CYLINDERS AND PISTONS
5-50
b. If out of specification, rebore or replace the
cylinder, and replace the piston and piston
rings as a set.
c. Measure piston skirt diameter D “a” with the
micrometer.
d. If out of specification, replace the piston and
piston rings as a set.
e. Calculate the piston-to-cylinder clearance
with the following formula.
f. If out of specification, rebore or replace the
cylinder, and replace the piston and piston
rings as a set.
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EAS24430
CHECKING THE PISTON RINGS
1. Measure:
• Piston ring side clearance
Out of specification
→
Replace the piston
and piston rings as a set.
NOTE:
Before measuring the piston ring side clearance,
eliminate any carbon deposits from the piston
ring grooves and piston rings.
2. Install:
• Piston ring
(into the cylinder)
NOTE:
Level the piston ring into the cylinder with the
piston crown.
Piston
Diameter D
99.960–99.975 mm (3.9354–
3.9360 in)
b. 10 mm (0.39 in) from the bottom edge of the
piston
• Piston-to-cylinder clearance =
Cylinder bore “C” -
Piston skirt diameter “D”
Piston-to-cylinder clearance
0.025–0.050 mm (0.0010–0.0020
in)
Limit
0.15 mm (0.0059 in)
Piston ring
Top ring
Ring side clearance
0.030–0.080 mm (0.0012–
0.0032 in)
Limit
0.120 mm (0.0047 in)
2nd ring
Ring side clearance
0.030–0.070 mm (0.0012–
0.0028 in)
Limit
0.120 mm (0.0047 in)
a. 10 mm (0.39 in)
Содержание XV19CTMX(C)
Страница 6: ......
Страница 8: ......
Страница 46: ...ELECTRICAL SPECIFICATIONS 2 19 Spare fuse 3 0 A ...
Страница 52: ...TIGHTENING TORQUES 2 25 Cylinder head tightening sequence 3 1 2 4 A B 3 1 2 4 A Front cylinder B Rear cylinder ...
Страница 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 36 ...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 D D B B D D C C A A B C C B 3 2 1 3 4 6 7 6 7 5 ...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 A A A A 1 3 2 4 ...
Страница 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Oil pipe 1 2 Oil pump 3 Oil strainer crankcase 4 Joint pipe ...
Страница 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 A 1 2 3 4 ...
Страница 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 47 A A A 1 5 5 1 3 2 4 B B B B ...
Страница 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 49 1 2 ...
Страница 77: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 50 1 Transfer gear oil pump 2 Middle driven shaft ...
Страница 110: ...CABLE ROUTING for XV19CS C XV19C C 2 83 ...
Страница 113: ......
Страница 149: ...ELECTRICAL SYSTEM 3 36 A For XV19S C XV19M C XV19CTS C XV19CTM C B For XV19CS C XV19C C a b 1 A b a B 1 ...
Страница 150: ...ELECTRICAL SYSTEM 3 37 ...
Страница 179: ...FRONT WHEEL 4 26 ...
Страница 218: ...HANDLEBAR 4 65 Throttle cable free play 4 0 6 0 mm 0 16 0 24 in ...
Страница 330: ...GENERATOR AND STARTER CLUTCH 5 81 ...
Страница 368: ...TRANSMISSION 5 119 ...
Страница 391: ......
Страница 397: ...IGNITION SYSTEM 7 6 ...
Страница 405: ...CHARGING SYSTEM 7 14 1 AC magneto 2 Rectifier regulator 4 Main fuse 6 Battery ...
Страница 407: ...CHARGING SYSTEM 7 16 ...
Страница 458: ...ELECTRICAL COMPONENTS 7 67 EAS27970 ELECTRICAL COMPONENTS 13 3 6 9 10 12 4 11 14 15 5 2 1 7 8 16 ...
Страница 460: ...ELECTRICAL COMPONENTS 7 69 16 18 2 11 13 9 8 10 12 14 15 17 1 3 4 5 6 7 ...
Страница 490: ......
Страница 491: ......
Страница 492: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...