ADB Safegate RELIANCE Intelligent Lighting Platform III User Manual Download Page 30

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Insulation resistance display integrated in the regulator drawer

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Microprocessor-controlled, fully digital

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8 brightness levels

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Integration option for a remote providing individual lamp control (RELIANCE IL)

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1 or 2 control circuits in a 19-inch drawer

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Can be supplied for system cubicles, combined cubicles or for compact regulators

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On-the-spot operator control using a membrane keyboard

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Option for switching between local and remote control using a toggle switch or a separate lock switch

Option with RELIANCE IL Central Unit (CU) for RELIANCE IL SRU

In ADB SAFEGATE COSAL

Constant Current Regulators E (CCRE) type 501_E, 505-E, 506-E, 805-E, 105E, 531-E, 525-E and 117-

E is a RELIANCE IL Central Unit (which equals a master unit used by competitors). These regulator types are designed

especially for use with RELIANCE IL when combined with a SRU type 111 (single-channel) or 112 (dual-channel). See ordering

code table.

Optional SRU with Voltage Limiter for DIN EN 62870 Systems

The RELIANCE IL SRU type 111 and 112 is equipped with an optional voltage limiter according to DIN EN 62870 to support

your SELV functionality.

Technical Data

Parallel interface

Input: 24 V DC / 10 mA

Output: 24 V DC / 30 mA

Optional

Input: 48 V DC / 10 mA

Output: 48 V DC / 30 mA

Field bus

CAN, RCOM, MODBUS, Profibus - simple or redundant

Brightness levels

8, user-configurable on each level within the tolerance range of the current

Response time and shut-down behavior to IEC

61822 Control rate

30 A/s

Control precision

Humidity (non-condensing)

Max. 95% rel.

Installation site / air pressure

< 2000 m above sea level

Operating temperature range

-5°C – +50°C

Transport / storage

-25°C – +55°C

Protection class

IP 40

Dimensions (W x H x D)

483 x 132 x 509 mm

Ordering Code

Type

Interface

Supply

Double

CCRE

Lockswitch

CAN /

RCOM

Profibus

IL III

1-phase 50

2-phase 50

2-phase 80

2-phase 100

CCR 503-E

CCR 507-E

CCR 501-E

RELIANCE Intelligent Lighting
Introduction

18
Copyright

Summary of Contents for RELIANCE Intelligent Lighting Platform III

Page 1: ...RELIANCE Intelligent Lighting Platform III User Manual UM 5005 Rev 004 2020 08 06 ...

Page 2: ......

Page 3: ...be furnished ADB SAFEGATE s liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB SAFEGATE warranty is limited to that extended by the original manufacturer This is ADB SAFEGATE s sole guarantee and warranty with respect to...

Page 4: ...or incompatible with your ADB SAFEGATE equipment Allowing unskilled personnel to perform any task on or with the equipment ADB SAFEGATE BV This manual or parts thereof may not be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording nor otherwise without ADB SAFEGATE BV s prior written consent This manual could contain techn...

Page 5: ...D Handheld Reader DRH100 21 2 8 Maintenance Tool lucDMC 23 2 8 1 User Interface lucDMC main Start Window 24 2 8 2 User Interface lucDMC Toolbar 25 2 8 3 lucDMC Overview SCROLL Configuration 26 2 8 4 lucDMC Initialization 32 2 8 5 lucDMC General Settings 33 2 8 6 lucDMC Advanced Settings 35 2 8 7 lucDMC Parameterizing Adapter 38 2 8 8 USB Dongle ADA004 RS232 38 3 0 Installation 41 3 1 System Projec...

Page 6: ... 5 0 Maintenance 81 5 1 Importance of Maintenance Requirements for Warranty Claims 81 5 2 General Maintenance Remarks 81 5 3 Maintenance Notes for EN 62870 systems 82 5 4 RELIANCE IL Product Maintenance 85 5 5 How to detect a faulty Remote 86 5 6 Troubleshooting 87 5 6 1 How Product Troubleshooting is structured 87 5 6 2 RELIANCE IL Troubleshooting 89 5 7 Self test Feature 94 5 7 1 Functional Desc...

Page 7: ...19 Start window loading configuration and settings 32 Figure 20 Connection status window 32 Figure 21 General circuit settings 1 general settings tab 33 Figure 22 General circuit settings 2 general settings settings tab 34 Figure 23 Dialogue box reading data from device 34 Figure 24 Remote configuration via the RFID reader DRH100 34 Figure 25 Regulator parameters 1 advanced settings 35 Figure 26 R...

Page 8: ... Figure 55 Dialogue box save data on the device 69 Figure 56 Dialogue box read data from the device 69 Figure 57 Refresh all parameters button device settings 70 Figure 58 Drop down menu CCR with SCROLL tab 72 Figure 59 Lamp test time counter 73 Figure 60 Lamps at both outlets in the circuit 73 Figure 61 Drop down menu Switch a lamp on or off 74 Figure 62 Drop down menu switch a segment 75 Figure ...

Page 9: ... test result example different states 97 Figure 77 Dialogue box Confirm start of the self test 98 Figure 78 Flow chart how to replace a SRU 100 UM 5005 Rev 004 2020 08 06 ix Copyright ADB SAFEGATE All Rights Reserved ...

Page 11: ... lucDMC description 77 Table 13 Lamp test commands CU commands in lucDMC description 77 Table 14 Individual commands CU commands in lucDMC description 78 Table 15 Individual parameters CU commands in lucDMC description 79 Table 16 Broadcast parameters CU commands in lucDMC description 80 Table 17 RELIANCE IL maintenance schedule table 85 Table 18 Troubleshooting example table 87 Table 19 Example p...

Page 13: ...ent Actions described in ICAO Airport Services Manual Part 9 Airport Maintenance Practices and FAA Advisory Circular AC 150 5340 26 Maintenance of Airport Visual Aid Facilities must be complied with As a basic principle during all works on electrical systems and equipment the accident prevention regulations laid down by the Employers Liability Insurance Association must be complied with This appli...

Page 14: ...ctive equipment Failure to observe may result in serious injury WARNING Do not touch Failure to observe this warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage Qualified Personnel Important Information The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe oper...

Page 15: ... with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow this instruction can result in serious injury or equipment damage Additional Reference Materials Important Information IEC Internatio...

Page 16: ...vices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning Route electrical wiring along a protected path Make sure they will not be damaged by moving equipment Never operate equipment with a known malfunction Do not attempt to operate or service electrical equipme...

Page 17: ...sons who are properly trained and familiar with ADB SAFEGATE equipment are permitted to service this equipment An open airfield current circuit is capable of generating 5000 Vac and may appear OFF to a meter Never unplug a device from a constant current circuit while it is operating Arc flash may result Disconnect and lock out electrical power Always use safety devices when working on this equipme...

Page 19: ...he delivery scope depends on your project i e your individual system configuration there can not be given a general parts supplied list Contact ADB SAFEGATE sales and project management team for a parts list of your purchase order or personal consultation if needed In general your parts supplied list is part of your project documents 2 3 Introduction to RELIANCE IL The ADB SAFEGATE RELIANCE IL is ...

Page 20: ...eighboring components as required in ICAO Annex 14 The circuit is steerable phased based on a thyristor and achieves Root Mean Square RMS currents of 1 6 to 6 6 Amperes 0 1 to 100 light intensity The Airfield Ground Lighting Control and Monitoring System ALCMS processes control commands sent by Air Traffic Control ATC panels or Aviation Safety Monitoring System ASMS e g radar monitoring and decryp...

Page 21: ...nal Description Self test Feature The self test consists of two switches inside the remote measuring the output voltage of the remote independently from each other and limit it A SRU type 111 or 112 has two independent switches to handle single failures To deactivate one of them via lucDMC to test whether one is broken To understand this functionality you can read the following steps of the self t...

Page 22: ...secondary transformer that is twice as high as the power loss of the equipment usually lamps and secondary cables connected to the lamp outlets of the remotes SRU type 101 and 102 or 111 and 112 The power has to be at least 200 W Up to 24 lamps or lamp segments can be switched at once with one control command lasting less than one second Valid information related to blown halogen lamps or failed f...

Page 23: ...Reliable communication Protection of the light circuit against overcurrent in case of sudden load changes when big light segments are switched due to full integration of the regulator Automatical resending of commands for improved data transfer security Remote programming via the series circuit possible Synchronization of runway guard lights optional Cyclic lamp failure detection with adjustable c...

Page 24: ...cifications Number of controlled and monitored lamps per circuit 70 individual lamps with single remotes 140 individual lamps with dual remotes Max number of operated segments 24 segments at the same time Max number of remotes per segment 70 Switchable lamps per remote 1 or 2 depending on the SRU type Switching capacity per channel 315 W depending type of remote Note We reserve the right to furthe...

Page 25: ...or SRU112 RELIANCE Intelligent Lighting SRU variant with one channel RELIANCE Intelligent Lighting SRU variant with two channels The SRU types with one output is designed for unidirectional lights and the SRU types with two outputs for bidirectional lights The additional cable is the input from the secondary transformer Features and Benefits Remote units configurable via CU or RFID with lucDMC SRU...

Page 26: ...details Values Enclosure protection class IP 68 NEMA 6 P Lighting protection according to DIN EN IEC 61000 20 kA 8 20 micro sec Dimensions Length width depth Approx 270 with cables 140 80 mm 10 6 x 5 5 x 3 15 in Weight without packaging Approx 1 6 kg 3 8 lb Weight with packaging in cardboard box Approx 1 9 kg 4 3 lb Optional RELIANCE Intelligent Lighting SRU with Voltage Limiter for DIN 62870 Syst...

Page 27: ... A4639 not parameterized SRU102 Remote dual with two outputs and up to 315 W per output for bidirectional lights P1254 parameterized A4640 not parameterized SRU111 Remote single with one output including a voltage limiter to 50 VAC to be part of a DIN EN 62870 system for unidirectional light With implemented self test feature to be used as additional safety check and maintenance support tool max o...

Page 28: ... to this data sheet please the ADB SAFEGATE sales team 2 7 3 Overvoltage Protection The RELIANCE IL SRU types 111 and 112 have an overvoltage protection feature integrated In case of a lamp failure or an overload of the output the remote shorts circuits the lamp transformer to avoid overvoltages 1 NOTICE SRU remotes may not be connected to a lamp transformer when the system is supplied with power ...

Page 29: ...can also be provided in different installation heights serves to accommodate a maximum of 8 regulator drawers with up to 16 control circuits Both the power and control connections are established by plugging in the plug connectors provided at the rear Features Direct field bus connection CAN RCOM MODBUS Profibus simple or redundant Parallel interface available Connection of other field bus systems...

Page 30: ...ee ordering code table Optional SRU with Voltage Limiter for DIN EN 62870 Systems The RELIANCE IL SRU type 111 and 112 is equipped with an optional voltage limiter according to DIN EN 62870 to support your SELV functionality Technical Data Parallel interface Input 24 V DC 10 mA Output 24 V DC 30 mA Optional Input 48 V DC 10 mA Output 48 V DC 30 mA Field bus CAN RCOM MODBUS Profibus simple or redun...

Page 31: ...CCR 806 E X X CCR 805 E X X X CCR 106 E X X CCR 105 E X X X CCR 530 E X X X CCR 531 E X X X X CCR 522 E X X X X CCR 525 E X X X X X X CCR 116 E X X X CCR 117 E X X X X UM 5005 Rev 004 2020 08 06 19 Copyright ADB SAFEGATE All Rights Reserved ...

Page 32: ... Regulator type E CCRE with RELIANCE IL III option It is an optional Printed Circuit Board PCB in the CCR that is detected by the ADB SAFEGATE CCR firmware The CCR activates the RELIANCE IL SRU when the CU is detected The Control and Communication Unit listens the series circuit and collects the feedback from the remotes The feedback is sent to the CCR as telegrams Figure 3 COSAL CCRE with RELIANC...

Page 33: ...remote Note For usage it requires a PC with lucDMC software installed and a USB A connector Features Buzzer acoustic signal and vibration alarm to indicate when connection is established Multi function button function is determined by the lucDMC software Technical Data Max RF output Up to 50 mW Electrical supply input 5 V DC 250 mA max via USB connector Temperature range 20 C to 50 C Protection cl...

Page 34: ...d in front of the remote to establish a connection lucDMC Interface for RELIANCE IL SRU Parameterizing The RFID reader is designed to simplify RELIANCE IL SRU parameterizing process Please contact the ADB SAFEGATE sales team for more information about the ADB SAFEGATE lucDMC Device Management Console Scope of Delivery RFID handheld reader DRH100 USB cable 2 0 Packaging Information Dimensions Net w...

Page 35: ...ter with Windows installed 10 or higher In addition various data from the device are displayed in graphical form In addition there are options for operating the constant current regulator CCRE Uses The ADB SAFEGATE lucDMC Device Management Console is a software compatible with all ADB SAFEGATE products The tool is designed for configuration of circuit topologies and configuration of parameters The...

Page 36: ...shed via WLAN or USB cable depending on the device type 2 8 1 User Interface lucDMC main Start Window When you start you will see first the start window There you will find the product version and the file version that may be requested for service purposes Figure 4 Start window lucDMC Note You can also find the version information clicking on the About menu point in the application window Figure 5...

Page 37: ...cted yet 2 8 2 User Interface lucDMC Toolbar Figure 8 Tool bar lucDMC menu Open SCROLL configuration With the open button you can import a previous configuration file from a data carrier The system will check whether the file selected is compatible with this device if no ADB SAFEGATE device is connected yet When the pop up menu is displayed for the constant current regulator CCRE You can choose fr...

Page 38: ...om toolbar Under the serial settings menu option you can set all the relevant interface parameters Under the change language menu option you can choose between different languages For this purpose the application will be restarted Use the license manager menu option to request an user license from ADB SAFEGATE and install it after receiving it When you select the connection status menu option the ...

Page 39: ... first time installation You can decline the offer of a program update at any time by using the red cross closing button Selecting the About menu option will open a window with information on the program and the manufacturer By clicking the button a log window with various event messages will be displayed in the middle section Figure 12 Event log lucDMC Note A detailed interpretation of the messag...

Page 40: ...C By clicking on the gear button you can select the expert mode Here the expert mode log file can be opened and given it to the service technicians in case of service support Figure 15 Log file Expert mode RELIANCE Intelligent Lighting Introduction 28 Copyright ADB SAFEGATE All Rights Reserved ...

Page 41: ...n Note The information displayed here may be important for service and maintenance purposes Statuses Regulator Figure 17 Status view 1 and 2 regulator lucDMC This status can be seen in the CCR and control tabs It displays values and measurements set up for the regulator UM 5005 Rev 004 2020 08 06 29 Copyright ADB SAFEGATE All Rights Reserved ...

Page 42: ...ith enabled and working lamps give feedback indicating the addresses of remote 1 and 2 Initialize module via serial number Use this command to add a new remote to the series circuit Change module address via module address Use this command to change the address of an previously parameterized remote Change segment address of module Use this command to assign previously parameterized remotes to cert...

Page 43: ...cripting Menu designed for product developers lucDMC Icons Table 2 Icons lucDMC Icon name Description Segment off Segment is switched off Segment on Segment is switched on Module off Segment is switched off Module on Segment is switched on Target status not reached The switched state to be tested is not received on or off when sending feedback No status available No feedback available as self test...

Page 44: ...igure 19 Start window loading configuration and settings Figure 20 Connection status window You can use the CCR settings button to display control elements in the operator interface for parameterizing the regulator You can use the CCR control button to display control elements in the operator interface for operating the regulator and for SCROLL configuration Above the status line general informati...

Page 45: ... regulator parameters like circuit name brightness of the steps etc The meanings of the parameters can be found in the CCRE operating manual Figure 21 General circuit settings 1 general settings tab UM 5005 Rev 004 2020 08 06 33 Copyright ADB SAFEGATE All Rights Reserved ...

Page 46: ...handheld reader DRH100 the settings menu looks as below Figure 23 Dialogue box reading data from device Click on the remote on the list to configure or parameterize it Figure 24 Remote configuration via the RFID reader DRH100 RELIANCE Intelligent Lighting Introduction 34 Copyright ADB SAFEGATE All Rights Reserved ...

Page 47: ... the instruction may result in system breakdown CAUTION Only skilled personnel physically capable of operating the equipment and with no impairments in their judgment or reaction times should operate this equipment Note Read all system component manuals before operating the equipment A thorough understanding of system components and their operation will help you operate the equipment safely and ef...

Page 48: ...Figure 26 Regulator parameters 2 advanced settings Figure 27 Regulator parameters 3 advanced settings RELIANCE Intelligent Lighting Introduction 36 Copyright ADB SAFEGATE All Rights Reserved ...

Page 49: ...L tab CCRE with SCROLL Tab Under the CCR with SCROLL tab regulator status current measured value and control elements for switching the regulator on and off will be displayed on the left Next to it on the right are the control elements for RELIANCE IL configuration The method for handling this configuration can be found in the instructions for parameterizing the SRU and will not be detailed here F...

Page 50: ...B SAFEGATE s lucDMC Native USB supported by ADB SAFEGATE s ACMS HMI Optional ADB SAFEGATE License Dongle Optional ADB SAFEGATE License Cube Details The RJ45 pin layout is compatible to the maintenance interface RJ45 of all ADB SAFEGATE products CAT 6 twisted pair cable for Ethernet required VCP functionality is supported by Windows 10 Prior windows versions require an installation of a ADA004 VCP ...

Page 51: ...ommended RJ45 Adapter Type 1 Delock No 65527 Type 3 Delock No 6538 Note Both standard types are available in the open market Ordering Code ADA 004 RS232 USB cable included Connection Diagram RJ45 connector T568B RS232 9 pins UM 5005 Rev 004 2020 08 06 39 Copyright ADB SAFEGATE All Rights Reserved ...

Page 53: ...ling operating maintaining or repairing this equipment Read and carefully follow the instructions throughout this manual for performing specific tasks and working with specific equipment Follow all applicable safety procedures required by your company industry standards and government or other regulatory agencies Install all electrical connections to local code Use only electrical wire of sufficie...

Page 54: ...otes and the connectors should not lie permanently in water The parameterizing process can be executed by the manufacturer as well as at site directly in line within the series circuit or using the parameterizing tool RFID handheld reader DRH100 The applicable method depends on what requirement regarding planning exist for the lighting series circuit All the parameters are stored permanently in th...

Page 55: ...mote within a series circuit 3 Segment for lamp 1 Lamp 1 has to be assigned to a specific segment 4 Segment for lamp 2 Using Remotes SRU102 or SRU112 lamp 2 has to be assigned to another segment Note For special purposes you can also assign a lamp to two different segments 5 Maximum of remotes per series circuit This setting is specially essential for series circuits containing SRU102 or SRU112 No...

Page 57: ...hm Power values for brightness level set up Transformer tapping point__________ V Power in secondary circuit at a level of 100 ______ A Effective current match__________ Phase angle at a level of 100 __________ ms RELIANCE IL settings Automatic lamp failure test ON or OFF Cycle time__________ sec Cyclic segment command On or OFF Cycle time__________ sec Max number of segments __________ Max number...

Page 58: ...ration during the working setpoint of the CCR ist to be set to a shorter time if the expectable electrical brownouts in the lighting station are higher than 15 NOTICE The feedback depends on the specifications of the lamp transformer As a result only lamp transformers with the same specifications approved by ADB SAFEGATE may be installed in a series circuit The rated power should be twice as high ...

Page 59: ... process can last up to 2 minutes The balancing process has been successful when the regulator has stopped changing the correction factor and the difference value is varying between 0 and 0 d Hit the green arrow button and press Apply e Hit the send button below the brightness level fields on the right The CCRE balanced the signals for the thyristor control The correction values have been stored o...

Page 60: ... mode which means all light are lighted c Start a lamp test in lucDMC Select the CCR with SCROLL tab and click on the start lamp test button d Check whether the lamp feedback is displayed correctly In case the lamp symbol is greyed out the remote has not sent its feedback Tip Swap the external circuit if no feedback is received or detected If big blocks of lamp feedback is not displayed e g remote...

Page 61: ...s the Constant Current Regulator must be set to local mode see Parameterizing the Constant Current Regulator and a service PC with lucDMC must be connected to the regulator In service mode all commands that are required for extended function testing of the remote and the lights are available Configuration of the system or single remotes can be changed directly in the series circuit Remotes can be ...

Page 62: ...rcuit fault The outlet is being monitored for short circuit applies if voltage is below the value indicated in the minimum RMS range field Broken load mode monitoring maximal voltage Maximum RMS voltage is being measured if the max RMS voltage range is exceeded it is indicated that the load is defective applies if voltage is below the value indicated in the maximum RMS range field Minimum RMS rang...

Page 63: ...omparison Step of half cycle calibration for symmetric value comparison Jumping distance of value for comparison Dynamic average size for communication Dynamic threshold for current flow detection Gradient dynamic threshold to RMS Increase of the dynamic threshold related to the RMS voltage Noise distance to RMS for communication Noise filter Delay set integral to zero for communication Timeout fo...

Page 64: ... the CCRE and in the visualization systems of control technology station Possible characters include all letters of the alphabet and numbers as well as some special characters like a hyphen or underscore etc The circuit name may only contain 8 characters Figure 34 Circuit name general circuit settings 3 Select general settings tab and type in the desired values for the default settings factory set...

Page 65: ...l The CCRE is equipped with an operating hour counter for each brightening level It is available via lucDMC and field bus Field bus is read only lucDMC can also set the values 4 7 Configuration Work 4 7 1 Configuration Possibilities The maintenance tool lucDMC is an important tool for system adaption and optimization of the RELIANCE IL and the COSAL Constant Current Regulator type E The adequate p...

Page 66: ...gure 37 Dialogue box initializing a new SRU Note Find the parameters to be defined in the respective excel list from commissioning Example for a SRU configuration list Project Project example SRU 001 number 5 SRU 001 number 8 Table 6 Project Example Values CLB01 1 1 1 ANWCLB01 H201 SRU102 09 09 0256 CLB01 1 1 2 ANWCLB01 H202 SRU102 09 09 0256 CLB01 2 1 1 ANWCLB01 H203 SRU101 09 09 0029 CLB01 3 2 1...

Page 67: ...ial number 09 09 0256 The segment numbers are assigned in the list to the respective lamp The same applies to the remote address The maximum number of remotes is read out from the CU configuration in the CCR with SCROLL tab on the bottom right next to the lamps fields Figure 38 Functions SCROLL command view Sample data for module number 1 from the sample table Figure 39 Dialogue box initializing a...

Page 68: ...ssible commands 4 7 4 Configuring a SRU Remote how to assign a Lamp to a Segment Note If you have a dual channel remote integrated into your system you will see the first outlet L1 in the section above and outlet L2 in the section below Figure 41 L1 and L2 output CCR with SCROLL tab 1 Right click on the lamp 2 Select add to segment The window segment of module 1 lamp opens Figure 42 Dialogue box s...

Page 69: ...click on the segment you want to change address for 4 Select change module address via module address Figure 43 Drop down menu CCR with SCROLL tab The dialog box opens Figure 44 Dialogue box segment ID You can type in a new remote address UM 5005 Rev 004 2020 08 06 57 Copyright ADB SAFEGATE All Rights Reserved ...

Page 70: ...lus remote address even uneven number defines half wave 0 1 2 3 0 yes yes u8 u8RGLMode 0 RGL mode OFF 1 RGL mode ON 0 1 0 yes yes u8 u8BrokenLoadMode 0x00 No retrigger broken load will only be startet again if circuit was without current 0x01 Retrigger by timer u16CheckBrokenLoadCycleTime _ms 0x02 Short circuit monitoring activated 0x04 Monitoring of max voltage activated Bit by bit 0x01 yes yes u...

Page 71: ...tate Lamp 2 after powering the SRU 0 OFF 1 ON 0 1 0 yes yes u8 u8SequencedSwitchingEnabled Sequenced switching using remote address 0 1 1 yes yes u8 u8ExtendedFlags 0x01 RFID activated Bit 0x01 yes no 26 Bytes 4 7 7 Configuring a SRU for LED Lights Refer to Configuring a SRU Advanced Parameters section UM 5005 Rev 004 2020 08 06 59 Copyright ADB SAFEGATE All Rights Reserved ...

Page 72: ...cuit nominal current 6 6 A be set to the correct current flow duration of the thyristor The correct working point guarantees sufficient control reserves and low harmonic distortion By choosing the correct output voltage tap of the transformer the following conducting time should be achieved 6 1 ms without RELIANCE remotes 5 8 ms when using the ADB SAFEGATE RELIANCE IL RELIANCE Intelligent Lighting...

Page 73: ...E Error Messages This section contains an example view of the CCRE LCD display view and some example error messages for operation CCRE LCD display view Error messages UM 5005 Rev 004 2020 08 06 61 Copyright ADB SAFEGATE All Rights Reserved ...

Page 74: ...lay indicate the follow ing Figure 46 CCR display overview Button Color Condition Meaning Green ON Local operating mode Red Blinking CAN COM communication failed None OFF Remote operating mode communication established Green Blinking Lamp failure 1 Red Blinking Lamp failure 2 Red Blinking General fault check display messages RELIANCE Intelligent Lighting Operation 62 Copyright ADB SAFEGATE All Rig...

Page 75: ...gulator is OFF CCRE Errors displayed in lucDMC In the CCR with SCROLL and CCR without SCROLL tabs on the left side at the top you can see errors for troubleshooting purposes Refer to the RELIANCE IL Troubleshooting section in the maintenance chapter for further information UM 5005 Rev 004 2020 08 06 63 Copyright ADB SAFEGATE All Rights Reserved ...

Page 76: ...rently applicable safety requirements and have got all the required permissions to work with the airfield lighting system Workers can be held responsible for non compliance 1 Connect the remote to the series circuit with the lamp or with SRU102 or SRU112 with two lamps 2 To start the configuration environment press the toggle switch at the front of the regulator or press the key switch to operate ...

Page 77: ...00 All the RELIANCE IL SRU are equipped with an Radio Frequency Identification RFID interface The remotes do not have to be energized during the parameterizing process Note Make sure to have the following tools available a computer with a Windows system and the current version of the ADB SAFEGATE lucDMC from version v1 10 tool installed a RFID reader DRH100 with a USB cable 1 Scan the label with t...

Page 78: ...rength Note The higher the number is the better is the signal quality Make sure to look at the algebraic signs 2 Click on the SRU line see figure line 2 in the connection status window 3 Follow the configuration steps before starting the parameterizing process Refer to Configuring a SRU Default Parameters 4 Click on SRU settings in the main window The SRU configuration page is displayed Figure 52 ...

Page 79: ... the circuit must match the number of remotes stored in the Constant Current Regulator RU type 2 Indicates whether a dual remote is installed in the circuit Note The configured number of remotes in the circuit is derived from the used hardware Feedback mode Modi for feedback compatible with SCROLLIII is set as default Broken load mode retrigger by time Time interval in milliseconds SRU tests a loa...

Page 80: ...itching after module address Improvement of the compatibility in case of sudden power variation for the Constant Current Regulator Note The remotes of a group are switched in a sequence with a delay of 20 milliseconds Modulo 8 Noise distance to RMS Parameter for system settings is not being changed in normal operation Factor for FET duration Intensity of feedback usual value range from 2000 to 450...

Page 81: ... 6 Hit the send button when you are finished Dialogue boxes open during the storing process Figure 55 Dialogue box save data on the device You have the option to cancel during the process Figure 56 Dialogue box read data from the device All changed parameters are stored in the SRU now All parameters are displayed without yellow marking again UM 5005 Rev 004 2020 08 06 69 Copyright ADB SAFEGATE All...

Page 82: ...5 80 u16 u16FbFetDuration_us Duration of SCROLL feedback in microseconds 0 4000 3000 u16 u16RelayFetDelay_us Delay between relay and FET in microseconds 0 1000 0 u16 u16FbLowerLoadVoltageThr Lower threshold to detect a shorted load in mV RMS 0 no detect 0 50000 740 u16 u16FbUpperLoadVoltageThr Upper threshold to detect a shorted load in mV RMS 0 no detect 0 50000 50000 u8 u8FbHighPowerMode 0 230W ...

Page 83: ... execute lamp failure measuring Check the condition of the series circuit for completeness and functionality Tip There must not be defective lamps or open transformers installed into the circuit DANGER Avoid provisional installations such as short circuit plugs UM 5005 Rev 004 2020 08 06 71 Copyright ADB SAFEGATE All Rights Reserved ...

Page 84: ... SRU102 09 09 0256 CLB01 2 1 1 ANWCLB01 H203 SRU101 09 09 0029 Example Imagine you want to test the module from the sample list with the Serial Number 0909 0260 Testing remote address 1 Configure the remote with lucDMC Configuring a SRU remote default parameters 2 2 Switch on the regulator and set a brightness level between 2 8 A and 6 6 A The remotes will need at least 10 seconds to switch into f...

Page 85: ...ed in this example the one with Serial Number 0909 0260 i e Module Address 7 has answered its lamp indicator in the lucDMC will turn green for Lamp 1 and Lamp 2 in each case Figure 60 Lamps at both outlets in the circuit If the display for the remote being tested does not appear and the light connected is lit up this behavior indicates that the remote is defective 5 Right click on the respective l...

Page 86: ...t is in the selected state If the light is in the state it is supposed to be the lamp is intact If it is not in the supposed state the light is blown Replace the light if it is necessary Refer to Replacing a SRU remote RELIANCE Intelligent Lighting Operation 74 Copyright ADB SAFEGATE All Rights Reserved ...

Page 87: ...ion Check the lamp feedback and the status of the light to verify whether the group switching command has been executed correctly 3 Right click on the lamp and assign the lamp to a segment by selecting add to a segment from the drop down menu if not set by default to 1 Figure 62 Drop down menu switch a segment 4 Drag and drop the lamp to the segment you want to assign the lamp to if you have integ...

Page 88: ...command has been executed correctly 4 10 3 Testing the Lamp Failure Detection 1 Click on the first number on the feedback list displayed 2 Right click and select the command ON from the drop down list to switch on the light 3 Wait for the lamp to light up and the feedback of the lamp to be displayed 4 If the feedback is not displayed switch off the CCR and replace the light 5 Switch the on CCR and...

Page 89: ...ote s in ON state will respond with MA 0 only addressed remote will respond now in period 1 for L1 and 2 for L2 no response when filament burnt Yes Yes Group 0xF0 0x11 Segment Address Remote s in ON state with provided segment address 0 will respond with the appropriate time slot for L1 and or L2 no response when filament burnt or off Yes Yes Special 0xFF 0x11 0x00 or Module Address Remote s in ON...

Page 90: ... test remotes do not respond No No Table 14 Individual commands CU commands in lucDMC description No Type Byte 3 Byte 2 Byte 1 Byte 0 Remarks 5 IndividualCommand 0x5A Module 0x3C MSN L2 LSN L10x03 off 0x0C on Remote address Valid remote addresses 0 1 127 Group 0x55 0x33 off 0xCC on Regment address Valid group addresses 0 1 63 AssignWigWagMode 0xAA WigWag mode on off0x03 off 0x0C on Segment address...

Page 91: ...e 0xA5 0x33 L1 off L2 off0x3C L1 on L2 off0xC3 L1 off L2 on0xCC L1 on L2 on Remote address Valid remote addresses 1 127 Default L1 off L2 off DefineRUType 0x96 0x33 RU1 0xCC RU2 Remote address Activates Deactivates channel 2 Lamp2 dependent from RU hardware default RU1 7 IndividualParameter2 0xCC SerialNo SerialNo Remote address If RU II SN 0 assign SN and ModuleAddress else assign ModuleAddress o...

Page 92: ...astParameter III 1 telegram 0x66 WigWagSyncCMD 0x0F 0x22 No Byte 0 Remarks Hints Implemented in remote Downward compatible 8 NewNoOfModules Range 3 127 odd no default 127 To be sent 3 times in a sequence with a pause of 0 5s in RU II valid only when received at least 2 times within 5 sec Yes Yes L1 0x33 off 0xCC on Default ON Yes Yes NewFailSafeTimeOut LoByte Range 5 3600 s default 90 Yes Yes 9 Ne...

Page 93: ...quate maintenance non compliance with the recommendations given here or inexpertly executed repairs performed by untrained or inadequately equipped personnel If the system is used for other than its intended purpose In the event of modifications to the system that have not been carried out by authorized specialist personnel 5 2 General Maintenance Remarks An airfield s lighting system requires reg...

Page 94: ...stem as the supply of the lights with Safety Extra Low Voltage does not make the installation site safe by itself the installation slot for the transformer or contact points with installation below the lights Keep in mind that there are still high voltages in the serious circuit and follow the safety precautions Remember The positive completion of the self test is not a license for the user to rel...

Page 95: ...d on or next to the light Apply the best practices for work related to light fixtures if this symbol cannot be read or does not exist Maintenance Process Maintain and test the lighting systems according to the requirements laid down in the work instructions to ensure the that the SELV system keeps functioning For maintenance and testing focus especially on the followings aspects Insulation values ...

Page 96: ...t the SELV principle was applied for the installation are to be authorized by the responsible airport department circuit designer or manufacturer if extensions in the circuit are considered necessary Documented Maintenance and Repair Activities Maintenance and repair works on a lighting system with serious circuit technology are regulated in DIN EN 61821 All maintenance and repair works have to be...

Page 97: ...ers of remote control systems Control of specific supply parameters in substations and other airfield lighting equipment Control of correspondence between instructions and the display current values of brightness steps in CCRs Control of on site setting of the units if setting controls are greater than a10 mn angle Semiannually Test of spare parts HMI HMI test in default condition Control of auton...

Page 98: ...chover feature Perform and calibrate genuine rms value measurements of the circuit currents in all operational phases of the series circuits Create measurement report for regulator circuits Check lamp failure signaling recalibrate threshold values Check plug connections of the ISO drawer unit and the individual plug in cards Check insulation values of the control circuits Check ISO coupling device...

Page 99: ...able Table providing a visual depiction of the troubleshooting fault isolation process Table 19 Example product troubleshooting guide table Problem examples Possible cause examples Corrective action examples Lamp LED not energizing Defective lamp LED assembly Replace lamp assembly Loose or broken contacts Make sure cable connections are ok Power supply failure Mains on reestablish connection Fixtu...

Page 100: ...ssist in the product troubleshooting fault isolation process Figure 65 Flow chart graphic example ADB Lamps Out Start Troubleshooting CCR ON yes no Go To CCR Troubleshooting Only One Out yes no Go To Airfield Troubleshooting Was a Repair Completed Recently yes no Was There a Lighting Strike Recently yes no Check the LED Assembly and the Power Supply Replace the Faulty Assembly s Check the Transfor...

Page 101: ...iguration is free from faults complete and corresponds to the system architecture If the malfunction occurs only in remote control mode check whether the control system is setting a valid signal configuration for the brightness command and whether in the case of parallel control the transfer signal is being given correctly Surge arresters installed in the station must be taken into due account and...

Page 102: ...tions are ok False interface is selected Select the right interface Figure 66 RELIANCE IL troubleshooting flow chart Regular does not show a reaction Is the display showing error messages Replace the defective fuse s Light does not light up Check whether display shows error messages See error messages table for possible error causes and corrective actions Are the fuses defective Check cable connec...

Page 103: ...alues check FLYCY cable impedance of external circuit and loop impedance Error message appears after switching on Regulator defective Check fuse if fuse ok set in new regulator for testing if problem persists if persisting send regulator to ADB SAFEGATE service team check connectors in the regulator Contact pins of female connector bent Replace individual parts like controller module for testing i...

Page 104: ... defective see Testing section of the manual replace lamp or remote Cable to regulator or SRU is defective Measure cable and replace it if Needed Lamp of the light is defective Replace lamp and reconnect circuit The regulator controller module without the RELIANCE IL CU is inserted Remove current controller module and insert regulator with RELIANCE IL CU PBG003 vs PBG007 Note Lights can be control...

Page 105: ...adjustment of the output current the precision of the meter should be better than 0 5 for the adjusted value CAUTION Inspection for damaged cables and or connectors DANGER Make sure you have turned off the regulator before working on the serial circuit Usage of an ADB SAFEGATE cut out device is recommended Refer to the series cut out device type SCO manual for further information Figure 70 Cut out...

Page 106: ...Steps Self test 1 Check if current of the series circuit is above 4 0 A and remember last stored state 2 Use lucDMC and the RFID reader DRH100 to start the self test 3 Check the result of the self test Note During the self test the lights will switch off The message test done test passed is displayed in the self test state field if the test result was positive Figure 71 Test state test passed The ...

Page 107: ...re serves only as an additional maintenance tool It is not meant to replace the check with an external measurement device DANGER Make sure you switch off the regulator before you connect the regulator to the series circuit Follow the following steps to execute a self test for a single remote using an RFID reader DRH100 1 Start the lucDMC tool 2 Select an airport for the project from the drop down ...

Page 108: ...en to execute the test The timer in the sequence section is counting down for 40 seconds until test results are received The message Self test will be executed is displayed during test The tested lamps are being switched off during test and switched on again as test is finished The test results are stored in lucDMC Note A question mark sign is shown next to the lamp address number before and durin...

Page 109: ...states In this example the lamps with lamp addresses 39 and 3 are configured in the series circuit while lamp with address 44 is not configured in the circuit That means lamp 39 sent feedback and its state equals the nominal value while 44 cannot send feedback as it is not configured and lamp 3 sends feedback although it is not supposed to send feedback Lamp 3 sends feedback as it is configured al...

Page 110: ...d measure the output with an appropriate voltmeter It keeps being a device testing itself but it can be used as a technical aid Follow the following steps to execute a self test for a single remote using an RFID reader DRH100 1 Start the lucDMC tool 2 Place the RFID handheld reader on the RFID label of the SRU Refer to RFID handheld reader DRH100 data sheet RFID Handheld Reader DRH100 for further ...

Page 111: ...sonnel to make repairs 3 Repair or replace the malfunctioning component according to instructions provided in its manual 1 Get a list of the RELIANCE IL configuration to find out the parameters mentioned above Tip With the new generation of SRU you will not need a list You can scan the info using the RFID handheld reader to get the necessary parameters 2 Fetch the faulty remote 3 Install the new r...

Page 112: ...U Write down the serial number of the old SRU RELIANCE IL configuration list as part of project documents Write down numbers of SRUs in the circuit end replace old number with the new one Correct RELIANCE IL configuration list Id 512 by typing in 693C0200 ACMS managing tool set raw command ACMS managing tool set raw command Id 512 by typing in 69C366CC Is a LED light connected to the SRU Select fr...

Page 113: ... remotes A green check mark appears if the remotes are working Light bulb icon is greyed out if the light is blown Note Symmetric corrective factor is not correct and does vary a lot if the remote is defective No more feedback from the regulator will be received Follow the steps indicated in the testing section and the self test section of the manual to check if remote are broken Is Automatic feed...

Page 114: ...ck wiring diagram after cable replacement After cable replacement due to break is might happen that the wrong cables have been connected Are the same transformer types installed as before the transformer replacement This is important as RELIANCE IL requires certain transformer types Is the FLYCY cable ok It sometimes happens that heavy construction machines destroy the circuit cables An indicator ...

Page 115: ... The airport code If not with an airport then company name prefer customer id number Contact phone number and email address Product with part number preferable or product number Have you reviewed the product s manual and troubleshooting guide Do you have a True RMS meter available and any other necessary tools Be located with the product ready to troubleshoot Note For more information see www adbs...

Page 116: ... helps to conserve natural resources For more detailed information about recycling of products contact your local authority city office A 3 1 2 ADB SAFEGATE Recycling ADB SAFEGATE is fully committed to environmentally conscious manufacturing with strict monitoring of our own processes as well as supplier components and sub contractor operations ADB SAFEGATE offers a recycling program for our produ...

Page 117: ...46 0 40 699 17 00 Fax 46 0 40 699 17 30 Email marketing adbsafegate com Internet www adbsafegate com ADB SAFEGATE Airfield Technologies Ltd China ADB SAFEGATE China Unit 603 D Block CAMIC International Convention Center No 3 Hua Jia Di East road ChaoYang district Beijing 100102 P R China Contact Tel 86 10 8476 0106 Fax 86 10 8476 0090 Email china safegate com Internet www adbsafegate com ADB SAFEG...

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