background image

22

INTELLIZONE2 INSTALLATION MANUAL

IntelliZone2 Confi guration cont.

SuperBoost (Variable Speed Heat Pumps ONLY)

 - 

SuperBoost can be found under the main menu settings 
of the thermostat. The SuperBoost option temporarily 
enables a larger cooling capacity range. Normal cooling 
mode is limited to compressor speeds 1-9 and SuperBoost 
allows compressor speeds 10-12 if needed. This screen will 
allow the homeowner to turn the SuperBoost option ON 
or OFF. The SuperBoost option will be enabled, by default, 
for a 24-hour period of time then will automatically be 
disabled. 

NOTE: 

Continuous use of SuperBoost could 

result in overheating the ground loop.

Dehumidification – Active (Variable Speed Heat Pumps 
Only) 

- Humidity in the dealer installation screen must 

be set to Dehumidify or Both for Active Dehumidification 
to be enabled. Active Dehumidification will only activate 
during cooling operation, when cooling demand from the 
IntelliZone2 MasterStat is compressor speed 4 or lower 
and the humidity setpoint of the MasterStat is at least 5% 
below the actual relative humidity. The green status LED 
will flash code 2 when active. The compressor will ramp 
up and airflow will begin at a low level. Airflow is then 
reduced periodically until air coil temperature setpoint is 
reached. If coil temperature continues to drop, the airflow 
is increased until air coil setpoint is maintained. After 
20 minutes of operation in the Active Dehumidification 
mode normal cooling operation will resume for 5 minutes. 
This cycle continues until the dehumidification setpoint 
is reached or the room temperature is more than 1.5°F 
below the cooling set point or IntelliZone2 MasterStat 
cooling demand requires greater than compressor 
speed 4 (normal cooling takes over). In IntelliZone2 
systems, the main zone will remain open during active 
dehumidification.

AWL Status (If Installed)

This screen displays the AWL firmware revision and 
provides the current AWL communication status relating to 
an Aurora WebLink (AWL) device. This screen is available 
whether an AWL is installed on the system or not.

AWL Time Synchronization

 - When enabled the AWL 

will synchronize the thermostat’s date and time 
with internet time servers. This option by default is 
disabled. 

NOTE: setting the proper time zone in the 

Symphony Portal is necessary for correct operation. 

Monitor AWL Status - 

When enabled, the thermostat will 

monitor the AWL’s RS485, INTERNET, and SERVER 
status. The thermostat will display “AWL Comm 
Err” when the AWL is not communicating properly 
with the Aurora Modbus Network, “AWL Internet 
Err” when the AWL is unable to communicate to the 
symphony Servers. This option by default is disabled.

Dealer Information

 - Allows the input of the dealer name, 

phone, address, e-mail and website.  Simply press the 

screen segment where you want to enter information and a 

keypad will appear.

Fault Status

 - Shows the last 10 IntelliZone2 system Faults 

(heat pump fault history is displayed at the heat pump on 

the AID Tool). The faults can be cleared or refreshed from 

this screen.

Restore Defaults

 - This will allow you to revert to the 

factory default settings. 

Restart Thermostat/Upgrade Software

 - This allows a 

convenient way to restart the thermostat or upload the 

latest software using the USB port without killing power to 

the whole system.

USB

 - Allows the import and export of data using the USB port. 

Importation of:

 Installer settings, User Settings, Program, 

Dealer Details

Exportation of:

Installer settings, User Settings, Program, 

Dealer Details

Data Logging

 - Allows the USB thumb drive to record the data 

from the zoning system every 5 seconds.

F°/C° 

- Allows selection of either Fahrenheit or Celsius 

temperature scale

Residential/Commercial

 - Future Use.

Energy Demo

 - These screens allow a dealer to show 

the end user an example of the information that will be 

displayed on daily and monthly screens once their system 

is operating.  This is only an example and not actual data 

from their system.

Photo Upload

 - The Intellizone2 will allow personal photo 

upload to be displayed once the thermostat goes into 

sleep mode.  The MasterStat can only accept photos that 

are TCI format.  Common photo formats can be converted 

to the TCI format, which is used by the thermostat, by 

using our photo converter software.  Once the photos 

have been converted and uploaded to the MasterStat they 

will be displayed as a slide show when the thermostat 

goes into sleep mode.  Sleep mode occurs after 5 minutes 

of inactivity (no screen touches).  The photo conversion 

software and instructions for uploading the photos can be 

found at www.auroracontrols.com.

Содержание IntelliZone2 ZoneStat

Страница 1: ...Damper Installation Thermostat Installation Electrical Startup Procedures Wiring Schematic IM1578EW 07 20 IntelliZone2 Installation Manual Six Zone Capability Comfort Zoning System formation lation st...

Страница 2: ......

Страница 3: ...up and Checkout 29 Wiring Schematic 31 IntelliZone2 Fault Codes 32 IntelliZone2 with 5 Series SAH Air Handler 33 Electrical Wiring 34 Description of Operation with Split Air Handler 37 SAH 5 Speed ECM...

Страница 4: ...any of Zones 2 through 6 It has full setback capability through the MasterStat interface only and communicates to the IntelliZone2 system IntelliZone2 Outdoor Sensor The IntelliZone2 Outdoor Sensor m...

Страница 5: ...Ductboard mounted dampers should be supported within six inches of the damper due to the weight and stress on the ductboard General Installation Information Installation and Design Steps The IntelliZ...

Страница 6: ...are provided as shown in Figure 3 5 Use drive cleats or regular duct mounting brackets to attach ductwork to joist within six inches on both sides of the damper see Figure 3 6 Check damper blade opera...

Страница 7: ...and bottom of the zone damper to prevent excessive air bypass as shown in Figure 7 4 Slide the zone damper into the ductboard making sure no obstructions will interfere with damper blade operation 5 T...

Страница 8: ...n Figure 11 2 Fasten duct to damper with a nylon duct strap screwing the strap to the pipe to prevent the duct from slipping off Screws installed more than one inch from either end may obstruct damper...

Страница 9: ...Actuator Wiring Damper Actuator Wiring Notes 1 Minimum of 18 gauge thermostat wire is recommended 2 Use wire nuts to connect the thermostat wire to the actuator wire solid wire to stranded wire as sh...

Страница 10: ...dequate transformer power VA to supply the system is an important requirement Each IntelliZone2 3 wire damper requires 3 0VA at nominal voltage and each 2 wire damper requires 7 0VA at nominal voltage...

Страница 11: ...Zone2 to split system heat pumps refer to the Split Section of the manual Figure 16 Mounting and Wiring Transformer to Control Box 7 Series shown Figure 17 IntelliZone2 to 5 or 7 Series Control Wiring...

Страница 12: ...ermostat on an outside wall Follow the same guidelines that apply with standard thermostat installation If two or more rooms are on a single zone locate the thermostat in a hallway or area where it ca...

Страница 13: ...ve cloth with water or any non abrasive household cleaner To clean gently wipe the surface of the thermostat NOTE Do not spray liquids directly on the thermostat Figure 19 Wiring the Thermostat to the...

Страница 14: ...g the Aurora for the IntelliZone2 Adding the IntelliZone2 to the Aurora system can be accomplished using the AID Tool via the Config Aurora screen and scrolling to IntelliZone2 selecting and adding As...

Страница 15: ...Once the two minute minimum run time expires and the W call is satisfied at the MasterStat then Dual Fuel operation will be terminated There will be no down staging 5 Once Dual Fuel operation is term...

Страница 16: ...minutes then second stage will be activated For heating if after another continuous 15 minutes the H3 demand is still present from a 45 or 70 zone third stage will be activated until the zone call is...

Страница 17: ...mon complaint is insufficient cooling when only one zone is calling for cooling The IntelliZone2 will not initiate a Y2 output to the unit until it senses a 50 total system demand This is when the Int...

Страница 18: ...elliZone2 may try to precondition the zone with return air from other zones already satisfied and in some cases can preclude the need for energizing the compressor Zone Naming using MasterStat Press a...

Страница 19: ...e entered at the MasterStat by holding a finger over the IntelliZone2 logo for 5 sec The Configuration and Setup mode will appear automatically NOTE These options are intended to be used by the instal...

Страница 20: ...ve a selected outdoor temperature The outdoor sensor OAT must be installed on the IntelliZone2 Relay Board This setting is adjustable in 5 F increments from NONE to 40 F This will provide full heat pu...

Страница 21: ...COOL mode NONE Neither is active Humidity must be set to Dehumidify or Both for Active Dehumidification variable speed heat pumps only to operate Refer to Dehumidification Active section in this manua...

Страница 22: ...vers This option by default is disabled NOTE setting the proper time zone in the Symphony Portal is necessary for correct operation Monitor AWL Status When enabled the thermostat will monitor the AWL...

Страница 23: ...ed into unit call 3rd stage Y1 Y2 W Blower speed will be the H Premier control or Aux ABC control setting of the ECM which is set up at the heat pump control Description of Operation Package Unit Heat...

Страница 24: ...ency heat mode may be engaged by selecting at the MasterStat All zone thermostat fault LED s begin to flash two quick flashes followed by a pause indicating that emergency heat mode has been activated...

Страница 25: ...flow activated by Aux or Emergency heat call selection must be greater than high and allow proper airflow for the installed electric heat heat pump model Airflow Selection Variable Speed Airflow from...

Страница 26: ...apacity Heating Unit Call Blower Level Call Normal Staging Shown Blower Level Call Dehumid H1 or H2 25 or 40 na H3 or H4 25 or 40 or 55 na H5 or H6 40 or 55 or 70 na H7 or H8 55 or 70 or 85 na H9 or H...

Страница 27: ...75 400 600 G 830 L 25 1050 40 1230 1400 55 1560 70 1700 1870 85 2010 H 100 2140 Aux 2265 VS Compressor Speed 1 2 3 4 5 6 7 8 9 10 11 12 Blower level percentages are shown with factory recommended blo...

Страница 28: ...e velocity of the air coil Face Velocity fpm Airflow cfm Face Area sq ft Then for velocities of 200 fpm reduce the static capability by 0 03 in wg 300 fpm by 0 08 in wg 400 fpm by 0 12in wg and 500 fp...

Страница 29: ...ers are opening once completely open the green LED will be solid ON The amber LED will illuminate to indicate fan ON 4 After approximately 100 seconds all IntelliZone2 dampers should be completely ope...

Страница 30: ...ne temperatures Be sure the auxiliary heat is energized and the fan speed increases Using the AID tool check the fan speed and compare to the Blower Speed tables 14 Set system to maintain desired comf...

Страница 31: ...rive Open Drive Close 3 Wire Damper Zone ID must be set for each Zone 2 6 ID can be confirmed on ZoneStat by pressing cancel button for 5 sec ID shown on display See Zone ID Codes Zone ID must be set...

Страница 32: ...ample Z3 4 Zone 3 Sensor Control Error Note E Codes displayed on the IntelliZone2 Master Stat originate from the heat pump I E E11 Freeze Detection Sensor error IZ2 Panel Errors on Master Stat Code De...

Страница 33: ...33 INTELLIZONE2 INSTALLATION MANUAL IntelliZone2 with 5 Series SAH Air Handler...

Страница 34: ...to the air handler or in the compressor section If the zone transformer is mounted to the air handler power will come from the PB located in the Air Handler electrical compartment Depending on the air...

Страница 35: ...e 21 Wiring transformer to SAH Air Handler R C P18 Damper Power F1 Damper Fuse Black White 5A Fuse IntelliZone2 Relay Board Primary Leads Secondary Leads Zone Transformer 75 VA PN ZTK240 B la c k B lu...

Страница 36: ...re secure connections Use a minimum of 18 gauge thermostat wire for connections Electrical Wiring Cont Figure 22 IntelliZone2 to 5 Series Split Control Wiring A R C B P17 Heat Pump R C P7 Zone Aurora...

Страница 37: ...l be the H setting of the ECM which is set up at the heat pump control Heating Unit 2nd stage Single Dual Capacity Compressor and 5 Speed ECM Operation as stated above with separate zone call levels o...

Страница 38: ...emergency heat operation will occur and all zone dampers will open Blower speed will be highest selected speed setting at the heat pump Simultaneous Heating Cooling Requests Determine Whether To Oper...

Страница 39: ...1445 1400 1375 1350 1325 1300 1270 1240 1210 1180 1120 1000 930 048 High 5 W 11 x 10 1 1960 1945 1930 1915 1900 1880 1860 1845 1830 1810 1790 1750 1700 1660 1600 Med High 4 Y2 1790 1775 1760 1745 173...

Страница 40: ...essure increases airflow decreases resulting in less torque on the rotor The motor responds only to changes in torque and adjusts its speed accordingly The 5 Speed ECM motor is powered by line voltage...

Страница 41: ...lled within 5 up to the maximum ESP Max ESP includes allowance for wet coil and standard filter SAH Air Handler with control option C 3 10 2017 5 Series Dual Capacity Split with SAH Air Handler Split...

Страница 42: ...thout an AID Tool The blower speeds for G Low Y1 High Y2 and Aux can be adjusted directly at the Aurora ABC board which utilizes the push button SW1 on the ABC board This procedure is outlined in the...

Страница 43: ...Drive Close Spring Open Drive Open Drive Close 3 Wire Damper Zone ID must be set for each Zone 2 6 ID can be confirmed on ZoneStat by pressing cancel button for 5 sec ID shown on display See Zone ID C...

Страница 44: ...C NO ACC NC R C G Y1 EH2 C EH1 C CO C R C R Off Fault LED1 R Status LED3 Config LED2 CC2 CC F C R F FG CC CCG CC2 HI CC2 LO CC2 G REVREV FP1 FP1 FP2 FP2 LPS LPS HPSHPS Aurora Base Control ABC in Compr...

Страница 45: ...tch Field wire lug Ground HE PB Heater element Power block Legend N O N C G L1 ER1 to ER4 Aux heat stage relays 1 2 3 P EHC EHC Breaker TS Notes 1 To operate in 208V mode replace the blue transformer...

Страница 46: ...U KDQGOHU 6HFWLRQ 3RODUL HG FRQQHFWRU DFWRU RZ YROWDJH ZLULQJ LHOG ORZ YROWDJH ZLULQJ HJHQG 3 LUH QXW 6FUHZ 7HUPLQDO 6WULS P7 RS485NET P6 RS485EXP C R C R Aurora Base Control ABC in Compressor Section...

Страница 47: ...47 INTELLIZONE2 INSTALLATION MANUAL IntelliZone2 with 7 Series SVH Air Handler...

Страница 48: ...is mounted to the air handler power will come from the PB located in the Air Handler electrical compartment Depending on the air handler configuration connect the zone transformer primary leads to th...

Страница 49: ...iring transformer to SVH Air Handler UNIT POWER LABEL L1 L2 PB ZONE TRANSFORMER R C P18 Damper Power F1 Damper Fuse 5A Fuse IntelliZone2 Relay Board BLUE RED PRIMARY LEADS BLACK SECONDARY LEADS BLACK...

Страница 50: ...re secure connections Use a minimum of 18 gauge thermostat wire for connections Electrical Wiring Cont Figure 22 IntelliZone2 to 7 Series Split Control Wiring A R C B P17 Heat Pump R C P7 Zone Aurora...

Страница 51: ...ened and emergency heat is energized Emergency heat will continue to operate until the MasterStat demand is satisfied Emergency heat mode may be exited by selecting OFF or one of the other mode select...

Страница 52: ...15 2020 VS Compressor speed is given for the factory default cfm settings When the cfm default settings are changed it will change the relationship to the compressor speed that is shown in the table...

Страница 53: ...ut an AID Tool The blower speeds for G Low Y1 High Y2 and Aux can be adjusted directly at the Aurora ABC board which utilizes the push button SW1 on the ABC board This procedure is outlined in the ECM...

Страница 54: ...Drive Close Spring Open Drive Open Drive Close 3 Wire Damper Zone ID must be set for each Zone 2 6 ID can be confirmed on ZoneStat by pressing cancel button for 5 sec ID shown on display See Zone ID C...

Страница 55: ...U KDQGOHU 6HFWLRQ 3RODUL HG FRQQHFWRU DFWRU RZ YROWDJH ZLULQJ LHOG ORZ YROWDJH ZLULQJ HJHQG 3 LUH QXW 6FUHZ 7HUPLQDO 6WULS P7 RS485NET P6 RS485EXP C R C R Aurora Base Control ABC in Compressor Section...

Страница 56: ...visions Added SensorState Remote Kit 24 May 2016 JM Misc Minor Revisions to Configuration section 03 Nov 2015 MA 18 Added Dual Fuel Description 07 April 2015 MA All Minor Revisions AWL Information Add...

Страница 57: ...57 INTELLIZONE2 INSTALLATION MANUAL Notes...

Страница 58: ...rnational Inc 9000 Conservation Way Fort Wayne IN 46809 9794 WaterFurnace has a policy of continual product research and development and reserves the right to change design and speci cations without n...

Отзывы: