ABB TruONE ATS Installation And Operating Instruction Download Page 123

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3 4 OX _ 3 0 -16 0 0 rev. B / 1 S CC 3 0 3 01 1 M 0 2 01

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Installation instruction

Automatic transfer
switches

8. Installation

125

8.1 Mounting the OX30...1600

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automatic transfer switch
8.1.1 Drilling hole distances and labeling

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8.1.2 Protection against direct contact

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8.2 Wiring

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8.2.1 Wiring of OX_30…800 / cable lugs

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8.2.2 Wiring of OX_800U…1600 /

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busbar connections and cable lugs
8.2.3 Lug assembly

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8.2.4 Phase barriers

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8.3 Clearances per UL1008

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8.4 Mounting of the handle and HMI

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8.4.1 Manual mode; mounting of the

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handle to operation position
8.4.2 Automatic mode; mounting of the

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handle to standby slot
8.4.3 Mounting of the HMI

135

Summary of Contents for TruONE ATS

Page 1: ... Automatic transfer switches 34OX_30 1600 rev B 1SCC303011M0201 INSTALL ATION AND OPER ATING INSTRUCTION Automatic transfer switches TruONE ATS OX_ 30 1600_ ...

Page 2: ......

Page 3: ...will not be placed into service immediately store the switch on its origi nal package in a clean dry location To prevent condensation maintain a uniform temperature Store the unit in a tempera ture controlled building allowing ade quate air circulation and protection from dirt and moisture Storing the unit out doors could cause harmful condensation inside the switch enclosure HAZARD OF EQUIPMENT O...

Page 4: ...uipment Assume that all circuits are live unless they are completely de energized tested grounded and tagged Pay particular attention to the design of the power system Consider all sources of power including the pos sibility of backfeeding Turn off switch before removing or mak ing load side connections Always use a properly rated voltage sensing device at all line and load to confirm switch is of...

Page 5: ...v B 1SCC303011M0201 1 2 Installation and operating instruction Automatic transfer switches TruONE ATS INSTALLATION INSTRUCTIONS TRUONE ATS OX_30 1600 CHAPTERS 8 10 OPERATING INSTRUCTIONS TRUONE ATS OX_30 1600 CHAPTERS 1 7 ...

Page 6: ...6 TruONE ATS INSTALL ATION AND OPER ATING INSTRUCTION 1 ...

Page 7: ...d terms 2 Product overview 13 2 1 General overview 14 2 1 1 Differences of level types operation types and suitability of Ekip modules 15 2 2 HMI 17 2 3 TruONE ATS feature comparison 18 2 4 Typical applications 21 2 5 Description of basic functionality 23 2 5 1 Switching sequence Automatic 23 2 5 2 Automatic configuration 29 2 5 3 In phase monitor 29 2 5 4 Powering supply scenarios 29 ...

Page 8: ...ntrol interface HMI 37 3 6 1 Keypad 37 3 6 2 Configuration by DIP switches 38 3 7 Using Level 3 LCD control interface HMI 40 3 7 1 Keypad 40 3 7 2 Navigating in menu 40 3 8 Using Level 4 touch control interface HMI 41 3 8 1 Keypad 41 3 8 2 Navigating in menu 41 4 Navigating menu 42 4 1 Level 3 LCD control interface menu tree 42 4 1 1 Start screens 44 4 1 2 Enter key main menu 45 4 1 3 Esc key 55 4...

Page 9: ...nalling 2K _ module 78 5 5 1 Electrical characteristics of 78 Ekip Signalling 2K _ module 5 5 2 Access from the display 78 Ekip Signalling 2K _ module 5 5 3 Signals and inputs outputs 81 of Ekip Signalling 2K _ module 5 6 Using Ekip Com _ modules 82 5 6 1 Ekip Com Modbus RTU module 82 5 6 2 Ekip Com Profibus DP module 85 5 6 3 Ekip Com DeviceNet module 89 5 6 4 Ekip Com Modbus TCP module 93 5 6 5 ...

Page 10: ...10 TruONE ATS INSTALL ATION AND OPER ATING INSTRUCTION 1 6 Troubleshooting 112 6 1 Alarms 112 6 2 Warnings 114 6 3 Information 115 7 Technical data 116 7 1 Circuit diagrams 119 ...

Page 11: ...8 and 9 1 1 Use of symbols in manual Hazardous voltage Warns about a situation where a hazardous voltage may cause physical injury to a person or damage to equipment General warning Warns about a situation where something other than electrical equipment may cause physical injury to a person or damage to equipment Caution Provides important information or warns about a situation that may have a det...

Page 12: ...ensor module OXCT_ OX_ Automatic transfer switches type name OXA_B Automatic transfer switch open transition I II SOURCE on bottom type name OXA_T Automatic transfer switch open transition I II SOURCE on top type name OXB_B Automatic transfer switch delayed transition I O II SOURCE on bottom type name OXB_T Automatic transfer switch delayed transition II O I SOURCE on top type name Programming por...

Page 13: ..._ II O I sources on top load on bottom 2 Product overview Automatic transfer switches TruONE ATS type OX_ from 30 A up to 1600 A are designed for use in emergency or standby systems to transfer a load automatically from one source to another TruONE ATS automatic transfer switches can be operated also electrically by DIP LCD or Touch control interface HMI and manually by using the handle Operating ...

Page 14: ...nual operation Note Slide switch Hand Locking AUTO has to be in Locking position 6 Handle for manual operation 7 Position indication 8 Terminals for control circuit connections behind the cover 9 Place for connectivity modules aux power supply communication and signaling 10 Place for sensor module included as standard with Level 4 controls 11 Place for auxiliary contact blocks 12 Product identific...

Page 15: ...S1 S2 Load O I I S1 S2 Load II Level 2 HMI with DIP switches and connections of control circuit Lamp test l ON Off load test ll ON Auto Alarm reset On load test Bypass time delay Dropout U f Manual retransfer Generator stop delay 4 min 30 s U 5 f 5 U 10 f 5 U 15 f 10 U 20 f 10 0 1 2 3 4 5 10 15 20 30 S1 Failure delay s S1 Return delay min On Off Auto config Start Ok Priority No priority Source 1 I...

Page 16: ...FF Esc l ON ll ON Auto Alarm reset AUTO S1 S2 LOAD l ll Esc Suitable C C NO NC C 10 11 12 13 14 1 2 3 6 5 G O1 I1 I2 FIRE 24V C I1 C NO NC O1 C 12 13 1 2 3 6 5 G Level 4 HMI with touch screen and connections of control circuit sensor unit included l ON ll ON AUTO S1 S2 LOAD l ll O O OFF l ON ll ON AUTO S1 S2 LOAD l ll Suitable 1 2 3 C NO NC 6 5 O1 C I3 14 15 10 11 12 13 I1 I2 C G FIRE 24V I2 O1 C ...

Page 17: ...fig Start Ok Priority No priority Source 1 In phase monitor Off On AUTO S1 S2 LOAD l ll l ON ll ON Auto Alarm reset AUTO S1 S2 LOAD l ll Esc l ON ll ON AUTO S1 S2 LOAD l ll Lamp test l ON Off load test ll ON Auto Alarm reset On load test Bypass time delay Dropout U f Manual retransfer Generator stop delay 4 min 30 s U 5 f 5 U 10 f 5 U 15 f 10 U 20 f 10 0 1 2 3 4 5 10 15 20 30 S1 Failure delay s S1...

Page 18: ...es available IEC 200 1600 A IEC 200 1600 A IEC 200 1600 A UL 30 1200 A UL 30 1200 A UL 30 1200 A Rated voltage 200 480 Vac 200 480 Vac 200 480 Vac Rated frequency 50 60 Hz 50 60 Hz 50 60 Hz Phase system 1 2 3 1 2 3 1 2 3 Number of poles 2 3 and 4 2 3 and 4 3 and 4 Neutral configuration Switched Yes Yes Yes Overlapping No Yes Yes Product type Open transition I II or II I Yes Yes Yes Delayed transit...

Page 19: ...Esc l ON ll ON AUTO S1 S2 LOAD l ll l ON ll ON AUTO S1 S2 LOAD l ll O O OFF Transfer from source 2 to source 1 min 0 1 2 3 4 5 10 15 20 30 0 120 0 120 Generator stop delay min 30 secs or 4 mins 0 60 0 60 Center OFF delay sec 0 or 4 0 300 0 300 Pre transfer delay S1 to S2 sec No 0 300 0 300 Post transfer delay S1 to S2 sec No 0 300 0 300 Pre transfer delay S2 to S1 sec No 0 300 0 300 Post transfer ...

Page 20: ...l ON AUTO S1 S2 LOAD l ll l ON ll ON AUTO S1 S2 LOAD l ll O O OFF Auto config voltage frequency phase system Yes Yes Yes Source priority Source 1 No priority Source 1 2 No priority Source 1 2 No priority Manual retransfer Yes Yes Yes In phase monitor synchro check Yes Yes Yes Genset exercising on load off load Yes Yes Yes In built power meter module No Accessory Yes Load shedding No Yes Yes Real t...

Page 21: ...e scenarions are located on following page In Chapter 4 Navigating menu Parameters Power distribution systems Level 3 and Level 4 the considerations for supply phase system design are set forth in Factory setting 3 phases with neutral 2 4 Typical applications Source 1 Source 2 Load OX_ Source 1 Source 2 Load OX_ Fig 2 3 Typical applications of automatic transfer switches ...

Page 22: ...hase B D D F D F F Single phase two wire Two phase three wire Three phase four wire Three phase three wire Three phase with high leg delta D E F 200 480 Vac L N 200 480 Vac L L 200 480 Vac L L A07482 Phase A Phase B High Leg Phase C 240 Vac 240 Vac 208 Vac 240 Vac 120 Vac 120 Vac Neutral Phase A D Phase B Neutral Phase A E D D Phase A Phase B Phase C F F F Phase A Neutral Phase C Phase B D D F D F...

Page 23: ... at least one phase exists in source 1 Center Off delay only with delayed transition I O II type delay is zero when all phases are missing in source 1 Transfer switch to the position II source 2 Post transfer S1 to S2 delay Pre transfer signal off Retransfer sequence summary The source 1 is restored Transfer from S2 to S1 delay Pre transfer signal on Pre transfer S2 to S1 delay Transfer switch to ...

Page 24: ...y Transfer from S1 to S2 delay Override momentary S2 outage delay Transfer from S2 to S1 delay Generator stop delay Center off delay I O II Pre transfer S1 to S2 delay Post transfer S1 to S2 delay Pre transfer S2 to S1 delay Post transfer S2 to S1 delay Load shed delay Note The functionality and sequence of Elevator pre and post signals is equivalent to Pre and Post transfer features Table 2 3 Aut...

Page 25: ... source 2 Center Off delay only with delayed transition I O II type delay is zero when all phases are missing in source 2 Transfer switch to the position I source 1 Post transfer S2 to S1 delay Pre transfer signal off Retransfer sequence summary The source 2 is restored Transfer from S1 to S2 delay Pre transfer signal on Pre transfer S1 to S2 delay Transfer switch to the position O only with delay...

Page 26: ...ay Transfer from S1 to S2 delay Override momentary S2 outage delay Transfer from S2 to S1 delay Center off delay I O II Pre transfer S1 to S2 delay Post transfer S1 to S2 delay Pre transfer S2 to S1 delay Post transfer S2 to S1 delay Load shed delay Note The functionality and sequence of Elevator pre and post signals is equivalent to Pre and Post transfer features Table 2 4 Automatic Switching Seq...

Page 27: ... the position II source 2 Post transfer S1 to S2 delay Pre transfer signal off Retransfer steps following anomaly in the source functioning The source 1 is restored An anomaly occurs on the source 2 Transfer from S2 to S1 delay Pre transfer signal on Pre transfer S2 to S1 delay Transfer switch to the position O only with delayed transition I O II type and at least one phase exists in source 2 Cent...

Page 28: ...ay Transfer from S1 to S2 delay Override momentary S2 outage delay Transfer from S2 to S1 delay Center off delay I O II Pre transfer S1 to S2 delay Post transfer S1 to S2 delay Pre transfer S2 to S1 delay Post transfer S2 to S1 delay Note The functionality and sequence of Elevator pre and post signals is equivalent to Pre and Post transfer features Table 2 5 Automatic Switching Sequences No Source...

Page 29: ...r Ekip Connect tool levels 3 and 4 Function calculates the phase difference of voltage sources and enables the auto matic transfer sequence I II or II I only when sources are synchronized Fre quency difference of the sources must be less than 3 Hz Otherwise in phase moni tor activates the Frequency Difference alarm and disables transfer operations Automatic transfer to a healthy source is enabled ...

Page 30: ... is indicated in the figure below Left side Open transition I II or II I Right side Delayed transition I O II or II O I Fig 3 1 Contact movement position indication OXA_ Open transition OXB_ Delayed transition _B bottom entry versions _T top entry versions OXA_B I II OXB_B I O II 3 Operating A07483 OXB_T II O I OXA_T II I ...

Page 31: ...switch will automatically move to the Locking mode and the switch is allowed to be padlocked To set the operating handle back to its place see the left picture in Fig 3 6 AUTO position Automatic or HMI op erated switch control is enabled When the slide switch is moved to the AUTO position automatic control mode is ac tivated after a three second delay AUTO Lock AUTO Alarm reset Locking mode Manual...

Page 32: ...nd remove the handle from inside the ATS Insert as shown in the bottom figure For more information see video Manual and automatic operation TruONE ATS https youtu be bosvSPVi2sM General warning Verify the condition of power source prior to manually transferring Manual operation may result in out of phase transfer when both sources are energized 3 3 Manual mode operating by the handle ...

Page 33: ... Fig 3 4 Manual mode operating by handle delayed transition I O II or II O I To move from position I to II or II to I move handle to O position and release hand from handle I position O position OXB_B I O II OXB_T II O I O position II position ...

Page 34: ...e must set back to standby slot before moving to the automatic mode 3 4 Automatic mode operating by HMI When operating the automatic transfer switch by HMI turn the slide switch to Au tomatic mode AUTO Note The handle must be in the standby slot not in use before turning to automatic mode Information When the slide switch is moved to the AUTO position the automatic control mode is acti vated after...

Page 35: ...Δf 10 ΔU 20 Δf 10 10 15 20 30 S1 Return delay min Manual retransfer On iority No priority AUTO S2 ON fixed light nnnn Power supply and communication present 2 quick flashes 1s n nyynyy Power supply present communication absent between switch and the HMI OFF nnnn No power available for HMI S1 and S2 leds ll ON Auto Alarm reset On oad test Bypass time delay 4 min 30 s 20 30 n min 4 s 0 s O OFF Manua...

Page 36: ...ning time delay Load led ON Off load test ll ON Auto Alarm reset On load test Bypass time delay Generator stop delay 4 min 30 s 4 5 10 15 20 30 S1 Return delay min O Position delay 4 s 0 s O OFF Dropout ΔU Δf Manual retransfer ΔU 5 Δf 5 On Off Priority No priority Source 1 In phase monitor Off On AUTO S1 S2 l ll O LOAD ON nnnn Supply ok and connected to load OFF nnnn Connected supply to load not o...

Page 37: ...des 6 I ON Operate switch to I position 7 II ON Operate switch to II position 8 O OFF Operate switch to O position and disable automatic control mode only in delayed transition I O II type Lamp test l ON Off load test ll ON Auto Alarm reset On load test Bypass time delay 4 min 30 s 0 1 2 3 4 5 10 15 20 30 S1 Failure delay s S1 Return delay min 4 s 0 s O OFF Lamp test l ON Off load test ll ON Auto ...

Page 38: ... In phase monitor On Enable in phase monitor Off Disable in phase monitor 3 Priority No priority Application Two Transformers No Priority selected Source 1 Application S1 Transformer S2 Generator selected Lamp test Off load test Auto Alarm reset On load test Bypass time delay Dropout ΔU Δf Manual retransfer Generator stop delay 4 min 30 s ΔU 5 Δf 5 ΔU 10 Δf 5 ΔU 15 Δf 10 ΔU 20 Δf 10 0 1 2 3 4 5 10...

Page 39: ...evice waits after priority source failure before starting automatic transfer sequence from priority source to non priority source 7 S1 Return delay The time 0 1 2 3 4 5 10 15 20 30 min device waits after priority source return before starting automatic retransfer sequence from non priority source to priority source 8 Generator stop delay The time 30 s or 4 min device waits after transferring back ...

Page 40: ...ose I failure open II failure close II failure resets to no alarm state If no active alarms toggle between automatic HMI control modes 6 II ON Operate switch to II position 7 O OFF Operate switch to O position and disable automatic control mode only in delayed transition I O II type 3 7 2 Navigating in menu See the menu tree in Chapter 4 Fig 3 10 Keypad in Level 3 HMI with LCD screen l ON ll ON Au...

Page 41: ... for the menus can be set as home page Home page is automatically shown after inactivity 2 I ON Operate switch to I position 3 II ON Operate switch to II position 4 O OFF Operate switch to O position and disable automatic control mode only in delayed transition I O II type 3 8 2 Navigating in menu See the menu tree in Chapter 4 Fig 3 11 Keypad in Level 4 HMI with touch screen l ON ll ON O OFF 2 1 ...

Page 42: ...t the function By pressing Up and Down keys 2 you can move in the menu choose the parameter value By pressing Esc key 1 you can go back in the menu 4 Navigating menu Fig 4 1 Enter the password when asked choose the right number by Up and Down keys 2 and confirm by Enter key 3 go forward setting number after number Fig 4 2 After you have changed the parameter always go back in the menu by pressing ...

Page 43: ...eft corner 60s Time delay in Alarm list you can see the name of delay at the same time e g Override S1 Fail Fig 4 3 Location of the small icons and the alarms Fig 4 4 When pressed Esc key 1 in System Overview pages the alarm list is shown Alarm List Description of the icons System Overview S1 Ok Not Ok S2 11 06 S1 Connected to Load Override S1 Fail 60s Alarm List Invalid Date Ethernet disconnected...

Page 44: ...how the time to next sync sync period Current view Enabled only when current measurement module is connected Phase currents Neutral current Residual current System Overview S1 Ok Not Ok S2 11 06 S1 Connected to Load Voltages S1 U1 U2 U3 U0 11 06 U12 U23 U31 Active Power view Enabled only when current measurement module is connected Active power by phase Total active power Reactive Power view Enabl...

Page 45: ... in menu or choose parameter values by Up and Down keys 2 and by Enter key 3 you can accept function and enter a new menu page By Esc key 1 you can go back in menu Information When you have changed the parameter always go back in the menu by pressing Esc key and when prompted confirm changes with Enter key Main menu Operation Default Bypass Time Delay Bypass any currently running time delay HMI Co...

Page 46: ...ases 3 Wire Split Neutral 3 Phases no Neutral 3ph3w 3 Phase with Neutral 3ph4w 3 Phase High Leg Delta Rated Voltage 200 V 3ph 208 V 3ph 220 V 3ph 230 V 3ph 240 V 3ph 277 V 3ph 347 V 3ph 380 V 3ph 400 V 3ph 415 V 3ph 440 V 3ph 460 V 3ph 480 V 3ph 200 V 1ph 220 V 1ph 230 V 1ph 240 V 1ph 254 V 1ph 265 V 1ph 277 V 1ph 318 V 1ph 333 V 1ph 347 V 1ph 380 V 1ph 400 V 1ph 415 V 1ph 440 V 1ph 460 V 1ph 480 ...

Page 47: ... only when any digital output is configured as Pre transfer Signal How long the device is keeping pre transfer signal activated before transferring from S1 to S2 Center off 0 300 s Only delayed transition I O II type How long the switch is stopped at position O while transferring from S1 to S2 or from S2 to S1 and the original source is not completely down Center OFF delay is bypassed in case all ...

Page 48: ... how long the device is keeping the generator running without load after returning to priority source Load Shed 0 60 s Enabled only when any digital output is configured as Load Shed How long before the transfer from priority to non priority source the device activates load shed signal Elevator Pre signal S1 to S2 0 60 s Enabled only when any digital output is configured as Elevator pre signal How...

Page 49: ...hreshold 100 5 119 5 fn 114 fn Lower Threshold 80 5 99 5 fn 86 fn S2 Setpoints S2 Drop out Voltage Upper Threshold 102 120 Un 115 Un Lower Threshold 70 98 Un 85 Un S2 Pick up Voltage Upper Threshold 101 119 Un 114 Un Lower Threshold 71 99 Un 86 Un S2 Drop out Frequency Upper Threshold 101 120 fn 115 fn Lower Threshold 80 99 fn 85 fn S2 Pick up Frequency Upper Threshold 100 5 119 5 fn 114 fn Lower ...

Page 50: ...upon the restoration of priority source On Automatic retransfer sequence disabled Load will be kept on non priority source until operator manually by HMI or manual handle or remotely operates the load back to priority source Load is also retransferred when the feature is set OFF Commit Transfer Off If priority source fails device cancels the transfer sequence to non priority source generator if pr...

Page 51: ...n S2 Hours Time S1 available Minutes Time S2 available Minutes Last generator start MMM DD YYYY hh mm ss Generator starting time How long it took for the generator to become acceptable after latest start s In phase time How long it took for the in phase monitor to achieve synchronized transfer s Event Log 250 time stamped events latest first Harmonics Harmonic components up to 15th are calculated ...

Page 52: ...priority for source 2 in transformer transformer application Inhibit Transfer Disables automatic transfer from priority source to non priority source Bypass Running Time Delays Bypass any currently running time delay Remote Control to S1 Transfer to S1 when active Overridden by activated Remote Control to OFF signal Remote Control to OFF Transfer to O position when active Remote Control to S2 Tran...

Page 53: ...ransferred back to priority source Elevator pre signal Signal is activated and transfer is delayed according to Elevator pre signal delay Signal is kept activated according to Elevator post signal delay after transfer Contact type NC Active open NO Active closed Modules See Chapter 5 Electronic accessories System RESET to Factory Setting Restore default parameter values Date1 Month day year Time1 ...

Page 54: ... number Rated current Number of poles ATS Type Modules See Chapter 5 Electronic accessories Test Default On Load Test Settings Bypass Local Test Bypass if Gen fails Stay on Gen Bypass Remote Test Bypass if Gen fails Stay on Gen Test On Load Test generator with transferring the load Test with switch transfer Test off Load Test generator without transferring the load Test without switch transfer HMI...

Page 55: ...v B 1SCC303011M0201 1 LCD 4 1 3 Esc key Fig 4 7 By pressing Esc key 1 in System Overview pages the alarm list is shown Alarm List Invalid Date Ethernet disconnected Alarm list More information see chapter 6 Troubleshooting ...

Page 56: ...nt 393 A 11 06 60s G Override S1 Fail TruONE ATS System Overview S1 Ok Not Ok S2 Fig 4 10 The default password is 00001 enter the password when prompted see Fig 4 1 Password Confirm 0 Fig 4 8 Fig 4 9 Programming Application 2 Transformers S1 Priority Confirm Abort Modify The small icons in System Overview pages are On upper right corner Indicates the amount of pages and the page where you are at t...

Page 57: ...ds All pages ex cept for the menus can be set as home page Home page is automatically shown after inactivity Fig 4 11 By touching on the alarm indication on the lower edge of the screen you will get the Alarm List Fig 4 12 Home page definition acceptance of the function Fig 4 11 Fig 4 12 S1 Connected to Load Load Current 393 A 11 06 60s G TruONE ATS System Overview S1 Ok Not Ok S2 S1 Connected to ...

Page 58: ...tatus Shows voltages and frequencies of both supplies and the switch position Supply info view Shows voltages and frequencies of both supplies Temperature view Shows the HMI device and pole temperatures HMI temperature indicates ambient temperature where the ATS power panel is installed when HMI is mounted to door Device temperature indicates the temperature inside the ATS power panel Pole tempera...

Page 59: ...bout Test Settings TruONE ATS Information When you have changed the parameter go always back in the menu and confirm the change always when asked Information The default values are marked in the menu tree by marking Operation Default Alarm Reset Reset any active switch control alarms open I failure close I failure open II failure close II failure Bypass Time Delay Bypass any currently running time...

Page 60: ...hases 3 Wire Split Neutral 3 Phases no Neutral 3ph3w 3 Phase with Neutral 3ph4w 3 Phase High Leg Delta Rated Voltage 200 V 3ph 208 V 3ph 220 V 3ph 230 V 3ph 240 V 3ph 277 V 3ph 347 V 3ph 380 V 3ph 400 V 3ph 415 V 3ph 440 V 3ph 460 V 3ph 480 V 3ph 200 V 1ph 220 V 1ph 230 V 1ph 240 V 1ph 254 V 1ph 265 V 1ph 277 V 1ph 318 V 1ph 333 V 1ph 347 V 1ph 380 V 1ph 400 V 1ph 415 V 1ph 440 V 1ph 460 V 1ph 480...

Page 61: ... begins This delay is bypassed by Override S1 Failure in case of S1 failure Pre transfer S1 to S2 0 300 s Enabled only when any digital output is configured as Pre transfer Signal How long the device is keeping pre transfer signal activated before transferring from S1 to S2 Center Off 0 300 s Only delayed transition I O II type How long the switch is stopped at position O while transferring from S...

Page 62: ...sferring from S2 to S1 Generator Stop 0 60 min 5 min Enabled only when generator is in use Generator cooling time how long the device is keeping the generator running without load after returning to priority source Load Shed 0 60 s Enabled only when any digital output is configured as Load Shed How long before the transfer from priority to non priority source the device activates load shed signal ...

Page 63: ...er Threshold 70 98 Un 85 Un S1 Pick up Voltage Upper Threshold 101 119 Un 114 Un Lower Threshold 71 99 Un 86 Un S1 Drop out Frequency Upper Threshold 101 120 fn 115 fn Lower Threshold 80 99 fn 85 fn S1 Pick up Frequency Upper Threshold 100 5 119 5 fn 114 fn Lower Threshold 80 5 99 5 fn 86 fn S2 Setpoints S2 Drop out Voltage Upper Threshold 102 120 Un 115 Un Lower Threshold 70 98 Un 85 Un S2 Pick u...

Page 64: ... the generator for the duration of the event Overlapping events are prioritized event 1 has the highest priority Exerciser 1 2 3 4 Status Disabled Non periodic Daily Weekly Bi weekly Monthly Yearly Function No Function Test on Load Test off load Duration hh mm ss 00 00 00 24 00 59 00 01 00 Time hh mm Starting time of the event 00 00 23 59 Date month day year Starting date of the event Jan 01 2000 ...

Page 65: ...ority source Load is also retransferred when the feature is set OFF Commit Transfer Off If priority source fails device cancels the transfer sequence to non priority source generator if priority source returns before non priority source becomes acceptable On If priority source fails device continues transfer sequence to non priority source generator even if priority returns before non priority sou...

Page 66: ...l time on S2 Hours Time S1 available Minutes Time S2 available Minutes Last generator start MMM DD YYYY hh mm ss Generator starting time How long it took for the generator to become acceptable after latest start s In phase time How long it took for the in phase monitor to achieve synchronized transfer s Event Log 250 time stamped events latest first Harmonics Harmonic components up to 15th are cal...

Page 67: ...iority for source 2 in transformer transformer application Inhibit Transfer Disables automatic transfer from priority to non priority source Bypass Running Time Delays Bypass any currently running time delay Remote Control to S1 Transfer to S1 when active Overridden by activated Remote Control to OFF signal Remote Control to OFF Transfer to O position when active Remote Control to S2 Transfer to S...

Page 68: ...ted until load is transferred back to priority source Elevator pre signal Signal is activated and transfer is delayed according to Elevator pre signal delay Signal is kept activated according to Elevator post signal delay after transfer Contact Type NC Active open NO Active closed Modules See Chapter 5 Electronic accessories System RESET to Factory Setting Restore default parameter values Date1 Mo...

Page 69: ...69 34OX _ 30 1600 rev B 1SCC303011M0201 1 TOUCH Settings continued Default View Ammeter Phase I Max Ne L1 L2 L3 S1 Voltmeter Phase V Max U12 U23 U31 S2 Voltmeter Phase V Max U12 U23 U31 ...

Page 70: ...mber of Poles ATS Type Modules See Chapter 5 Electronic accessories Test Default On Load Test Settings Initiate display test screen and turn all LED s on Bypass Local Test Bypass if Gen Fails Stay on Gen Bypass Remote Test Bypass if Gen Fails Stay on Gen Test On Load Test generator with transferring the load Test with switch transfer Test Off Load Test generator without transferring the load Test ...

Page 71: ...0 125 V 4 2 1 3 Analog meters TruONE ATS Overviews Main Menu Measures Analog Meters Fig 4 16 By touching on Start Menu upper right corner image you can find the analog meters information see the table below S1 Voltage meter S2 Voltage meter Current meter Power meter VAR meter VA meter ...

Page 72: ...ures Analog Meters 11 06 G Voltages S1 U1 0 0 V U2 0 0 V U3 0 0 V U0 0 0 V U12 0 0 V U23 0 0 V U31 0 0 V TruONE ATS Fig 4 17 By touching on Start Menu lower right corner image you can find the measured data see the table below Voltages S1 Voltages S2 Current Active power Reactive power Apparent power Energy counters ...

Page 73: ...ry power supply module OXEA1 see the mounting in section 2 Chapter 9 Mount ing of accessories Ekip modules mounted with auxiliary power supply module are see chapters 5 4 5 6 Ekip signalling modules Ekip signalling 2K 1 OX Ekip signalling 2K 2 OX Ekip signalling 2K 3 OX Ekip Com modules Ekip Com Modbus RTU OX Ekip Com Modbus TCP OX Ekip Com Profibus DP Ekip Com DeviceNet Ekip Com Profinet Ekip Com...

Page 74: ...b com abblibrary DownloadCenter Fig 5 3 Ekip Connect software With its communication function it allows you to Monitor the state of the connected au tomatic transfer switches and record in formation Configure automatic transfer switches with customized parameters Configure electronic accessories con nected to automatic transfer switch via Local Bus Download information from automatic transfer swit...

Page 75: ...polymer battery supplied with the unit It is connected directly to the pro gramming port see Fig 5 6 and allows the controller without auxiliary voltage to be powered The programming port can only be used with Ekip Bluetooth and Ekip Programming modules Note Ekip Bluetooth only powers the controller HMI and modules excluded Therefore in order to recognize all connected modules with Ekip Connect th...

Page 76: ...pa rameters Ekip Programming module draws its power from the PC and connects one side directly to the programming port see Fig 5 6 and on the other to the USB ports of the PC with the cable supplied Note Ekip Programming only powers the main switch HMI and modules excluded Therefore in order to recognize all con nected modules with Ekip Connect the auxiliary power supply module type OXEA1 must be ...

Page 77: ...possible Connections are push in spring terminals no tool is required For external wiring cable cross section AWG 22 16 0 5 1 5 mm2 5 4 1 Electrical characteristics The following table lists the electrical characteristics 5 4 2 Signallings Module OXEA1 Power supply input voltage 12 24 V DC 10 SELV Nominal power consumption 5 12 W Inrush current Maximum 2 A Table 5 1 Electrical characteristics of a...

Page 78: ...trical characteristics of the module Fig 5 9 Ekip Signalling 2K module Component Characteristics Output contacts Maximum switching voltage 150 V DC 250 V AC Breaking power 2 A 30 V DC 0 8 A 50 V DC 0 2 A 150 V DC 4A 250 V AC Dielectric strength between each contact and coil 1000 V AC 1 minute 50 Hz Dielectric strength between open contacts 1000 V AC 1 minute 50 Hz Input contacts 5V 2 5mA Do not co...

Page 79: ...ransfer from priority source to non priority source Bypass Running Time Delays Bypass any currently running time delay Remote Control to S1 Transfer to S1 when active Overridden by activated Remote Control to OFF signal Remote Control to OFF Transfer to position O when active Remote Control to S2 Transfer to S2 when active Overridden by activated Remote Control to OFF or Remote Control to S1 signa...

Page 80: ...arameters of Ekip Signalling 2K _ module in HMI Settings Default continued Description Modules Optional modules continued Ekip Signalling 2K 1 2 3 continued O 11 12 O 21 22 O 31 32 continued Function continued Source 1 Available No anomalies in S1 voltage supply Source 2 Available No anomalies in S2 voltage supply Load Shed 1 Used for shedding non essential loads before transferring to non priorit...

Page 81: ...t On fixed input short circuited on H Cx2 3 Green3 LED for signalling the physical state of the input H x22 The possible states are Off floating input On fixed input short circuited on H Cx 4 Green3 LED for signalling contact K x1 K x22 The possible states are Off contact open On fixed contact closed 5 Green3 LED for signalling the state of the contact K x3 K x42 The possible states are Off contac...

Page 82: ... that integrates the automatic transfer switch in an indus trial remote supervision and control net work The module is suitable for Level 3 and Level 4 controllers LCD and touch control interfaces It can be connected to a RS 485 network with a Modbus RTU communication pro tocol and allows you to Connect the automatic transfer switch to the network with dialog functional ity Provide the status info...

Page 83: ... RTU communication active Table 5 6 Indication Ekip Com Modbus RTU module Rterm Rpol 120Ω on on off off ON IA 1 2 3 4 Fig 5 13 Termination resistor To enable the Rterm the dip switches 1 and 2 must be positioned to ON This option must be selected before the installation of the module 5 6 1 2 Termination resistor On the Ekip Com Modbus RTU module it is possible to activate the terminating resis tan...

Page 84: ...nected to the same network must have different addresses Baudrate 9600 bit s 19200 bit s 38400 bit s Data transmission speed Physical protocol 8 E 1 8 O 1 8 N 2 8 N 1 8 E 1 8 data bits 1 EVEN parity bit 1 STOP bit 8 O 1 8 data bits 1 ODD parity bit 1 STOP bit 8 N 2 8 data bits no parity bit 2 STOP bits 8 N 1 8 data bits no parity bit 1 STOP bit Table 5 7 The path for accessing the configuration pa...

Page 85: ... is suitable Level 3 and Level 4 controllers LCD and touch control interfaces It can be connected to a network RS 485 with protocol of Profibus communication and allows of Connect the automatic transfer switch as slaves to the network with dialog functionality Provide the status information of the automatic transfer switch open closed For the communication lines W5 and W6 Belden type 3079A or equi...

Page 86: ...dication Description Power LED green Off Power supply absent On fixed Power supply and communication with the device present On with two quick flashes per second Power supply present and communication with device absent RX LED green Off Communication not active On fixed Communication active TX LED green Off Communication not active On flashing Communication active Table 5 9 Indication Ekip Com Pro...

Page 87: ...bus a 390 Ω pull up or pull down resistor must also be inserted on the lines by setting the DIP switches Rpol 3 and 4 in posi tion ON These options must be selected before in stallation of the modules Fig 5 16 Termination resistor To enable the Rterm the dip switches 1 and 2 must be positioned to ON When Rterm is activated the Rpol must also be activated by turning dip switches 3 and 4 to ON posit...

Page 88: ...ings Default value Description Modules Optional modules Ekip Com Profibus DP Serial address 1 125 default 125 Address to be assigned to the modules IMPORTANT devices connected to the same network must have different addresses Table 5 10 Configuration of Ekip Com Profibus DP module in HMI The following table illustrates the path from the display for accessing informa tion on the module About Descri...

Page 89: ...le is suitable for Level 3 and Level 4 controllers LCD and touch control interfaces It can be connected to a CAN network with a DeviceNetTM communication pro tocol and allows you to Connect the automatic transfer switch as slaves to the network with dialog functionality Provide the status information of the automatic transfer switch open closed For the communication lines Belden type 3084A or equi...

Page 90: ...cond Power supply present and communication with device absent Network LED red Off Device off line with red LED off 1 or in error conditions with red LED on On fixed Device on line and allocated on a master operating condition On flashing Device on line but not allocated on a master device ready for communication Status LED green Off No error On fixed Device in bus off or Network Power absent cond...

Page 91: ...nation resistors must never be in cluded in the nodes The inclusion of this ca pability could easily lead to a network with im proper termination impedance too high or too low potentially causing a failure For ex ample the removal of a node which includes a termination resistor could result in a network failure The termination resistors must not be in stalled at the end of a branch drop line only ...

Page 92: ...dules Ekip Com DeviceNet MAC address 1 63 default 63 Address to be assigned to the modules IMPORTANT devices connected to the same network must have different addresses Baudrate 125 kbit s 250 kbit s 500 kbit s Data transmission speed Table 5 13 The path for accessing the configuration parameters of the Ekip Com DeviceNet module from the display The following table illustrates the path from the di...

Page 93: ...s is possible through a browser inserting the IP address of the module as the URL Once the switch has been found a login page is opened that asks for the user password to be inserted which is the same password to be in serted in the display in order to edit parameters Information Since the module allows access to the data contained in the automatic transfer switch it can only be connected to netwo...

Page 94: ... Description Power LED green Off Power supply absent On fixed Power supply and communication with the device present On with two quick flashes per second Power supply present and communication with device absent Link LED green Off Connection error signal absent On fixed Correct connection Activity LED yellow Off No activity on the line On flashing Activity present on the line in reception and or t...

Page 95: ...P Server HTTP Server operating mode TCPModbus Communication module operating mode Force Static IP address Off Dynamic IP address On Static IP address Static IP Address Displayed with static IP Address enabled it must be selected in order to insert the IP Address of the modules Static Network Mask Displayed with static IP Address enabled it must be selected in order to insert the subnet mask of the...

Page 96: ...IP address to be forced In this case you must make sure that the IP Address inserted is different to that of the other devices connected to the same network Network Mask This is the subnet mask and identifies the method to recognize the subnet to which the modules belong with the possibility of searching for the modules within a defined set of recipients If you enabled the option Static IP Address...

Page 97: ...he network with dialog functionality Provide the status information of the automatic transfer switch open closed Information The module can only be connected to net works that meet all the necessary require ments for safety and prevention of unautho rized access for example the network of the control system of an installation It is the in staller s responsibility to ensure that all the necessary s...

Page 98: ...bsent Link LED green Off Connection error signal absent On fixed Correct connection Activity LED yellow Off No activity on the line On flashing Activity present on the line in reception and or transmission Table 5 20 Indication Ekip Com Profinet module Fig 5 23 Signals of Ekip Com Profinet module The following table illustrates the ports used by the module Ethertype Port Service Notes 0x88CC LLDP ...

Page 99: ...on the module About Modules Optional modules Ekip Com Profinet module SN Serial number Version Software version MAC Address It is the address assigned by ABB and with an OUI Organizationally Unique Identifier formed of the first three bytes of a MAC address and which uniquely identifies the manufacturer of an Ethernet device equal to ac d3 64 Table 5 21 Information of Ekip Com Profinet module ...

Page 100: ...ained in the automatic transfer switch it can only be connected to networks possessing all the necessary requirements for security and prevention of unauthorized ac cess for example the network of the control system of an installation It is responsibility of the installer to make sure that all the neces sary security measures are adopted for ex ample firewalls and so on The module cannot be connec...

Page 101: ...LED green Off Power supply absent On fixed Power supply and communication with the device present On with two quick flashes per second Power supply present and communication with device absent Link LED green Off Connection error signal absent On fixed Correct connection Activity LED yellow Off No activity on the line On flashing Activity present on the line in reception and or transmission Table 5...

Page 102: ...l modules Ekip Com EtherNet IP Force Static IP address Off Dynamic IP address On Static IP address Static IP Address Displayed with static IP Address enabled it must be selected in order to insert the IP Address of the modules Static Network Mask Displayed with static IP Address enabled it must be selected in order to insert the subnet mask of the modules Static Gateway addr Displayed with static ...

Page 103: ...ess to be forced In this case you must make sure that the IP Address inserted is different to that of the other devices connected to the same network Network Mask This is the subnet mask and identifies the method to recognize the subnet to which the modules belong with the possibility of searching for the modules within a defined set of recipients If you enabled the option Static IP Address you mu...

Page 104: ...gher level supervision sys tems SCADA with states and measure ments re transmitted whenever and only if they change with respect to the previous report Information Since this module allows the access to the data contained in the automatic transfer switch it can only be connected to networks possessing all the necessary requirements for security and prevention of unauthorized ac cess for example th...

Page 105: ...wing table illustrates the possi ble signals and their meaning LED Indication Description Power LED green Off Power supply absent On fixed Power supply and communication with the device present On with two quick flashes per second Power supply present and communication with device absent Link LED green Off Connection error signal absent On fixed Correct connection Activity LED yellow Off No activi...

Page 106: ...ck signal disabled On Synchronism with the SNTP clock signal enabled Static IP Address Displayed with static IP Address enabled it must be selected in order to insert the IP Address of the modules Static Network Mask Displayed with static IP Address enabled it must be selected in order to insert the subnet mask of the modules Static Gateway addr Displayed with static IP Address enabled it must be ...

Page 107: ...ess to be forced In this case you must make sure that the IP Address inserted is different to that of the other devices connected to the same network Network Mask This is the subnet mask and identifies the method to recognize the subnet to which the modules belong with the possibility of searching for the modules within a defined set of recipients If you enabled the option Static IP Address you mu...

Page 108: ...nformation It is the customer s sole responsibility to pro vide and continuously ensure a secure con nection between Ekip Com Hub and customer network or any other network as the case may be The plant manager must establish and maintain appropriate measures such as but not limited to the installation of firewalls application of authentication measures en cryption of data installation of antivirus ...

Page 109: ...ngs The following table illustrates the possi ble signals and their meaning LED Indication Description Power LED green Off Power supply absent On fixed Power supply and communication with the device present On with two quick flashes per second Power supply present and communication with device absent Link LED green Off Connection error signal absent On fixed Correct connection Activity LED yellow ...

Page 110: ...ciated parameters are enabled Static IP Address 0 0 0 0 Enables the static IP to be selected Network Mask Static 0 0 0 0 Enables the subnet mask to be selected Static Gateway addr 0 0 0 0 When there are several subnets enables the IP address of the node to which the module is connected to be selected SNTP Client Enabled Off Enables the SNTP protocol for distribution of the clock and synchronizatio...

Page 111: ...in the event of a static IP NOTE without a DHCP server the module automatically adopts a random IP address within the 169 254 xxx xxx range Network Mask Subnet mask identifies the method for recognizing the subnet to which the modules belong and enables modules to be searched for within a defined set of recipients Gateway Address IP address of the node to which the module is connected in the prese...

Page 112: ...nfiguration S1 invalid frequency Frequency of source 1 is out of range set in parameters Drop out frequency upper threshold and Drop out frequency lower threshold Check the correlation between power source and device configuration S2 undervoltage Voltage of source 2 is under the threshold level set in parameter Drop out voltage lower threshold Check the correlation between power source and device ...

Page 113: ...LED blinking Switch transfer to position II failed Reset alarm by pressing Auto button or via menu page Operation Alarm Reset Switch position alarm Alarm LED on More than one switch position indication inputs are activated Switch service needed Pole temperature alarm Measured pole temperature is too high Switch service needed Contact wear alarm Switch contact wear is near the limit that requires m...

Page 114: ...ure warning Measured pole temperature is near the alarm level Control Retry Failed transfer sequence retry activated Auto Control Disabled Device is in manual operating mode Local Bus Module heartbeat error Configuration Configuration session ports are open RTC capacitor charging Real time clock is not yet operational date time setting is disabled as long as this warning is active RTC capacitor is...

Page 115: ...ctivated Emergency Stop Digital input function activated Remote Test on Load Digital input function activated Remote Test off Load Digital input function activated Inhibit Auto Mode Digital input function activated Manual Retransfer Digital input function activated Priority S1 Digital input function activated Priority S2 Digital input function activated Inhibit Transfer Digital input function acti...

Page 116: ...ee Fig 7 1 Operating voltage range 20 Voltage measurement accuracy Rated frequency f 50 60 Hz Operating frequency range Level 2 10 Level 2 HMI with DIP switches Operating frequency range Level 3 and 4 20 Level 3 HMI with LCD screen Level 4 HMI with touch screen Frequency measurement accuracy Rated impulse withstand voltage Uimp 6 kV U SOURCE 1 Operating voltage for control circuit 200 480 Vac Gene...

Page 117: ...0 5 2 5 mm2 24 14 AWG Only in OXB_ types delayed transition I O II or II O I C 10 11 12 13 14 6 O1 I1 I2 FIRE 24V Fire fighting input 24 Vdc 10 SELV Fire fighting input 24 Vdc 11 Input contact features Cable size 0 5 2 5 mm2 24 14 AWG Do not connect to any power supply Common input 12 24 Vdc 5 mA 10 11 12 13 C I1 FIRE 24V Level 2 Level 2 HMI with DIP switches Emergency stop 13 Only in OXB_ types d...

Page 118: ... 500 50 OXB500 800E_ 200 480 40 130 500 50 OXA800 1200U_ 200 480 40 500 50 OXB1000 1600E_ 200 480 40 130 500 50 Under nominal conditions Table 7 2 Specified technical data of operating times Type Iq 500 V Ipeak kA I2 t kA2 s OX_30 250_ Iq 100 kA rms OFA_400 A gG 35 2 803 OFA_400 A aM 39 1030 Iq 50 kA rms ABB T5L630_ 29 8 2084 OX_260 OX_400E_ Iq 100 kA rms OFA_630 A gG 56 2 2790 OFA_630 A aM 56 8 3...

Page 119: ...G01 24 Vdc 5 mA OA_ S1 2 2 pcs S2 2 2 pcs 6 14 1 2 3 5 6 12 13 14 A L1 B L2 C L3 N K1 K2 Modbus RTU W1 A W2 B W6 A W5 B Profibus DP DeviceNet V W8 L W7 H V Modbus TCP W9 RJ45 Profinet W10 RJ45 RJ45 EtherNet IP W11 RJ45 IEC 61850 W12 Ekip COM_ OX_30 260U OX_200 400E 3 pcs OX_400 1200U OX_500 1600E 4 pcs K14 K13 O 12 K12 O 11 K11 HC1 H12 I 12 H11 I 11 K24 K23 O 22 K22 O 21 K21 HC2 H22 I 22 H21 I 21 ...

Page 120: ...on ehdottomasti kielletty Copyright 2019 ABB COLOR RAW MATERIAL CREATED ECN NUMBER ORGANIZATION ABB Oy Smart Po 2019 05 10 Jonna LOAD SOURCE G C NO NC C O1 C I1 I2 OA1G10 OA3G01 24 Vdc 5 mA OA_ S1 2 2 pcs S2 2 2 pcs 6 14 1 2 3 5 6 12 13 14 A L1 B L2 C L3 N K1 K2 Modbus RTU W1 A W2 B W6 A W5 B Profibus DP DeviceNet V W8 L W7 H V Modbus TCP W9 RJ45 Profinet W10 RJ45 RJ45 EtherNet IP W11 RJ45 IEC 618...

Page 121: ...IZATION ABB Oy Smart Pow 2019 05 10 Jonna O LOAD G C NO NC C O1 OA1G10 OA3G01 6 14 1 2 3 5 6 C I1 I2 24 Vdc 5 mA I3 24 Vdc 10 11 12 13 14 15 SOURCE A L1 B L2 C L3 N K1 K2 Modbus RTU W1 A W2 B W6 A W5 B Profibus DP DeviceNet V W8 L W7 H V Modbus TCP W9 RJ45 Profinet W10 RJ45 RJ45 EtherNet IP W11 RJ45 IEC 61850 W12 Ekip COM_ OX_30 260U OX_200 400E 3 pcs OX_400 1200U OX_500 1600E 4 pcs K14 K13 O 12 K...

Page 122: ...s RTU W1 A W2 B W6 A W5 B Profibus DP DeviceNet V W8 L W7 H V Modbus TCP W9 RJ45 Profinet W10 RJ45 RJ45 EtherNet IP W11 RJ45 IEC 61850 W12 Ekip COM_ OX_30 260U OX_200 400E 3 pcs OX_400 1200U OX_500 1600E 4 pcs K14 K13 O 12 K12 O 11 K11 HC1 H12 I 12 H11 I 11 K24 K23 O 22 K22 O 21 K21 HC2 H22 I 22 H21 I 21 O 31 O 32 K31 K32 K33 K34 H31 HC3 H32 I 31 I 32 FIRE 24V RJ45 AUTO S1 S2 LOAD l ll O COM COM C...

Page 123: ...tion against direct contact 127 8 2 Wiring 128 8 2 1 Wiring of OX_30 800 cable lugs 128 8 2 2 Wiring of OX_800U 1600 129 busbar connections and cable lugs 8 2 3 Lug assembly 131 8 2 4 Phase barriers 133 8 3 Clearances per UL1008 133 8 4 Mounting of the handle and HMI 134 8 4 1 Manual mode mounting of the 134 handle to operation position 8 4 2 Automatic mode mounting of the 135 handle to standby sl...

Page 124: ...9 Mounting of accessories 137 9 1 Terminal shrouds 137 9 2 Phase barriers 138 9 3 Auxiliary contact blocks 139 9 4 Sensor module 140 9 5 Auxiliary power supply and Ekip modules 141 9 6 HMI protective cover 143 9 7 Terminal busbar 145 10 Dimension drawings 146 ...

Page 125: ...oduct identification from the product identification label which is located on the front panel under the control interface unit HMI This label indicates the product model type number some important technical data information minimum enclosure size suitable wire information etc 8 Installation ...

Page 126: ... and labeling Automatic transfer switch A2 mm in 2 pole 3 pole 4 pole OX_30 250_ 120 4 72 165 6 50 210 8 27 OX_260 400_ 160 6 30 225 8 86 290 11 42 OX_500 800_ 160 6 30 225 8 86 290 11 42 OX_800U 1600_ 375 14 77 490 19 30 Table 8 1 Automatic transfer switches drilling Fig 8 1 Automatic transfer switches drilling hole distances screw mounting mm in and attachment of the self adhesive labels ...

Page 127: ...act For protection against direct contact you can use the terminal shrouds when possi ble or a plexiglass mounted over the product Fig 8 2 On top Protection against direct contact with terminal shrouds On bottom Protection against direct contact with a plexiglass mounted over the product ...

Page 128: ...ring of OX_30 800 cable lugs Automatic transfer switch Bolt size Tightening torque T Nm lb in OX_30 250_ M8 15 22 133 195 OX_260 400_ M10 30 44 266 390 OX_500 800_ M12 50 75 443 664 Table 8 2 OX_30 800_ bolt sizes and tightening torques T A07488 T A07488 Fig 8 3 Wiring the tightening torques see the tables 8 2 and 8 3 Fig 8 4 OX_30 800 wiring by cable lugs Automatic transfer switch Max distance fr...

Page 129: ...00U 1600_ M12 50 75 443 664 Table 8 4 OX_800U 1600_ bolt size and tightening torque Automatic transfer switch Max distance from switch frame to nearest cable busbar support SOURCE mm in LOAD mm in OX_500 800_ 300 11 8 150 5 9 Busbar 225 8 9 150 5 9 OX_800U 1600_ 400 15 7 200 7 8 Table 8 5 OX_500 1600_ cable busbar support with breaker or fuses SCPD General warning The cable lug must be pushed into...

Page 130: ...OXEW1600_ Fig 8 7 Wiring with cable lugs in automatic transfer switches OX_800U 3200 For load side terminals the busbars OXEW1600_ are needed to mount on both sides of the switch terminal for connecting the cable lugs Tightening torque and bolt size see the table 8 4 ...

Page 131: ...m OZXA 100 OZXA 24 1 OZXA 100 124 14 14 10 AWG 35 4 OZXA 24 132 14 9 8 AWG 40 4 5 6 4 AWG 45 5 1 3 2 0 AWG 50 5 6 OZXA 200 1 132 14 9 200 22 6 OZXA 25 1 177 20 275 31 1 OZXA 400 1 228 25 8 375 42 4 OZXA 26 1 228 25 8 375 42 4 OZXA 800E OZXA 800S 1 480 54 2 500 56 5 OXZA 800L 1 480 54 2 500 56 5 OZXA 30 OZXA 1200 2 443 50 1 500 56 5 Table 8 6 Lug assembly mounting information General warning Torqui...

Page 132: ...00 1200_ OZXA 1200 2 x OZXA 800S _E OZXA 1200 Table 8 7 OX_30 1200_ suitable lug assembly Automatic transfer switch Max distance from switch frame to nearest cable busbar support SOURCE in mm LOAD in mm OX_30 200_ 11 8 300 5 9 150 OX_260_ 11 8 300 5 9 150 OX_400_ 11 8 300 5 9 150 OX_600_ 11 8 300 5 9 150 OX_800_ 15 7 400 7 8 200 OX_1200_ 15 7 400 7 8 200 Table 8 8 OX_30 1200_ cable busbar support ...

Page 133: ... 3 Clearances per UL1008 C B A C D Fig 8 9 Mounting of phase barriers Fig 8 10 UL standard switches clearances per UL1008 Size Current A in mm B in mm D in mm C OX_30 200U_ 1 26 0 5 13 0 5 13 According to the OX_260 400U_ 1 26 0 5 13 0 5 13 UL1008 standard OX_600U_ 1 26 0 5 13 0 5 13 OX_800U_ OX_1200U_ 1 26 0 5 13 0 5 13 Minimum enclosure size or equivalent volume Size Current Width in mm Height i...

Page 134: ...ion For more information of operating position indication and the selection of the operating mode see the Chapter 3 2 Operating and locking More information see animation Manual and automatic operation TruONE ATS https youtu be bosvSPVi2sM General warning Verify the condition of power source prior to manually transferring Manual operation may result in out of phase transfer when both sources are e...

Page 135: ...h is allowed to be padlocked if needed From the Locking mode the slide switch can be moved to the Automatic mode A07490 8 4 2 Automatic mode mounting of the handle to standby slot 2 1 3 Automatic mode 3 2 1 A07484 Information When the slide switch is moved to the AUTO position the automatic control mode is acti vated after a three second delay More information see animation Installation of ATS in ...

Page 136: ... 5 1 Max 3 m HMI RJ45 cable Tightening torque of a nut 3 5 Nm 31 lb in Fig 8 14 HMI can be mounted on the switch or the door door drilling HMI protective cover available as accessory type OXEC21 provides protection against accidental contact see Chapter 9 Mounting of accessories ...

Page 137: ...rt type Long type OX_30 250 OXES250G1S OXES250G1L OX_260 800 OXES800G1S OXES800G1L OX_800U 1600 OXES1600G1L Table 9 1 Terminal shrouds type OXES_ Fig 9 1 Mounting of the terminal shrouds to the automatic transfer switches TruONE ATS A07491 1 OXES_S OXES_L More information see animation Installation of accessories TruONE ATS https youtu be qV2KoIv38GY ...

Page 138: ...he automatic transfer switch types These are not required with the standard UL mechanical lug offering but may be Fig 9 2 Mounting of phase barriers type OXEB_ A07491 OXEB_ required when alternate connections do not have anti rotation features or when alternate connections reduce over air clearance between phase conductors to less than 1 inch ...

Page 139: ... Mounting of the auxiliary contact blocks type OA_ Fig 9 4 Labels for contact numbering Position OA1G10 OA3G01 SOURCE 1 S1 max 2 2 I O II SOURCE 2 S2 max 2 2 I O II Table 9 2 Contact positions 11 21 12 22 13 23 14 24 OA1G10 OA3G01 A07491 2 OA_ Max 4 2 pcs SOURCE 1 S1 SOURCE 2 S2 1 ...

Page 140: ...for energy and temperature measurement There are available modules for 2 3 and 4 pole switches and for different switch sizes Switch size Nominal current of OXCT_ A OX_30 250 250 OX_260 800 800 OX_800U 1600 1600 Table 9 3 Nominal currents Fig 9 5 Mounting of the sensor module type OXCT_ OXCT_ Knock out A07491 ...

Page 141: ...itches OX_ can be equipped with Ekip modules Ekip modules are mounted with a auxiliary power supply module OXEA1 Suitable Ekip modules are Signalling and connectivity modules For more information see Chapter 5 Electronic accessories Max Ekip modules OX_30 260U OX_200 400E 3 pcs OX_400 1200U OX_500 1600E 4pcs ...

Page 142: ...OPER ATING INSTRUCTION A07491 Ekip OXEA1 1 2 Fig 9 7 Removing the auxiliary power supply module OXEA1 and Ekip modules from the automatic transfer switch Fig 9 6 Mounting of the auxiliary power supply module OXEA1 and Ekip modules A07491 ...

Page 143: ... cover Ø 4 mm 0 16 in Torx TX 6 pcs 0 8 Nm 7 1 lb in 1 2 OXEC21 IP54 HMI protective cover is available as acces sory type OXEC21 provides protection against accidental contact Fig 9 8 Mounting of HMI protective cover type OXEC21 door drilling see next page A07491 ...

Page 144: ... 144 TruONE ATS INSTALL ATION AND OPER ATING INSTRUCTION A07491 55 7 2 19 55 7 2 19 49 5 1 95 14 6 0 57 84 3 31 69 4 2 73 49 5 1 95 Ø 4 0 16 25 5 1 mm in Fig 9 9 Door drilling of the HMI protective cover ...

Page 145: ...nals when wiring is done with cable lugs It is needed to mount on both sides of the ter minal for connecting the cable lug A07491 OXEW1600_ OXEW1600_ Fig 9 10 For OX_800U 3200 is needed the terminal busbars type OXEW1600_ for connecting the cable lug The busbars have to be mount on both sides of the load side terminals Tightening torque and bolt size see the table 8 4 ...

Page 146: ...4 84 A 37 5 1 48 B OX_30 250_ 2 3 4 A 45 1 77 45 1 77 45 1 77 A1 277 10 91 277 10 91 277 10 91 A2 120 4 72 165 6 50 210 8 27 B 285 11 22 330 12 99 375 14 76 Fig 10 1 OX_30 250_B OX_30 250_ No of poles 2 3 4 A 45 1 77 45 1 77 45 1 77 A1 277 10 91 277 10 91 277 10 91 A2 120 4 72 165 6 50 210 8 27 B 285 11 22 330 12 99 375 14 76 Note B dimension recommended to leave 2 cm 1 free space on the left side...

Page 147: ...1 131 5 16 A2 169 6 65 OX_260_400 2 3 4 A 65 2 56 65 2 56 65 2 56 A1 277 10 91 277 10 91 277 10 91 A2 160 6 30 225 8 86 290 11 42 B 325 12 80 390 15 35 455 17 91 OX_260_400 No of poles 2 3 4 A 65 2 56 65 2 56 65 2 56 A1 277 10 91 277 10 91 277 10 91 A2 160 6 30 225 8 86 290 11 42 B 325 12 80 390 15 35 455 17 91 Note B dimension recommended to leave 2 cm 1 free space on the left side for re moving ...

Page 148: ...0 OX_315 400_ 2 3 4 A 65 2 56 65 2 56 65 2 56 A1 277 10 91 277 10 91 277 10 91 A2 160 6 30 225 8 86 290 11 42 B 382 15 04 447 17 60 512 20 16 Fig 10 3 OX_400U_B OX_400U_B No of poles 2 3 4 A 65 2 56 65 2 56 65 2 56 A1 277 10 91 277 10 91 277 10 91 A2 160 6 30 225 8 86 290 11 42 B 382 15 04 447 17 60 512 20 16 Note B dimension recommended to leave 2 cm 1 free space on the left side for re moving th...

Page 149: ... OX_400 800_ 2 3 4 A 65 2 56 65 2 56 65 2 56 A1 277 10 91 277 10 91 277 10 91 A2 160 6 30 225 8 86 290 11 42 B 382 15 04 447 17 60 512 20 16 Fig 10 4 OX_500 800_B OX_500 800_ No of poles 2 3 4 A 65 2 56 65 2 56 65 2 56 A1 277 10 91 277 10 91 277 10 91 A2 160 6 30 225 8 86 290 11 42 B 382 15 04 447 17 60 512 20 16 Note B dimension recommended to leave 2 cm 1 free space on the left side for re movin...

Page 150: ...2 108 4 25 B A A2 A1 1 4 0 5 5 58 2 28 45 1 77 13 5 0 53 359 14 11 312 12 28 232 9 13 72 5 2 85 85 3 35 OX_800U 1600 3 4 A 115 4 53 115 4 53 A1 227 10 91 277 10 91 A2 375 14 77 490 19 30 B 597 23 51 712 28 04 Fig 10 5 OX_800U 1600_B OX_800U 1600 No of poles 3 4 A 115 4 53 115 4 53 A1 227 10 91 227 10 91 A2 375 14 77 490 19 30 B 597 23 51 712 28 04 Note B dimension recommended to leave 2 cm 1 free ...

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Page 158: ... shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of infor mation in this document We reserve all rights in this document and in the subject matter and illustra tions contained therein Any reproduc tion disclosure to third parties or utilization of its contents in whole or in parts is forbidden without prior written consent of ABB ...

Page 159: ......

Page 160: ... truone Copyright 2019 ABB All rights reserved Specifications subject to change without notice 34OX_30 1600 rev B 1SCC303011M0201 04 06 2019 ABB Oy P O Box 622 FI 65101 Vaasa Finland abb com lowvoltage Contact us ...

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ABB TruONE ATS, Installation And Operating Instruction

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