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28

INTELLIZONE2 INSTALLATION MANUAL

Blower Data - Package Unit cont.

5 Series - Single Speed with 5-Speed ECM Motor

Model

Motor 

Speed

Motor 

Tap

T’stat 

Cnct.

Blower 

Size

Motor 

HP

Airflow (cfm) at External Static Pressure (in. wg)

0

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50

0.60

0.70

0.80

0.90

1.00

022

High

5

W

9 x 7

1/2

980

960

940

930

920

905

890

875

860

840

820

800

745

-

-

-

Med High

4

Y1

890

878

865

845

825

813

800

785

770

753

735

710

665

-

-

-

Med

3

830

815

800

788

775

755

735

723

710

690

670

640

600

-

-

-

Med Low

2

G

780

760

740

703

665

653

640

620

600

585

570

-

-

-

-

-

Low

1

625

593

560

535

510

495

480

455

430

410

390

-

-

-

-

-

030

High

5

9 x 7

1/2

1407

1381

1354

1327

1300

1267

1233

1201

1168

1131

1094

1009

-

-

-

-

Med High

4

W

1146

1134

1122

1111

1099

1085

1071

1062

1052

1042

1031

966

-

-

-

-

Med

3

Y1

1023

1012

1001

985

969

959

949

937

925

913

901

-

-

-

-

-

Med  Low

2

978

962

946

934

922

907

891

882

872

858

843

-

-

-

-

-

Low

1

G

795

777

759

748

737

718

698

686

673

650

626

-

-

-

-

-

036

High

5

W

11 x 10

1/2

1530

1503

1476

1453

1429

1413

1397

1376

1355

1342

1329

1276

1231

1173

-

-

Med High

4

Y1

1413

1388

1363

1342

1321

1303

1285

1263

1240

1226

1212

1173

1016

946

-

-

Med

3

1355

1325

1294

1276

1258

1235

1212

1188

1164

1144

1123

982

909

883

-

-

Med Low

2

1336

1299

1261

1242

1222

1202

1181

1157

1132

1111

1090

937

874

830

-

-

Low

1

G

1243

1182

1121

1061

1000

964

928

856

784

744

703

647

592

-

-

042

High

5

11 x 10

1

1934

1910

1886

1871

1855

1827

1799

1780

1760

1747

1734

1700

1659

1617

-

-

Med High

4

W

1799

1783

1767

1744

1720

1693

1666

1649

1631

1617

1603

1560

1530

1492

-

-

Med

3

1694

1680

1666

1642

1617

1592

1567

1552

1537

1519

1500

1453

1421

1372

-

-

Med Low

2

Y1

1575

1560

1540

1520

1502

1487

1471

1448

1424

1409

1393

1351

1308

1266

-

-

Low

1

G

1454

1406

1358

1333

1308

1285

1261

1239

1217

1198

1179

1072

1002

988

-

-

048

High

5

11 x 10

1

1934

1910

1886

1871

1855

1827

1799

1780

1760

1747

1734

1700

1659

1617

-

-

Med High

4

W

1799

1783

1767

1744

1720

1693

1666

1649

1631

1617

1603

1560

1530

1492

-

-

Med

3

Y1

1694

1680

1666

1642

1617

1592

1567

1552

1537

1519

1500

1453

1421

1372

-

-

Med Low

2

1575

1560

1540

1520

1502

1487

1471

1448

1424

1409

1393

1351

1308

1266

-

-

Low

1

G

1454

1406

1358

1333

1308

1285

1261

1239

1217

1198

1179

1072

1002

988

-

-

060

High

5

W

11 x 10

1

2245

2230

2214

2194

2173

2155

2136

2120

2103

2087

2070

2032

1998

1957

1910

1825

Med High

4

2092

2073

2054

2035

2015

1995

1975

1958

1940

1922

1904

1880

1843

1806

1767

1728

Med

3

 1951

1931

1910

1889

1868

1850

1831

1812

1793

1774

1755

1722

1688

1654

1612

1562

Med Low

2

Y1

1812

1796

1780

1761

1741

1718

1695

1682

1668

1651

1633

1591

1555

1518

1480

1433

Low

1

G 1682

1661

1640

1616

1591

1573

1555

1533

1510

1495

1480

1441

1400

1351

1316

1263

070

High

5

W

11 x 10

1

2472

2454

2435

2414

2393

2371

2349

2328

2306

2289

2271

2230

2189

2121

2033

1936

Med High

4

Y1

2271

2248

2225

2205

2184

2166

2147

2129

2110

2094

2078

2039

2011

1977

1930

1846

Med

3

2133

2115

2096

2072

2047

2030

2013

1996

1979

1965

1950

1909

1873

1837

1793

1748

Med Low

2

2008

1985

1962

1939

1915

1898

1880

1862

1843

1828

1812

1774

1742

1703

1669

1635

Low

1

G

1806

1784

1761

1742

1722

1696

1669

1656

1642

1625

1607

1564

1527

1490

1443

1404

Factory speed settings are in Bold

Air flow values are with dry coil and standard filter
For wet coil performance first calculate the face velocity of the air coil (Face Velocity [fpm] = Airflow [cfm] / Face Area [sq ft]).  
Then for velocities of 200 fpm reduce the static capability by 0.03 in. wg, 300 fpm by 0.08 in. wg, 400 fpm by 0.12in. wg., and 500 fpm by 0.16 in. wg.
Highest setting is for auxiliary heat (W) and lowest setting is for constant blower (G).  The “Y1” and “Y2” settings must be between the “G” and “W” settings.
The gray wire is not factory wired to the motor and is tied to the wire harness.  This wire can be field connected and can be used with 3ht/2cl thermostats or 
IntelliZone2 to deliver the required air flow for the Y2 signal.

6/14/12

5 Series - Dual Capacity with 5-Speed ECM

Model

Motor 

Speed

Motor 

Tap

T’stat 

Cnct.

Blower 

Size

Motor 

HP

Airflow (cfm) at External Static Pressure (in. wg)

0

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50

0.60

0.70

0.80

0.90

1.00

026

High

5

W

9 x 7

1/2

1120

1109

1097

1082

1066

1055

1044

1028

1011

1001

991

932

839

-

-

-

Med High

4

Y2

1020

1006

991

980

968

950

932

922

911

894

876

849

812

-

-

-

Med

3

917

906

895

884

872

854

836

824

812

792

772

754

719

-

-

-

Med Low

2

Y1

836

824

812

794

776

765

754

735

715

703

691

653

631

-

-

-

Low

1

G

735

721

707

687

666

653

640

622

603

589

574

533

-

-

-

-

038

High

5

W

11 x 10

1/2

1530

1503

1476

1453

1429

1413

1397

1376

1355

1342

1329

1276

1231

1173

-

-

Med High

4

Y2

1413

1388

1363

1342

1321

1303

1285

1263

1240

1226

1212

1173

1016

946

-

-

Med

3

Y1

1355

1325

1294

1276

1258

1235

1212

1188

1164

1144

1123

982

909

883

-

-

Med Low

2

1336

1299

1261

1242

1222

1202

1181

1157

1132

1111

1090

937

874

830

-

-

Low

1

G

1243

1182

1121

1061

1000

964

928

856

784

744

703

647

592

-

-

049

High

5

W

11 x 10

1

1934

1910

1886

1871

1855

1827

1799

1780

1760

1747

1734

1700

1659

1617

-

-

Med High

4

1799

1783

1767

1744

1720

1693

1666

1649

1631

1617

1603

1560

1530

1492

-

-

Med

3

Y2

1694

1680

1666

1642

1617

1592

1567

1552

1537

1519

1500

1453

1421

1372

-

-

Med Low

2

Y1

1575

1560

1540

1520

1502

1487

1471

1448

1424

1409

1393

1351

1308

1266

-

-

Low

1

G

1454

1406

1358

1333

1308

1285

1261

1239

1217

1198

1179

1072

1002

988

-

-

064

High

5

W

11 x 10

1

2245

2230

2214

2194

2173

2155

2136

2120

2103

2087

2070

2032

1998

1957

1910

1825

Med High

4

Y2

2092

2073

2054

2035

2015

1995

1975

1958

1940

1922

1904

1880

1843

1806

1767

1728

Med

3

 1951

1931

1910

1889

1868

1850

1831

1812

1793

1774

1755

1722

1688

1654

1612

1562

Med Low

2

Y1

1812

1796

1780

1761

1741

1718

1695

1682

1668

1651

1633

1591

1555

1518

1480

1433

Low

1

G 1682

1661

1640

1616

1591

1573

1555

1533

1510

1495

1480

1441

1400

1351

1316

1263

072

High

5

W

11 x 10

1

2472

2454

2435

2414

2393

2371

2349

2328

2306

2289

2271

2230

2189

2121

2033

1936

Med High

4

Y2

2271

2248

2225

2205

2184

2166

2147

2129

2110

2094

2078

2039

2011

1977

1930

1846

Med

3

2133

2115

2096

2072

2047

2030

2013

1996

1979

1965

1950

1909

1873

1837

1793

1748

Med Low

2

Y1

2008

1985

1962

1939

1915

1898

1880

1862

1843

1828

1812

1774

1742

1703

1669

1635

Low

1

G

1806

1784

1761

1742

1722

1696

1669

1656

1642

1625

1607

1564

1527

1490

1443

1404

Factory speed settings are in Bold

Air flow values are with dry coil and standard filter
For wet coil performance first calculate the face velocity of the air coil (Face Velocity [fpm] = Airflow [cfm] / Face Area [sq ft]).  
Then for velocities of 200 fpm reduce the static capability by 0.03 in. wg, 300 fpm by 0.08 in. wg, 400 fpm by 0.12in. wg., and 500 fpm by 0.16 in. wg.
Highest setting is for auxiliary heat (W) and lowest setting is for constant blower (G).  The “Y1” and “Y2” settings must be between the “G” and “W” settings.

6/14/12

Содержание IntelliZone2 ZoneStat

Страница 1: ...Damper Installation Thermostat Installation Electrical Startup Procedures Wiring Schematic IM1578EW 07 20 IntelliZone2 Installation Manual Six Zone Capability Comfort Zoning System formation lation st...

Страница 2: ......

Страница 3: ...up and Checkout 29 Wiring Schematic 31 IntelliZone2 Fault Codes 32 IntelliZone2 with 5 Series SAH Air Handler 33 Electrical Wiring 34 Description of Operation with Split Air Handler 37 SAH 5 Speed ECM...

Страница 4: ...any of Zones 2 through 6 It has full setback capability through the MasterStat interface only and communicates to the IntelliZone2 system IntelliZone2 Outdoor Sensor The IntelliZone2 Outdoor Sensor m...

Страница 5: ...Ductboard mounted dampers should be supported within six inches of the damper due to the weight and stress on the ductboard General Installation Information Installation and Design Steps The IntelliZ...

Страница 6: ...are provided as shown in Figure 3 5 Use drive cleats or regular duct mounting brackets to attach ductwork to joist within six inches on both sides of the damper see Figure 3 6 Check damper blade opera...

Страница 7: ...and bottom of the zone damper to prevent excessive air bypass as shown in Figure 7 4 Slide the zone damper into the ductboard making sure no obstructions will interfere with damper blade operation 5 T...

Страница 8: ...n Figure 11 2 Fasten duct to damper with a nylon duct strap screwing the strap to the pipe to prevent the duct from slipping off Screws installed more than one inch from either end may obstruct damper...

Страница 9: ...Actuator Wiring Damper Actuator Wiring Notes 1 Minimum of 18 gauge thermostat wire is recommended 2 Use wire nuts to connect the thermostat wire to the actuator wire solid wire to stranded wire as sh...

Страница 10: ...dequate transformer power VA to supply the system is an important requirement Each IntelliZone2 3 wire damper requires 3 0VA at nominal voltage and each 2 wire damper requires 7 0VA at nominal voltage...

Страница 11: ...Zone2 to split system heat pumps refer to the Split Section of the manual Figure 16 Mounting and Wiring Transformer to Control Box 7 Series shown Figure 17 IntelliZone2 to 5 or 7 Series Control Wiring...

Страница 12: ...ermostat on an outside wall Follow the same guidelines that apply with standard thermostat installation If two or more rooms are on a single zone locate the thermostat in a hallway or area where it ca...

Страница 13: ...ve cloth with water or any non abrasive household cleaner To clean gently wipe the surface of the thermostat NOTE Do not spray liquids directly on the thermostat Figure 19 Wiring the Thermostat to the...

Страница 14: ...g the Aurora for the IntelliZone2 Adding the IntelliZone2 to the Aurora system can be accomplished using the AID Tool via the Config Aurora screen and scrolling to IntelliZone2 selecting and adding As...

Страница 15: ...Once the two minute minimum run time expires and the W call is satisfied at the MasterStat then Dual Fuel operation will be terminated There will be no down staging 5 Once Dual Fuel operation is term...

Страница 16: ...minutes then second stage will be activated For heating if after another continuous 15 minutes the H3 demand is still present from a 45 or 70 zone third stage will be activated until the zone call is...

Страница 17: ...mon complaint is insufficient cooling when only one zone is calling for cooling The IntelliZone2 will not initiate a Y2 output to the unit until it senses a 50 total system demand This is when the Int...

Страница 18: ...elliZone2 may try to precondition the zone with return air from other zones already satisfied and in some cases can preclude the need for energizing the compressor Zone Naming using MasterStat Press a...

Страница 19: ...e entered at the MasterStat by holding a finger over the IntelliZone2 logo for 5 sec The Configuration and Setup mode will appear automatically NOTE These options are intended to be used by the instal...

Страница 20: ...ve a selected outdoor temperature The outdoor sensor OAT must be installed on the IntelliZone2 Relay Board This setting is adjustable in 5 F increments from NONE to 40 F This will provide full heat pu...

Страница 21: ...COOL mode NONE Neither is active Humidity must be set to Dehumidify or Both for Active Dehumidification variable speed heat pumps only to operate Refer to Dehumidification Active section in this manua...

Страница 22: ...vers This option by default is disabled NOTE setting the proper time zone in the Symphony Portal is necessary for correct operation Monitor AWL Status When enabled the thermostat will monitor the AWL...

Страница 23: ...ed into unit call 3rd stage Y1 Y2 W Blower speed will be the H Premier control or Aux ABC control setting of the ECM which is set up at the heat pump control Description of Operation Package Unit Heat...

Страница 24: ...ency heat mode may be engaged by selecting at the MasterStat All zone thermostat fault LED s begin to flash two quick flashes followed by a pause indicating that emergency heat mode has been activated...

Страница 25: ...flow activated by Aux or Emergency heat call selection must be greater than high and allow proper airflow for the installed electric heat heat pump model Airflow Selection Variable Speed Airflow from...

Страница 26: ...apacity Heating Unit Call Blower Level Call Normal Staging Shown Blower Level Call Dehumid H1 or H2 25 or 40 na H3 or H4 25 or 40 or 55 na H5 or H6 40 or 55 or 70 na H7 or H8 55 or 70 or 85 na H9 or H...

Страница 27: ...75 400 600 G 830 L 25 1050 40 1230 1400 55 1560 70 1700 1870 85 2010 H 100 2140 Aux 2265 VS Compressor Speed 1 2 3 4 5 6 7 8 9 10 11 12 Blower level percentages are shown with factory recommended blo...

Страница 28: ...e velocity of the air coil Face Velocity fpm Airflow cfm Face Area sq ft Then for velocities of 200 fpm reduce the static capability by 0 03 in wg 300 fpm by 0 08 in wg 400 fpm by 0 12in wg and 500 fp...

Страница 29: ...ers are opening once completely open the green LED will be solid ON The amber LED will illuminate to indicate fan ON 4 After approximately 100 seconds all IntelliZone2 dampers should be completely ope...

Страница 30: ...ne temperatures Be sure the auxiliary heat is energized and the fan speed increases Using the AID tool check the fan speed and compare to the Blower Speed tables 14 Set system to maintain desired comf...

Страница 31: ...rive Open Drive Close 3 Wire Damper Zone ID must be set for each Zone 2 6 ID can be confirmed on ZoneStat by pressing cancel button for 5 sec ID shown on display See Zone ID Codes Zone ID must be set...

Страница 32: ...ample Z3 4 Zone 3 Sensor Control Error Note E Codes displayed on the IntelliZone2 Master Stat originate from the heat pump I E E11 Freeze Detection Sensor error IZ2 Panel Errors on Master Stat Code De...

Страница 33: ...33 INTELLIZONE2 INSTALLATION MANUAL IntelliZone2 with 5 Series SAH Air Handler...

Страница 34: ...to the air handler or in the compressor section If the zone transformer is mounted to the air handler power will come from the PB located in the Air Handler electrical compartment Depending on the air...

Страница 35: ...e 21 Wiring transformer to SAH Air Handler R C P18 Damper Power F1 Damper Fuse Black White 5A Fuse IntelliZone2 Relay Board Primary Leads Secondary Leads Zone Transformer 75 VA PN ZTK240 B la c k B lu...

Страница 36: ...re secure connections Use a minimum of 18 gauge thermostat wire for connections Electrical Wiring Cont Figure 22 IntelliZone2 to 5 Series Split Control Wiring A R C B P17 Heat Pump R C P7 Zone Aurora...

Страница 37: ...l be the H setting of the ECM which is set up at the heat pump control Heating Unit 2nd stage Single Dual Capacity Compressor and 5 Speed ECM Operation as stated above with separate zone call levels o...

Страница 38: ...emergency heat operation will occur and all zone dampers will open Blower speed will be highest selected speed setting at the heat pump Simultaneous Heating Cooling Requests Determine Whether To Oper...

Страница 39: ...1445 1400 1375 1350 1325 1300 1270 1240 1210 1180 1120 1000 930 048 High 5 W 11 x 10 1 1960 1945 1930 1915 1900 1880 1860 1845 1830 1810 1790 1750 1700 1660 1600 Med High 4 Y2 1790 1775 1760 1745 173...

Страница 40: ...essure increases airflow decreases resulting in less torque on the rotor The motor responds only to changes in torque and adjusts its speed accordingly The 5 Speed ECM motor is powered by line voltage...

Страница 41: ...lled within 5 up to the maximum ESP Max ESP includes allowance for wet coil and standard filter SAH Air Handler with control option C 3 10 2017 5 Series Dual Capacity Split with SAH Air Handler Split...

Страница 42: ...thout an AID Tool The blower speeds for G Low Y1 High Y2 and Aux can be adjusted directly at the Aurora ABC board which utilizes the push button SW1 on the ABC board This procedure is outlined in the...

Страница 43: ...Drive Close Spring Open Drive Open Drive Close 3 Wire Damper Zone ID must be set for each Zone 2 6 ID can be confirmed on ZoneStat by pressing cancel button for 5 sec ID shown on display See Zone ID C...

Страница 44: ...C NO ACC NC R C G Y1 EH2 C EH1 C CO C R C R Off Fault LED1 R Status LED3 Config LED2 CC2 CC F C R F FG CC CCG CC2 HI CC2 LO CC2 G REVREV FP1 FP1 FP2 FP2 LPS LPS HPSHPS Aurora Base Control ABC in Compr...

Страница 45: ...tch Field wire lug Ground HE PB Heater element Power block Legend N O N C G L1 ER1 to ER4 Aux heat stage relays 1 2 3 P EHC EHC Breaker TS Notes 1 To operate in 208V mode replace the blue transformer...

Страница 46: ...U KDQGOHU 6HFWLRQ 3RODUL HG FRQQHFWRU DFWRU RZ YROWDJH ZLULQJ LHOG ORZ YROWDJH ZLULQJ HJHQG 3 LUH QXW 6FUHZ 7HUPLQDO 6WULS P7 RS485NET P6 RS485EXP C R C R Aurora Base Control ABC in Compressor Section...

Страница 47: ...47 INTELLIZONE2 INSTALLATION MANUAL IntelliZone2 with 7 Series SVH Air Handler...

Страница 48: ...is mounted to the air handler power will come from the PB located in the Air Handler electrical compartment Depending on the air handler configuration connect the zone transformer primary leads to th...

Страница 49: ...iring transformer to SVH Air Handler UNIT POWER LABEL L1 L2 PB ZONE TRANSFORMER R C P18 Damper Power F1 Damper Fuse 5A Fuse IntelliZone2 Relay Board BLUE RED PRIMARY LEADS BLACK SECONDARY LEADS BLACK...

Страница 50: ...re secure connections Use a minimum of 18 gauge thermostat wire for connections Electrical Wiring Cont Figure 22 IntelliZone2 to 7 Series Split Control Wiring A R C B P17 Heat Pump R C P7 Zone Aurora...

Страница 51: ...ened and emergency heat is energized Emergency heat will continue to operate until the MasterStat demand is satisfied Emergency heat mode may be exited by selecting OFF or one of the other mode select...

Страница 52: ...15 2020 VS Compressor speed is given for the factory default cfm settings When the cfm default settings are changed it will change the relationship to the compressor speed that is shown in the table...

Страница 53: ...ut an AID Tool The blower speeds for G Low Y1 High Y2 and Aux can be adjusted directly at the Aurora ABC board which utilizes the push button SW1 on the ABC board This procedure is outlined in the ECM...

Страница 54: ...Drive Close Spring Open Drive Open Drive Close 3 Wire Damper Zone ID must be set for each Zone 2 6 ID can be confirmed on ZoneStat by pressing cancel button for 5 sec ID shown on display See Zone ID C...

Страница 55: ...U KDQGOHU 6HFWLRQ 3RODUL HG FRQQHFWRU DFWRU RZ YROWDJH ZLULQJ LHOG ORZ YROWDJH ZLULQJ HJHQG 3 LUH QXW 6FUHZ 7HUPLQDO 6WULS P7 RS485NET P6 RS485EXP C R C R Aurora Base Control ABC in Compressor Section...

Страница 56: ...visions Added SensorState Remote Kit 24 May 2016 JM Misc Minor Revisions to Configuration section 03 Nov 2015 MA 18 Added Dual Fuel Description 07 April 2015 MA All Minor Revisions AWL Information Add...

Страница 57: ...57 INTELLIZONE2 INSTALLATION MANUAL Notes...

Страница 58: ...rnational Inc 9000 Conservation Way Fort Wayne IN 46809 9794 WaterFurnace has a policy of continual product research and development and reserves the right to change design and speci cations without n...

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