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39

INTELLIZONE2 INSTALLATION MANUAL

SAH 5 Speed ECM Blower Performance Data Option A

Model

Motor 

Speed

Motor 

Tap

T’stat 

Connection

Blower 

Size

Motor 

HP

Airflow (cfm) at External Static Pressure (in. wg)

0

0.05

0.10

0.15

0.20

0.25

0.30

0.35

0.40

0.45

0.50

0.60

0.70

0.80

0.90

1.00

022

High

5

W

9 x 7

1/2

1130

1115

1100

1090

1080

1065

1050

1040 1030

1015

1000

980

950

-

-

-

Med High

4

Y2*

1040

1025

1010

1000

990

975

960

945

930

915

900

880

850

-

-

-

Med

3

950

935

920

905

890

875

860

845

830

815

800

760

730

-

-

-

Med Low

2

Y1

860

845

830

815

800

785

770

755

740

720

700

660

590

-

-

-

Low

1

G

740

720

700

680

660

645

630

605

580

540

500

460

-

-

-

-

026

High

5

W

9 x 7

1/2

1130

1115

1100

1090

1080

1065

1050

1040 1030

1015

1000

980

950

-

-

-

Med High

4

Y2*

1040

1025

1010

1000

990

975

960

945

930

915

900

880

850

-

-

-

Med

3

950

935

920

905

890

875

860

845

830

815

800

760

730

-

-

-

Med Low

2

Y1

860

845

830

815

800

785

770

755

740

720

700

660

590

-

-

-

Low

1

G

740

720

700

680

660

645

630

605

580

540

500

460

-

-

-

-

030

High

5

W

9 x 7

1/2

1220

1205

1190

1180

1170

1160

1150

1140

1130

1115

1100

1050

930

-

-

-

Med High

4

Y2*

1130

1115

1100

1090

1080

1070

1060

1045

1030

1015

1000

980

950

-

-

-

Med

3

1040

1030

1020

1005

990

975

960

945

930

915

900

890

850

-

-

-

Med Low

2

Y1

950

935

920

905

890

875

860

845

830

815

800

770

730

-

-

-

Low

1

G

790

770

750

735

720

700

680

660

640

620

600

530

500

-

-

-

036

High

5

W

10 x 8

1/2

1450

1435

1420

1405

1390

1375

1360

1345

1330

1315

1300

1270

1250

1210

-

-

Med High

4

Y2*

1350

1335

1320

1305

1290

1275

1260

1245

1230

1215

1200

1170

1140

1100

-

-

Med

3

Y1

1170

1150

1130

1115

1100

1080

1060

1045

1030

1015

1000

960

920

880

-

-

Med Low

2

1000

980

960

940

920

905

890

870

850

825

800

760

710

650

-

-

Low

1

G

990

915

840

800

760

730

700

680

660

630

600

520

470

430

-

-

042

High

5

W

11 x 10

1

1960

1945

1930

1915

1900

1880

1860

1845

1830

1810

1790

1750

1700

1660

-

-

Med High

4

Y2*

1790

1775

1760

1745

1730

1710

1690

1670

1650

1535

1420

1560

1500

1450

-

-

Med

3

1700

1685

1670

1650

1630

1615

1600

1575

1550

1525

1500

1450

1400

1350

-

-

Med Low

2

Y1

1630

1560

1600

1520

1560

1535

1510

1490

1470

1445

1420

1370

1300

1250

-

-

Low

1

G

1490

1445

1400

1375

1350

1325

1300

1270

1240

1210

1180

1120

1000

930

-

-

048

High

5

W

11 x 10

1

1960

1945

1930

1915

1900

1880

1860

1845

1830

1810

1790

1750

1700

1660

1600

-

Med High

4

Y2*

1790

1775

1760

1745

1730

1710

1690

1670

1650

1535

1420

1560

1500

1450

1450

-

Med

3

1700

1685

1670

1650

1630

1615

1600

1575

1550

1525

1500

1450

1400

1350

1350

Med Low

2

Y1

1630

1560

1600

1520

1560

1535

1510

1490

1470

1445

1420

1370

1300

1250

1250

-

Low

1

G

1490

1445

1400

1375

1350

1325

1300

1270

1240

1210

1180

1120

1000

930

930

-

060

High

5

W

11 x 10

1

2210

2230

2190

2194

2170

2155

2130

2120

2100

2087

2060

2020

2000

1960

1920

1890

Med High

4

Y2*

2030

2073

2000

2035

1970

1995

1940

1958

1910

1922

1870

1840

1800

1760

1720

1680

Med

3

 1850

1931

1820

1889

1790

1850

1760

1812

1730

1774

1680

1640

1600

1560

1510

1450

Med Low

2

Y1

1770

1796

1740

1761

1710

1718

1680

1682

1630

1651

1590

1560

1500

1450

1400

1340

Low

1

G 1570

1661

1540

1616

1510

1573

1460

1533

1420

1495

1370

1320

1250

1200

1100

1020

066

High

5

W

11 x 10

1

2390

2454

2370

2414

2340

2371

2320 2328 2290

2289

2270

2230

2200

2170

2140

2100

Med High

4

Y2*

2210

2248

2180

2205

2160

2166

2140

2129

2100

2094

2070

2040

2000

1960

1940

1890

Med

3

Y1

2030

2115

2010

2072

1980

2030

1950

1996

1900

1965

1880

1840

1800

1760

1720

1680

Med Low

2

1860

1985

1830

1939

1800

1898

1770

1862

1730

1828

1690

1640

1600

1570

1510

1460

Low

1

G

1780

1784

1750

1742

1720

1696

1680

1656

1640

1625

1600

1550

1500

1460

1400

1380

Factory speed settings are in Bold
Air flow values are with dry coil and standard filter
For wet coil performance first calculate the face velocity of the air coil (Face Velocity [fpm] = Airflow [cfm] / Face Area [sq ft]).  
Then for velocities of 200 fpm reduce the static capability by 0.03 in. wg, 300 fpm by 0.08 in. wg, 400 fpm by 0.12in. wg., and 500 fpm by 0.16 in. wg.
 Highest setting is for auxiliary heat (W) and lowest setting is for constant blower (G).  The “Y1” and “Y2” settings must be between the “G” and “W” settings.

*Single speed compressor section units will need to remove the TAN wire on the 5 speed motor and replace it with the RED wire. Tape end and secure the 
TAN wire.
The SAH Air Handler blower is factory wired for dual speed compressor section operation.

1/10/17

Blower Performance 5 Speed ECM Control Option A

Содержание IntelliZone2 ZoneStat

Страница 1: ...Damper Installation Thermostat Installation Electrical Startup Procedures Wiring Schematic IM1578EW 07 20 IntelliZone2 Installation Manual Six Zone Capability Comfort Zoning System formation lation st...

Страница 2: ......

Страница 3: ...up and Checkout 29 Wiring Schematic 31 IntelliZone2 Fault Codes 32 IntelliZone2 with 5 Series SAH Air Handler 33 Electrical Wiring 34 Description of Operation with Split Air Handler 37 SAH 5 Speed ECM...

Страница 4: ...any of Zones 2 through 6 It has full setback capability through the MasterStat interface only and communicates to the IntelliZone2 system IntelliZone2 Outdoor Sensor The IntelliZone2 Outdoor Sensor m...

Страница 5: ...Ductboard mounted dampers should be supported within six inches of the damper due to the weight and stress on the ductboard General Installation Information Installation and Design Steps The IntelliZ...

Страница 6: ...are provided as shown in Figure 3 5 Use drive cleats or regular duct mounting brackets to attach ductwork to joist within six inches on both sides of the damper see Figure 3 6 Check damper blade opera...

Страница 7: ...and bottom of the zone damper to prevent excessive air bypass as shown in Figure 7 4 Slide the zone damper into the ductboard making sure no obstructions will interfere with damper blade operation 5 T...

Страница 8: ...n Figure 11 2 Fasten duct to damper with a nylon duct strap screwing the strap to the pipe to prevent the duct from slipping off Screws installed more than one inch from either end may obstruct damper...

Страница 9: ...Actuator Wiring Damper Actuator Wiring Notes 1 Minimum of 18 gauge thermostat wire is recommended 2 Use wire nuts to connect the thermostat wire to the actuator wire solid wire to stranded wire as sh...

Страница 10: ...dequate transformer power VA to supply the system is an important requirement Each IntelliZone2 3 wire damper requires 3 0VA at nominal voltage and each 2 wire damper requires 7 0VA at nominal voltage...

Страница 11: ...Zone2 to split system heat pumps refer to the Split Section of the manual Figure 16 Mounting and Wiring Transformer to Control Box 7 Series shown Figure 17 IntelliZone2 to 5 or 7 Series Control Wiring...

Страница 12: ...ermostat on an outside wall Follow the same guidelines that apply with standard thermostat installation If two or more rooms are on a single zone locate the thermostat in a hallway or area where it ca...

Страница 13: ...ve cloth with water or any non abrasive household cleaner To clean gently wipe the surface of the thermostat NOTE Do not spray liquids directly on the thermostat Figure 19 Wiring the Thermostat to the...

Страница 14: ...g the Aurora for the IntelliZone2 Adding the IntelliZone2 to the Aurora system can be accomplished using the AID Tool via the Config Aurora screen and scrolling to IntelliZone2 selecting and adding As...

Страница 15: ...Once the two minute minimum run time expires and the W call is satisfied at the MasterStat then Dual Fuel operation will be terminated There will be no down staging 5 Once Dual Fuel operation is term...

Страница 16: ...minutes then second stage will be activated For heating if after another continuous 15 minutes the H3 demand is still present from a 45 or 70 zone third stage will be activated until the zone call is...

Страница 17: ...mon complaint is insufficient cooling when only one zone is calling for cooling The IntelliZone2 will not initiate a Y2 output to the unit until it senses a 50 total system demand This is when the Int...

Страница 18: ...elliZone2 may try to precondition the zone with return air from other zones already satisfied and in some cases can preclude the need for energizing the compressor Zone Naming using MasterStat Press a...

Страница 19: ...e entered at the MasterStat by holding a finger over the IntelliZone2 logo for 5 sec The Configuration and Setup mode will appear automatically NOTE These options are intended to be used by the instal...

Страница 20: ...ve a selected outdoor temperature The outdoor sensor OAT must be installed on the IntelliZone2 Relay Board This setting is adjustable in 5 F increments from NONE to 40 F This will provide full heat pu...

Страница 21: ...COOL mode NONE Neither is active Humidity must be set to Dehumidify or Both for Active Dehumidification variable speed heat pumps only to operate Refer to Dehumidification Active section in this manua...

Страница 22: ...vers This option by default is disabled NOTE setting the proper time zone in the Symphony Portal is necessary for correct operation Monitor AWL Status When enabled the thermostat will monitor the AWL...

Страница 23: ...ed into unit call 3rd stage Y1 Y2 W Blower speed will be the H Premier control or Aux ABC control setting of the ECM which is set up at the heat pump control Description of Operation Package Unit Heat...

Страница 24: ...ency heat mode may be engaged by selecting at the MasterStat All zone thermostat fault LED s begin to flash two quick flashes followed by a pause indicating that emergency heat mode has been activated...

Страница 25: ...flow activated by Aux or Emergency heat call selection must be greater than high and allow proper airflow for the installed electric heat heat pump model Airflow Selection Variable Speed Airflow from...

Страница 26: ...apacity Heating Unit Call Blower Level Call Normal Staging Shown Blower Level Call Dehumid H1 or H2 25 or 40 na H3 or H4 25 or 40 or 55 na H5 or H6 40 or 55 or 70 na H7 or H8 55 or 70 or 85 na H9 or H...

Страница 27: ...75 400 600 G 830 L 25 1050 40 1230 1400 55 1560 70 1700 1870 85 2010 H 100 2140 Aux 2265 VS Compressor Speed 1 2 3 4 5 6 7 8 9 10 11 12 Blower level percentages are shown with factory recommended blo...

Страница 28: ...e velocity of the air coil Face Velocity fpm Airflow cfm Face Area sq ft Then for velocities of 200 fpm reduce the static capability by 0 03 in wg 300 fpm by 0 08 in wg 400 fpm by 0 12in wg and 500 fp...

Страница 29: ...ers are opening once completely open the green LED will be solid ON The amber LED will illuminate to indicate fan ON 4 After approximately 100 seconds all IntelliZone2 dampers should be completely ope...

Страница 30: ...ne temperatures Be sure the auxiliary heat is energized and the fan speed increases Using the AID tool check the fan speed and compare to the Blower Speed tables 14 Set system to maintain desired comf...

Страница 31: ...rive Open Drive Close 3 Wire Damper Zone ID must be set for each Zone 2 6 ID can be confirmed on ZoneStat by pressing cancel button for 5 sec ID shown on display See Zone ID Codes Zone ID must be set...

Страница 32: ...ample Z3 4 Zone 3 Sensor Control Error Note E Codes displayed on the IntelliZone2 Master Stat originate from the heat pump I E E11 Freeze Detection Sensor error IZ2 Panel Errors on Master Stat Code De...

Страница 33: ...33 INTELLIZONE2 INSTALLATION MANUAL IntelliZone2 with 5 Series SAH Air Handler...

Страница 34: ...to the air handler or in the compressor section If the zone transformer is mounted to the air handler power will come from the PB located in the Air Handler electrical compartment Depending on the air...

Страница 35: ...e 21 Wiring transformer to SAH Air Handler R C P18 Damper Power F1 Damper Fuse Black White 5A Fuse IntelliZone2 Relay Board Primary Leads Secondary Leads Zone Transformer 75 VA PN ZTK240 B la c k B lu...

Страница 36: ...re secure connections Use a minimum of 18 gauge thermostat wire for connections Electrical Wiring Cont Figure 22 IntelliZone2 to 5 Series Split Control Wiring A R C B P17 Heat Pump R C P7 Zone Aurora...

Страница 37: ...l be the H setting of the ECM which is set up at the heat pump control Heating Unit 2nd stage Single Dual Capacity Compressor and 5 Speed ECM Operation as stated above with separate zone call levels o...

Страница 38: ...emergency heat operation will occur and all zone dampers will open Blower speed will be highest selected speed setting at the heat pump Simultaneous Heating Cooling Requests Determine Whether To Oper...

Страница 39: ...1445 1400 1375 1350 1325 1300 1270 1240 1210 1180 1120 1000 930 048 High 5 W 11 x 10 1 1960 1945 1930 1915 1900 1880 1860 1845 1830 1810 1790 1750 1700 1660 1600 Med High 4 Y2 1790 1775 1760 1745 173...

Страница 40: ...essure increases airflow decreases resulting in less torque on the rotor The motor responds only to changes in torque and adjusts its speed accordingly The 5 Speed ECM motor is powered by line voltage...

Страница 41: ...lled within 5 up to the maximum ESP Max ESP includes allowance for wet coil and standard filter SAH Air Handler with control option C 3 10 2017 5 Series Dual Capacity Split with SAH Air Handler Split...

Страница 42: ...thout an AID Tool The blower speeds for G Low Y1 High Y2 and Aux can be adjusted directly at the Aurora ABC board which utilizes the push button SW1 on the ABC board This procedure is outlined in the...

Страница 43: ...Drive Close Spring Open Drive Open Drive Close 3 Wire Damper Zone ID must be set for each Zone 2 6 ID can be confirmed on ZoneStat by pressing cancel button for 5 sec ID shown on display See Zone ID C...

Страница 44: ...C NO ACC NC R C G Y1 EH2 C EH1 C CO C R C R Off Fault LED1 R Status LED3 Config LED2 CC2 CC F C R F FG CC CCG CC2 HI CC2 LO CC2 G REVREV FP1 FP1 FP2 FP2 LPS LPS HPSHPS Aurora Base Control ABC in Compr...

Страница 45: ...tch Field wire lug Ground HE PB Heater element Power block Legend N O N C G L1 ER1 to ER4 Aux heat stage relays 1 2 3 P EHC EHC Breaker TS Notes 1 To operate in 208V mode replace the blue transformer...

Страница 46: ...U KDQGOHU 6HFWLRQ 3RODUL HG FRQQHFWRU DFWRU RZ YROWDJH ZLULQJ LHOG ORZ YROWDJH ZLULQJ HJHQG 3 LUH QXW 6FUHZ 7HUPLQDO 6WULS P7 RS485NET P6 RS485EXP C R C R Aurora Base Control ABC in Compressor Section...

Страница 47: ...47 INTELLIZONE2 INSTALLATION MANUAL IntelliZone2 with 7 Series SVH Air Handler...

Страница 48: ...is mounted to the air handler power will come from the PB located in the Air Handler electrical compartment Depending on the air handler configuration connect the zone transformer primary leads to th...

Страница 49: ...iring transformer to SVH Air Handler UNIT POWER LABEL L1 L2 PB ZONE TRANSFORMER R C P18 Damper Power F1 Damper Fuse 5A Fuse IntelliZone2 Relay Board BLUE RED PRIMARY LEADS BLACK SECONDARY LEADS BLACK...

Страница 50: ...re secure connections Use a minimum of 18 gauge thermostat wire for connections Electrical Wiring Cont Figure 22 IntelliZone2 to 7 Series Split Control Wiring A R C B P17 Heat Pump R C P7 Zone Aurora...

Страница 51: ...ened and emergency heat is energized Emergency heat will continue to operate until the MasterStat demand is satisfied Emergency heat mode may be exited by selecting OFF or one of the other mode select...

Страница 52: ...15 2020 VS Compressor speed is given for the factory default cfm settings When the cfm default settings are changed it will change the relationship to the compressor speed that is shown in the table...

Страница 53: ...ut an AID Tool The blower speeds for G Low Y1 High Y2 and Aux can be adjusted directly at the Aurora ABC board which utilizes the push button SW1 on the ABC board This procedure is outlined in the ECM...

Страница 54: ...Drive Close Spring Open Drive Open Drive Close 3 Wire Damper Zone ID must be set for each Zone 2 6 ID can be confirmed on ZoneStat by pressing cancel button for 5 sec ID shown on display See Zone ID C...

Страница 55: ...U KDQGOHU 6HFWLRQ 3RODUL HG FRQQHFWRU DFWRU RZ YROWDJH ZLULQJ LHOG ORZ YROWDJH ZLULQJ HJHQG 3 LUH QXW 6FUHZ 7HUPLQDO 6WULS P7 RS485NET P6 RS485EXP C R C R Aurora Base Control ABC in Compressor Section...

Страница 56: ...visions Added SensorState Remote Kit 24 May 2016 JM Misc Minor Revisions to Configuration section 03 Nov 2015 MA 18 Added Dual Fuel Description 07 April 2015 MA All Minor Revisions AWL Information Add...

Страница 57: ...57 INTELLIZONE2 INSTALLATION MANUAL Notes...

Страница 58: ...rnational Inc 9000 Conservation Way Fort Wayne IN 46809 9794 WaterFurnace has a policy of continual product research and development and reserves the right to change design and speci cations without n...

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