on a surface protected from any contamination Cleaning the body The internal duct of the body may show traces of metallization beside the filament If traces are present clean using abrasive paper grit 180 aspirate the residue and complete the ...

Page 211: ...ble the filaments For each filament Remove the attachment screw and unfasten the 2 connection screws Attachment screw Connection screws Disassemble the electron collector Remove the attachment screw Attachment screw Filament 2 Filament 1 Electron collector Filaments Ion emitter 3 8 ...

Page 212: ...n the connections Attachment hole 2 CAUTION The good condition and correct setting of these components are decisive factors in maintaining the detector s characteristics The turns of each filament must be centered exactly opposite the electron collector slot Y Y X X The X values must be equal The Y values must be equal To obtain this setting on each filament adjust the relative positions of each f...

Page 213: ...re that all the connection screws are facing inwards and are not in contact with each other INCORRECT CORRECT Screws facing outwards risks of contact with cell body Screws facing inwards Top view Correct Incorrect Reassemble the flange g Reposition the special elastomer seal on the body If it is damaged change it 5 8 ...

Page 214: ... that the ends cross near one of the six screws holes one end on either side of the hole Place the metal seal on the cell body seal seat g Install the flange taking care to lower it into the duct without touching the sides g Install the 6 screws Tighten all the securing screws 5 g Tighten the screws with their washers in the sequence shown below to a torque of 0 7 m daN for the special elastomer s...

Page 215: ...nalyzer cell If the filament did not light reset it and run an auto calibration g Check the lightness g The filament that is active when the leak detector is stopped is always the one used when the leak detector is restarted Reset the filament information timer After the basic maintenance of the analyzer cell reset the filament information timers Filament 1 Filament 2 Switch on off the filament 2x...

Page 216: ...tions g Check the status of the filament by measuring the resistance of the filament connect points A and B of the filament 1 8 9 15 J2 sub D male plug J2 plug Pins functions corresponding feed throughs 2 to 6 Ground 8 Filament 1 point B 2 12 Filament 2 point A 4 13 Filament 2 point B 5 15 Filament 1 point A 1 Auto calibration failure refer to defect message displayed g Lack of sensitivity g Check...

Page 217: ... VB By pass Electromagnetic DN 40 VT1 Gross leak test mode Bacosol 4 3 3 3 5 5 5 5 5 5 VT1 Gross leak test mode Minisol 2 6 VT2 Normal test mode Minisol 5 VT2 Normal test mode Bacosol 4 4 VT3 Normal test mode Bacosol 5 5 VT4 High sensitivity test mode VT4 High sensitivity test mode VT4 High sensitivity test mode Electromagnetic DN 25 3 3 3 3 Electromagnetic DN 40 3 3 Vacuum activated valve 3 9 VS ...

Page 218: ...8 Vacuum activated valves depression valves These valves are operated with an electromagnetic control valve and with a vacuum source The maintenance is the cleaning operations or the exchange of the valve Electromagnetic control valve Removable assembly VAT membrane 2 6 ...

Page 219: ...tured alcohol non recycled Paper clean room compatible Gasket extractor Glue Loctite 542 type Flat screwdriver 2 x 40 Phillips screwdriver N 1 For these kinds of valves neither seal kit is available Bacosol valves Normally closed NC Ø9 Minisol valves without valve block Normally open NO or NC Ø6 Minisol valves with valve block NO or NC 3 6 ...

Page 220: ...ove it Take care not to damage the sealing surface Immediately protect the valve inlet if it is to stay open for a long time Cleaning Clean the surfaces of the different parts with alcohol For the Normally Open type Minisol valves NO O rings are present on both sides of the valve Improve the cleaning by blowing off the parts with dry filtered air particularly the O ring grooves 4 6 Seal preparatio...

Page 221: ... torque is 0 6 Nm To avoid deforming the electrovalve shaft during sizing tightening of fittings and coil assembly the method described must be followed Use a vice to handle the valve block Spread the glue Loctite 542 Install and fasten the fitting Wipe the excess glue Valve insert Coil After having unscrewed the faulty fitting Remove all traces of glue on valve insert Lay a little glue Loctite no...

Page 222: ...051 Edition 07 June 08 Test after installation After the valve installation we recommend to perform a helium leak test to check the vacuum tightness CAUTION Take care with seal permeability Do not expose the seals to helium for an extended time 6 6 ...

Page 223: ...he internal calibrated leak at least every 2 years from the calibration date marked on the leak label and its calibration certificate How to recalibrate the internal leak Recalibration is generally performed using a comparative method with a reference standard This work can only be performed in our approved service centers For this therefore it is necessary to remove the internal calibrated leak f...

Page 224: ...d leak values programming C 305 Close the leak detector Connect the detector to the main power Switch it on a calibration is performed automatically at the end of the start up sequence if the autocal is on It is recommended to repeat a calibration after 1 hour of operation when the temperature has stabilized inside the unit Basic internal calibration of the leak detector C 301 Intensive use of the...

Page 225: ...uld first exchange just the remote control box If the assembly is still defective then the cable must be exchange Remote control box exchange On the defective and the new remote controls take out the black plastic part On the 2 remote controls take off the remote control cable Exchange the 2 remote control boxes reconnect the old remote control cable still connected to the leak detector to the new...

Page 226: ...0 GB 02654 Edition 01 September 04 Long distance sniffer probe and Helium spray gun Please refer to the specific sheets for the instruction Long distance sniffer probe G 400 G 410 Helium spray gun G 500 1 1 ...

Page 227: ...king of the valves Disassembling the pump from its support Disconnect the inlet port of the diaphragm pump and remove it from its support Disconnect the exhaust port if necessary of the diaphragm pump Replacing check valves and diaphragms AMD1 Diaphragm pump breakdown view CAUTION It is recommended when replacing diaphragms to disassemble and reassemble each of the diaphragms in succession so as n...

Page 228: ...er n Remove and discard the used valves n Clean the valve seats with alcohol Refer to F10 User s manual of diaphragm pumps Using a seal extractor tool lift two opposite sides of the diaphragm and insert the diaphragm wrench Note For the following maintenance step proceed delicately because the adjusting washer installed under the diaphragm may fall into the pump body n Press the diaphragm wrench t...

Page 229: ... the sealing side during this operation A drop of adhesive n Apply a drop of adhesive Omnifit 50 M or Loctite 243 to the threads of the diaphragm clamping disc screw n If required position the lock washer identified during the disassembly on the connection rod Fasten the attachment disk diaphragm disk support subassembly Take care that the adjusting washer does not fall into the pump body when the...

Page 230: ...of the first nut of the connector when fastening by hand before using the wrench Always use 2 flat wrenches to fasten the banjo fittings n While holding the banjo fitting using the l6 mm flat wrench fasten the upper connector using the l4 mm flat wrench n Perform the same procedure for the lower connector Reassembling the pump on its support n Check that the ultimate pressure of the diaphragm pump...

Page 231: ... necessary to the ball bearings That s why if you start a leak detector which was outside during a cold period in a car or in its delivery package by example it is possible there is starting problem during 2 or 3 hours Don t be worried You must just waiting that the leak detector would be at ambient temperature We have just seen previously that the temperature has an effect on the starting of turb...

Page 232: ...ng the bearings It is necessary to disassemble the TMP 5154 and MDP 5006 HDS from the detector to do the greasing It is not necessary to disassemble the MDP 5011 from the detector to do the greasing MDP 5011 5006 HDS AMP 007i Remove the clips and use the extractor to take out the plug Once the extractor is in place pull it vertically MDP 5011 TMP 5154 ATP 100 ATH 164 Remove the rear cap from the p...

Page 233: ... as stops to control the amount of grease injected into the bearing Greasing the front bearing Greasing the rear bearing Push the grease syringe in through the screw hole 1 until it comes up against a stop 1 Inject grease pushing in the 2 plunger until it stops at clip B Remove the red clip B and distribute the grease between the injection points smooth holes directly opposite each other 2 2 5 ...

Page 234: ...period For this on the P0326 P0365 converter boards set the running in switches switch 1 to ON detector off Start up the detector and let it operate for approximately 10 minutes in this position After 10 minutes switch off the detector and reset switch 1 to OFF Start the detector up again and check that the pump reaches its synchronization speed correctly If this time is too long repeat the runnin...

Page 235: ...ew minutes before to replace it if it was removed from the leak detector or to take off the flexible if it was not removed from the leak detector in this case try to start the pump before removing the flexible it is not a destroying test You can also use a turbo converter more powerful for this first critical half turn After you should also keep the leak detector running 2 or 3 hours before stoppi...

Page 236: ...es to a stop against the black jumper Bearing on pumping cell side 3 Introduce the lubrication syringe needle into the drilled screw located at the center of the rotor until it comes to a stop against the screw head Keep the syringe pressed down to the bottom of its housing throughout the operation Remove the black jumper from the syringe and introduce the grease until the plunger comes to a stop ...

Page 237: ...il level of the roughing pump If the level is not between the mini and the maximum level it is necessary to add oil Maxi Mini Oil for the first utilisation is delivered with the detector B 110 Replacement of oil is the user s responsability The Alcatel pumps are tested with ALCATEL 200 oil Their specifications are guaranteed only when this recommended lubricant is used Add oil Open the cover ASM 1...

Page 238: ...tacle under the drain Connect the waste pipe quick connector 1 Remove the draining plugs and collect the used oil Start the rotary vane pump start the HLD during a short period this for drain more rapidly When the oil has drained stop the pump Disconnect the waste pipe Unscrew the filler plug Fill with fresh oil using a funnel Replace the filler plug The amount of oil required to fill the pump is ...

Page 239: ...e and change the oil mist eliminator If the cartridge is saturated 1 Remove the clamping ring and the exhaust plastic pipe 2 Remove the tightening screw M5 3 Remove and change the oil mist eliminator and seal 1 Exhaust plastic tube 5 2 3 Oil mist eliminator and seal 3 3 ...

Page 240: ...the User s Manual Please read it for further information F 000 Spares parts Instructrions of use Replacement of parts and use of non genuine parts F 001 AVTF Customer Service Offer F 100 Tools F 200 Monitoring and display F 300 Power and electrical supply F 400 Automatic control system and electronic circuits F 500 Measurement F 600 ASM 142 Pumping F 600 ASM 142 D Pumping F 700 Valves F 800 ASM 14...

Page 241: ...Components F ASM 142 ASM 142 D GB 00243 Edition 04 August 05 ASM GRAPH ASM GRAPH D ASM GRAPH D User s Manual Detailed contents F 1000 Options and accessories F 1100 Pictures of components 2 2 ...

Page 242: ...d the user s safety Replacement of defective components with parts that are not genuine jeopardizes the initial safety conditions of the equipment In such cases the EC declaration of conformity becomes null The manufacturer withdraws responsibility for such operations Besides counterfeiting and unfair trading of parts are condemned under civil and criminal laws The manufacturer urges the user not ...

Page 243: ...on of your leak detector new spare parts listed in the chapter F the reparation of your leak detector or sub assemblies like analyzer cell or pumps standard exchange of certain sub assemblies preventive maintenances or general overhaul Don t hesitate to contact the Customer Service for all information complementary for these offers ...

Page 244: ...P 5011EXTRACTOR 1 A010 DN16KF NEEDLE VALVE 1 A011 TEE REDUCING DN40 40 16KF 303358 1 A012 TEE REDUCING DN50 50 16KF 303359 1 A013 TEE REDUCING DN25 25 16KF 068269 1 A014 CALIB LEAK WITH VALVE 1 3 10 6 DN40KF FV4620 1 A015 CALIB LEAK WITH VALVE 1 3 10 6 DN50KF FV4630 1 A016 CALIB LEAK WITH VALVE 1 3 10 6 DN25KF FV4610 1 A017 CLAMP DN10 16KF 083333 1 A018 CLAMP DN32 40KF 083267 1 A019 CLAMP DN50KF 0...

Page 245: ...290 1 A027 VACUUM SILICON GREASE 100 G BOX 064600 1 A028 MOLD FOR LEAD SEAL 072427 1 A029 HOUSING KIT INSERTABLE ATH20 30 40 1 A030 CELL ANALYZER PACKAGING 1 A031 TEST CHAMBER ADAPTER DN40KF 067791 1 A032 CYCLE COMMAND FOOT PEDAL 100913 1 A034 DETECTOR TOUCH SCREEN PANEL SERIAL CABLE A461946 1 A035 DETECTOR PACKAGING 142 1 A038 CONVERTER ACT 200T 101932 1 A039 CABLE CONVERTER ACT 200T A457415 025 ...

Page 246: ...F 100 Tools ASM 142 Alcatel Vacuum Technology France User s Manual ASM 142 TRM DB02 03 2009 3 Ref Descriptio n P N Qty Remarks A033 DETECTION MAINTENANCE KIT 111465 1 Contact customer services ...

Page 247: ...rks B001 CONTROL PANEL EUR US 142 182 A459292 1 B002 CONTROL PANEL JAPAN 142 182 A459293 1 B005 LCD DISPLAY WIRING HARNESS 142 182 1 B007 P0335E1 CONTROL PANEL BOARD 142 182 1 B012 CABLE FOR REMOTE CONTROL 2G 5 M A458735 1 B013 CABLE FOR REMOTE CONTROL 2G 10 M 110881 1 B014 CABLE FOR REMOTE CONTROL 2G 15 M 110882 1 Contact customer services ...

Page 248: ... ASM 142 Ref Descriptio n P N Qty Remarks B015 TOUCH SCREEN CONTROL PANEL 142 182 111716 1 B016 TOUCH SCREEN DISPLAY 142 182 1 B017 P0368E1 TOUCH SCREEN PANEL BOARD 142 182 1 B018 TOUCH SCREEN POWER SUP BOARD 142 182 310 1 B019 DETECTOR TOUCH SCREEN PANEL SERIAL CABLE A461946 1 Contact customer services ...

Page 249: ...R 2 M SWITZERLAND 103718 1 C004 CABLE MAIN POWER 2 M UK 104411 1 C005 CABLE MAIN POWER 2 M US 103567 1 C006 CABLE MAIN POWER 2 M FRANCE GERMANY 103566 1 C016 FUSE 5X20 TEMP 4 A 060851 1 C023 HARNESS BASIC WIRING 142 1 C061 CIRCUIT BREAKER 16 A 115 V 142 111280 1 ASM 142 S n 41404 C062 CIRCUIT BREAKER 8 A 230 V 142 111281 1 ASM 142 S n 41404 C064 HARNESS CALIBRATED LEAK WIRING 1 See sheet E 360 C06...

Page 250: ...ectrical supply ASM 142 Ref Descriptio n P N Qty Remarks C024 HARNESS 10 PTS BLOCK 142 1 C026 HARNESS 15 PTS BLOCK 142 1 See sheet E 360 C027 HARNESS 34 PTS RS232 WIRING 142 102S 1 C028 HARNESS 26 PTS RS232 WIRING 142 102S 1 C069 HARNESS 3 PTS RS232 WIRING 142 102S 1 Contact customer services ...

Page 251: ... 2G 1 MAIN BOARD 1 D009 P0307E1 INTERFACE BOARD 102S 142 122D 1 D013 POWER SUPPLY MODULE P0302 1 D016 EPROM VOICE SYNTHESIS 142 182 192T T2 1 D023 SOFTWARE EPROM 142 1 D026 LOUDSPEAKER 90 DB D 10 CM 060097 1 D036 P0203E1 CAL LEAK TEMPERATURE SENSOR 1 D040 P0368E1 TOUCH SCREEN PANEL BOARD 142 182 1 D041 TOUCH SCREEN POWER SUP BOARD 142 182 310 1 D042 P0365E1 CONVERTER BOARD 1 D047 FILAMENT POWER SU...

Page 252: ...ALYZER CELL 083486 1 E007 CHC SCREW M6 35 075612 1 E008 P0320E1 CELL 2G 1 MAIN BOARD 1 E009 CELL ANALYZER 2G1 EQUIPPED COVER 1 E010 CELL 2G 1 PREAMP TARGET ASSEMBLY 1 E011 CELL 2G 1 ELECT DEFLECTION ASSEMBLY 1 E012 CELL ANALYZER 2G 1 ACCESSORIES KIT 1 E013 COLLECTOR FILAMENT KIT 2G 1 CELL A459843 1 E014 CELL 2G 1 MET PRESET 142 182 192 20MD 1 E015 MOLD FOR LEAD SEAL 072427 1 E016 LEAD WIRE 10 M 0 ...

Page 253: ...LEAK INTERNAL 50 CC 109241 1 E018 O RING 1 78 x 12 42 NBR 050143 1 E019 CLIP FOR CALIBRATED LEAK 142 122D A458317 1 E021 P0203E1 CAL LEAK TEMPERATURE SENSOR 1 E022 HARNESS CALIBRATED LEAK WIRING 1 E025 GAUGE PI1 ALUMINIUM 795706 1 E026 FILAMENT FOR PI1 GAUGE 057972 1 E033 FILTER INLET 103395 1 E038 SHOCK ABSORBER C 076112 1 Contact customer services ...

Page 254: ...MM RMI09 107646 1 F019 CLAMP TUBE PRESS 35 0 38 5 MM 107645 1 F020 CLAMP TUBE PRESS 12 8 15 0 MM 107648 1 F024 INLET RVP EXTENSION 142 A459031 1 F025 O RING 2 7 x 10 5 NBR 082109 1 F027 HOSE FLEXIBLE EXHAUST 142 A328645 1 F031 CERAMIC BEARING KIT 8 000 TMP 1 F032 CERAMIC BEARING KIT 7 999 8 000 TMP 1 F033 CERAMIC BEARING KIT 7 998 7 999 TMP 1 F034 CERAMIC BEARING KIT 7 997 7 998 TMP 1 F035 CERAMIC...

Page 255: ...catel Vacuum Technology France User s Manual ASM 142 TRM DB02 03 2009 12 F 600 Pumping ASM 142 Ref Descriptio n P N Qty Remarks F091 OIL MIST ELIMINATOR FLANGE 142 142S A459105 1 Contact customer services ...

Page 256: ...1 G002 COIL 24 VDC 23 W 1 G004 VALVE KIT NC BACOSOL 104655 106935 1 G007 VALVE COIL 3 2NC BACOSOL 24VDC 8W 106009 1 G010 SILENCER BRONZE M5 108449 1 G012 VACUUM SILICON GREASE 100 G BOX 064600 1 G015 VALVE BLOCK UPPER 142 142D 1 G016 VALVE BLOCK LOWER 142 142D 142S 1 G029 SHOCK ABSORBER C 076112 1 G037 FLAT L BRACKET BLOCK FRAME A458833 1 Contact customer services ...

Page 257: ...R 106021 1 H046 DIAPHRAGM DN25KF D 10 MM 100983 1 H047 CENTERING RING DN25KF 068224 1 H048 CENTERING RING DN40KF 068226 1 H063 SEAL INDIUM DN25KF D 10 MM 106828 1 H064 SEAL INDIUM DN25KF VAT 106819 1 H069 SEAL INDIUM DN16KF VAT 106818 1 H070 SEAL INDIUM DN40KF WITH FILTER A459308 1 H071 CLAMP CHAIN ALUMINIUM DN20 25KF 068381 1 H072 MOLD FOR LEAD SEAL 072427 1 H074 SEAL ELASTOMER SPECIAL CELL 10282...

Page 258: ... 068196 1 H028 CLAMP DN32 40KF 083267 1 H030 CLAMP DN50KF 087163 1 H035 MALE UNION BSPT F3BPL 2 7 4 1 8 082775 1 H050 FILTER DN25KF 70 MICRONS 072857 1 H051 FILTER DN40KF 067636 1 H059 FILTER INLET 103395 1 H076 O RING 1 78 x 12 42 NBR 050143 1 H087 TEE REDUCING DN40 40 16KF 303358 1 H088 TEE REDUCING DN50 50 16KF 303359 1 H089 TEE REDUCING DN25 25 16KF 068269 1 H090 CENTERING RING SS PER DN16KF 0...

Page 259: ...H099 CLAMP TUBE PRESS 12 8 15 0 MM 107648 1 H105 SEALS KIT PERBUNAN AMP007I 1 H113 MALE CONNECTOR 4 6 MM 1 8 BSPT 083391 1 H114 FEMALE CONNECTOR 1 8 BSPT LDS TUBE 067843 1 H115 O RING DN16KF NBR 079237 1 H117 CENTERING RING DN16KF 068222 1 H124 O RING 5 33 x 113 67 NBR 082152 1 H125 MALE PURGE FITTING BHU 22 06 CPC 107641 1 H132 I O CONNECTOR STOPPER 142 A459046 1 Contact customer services ...

Page 260: ...0 Cover ASM 142 Ref Descriptio n P N Qty Remarks I001 CONTAINER 142 A212639 1 I044 FOOT 142 310 A459023 1 I059 DETECTOR PACKAGING 142 1 I060 COVER WITHOUT LOGO 142 A462454 1 I061 LOGO 142 A462501 1 I062 LOGO GRAPH A462502 1 I074 SHOCK ABSORBER D 082691 1 Contact customer services ...

Page 261: ...EWS 2 O RINGS LDS PROBE A459858 1 J009 FILTER IN TUBING LDS PROBE 1 J010 TUBE FOR LDS PROBE OM 067838 1 J011 TUBING LDS 5 METERS 072300 1 J012 NEEDLE FOR LDS PROBE D 0 3 MM A459882 1 J013 MALE CONNECTOR 4 6 MM 1 8 BSPT 083391 1 J014 FEMALE CONNECTOR 1 8 BSPT LDS TUBE 067843 1 J034 10 M EXTENSION LDS PROBE 090216 1 J035 SNIFFER CANA 5 S R9 NIPPLE PENCIL SNC1E1T1 1 J036 SNIFFER CANA 5 S R30 NIPPLE P...

Page 262: ...nce User s Manual ASM 142 TRM DB02 03 2009 19 F 1000 Options and accessories ASM 142 Ref Descriptio n P N Qty Remarks J042 SNIFFER CANA 10 S S45 NIPPLE PENCIL SNC2E4T1 1 J076 SNIFFER FILTER STONE 067722 1 Contact customer services ...

Page 263: ...emarks J015 TUBE HE SPRAY PROBE OLD MODEL 083446 1 J016 NOZZLE SHORT RIGID FOR HE PROBE 109955 1 J017 NOZZLE LONG RIGID FOR HE PROBE 109956 1 J018 CABLE FOR REMOTE CONTROL 2G 5 M A458735 1 J019 CABLE FOR REMOTE CONTROL 2G 10 M 110881 1 J020 CABLE FOR REMOTE CONTROL 2G 15 M 110882 1 J043 HELIUM SPRAY PROBE 109951 1 Contact customer services ...

Page 264: ...tio n P N Qty Remarks J048 CELL 2G 1 MET PRESET 142 182 192 20MD 1 J051 SEAL INDIUM DN25KF VAT 106819 1 J053 SEAL INDIUM DN40KF WITH FILTER A459308 1 J056 SEAL INDIUM DN16KF VAT 106818 1 J058 CLAMP CHAIN ALUMINIUM DN20 25KF 068381 1 J079 MOLD FOR LEAD SEAL 072427 1 J080 LEAD WIRE 10 M 0 8 MM 083478 1 Contact customer services ...

Page 265: ...s ASM 142 Ref Descriptio n P N Qty Remarks J081 TOUCH SCREEN CONTROL PANEL 142 182 111716 1 J082 DETECTOR TOUCH SCREEN PANEL SERIAL CABLE A461946 1 J083 P0368E1 TOUCH SCREEN PANEL BOARD 142 182 1 J084 TOUCH SCREEN DISPLAY 142 182 1 J085 TOUCH SCREEN POWER SUP BOARD 142 182 310 1 Contact customer services ...

Page 266: ... O RING 1 78 x 12 42 NBR 050143 1 J059 INTERFACE KIT 142 107657 1 J060 P0307E1 INTERFACE BOARD 102S 142 122D 1 J061 HARNESS 34 PTS RS232 WIRING 142 102S 1 J062 HARNESS 26 PTS RS232 WIRING 142 102S 1 J075 O RING 5 33 x 113 67 NBR 082152 1 J077 20µ PORAL FILTER DIAM 114MM 105847 1 J078 5µ PORAL FILTER DIAM 114MM 105848 1 J108 HARNESS 3 PTS RS232 WIRING 142 102S 1 Contact customer services ...

Page 267: ...echnology France User s Manual ASM 142 TRM DB02 03 2009 24 F 1000 Options and accessories ASM 142 Ref Descriptio n P N Qty Remarks J109 CART SCREW 142 109871 1 J110 STOP FOR CART 142 A461169 1 Contact customer services ...

Page 268: ...MDP 5011EXTRACTOR 1 A010 DN16KF NEEDLE VALVE 1 A011 TEE REDUCING DN40 40 16KF 303358 1 A012 TEE REDUCING DN50 50 16KF 303359 1 A013 TEE REDUCING DN25 25 16KF 068269 1 A014 CALIB LEAK WITH VALVE 1 3 10 6 DN40KF FV4620 1 A015 CALIB LEAK WITH VALVE 1 3 10 6 DN50KF FV4630 1 A016 CALIB LEAK WITH VALVE 1 3 10 6 DN25KF FV4610 1 A017 CLAMP DN10 16KF 083333 1 A018 CLAMP DN32 40KF 083267 1 A019 CLAMP DN50KF...

Page 269: ...05290 1 A027 VACUUM SILICON GREASE 100 G BOX 064600 1 A028 MOLD FOR LEAD SEAL 072427 1 A029 HOUSING KIT INSERTABLE ATH20 30 40 1 A030 CELL ANALYZER PACKAGING 1 A031 TEST CHAMBER ADAPTER DN40KF 067791 1 A032 CYCLE COMMAND FOOT PEDAL 100913 1 A034 DETECTOR TOUCH SCREEN PANEL SERIAL CABLE A461946 1 A035 DETECTOR PACKAGING 142 1 A038 CONVERTER ACT 200T 101932 1 A039 CABLE CONVERTER ACT 200T A457415 02...

Page 270: ...F 100 Tools ASM 142 D Alcatel Vacuum Technology France User s Manual ASM 142 D TRM DB02 03 2009 3 Ref Descriptio n P N Qty Remarks A033 DETECTION MAINTENANCE KIT 111465 1 Contact customer services ...

Page 271: ...marks B001 CONTROL PANEL EUR US 142 182 A459292 1 B002 CONTROL PANEL JAPAN 142 182 A459293 1 B005 LCD DISPLAY WIRING HARNESS 142 182 1 B007 P0335E1 CONTROL PANEL BOARD 142 182 1 B012 CABLE FOR REMOTE CONTROL 2G 5 M A458735 1 B013 CABLE FOR REMOTE CONTROL 2G 10 M 110881 1 B014 CABLE FOR REMOTE CONTROL 2G 15 M 110882 1 Contact customer services ...

Page 272: ... ASM 142 D Ref Descriptio n P N Qty Remarks B015 TOUCH SCREEN CONTROL PANEL 142 182 111716 1 B016 TOUCH SCREEN DISPLAY 142 182 1 B017 P0368E1 TOUCH SCREEN PANEL BOARD 142 182 1 B018 TOUCH SCREEN POWER SUP BOARD 142 182 310 1 B019 DETECTOR TOUCH SCREEN PANEL SERIAL CABLE A461946 1 Contact customer services ...

Page 273: ...R 2 M SWITZERLAND 103718 1 C004 CABLE MAIN POWER 2 M UK 104411 1 C005 CABLE MAIN POWER 2 M US 103567 1 C006 CABLE MAIN POWER 2 M FRANCE GERMANY 103566 1 C016 FUSE 5X20 TEMP 4 A 060851 1 C023 HARNESS BASIC WIRING 142 1 C061 CIRCUIT BREAKER 16 A 115 V 142 111280 1 ASM 142 D S n 45055 C062 CIRCUIT BREAKER 8 A 230 V 142 111281 1 ASM 142 D S n 45055 C064 HARNESS CALIBRATED LEAK WIRING 1 See sheet E 360...

Page 274: ...ectrical supply ASM 142 D Ref Descriptio n P N Qty Remarks C024 HARNESS 10 PTS BLOCK 142 1 C026 HARNESS 15 PTS BLOCK 142 1 See sheet E 360 C027 HARNESS 34 PTS RS232 WIRING 142 102S 1 C028 HARNESS 26 PTS RS232 WIRING 142 102S 1 C069 HARNESS 3 PTS RS232 WIRING 142 102S 1 Contact customer services ...

Page 275: ...L 2G 1 MAIN BOARD 1 D009 P0307E1 INTERFACE BOARD 102S 142 122D 1 D013 POWER SUPPLY MODULE P0302 1 D016 EPROM VOICE SYNTHESIS 142 182 192T T2 1 D026 LOUDSPEAKER 90 DB D 10 CM 060097 1 D028 SOFTWARE EPROM 142D 1 D036 P0203E1 CAL LEAK TEMPERATURE SENSOR 1 D040 P0368E1 TOUCH SCREEN PANEL BOARD 142 182 1 D041 TOUCH SCREEN POWER SUP BOARD 142 182 310 1 D042 P0365E1 CONVERTER BOARD 1 D047 FILAMENT POWER ...

Page 276: ...L 102823 1 E006 SPECIAL WASHER FOR ANALYZER CELL 083486 1 E007 CHC SCREW M6 35 075612 1 E008 P0320E1 CELL 2G 1 MAIN BOARD 1 E009 CELL ANALYZER 2G1 EQUIPPED COVER 1 E010 CELL 2G 1 PREAMP TARGET ASSEMBLY 1 E011 CELL 2G 1 ELECT DEFLECTION ASSEMBLY 1 E012 CELL ANALYZER 2G 1 ACCESSORIES KIT 1 E013 COLLECTOR FILAMENT KIT 2G 1 CELL A459843 1 E014 CELL 2G 1 MET PRESET 142 182 192 20MD 1 E040 CELL ANALYZER...

Page 277: ...3478 1 E017 CALIBRATED LEAK INTERNAL 50 CC 109241 1 E018 O RING 1 78 x 12 42 NBR 050143 1 E019 CLIP FOR CALIBRATED LEAK 142 122D A458317 1 E021 P0203E1 CAL LEAK TEMPERATURE SENSOR 1 E022 HARNESS CALIBRATED LEAK WIRING 1 E025 GAUGE PI1 ALUMINIUM 795706 1 E026 FILAMENT FOR PI1 GAUGE 057972 1 E033 FILTER INLET 103395 1 E037 INJECTION CELL 142D 1 E038 SHOCK ABSORBER C 076112 1 Contact customer service...

Page 278: ... 998 TMP 1 F035 CERAMIC BEARING KIT 7 996 7 997 TMP 1 F044 AMP007I SERVICE N1B602 1 F045 SEALS KIT PERBUNAN AMP007I 1 F046 PUMP EQUIPPED MD1 142D 1 F047 AMD1 MAINTENANCE KIT 109149 1 F048 HOSE D 8 L 1 M DRYTEL 142D 106796 1 F049 MALE CONNECTOR 8 MM 1 8 BSPT 108983 1 F050 METAL CLAMP 10 18 MM 076147 1 F051 EXHAUST PORT DN16KF D 8 MM A460519 1 F052 ELBOW 90 SS DN25KF 303027 1 F053 FILTER INLET 122D ...

Page 279: ...0 1 G002 COIL 24 VDC 23 W 1 G004 VALVE KIT NC BACOSOL 104655 106935 1 G007 VALVE COIL 3 2NC BACOSOL 24VDC 8W 106009 1 G010 SILENCER BRONZE M5 108449 1 G012 VACUUM SILICON GREASE 100 G BOX 064600 1 G015 VALVE BLOCK UPPER 142 142D 1 G016 VALVE BLOCK LOWER 142 142D 142S 1 G029 SHOCK ABSORBER C 076112 1 G037 FLAT L BRACKET BLOCK FRAME A458833 1 Contact customer services ...

Page 280: ...NBR 106021 1 H046 DIAPHRAGM DN25KF D 10 MM 100983 1 H047 CENTERING RING DN25KF 068224 1 H048 CENTERING RING DN40KF 068226 1 H063 SEAL INDIUM DN25KF D 10 MM 106828 1 H064 SEAL INDIUM DN25KF VAT 106819 1 H069 SEAL INDIUM DN16KF VAT 106818 1 H070 SEAL INDIUM DN40KF WITH FILTER A459308 1 H071 CLAMP CHAIN ALUMINIUM DN20 25KF 068381 1 H072 MOLD FOR LEAD SEAL 072427 1 H074 SEAL ELASTOMER SPECIAL CELL 102...

Page 281: ...96 1 H028 CLAMP DN32 40KF 083267 1 H030 CLAMP DN50KF 087163 1 H033 MALE ELBOW CONNECTOR 4 6 MM 1 8 BSPT 083395 1 H035 MALE UNION BSPT F3BPL 2 7 4 1 8 082775 1 H050 FILTER DN25KF 70 MICRONS 072857 1 H059 FILTER INLET 103395 1 H076 O RING 1 78 x 12 42 NBR 050143 1 H080 FILTER INLET 122D 102S 142D 090037 1 H087 TEE REDUCING DN40 40 16KF 303358 1 H088 TEE REDUCING DN50 50 16KF 303359 1 H089 TEE REDUCI...

Page 282: ...109 EXHAUST PORT DN16KF D 8 MM A460519 1 H110 ELBOW 90 SS DN25KF 303027 1 H113 MALE CONNECTOR 4 6 MM 1 8 BSPT 083391 1 H114 FEMALE CONNECTOR 1 8 BSPT LDS TUBE 067843 1 H115 O RING DN16KF NBR 079237 1 H117 CENTERING RING DN16KF 068222 1 H123 METAL CLAMP 10 18 MM 076147 1 H124 O RING 5 33 x 113 67 NBR 082152 1 H125 MALE PURGE FITTING BHU 22 06 CPC 107641 1 H131 TEFLON MEMBRAN D13 Ep 0 16 090034 1 Or...

Page 283: ... Cover ASM 142 D Ref Descriptio n P N Qty Remarks I001 CONTAINER 142 A212639 1 I044 FOOT 142 310 A459023 1 I059 DETECTOR PACKAGING 142 1 I060 COVER WITHOUT LOGO 142 A462454 1 I063 LOGO 142D A462515 1 I064 LOGO GRAPHD A462517 1 I074 SHOCK ABSORBER D 082691 1 Contact customer services ...

Page 284: ...CREWS 2 O RINGS LDS PROBE A459858 1 J009 FILTER IN TUBING LDS PROBE 1 J010 TUBE FOR LDS PROBE OM 067838 1 J011 TUBING LDS 5 METERS 072300 1 J012 NEEDLE FOR LDS PROBE D 0 3 MM A459882 1 J013 MALE CONNECTOR 4 6 MM 1 8 BSPT 083391 1 J014 FEMALE CONNECTOR 1 8 BSPT LDS TUBE 067843 1 J034 10 M EXTENSION LDS PROBE 090216 1 J035 SNIFFER CANA 5 S R9 NIPPLE PENCIL SNC1E1T1 1 J036 SNIFFER CANA 5 S R30 NIPPLE...

Page 285: ...e User s Manual ASM 142 D TRM DB02 03 2009 18 F 1000 Options and accessories ASM 142 D Ref Descriptio n P N Qty Remarks J042 SNIFFER CANA 10 S S45 NIPPLE PENCIL SNC2E4T1 1 J076 SNIFFER FILTER STONE 067722 1 Contact customer services ...

Page 286: ... Remarks J015 TUBE HE SPRAY PROBE OLD MODEL 083446 1 J016 NOZZLE SHORT RIGID FOR HE PROBE 109955 1 J017 NOZZLE LONG RIGID FOR HE PROBE 109956 1 J018 CABLE FOR REMOTE CONTROL 2G 5 M A458735 1 J019 CABLE FOR REMOTE CONTROL 2G 10 M 110881 1 J020 CABLE FOR REMOTE CONTROL 2G 15 M 110882 1 J043 HELIUM SPRAY PROBE 109951 1 Contact customer services ...

Page 287: ...iptio n P N Qty Remarks J048 CELL 2G 1 MET PRESET 142 182 192 20MD 1 J051 SEAL INDIUM DN25KF VAT 106819 1 J053 SEAL INDIUM DN40KF WITH FILTER A459308 1 J056 SEAL INDIUM DN16KF VAT 106818 1 J058 CLAMP CHAIN ALUMINIUM DN20 25KF 068381 1 J079 MOLD FOR LEAD SEAL 072427 1 J080 LEAD WIRE 10 M 0 8 MM 083478 1 Contact customer services ...

Page 288: ...s ASM 142 D Ref Descriptio n P N Qty Remarks J081 TOUCH SCREEN CONTROL PANEL 142 182 111716 1 J082 DETECTOR TOUCH SCREEN PANEL SERIAL CABLE A461946 1 J083 P0368E1 TOUCH SCREEN PANEL BOARD 142 182 1 J084 TOUCH SCREEN DISPLAY 142 182 1 J085 TOUCH SCREEN POWER SUP BOARD 142 182 310 1 Contact customer services ...

Page 289: ...31 O RING 1 78 x 12 42 NBR 050143 1 J059 INTERFACE KIT 142 107657 1 J060 P0307E1 INTERFACE BOARD 102S 142 122D 1 J061 HARNESS 34 PTS RS232 WIRING 142 102S 1 J062 HARNESS 26 PTS RS232 WIRING 142 102S 1 J075 O RING 5 33 x 113 67 NBR 082152 1 J077 20µ PORAL FILTER DIAM 114MM 105847 1 J078 5µ PORAL FILTER DIAM 114MM 105848 1 J108 HARNESS 3 PTS RS232 WIRING 142 102S 1 Contact customer services ...

Page 290: ...hnology France User s Manual ASM 142 D TRM DB02 03 2009 23 F 1000 Options and accessories ASM 142 D Ref Descriptio n P N Qty Remarks J109 CART SCREW 142 109871 1 J110 STOP FOR CART 142 A461169 1 Contact customer services ...

Page 291: ...IB LEAK WITH VALVE l 3 l0 6 DN40KF FV4630 A015 CALIB LEAK WITH VALVE l 3 l0 6 DN50KF FV4610 A016 CALIB LEAK WITH VALVE l 3 l0 6 DN25KF 083333 A017 083267 A018 087163 A019 083264 A020 068193 A021 CLAMP DNl0 l6KF CLAMP DN32 40KF CLAMP DN50KF CLAMP DN20 25KF CENTERING RING SS PER DNl6KF 068194 A022 CENTERING RING SS PER DN40KF 087164 A023 CENTERING RING SS PER DN50KF 068189 A024 CENTERING RING SS PER...

Page 292: ...L PANEL BOARD l42 l82 A458735 B012 CABLE FOR REMOTE CONTROL 2G 5 M 110881 B013 CABLE FOR REMOTE CONTROL 2G l0 M 110882 B014 CABLE FOR REMOTE CONTROL 2G l5 M 111716 B015 TOUCH SCREEN CONTROL PANEL l42 l82 B016 TOUCH SCREEN DISPLAY l42 l82 B017 P0368El TOUCH SCREEN PANEL BOARD l42 l82 B018 TOUCH SCREEN POWER SUP BOARD l42 l82 3l0 A461946 B019 DETECTOR TOUCH SCREEN PANEL SERIAL CABLE F 300 Power and ...

Page 293: ...TS RS232 WIRING l42 l02S F 400 Automatic control system and electronic circuits D001 P0330El POWER SUPPLY BOARD l42 l82 D003 P0302E6 MAIN BOARD 2G detector D004 P0335El CONTROL PANEL BOARD l42 l82 D007 P0320El CELL 2G l MAIN BOARD D009 P0307El INTERFACE BOARD l02S l42 l22D D013 POWER SUPPLY MODULE P0302 D016 EPROM VOICE SYNTHESIS l42 l82 l92T T2 D023 SOFTWARE EPROM l42 060097 D026 LOUDSPEAKER 90 D...

Page 294: ... ASSEMBLY E012 CELL ANALYZER 2G l ACCESSORIES KIT A459843 E013 COLLECTOR FILAMENT KIT 2G l CELL E014 CELL 2G l MET PRESET l42 l82 l92 20MD 072427 E015 MOLD FOR LEAD SEAL 083478 E016 LEAD WIRE l0 M 0 8 MM 109241 E017 CALIBRATED LEAK INTERNAL 50 CC 050143 E018 O RING l 78 x l2 42 NBR A458317 E019 CLIP FOR CALIBRATED LEAK l42 l22D E021 P0203El CAL LEAK TEMPERATURE SENSOR E022 HARNESS CALIBRATED LEAK ...

Page 295: ...25 O RING 2 7 x l0 5 NBR A328645 F027 HOSE FLEXIBLE EXHAUST l42 F031 CERAMIC BEARING KIT 8 000 TMP F032 CERAMIC BEARING KIT 7 999 8 000 TMP F033 CERAMIC BEARING KIT 7 998 7 999 TMP F034 CERAMIC BEARING KIT 7 997 7 998 TMP F035 CERAMIC BEARING KIT 7 996 7 997 TMP F036 TOOL KIT FOR MDP50ll ATSl00 N1B602 F044 AMP007I SERVICE F045 SEALS KIT PERBUNAN AMP007I 082691 F054 SHOCK ABSORBER D F080 TOOL KIT F...

Page 296: ...ICRONS 083264 H026 CLAMP DN20 25KF 068196 H027 FLANGE BLANK SS DN25KF 083267 H028 CLAMP DN32 40KF 087163 H030 CLAMP DN50KF 082775 H035 MALE UNION BSPT F3BPL 2 7 4 l 8 106022 H037 O RING DN25KF HNBR 106023 H038 O RING DN40KF HNBR 106021 H040 O RING DNl6KF HNBR 100983 H046 DIAPHRAGM DN25KF D l0 MM 068224 H047 CENTERING RING DN25KF 068226 H048 CENTERING RING DN40KF 072857 H050 FILTER DN25KF 70 MICRON...

Page 297: ... LEAD WIRE l0 M 0 8 MM 107646 H097 QUICK FEMALE CONNECTOR D l2 MM RMI09 107645 H098 CLAMP TUBE PRESS 35 0 38 5 MM 107648 H099 CLAMP TUBE PRESS l2 8 l5 0 MM H105 SEALS KIT PERBUNAN AMP007I 083391 H113 MALE CONNECTOR 4 6 MM l 8 BSPT 067843 H114 FEMALE CONNECTOR l 8 BSPT LDS TUBE 079237 H115 O RING DNl6KF NBR 068222 H117 CENTERING RING DNl6KF 082152 H124 O RING 5 33 x ll3 67 NBR 107641 H125 MALE PURG...

Page 298: ...TUBING LDS PROBE 067838 J010 TUBE FOR LDS PROBE OM 072300 J011 TUBING LDS 5 METERS A459882 J012 NEEDLE FOR LDS PROBE D 0 3 MM 083391 J013 MALE CONNECTOR 4 6 MM l 8 BSPT 067843 J014 FEMALE CONNECTOR l 8 BSPT LDS TUBE 083446 J015 TUBE HE SPRAY PROBE OLD MODEL 109955 J016 NOZZLE SHORT RIGID FOR HE PROBE 109956 J017 NOZZLE LONG RIGID FOR HE PROBE A458735 J018 CABLE FOR REMOTE CONTROL 2G 5 M 110881 J01...

Page 299: ...DNl6KF VAT 068381 J058 CLAMP CHAIN ALUMINIUM DN20 25KF 107657 J059 INTERFACE KIT l42 J060 P0307El INTERFACE BOARD l02S l42 l22D J061 HARNESS 34 PTS RS232 WIRING l42 l02S J062 HARNESS 26 PTS RS232 WIRING l42 l02S 082152 J075 O RING 5 33 x ll3 67 NBR 067722 J076 SNIFFER FILTER STONE 105847 J077 20µ PORAL FILTER DIAM ll4MM 105848 J078 5µ PORAL FILTER DIAM ll4MM 072427 J079 MOLD FOR LEAD SEAL 083478 J...

Page 300: ...NG DN25 25 l6KF FV4620 A014 CALIB LEAK WITH VALVE l 3 l0 6 DN40KF FV4630 A015 CALIB LEAK WITH VALVE l 3 l0 6 DN50KF FV4610 A016 CALIB LEAK WITH VALVE l 3 l0 6 DN25KF 083333 A017 083267 A018 087163 A019 083264 A020 068193 A021 CLAMP DNl0 l6KF CLAMP DN32 40KF CLAMP DN50KF CLAMP DN20 25KF CENTERING RING SS PER DNl6KF 068194 A022 CENTERING RING SS PER DN40KF 087164 A023 CENTERING RING SS PER DN50KF 06...

Page 301: ... PANEL BOARD l42 l82 A458735 B012 CABLE FOR REMOTE CONTROL 2G 5 M 110881 B013 CABLE FOR REMOTE CONTROL 2G l0 M 110882 B014 CABLE FOR REMOTE CONTROL 2G l5 M 111716 B015 TOUCH SCREEN CONTROL PANEL l42 l82 B016 TOUCH SCREEN DISPLAY l42 l82 B017 P0368El TOUCH SCREEN PANEL BOARD l42 l82 B018 TOUCH SCREEN POWER SUP BOARD l42 l82 3l0 A461946 B019 DETECTOR TOUCH SCREEN PANEL SERIAL CABLE F 300 Power and e...

Page 302: ...S RS232 WIRING l42 l02S F 400 Automatic control system and electronic circuits D001 P0330El POWER SUPPLY BOARD l42 l82 D003 P0302E6 MAIN BOARD 2G detector D004 P0335El CONTROL PANEL BOARD l42 l82 D007 P0320El CELL 2G l MAIN BOARD D009 P0307El INTERFACE BOARD l02S l42 l22D D013 POWER SUPPLY MODULE P0302 D016 EPROM VOICE SYNTHESIS l42 l82 l92T T2 060097 D026 LOUDSPEAKER 90 DB D l0 CM D028 SOFTWARE E...

Page 303: ...2 CELL ANALYZER 2G l ACCESSORIES KIT A459843 E013 COLLECTOR FILAMENT KIT 2G l CELL E014 CELL 2G l MET PRESET l42 l82 l92 20MD 072427 E015 MOLD FOR LEAD SEAL 083478 E016 LEAD WIRE l0 M 0 8 MM 109241 E017 CALIBRATED LEAK INTERNAL 50 CC 050143 E018 O RING l 78 x l2 42 NBR A458317 E019 CLIP FOR CALIBRATED LEAK l42 l22D E021 P0203El CAL LEAK TEMPERATURE SENSOR E022 HARNESS CALIBRATED LEAK WIRING 795706...

Page 304: ...IPPED MDl l42D 109149 F047 AMDl MAINTENANCE KIT 106796 F048 HOSE D 8 L l M DRYTEL l42D 108983 F049 MALE CONNECTOR 8 MM l 8 BSPT 076147 F050 METAL CLAMP l0 l8 MM A460519 F051 EXHAUST PORT DNl6KF D 8 MM 303027 F052 ELBOW 90 SS DN25KF 090037 F053 FILTER INLET l22D l02S l42D 082691 F054 SHOCK ABSORBER D F055 INJECTION CELL l42D F080 TOOL KIT FOR AMP007I 109374 F090 NONRETURN VALVE F 700 Valves 067040 ...

Page 305: ...4 H026 CLAMP DN20 25KF 068196 H027 FLANGE BLANK SS DN25KF 083267 H028 CLAMP DN32 40KF 087163 H030 CLAMP DN50KF 083395 H033 MALE ELBOW CONNECTOR 4 6 MM l 8 BSPT 082775 H035 MALE UNION BSPT F3BPL 2 7 4 l 8 106022 H037 O RING DN25KF HNBR 106023 H038 O RING DN40KF HNBR 106021 H040 O RING DNl6KF HNBR 100983 H046 DIAPHRAGM DN25KF D l0 MM 068224 H047 CENTERING RING DN25KF 068226 H048 CENTERING RING DN40K...

Page 306: ...ERING RING SS PER DN25KF 083478 H094 LEAD WIRE l0 M 0 8 MM 109887 H103 SKIFFY CLAMP ASM l92 T T2 H105 SEALS KIT PERBUNAN AMP007I 106796 H106 HOSE D 8 L l M DRYTEL l42D 108983 H107 MALE CONNECTOR 8 MM l 8 BSPT A460519 H109 EXHAUST PORT DNl6KF D 8 MM 303027 H110 ELBOW 90 SS DN25KF 083391 H113 MALE CONNECTOR 4 6 MM l 8 BSPT 067843 H114 FEMALE CONNECTOR l 8 BSPT LDS TUBE 079237 H115 O RING DNl6KF NBR ...

Page 307: ...LE 2000 LD SNIFFER 108884S J006 NOZZLE LONG FLEXIBLE 2000 LD SNIFFER A459725 J007 HC SCREW M5 6 2000 LD SNIFFER A459858 J008 5 FILTERS 2 SCREWS 2 O RINGS LDS PROBE J009 FILTER IN TUBING LDS PROBE 067838 J010 TUBE FOR LDS PROBE OM 072300 J011 TUBING LDS 5 METERS A459882 J012 NEEDLE FOR LDS PROBE D 0 3 MM 083391 J013 MALE CONNECTOR 4 6 MM l 8 BSPT 067843 J014 FEMALE CONNECTOR l 8 BSPT LDS TUBE 08344...

Page 308: ...IUM SPRAY PROBE J048 CELL 2G l MET PRESET l42 l82 l92 20MD 106819 J051 SEAL INDIUM DN25KF VAT A459308 J053 SEAL INDIUM DN40KF WITH FILTER 106818 J056 SEAL INDIUM DNl6KF VAT 068381 J058 CLAMP CHAIN ALUMINIUM DN20 25KF 107657 J059 INTERFACE KIT l42 J060 P0307El INTERFACE BOARD l02S l42 l22D J061 HARNESS 34 PTS RS232 WIRING l42 l02S J062 HARNESS 26 PTS RS232 WIRING l42 l02S 082152 J075 O RING 5 33 x ...

Page 309: ...ts GB DB02 03 2009 J084 TOUCH SCREEN DISPLAY l42 l82 J085 TOUCH SCREEN POWER SUP BOARD l42 l82 3l0 J108 HARNESS 3 PTS RS232 WIRING l42 l02S 109871 J109 CART SCREW l42 A461169 J110 STOP FOR CART l42 l0 l0 Contact customer services ...

Page 310: ...iring diagrams G 201 ASM 142 D Wiring diagrams G 300 Analog outputs G 400 Long distance sniffer probe user manual Dimensions Technical characteristics Use precautions with the flexible sniffer probe Flow adjustment Available spare parts Filter exchange Needle replacement O ring installation Sniffer probe clogged message Adaptor for calibrated leak G 500 Helium spray gun user manual Description Tec...

Page 311: ...02663 Edition 03 June 08 Declaration of conformity G 100 The declarations of conformity are available on request to AVTF in next languages German English Danish Spanish French Italian Dutch Portuguese 1 1 ...

Page 312: ...E WH WHITE BLANC BN BROWN BRUN GN GREEN VERT YE YELLOW JAUNE GY GRAY GRIS EXTERN2 Flat cable EXTERN1 Audio GND GND J2 J 5 J 5 4 4 3 3 Sur ASM Standard Liaison direct J5 J5 2 6 3 2 4 7 5 3 6 8 7 4 8 9 9 5 10 10 EV NORMAL 4 EV PREV 2 PK PINK ROSE BU BLUE BLEU RD RED ROUGE BK BLACK NOIR VT PURPLE VIOLET Flat cable A459168 2 2 1 1 J6 1 R D 6 A212644 A212643 EV PATM 10 option V J VERT JAUNE GREEN YELLO...

Page 313: ...15 AMP007 FAN Frame FAN Power FAN 2010SD COLOR CODE WH WHITE BLANC BN BROWN BRUN GN GREEN VERT YE YELLOW JAUNE GY GRAY GRIS RD BK J1 RD BK J2 RD BK J3 PK PINK ROSE BU p Bl Lu Ug E BLEU RD RED ROUGE BK E BLACK NOIR GND GND GND VT PURPLE VIOLET V J VERT JAUNE GREEN YELLOW 24V 24V 24V 220V 110V P0330 E1 COM12 0 COM24 12 15V J5 BU 1 V J 3 R D 2 A459163 Breaker BU R D 0 1 A461185 CEI LIN 1 2 3 5V 15V G...

Page 314: ...WHITE BLANC J1 BN BROWN BRUN GN GREEN VERT YE YELLOW JAUNE GY GRAY GRIS EXTERN2 Flat cable EXTERN1 Audio GND GND J2 J5 J5 4 4 3 3 Sur ASM Standard Liaison direct J5 J5 2 6 3 2 4 7 5 3 6 8 7 4 8 9 9 5 10 10 EV NORMAL 4 EV PREV 2 PK PINK ROSE BU BLUE BLEU RD RED ROUGE BK BLACK NOIR VT PURPLE VIOLET Flat cable A459168 2 2 J6 R D 1 6 A212644 A212643 EV PATM 10 option V J VERT JAUNE GREEN YELLOW Flat C...

Page 315: ...G 201 Wiring diagrams ASM 142 D index 1 2 ...

Page 316: ...Y GRIS PK PINK ROSE BU BLUE BLEU RD RED ROUGE BK BLACK NOIR VT PURPLE VIOLET V J VERT JAUNE P0302 J13 1 WH 2 BN 3 GN 4 YE 5 G Y 6 PK 7 BU 8 RD 9 10 BK J1 2 J2 3 WH 4 1 BN 5 2 GN 6 3 YE 7 4 G Y 8 5 PK 9 6 10 Tôle Support A B C D E F GREEN YELLOW 11 11 12 12 A459164 AMP007 FAN Frame FAN Power FAN A459165 MDP5006HDS RD BK J1 RD BK J2 RD BK J3 GND GND GND 2010SD 24V 24V 24V 220V 110V P0330 E1 COM12 0 ...

Page 317: ...2 family ASM 122 D ASM 102 S ASI 22 Pin 1 Pin 14 ASM 182 192 family ASM 1002 signal connected COEF SENS and COEF MODE applied ASM 142 family ASM 122 D ASM 102 S ASI 22 signal not corrected n This output corresponds to the electronic signal obtained with the best sensitivity mode of the leak detector n This output corresponds to the electronic signal obtained at the level of the analyzer cell VHS a...

Page 318: ...6 6 88 759E 06 7 45 282E 05 4 61 406E 08 5 18 151E 07 5 75 562E 07 6 32 209E 06 6 89 776E 06 7 46 288E 05 4 62 415E 08 5 19 155E 07 5 76 575E 07 6 33 214E 06 6 9 794E 06 7 47 295E 05 4 63 425E 08 5 2 158E 07 5 77 589E 07 6 34 219E 06 6 91 813E 06 7 48 302E 05 Volts HS mode Leak rate 0 08 191E 15 0 09 161E 14 0 1 307E 14 0 11 459E 14 0 12 616E 14 0 13 778E 14 0 14 946E 14 0 15 112E 13 0 16 130E 13 ...

Page 319: ...models dia 6 mm 0 23 inch 20 mm 0 8 inch C To calcultate the complete size of the sniffer probe add A and C depending on the sniffer probe model A Example sniffer probe p n SNC1E1T1 B C gun A 19 cm tubing C 5 m B A gun A 7 5 inch tubing C 197 inch End B Sniffer probe part number Gun A Rigid 9 cm 3 5 inch SNCxE1Tx 19 cm 7 5 inch 30 cm 11 8 inch SNCxE2Tx 40 cm 15 7 inch Flexible 15 cm 5 9 inch SNCxE...

Page 320: ...tor during a measure ment of the He in the air without correction factor Q 5x10 6 mbar l s 5x10 6 mbar l s Q 10 5 mbar l s Correction factor Cor to apply in order to read a leak flow in the leak detector of 5 x10 6 mbar l s 1 0 5 Cor 1 Note Sniffer probe not designed for precise measurements Working pressure maxi recommended Atmospheric pressure 0 5 bar GB 01962 Edition 03 June 08 Technical charac...

Page 321: ...number SNCxE4Tx 4 E 5 R E R E E R 5 cm 2 inch E 2 cm 1 inch do not twist bend the E section Flow adjustment In order to adjust the flow inside the sniffer probe it comes equipped with 2 needle types dia 0 30 mm 0 11 inch or 0 35 mm 0 14 inch This choice is done in factory and it is permanent How to identify the needle set in your snifffer probe The needle shape is different Ø 0 30 mm needle Ø 0 35...

Page 322: ...with the suitable needle not cut Screw alone J 007 3 Kit for sniffer probe with 5 filters 2 O rings and 2 screws J 008 4 Reference part number F 1000 Filter exchange With the 2 5 Allen key remove the screw at the end of the sniffer probe ref 1 Take out the old filter Put the new filter in the port ref 2 Hold this assembly straight up and screw on the nipple of the sniffer probe ref 2 and 3 torque ...

Page 323: ...obe put a new needle with the same diameter as the old needle 3 methods can be used for the new needle adjustment 1 flowmeter use 2 standard sniffer probe use 3 old needle use Recommended methods 1 Flowmeter use in order to measure the flow in the sniffer probe 2 Standard sniffer probe use as reference Assembly to do Helium leak detector P 10 mbar or Flowmeter 0 100 sccm Pump Sniffer probe connect...

Page 324: ...isplay during these adjustments please refer to Sniffer probe clogged message GB 01962 Edition 03 June 08 Needle replacement continued Precautions to cut the needle It is necessary to cut small amounts of the needle especially when we are near the target value refer to the figure below Needle length cut at one time 10 mm 0 39 inch 5 mm 0 19 inch 1 mm 0 04 inch Example 4 mm for 80 Be careful in thi...

Page 325: ...the needle in the nipple the crooked end to outside ref 4 and push it in with a 2 5 allen key to stop Put back the filter Needle Needle for flexible sniffer probe 1 2 3 4 Key O ring installation When you unscrew the nipple from the probe it is possible for the o ring to come out with the nipple you should put it back ref 1 Place the o ring on the nipple of the aspiration tube in the sniffer body r...

Page 326: ...on the detector During the needle adjustment this message could appear without the snifffer probe necessarily being clogged this is why the needle length is so important For more details please consult the user s manual delivered with your leak detector Advice Block the sniffer probe end from time to time with a finger to check that the helium signal goes down If not the sniffer probe may be clogg...

Page 327: ...imum pressure at the outlet of the helium bottle regulator Recommanded pressure at the outlet of the helium bottle regulator 3 Bars relative 42 PSI 1 5 Bar relative 7 PSI short end long end needle regulator pressure flow needle regulator pressure flow rough used length used length and fast detection highly no 0 5 1 bar 1000 ml mn no 0 5 1 bar 500 ml mn specialized detection yes 80 mm 0 5 bar 60 ml...

Page 328: ...17 Short end J 016 Needle J 001 F 02653 Edition 01 Septembre 04 Use precaution It is possible to reduce the flow put the needle as show on the picture and cut if necessary Before testing always check helium goes out of the end Spare parts Reference part number F 1000 2 2 ...

Page 329: ... viruses etc classes 1 to 4 and group E our Service Center is currently unable to decontaminate and recycle such material without risk to the safety of our staff Please contact us before sending the product to the Service center Radioactive In case of contamination our Service Center is currently unable to decontaminate and recycle such material without risk to the safety of our staff Please conta...

Page 330: ...mical Toxique Toxic Oui Yes Non No Cancérigène Carcinogenic Oui Yes Non No Combustible Combustible Oui Yes Non No Corrosive Corrosive Oui Yes Non No Explosive Explosive Oui Yes Non No Biologique Biological Oui Yes Non No Radioactive Radioactive Oui Yes Non No Autre Other Vous reporter éventuellement à la page précédente See preceding page if necessary SIGNATURE Vous avez répondu Oui à une des ques...

Page 331: ...ition 01 June 08 ASM View supervisory Software 2 6 Presentation Downloader ASM Graph downloader software 3 6 Presentation Detectors concerned Downloader ASM Dialogue software 4 6 Presentation Interface main functions Use 1 6 ...

Page 332: ...G 800 Tools GB 03847 Edition 01 June 08 ASM View supervisory software Presentation Downloader To download the last software version proposed go to our www adixen com website Resources Softwares 2 6 ...

Page 333: ...ftware Presentation Detectors concerned n ASM Graph ASM Graph D ASM Graph D n ASM 182 T and ASM 182 TD equipped with Tactil interface operator option Downloader To download the last software version proposed go to our www adixen com website Resources Softwares 3 6 ...

Page 334: ...eserves the spirit of Hyperterminal or Terminal softwares well known by RS 232 users but it is customized for use with a leak detector ASM Dialogue Software V2 1 0 Interface main functions Port closing Port opening Terminal parameters setting Function keys setting Communication parameters setting 4 6 4 levels availables 1 level 1 function keys package Function keys set in the selected level ...

Page 335: ...e communication parameters set are the same as the leak detector communication parameters defined in the RS 232 User s Manual chapter C If you change leak detector values Baud rate for example you must change also the ASM Dialogue values 2 Set the Terminal parameters Optional 3 Define Function keys Optional M C R 5 6 ...

Page 336: ...G 800 Tools GB 03847 Edition 01 June 08 Use ctd 4 Open the port 5 Write the command and press a carriage return for the answer or select a function key CR 6 6 ...

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