PENGWYN 485-1P-JS Technical Manual Download | Manualshive

Page: 1 / 32

background image

1

PENGWYN

2550 W. FIFTH AVENUE

COLUMBUS, OH 43204

485-1P-JS

CONTROL BOX

Technical

Manual

1st Edition
Revision 1.05
3-20-2018

Truck ID #

User

Manifold #

Pump #

Control Box #

Valve Driver #

S.O. #

P.O. #

1
2
3
...
»

Summary of Contents for 485-1P-JS

Page 1: ...1 PENGWYN 2550 W FIFTH AVENUE COLUMBUS OH 43204 485 1P JS CONTROL BOX Technical Manual 1st Edition Revision 1 05 3 20 2018 Truck ID User Manifold Pump Control Box Valve Driver S O P O ...

Page 2: ...2 PENGWYN CENTRAL HYDRAULIC SYSTEMS 485 1P JS CONTROL BOX PENGWYN 2550 West Fifth Avenue Columbus OH 43204 Customer support Phone 800 233 7568 Fax 614 488 0019 www pengwyn com ...

Page 3: ...ontrols 9 Modes 10 Alarms 12 Spreader Operation 14 Wetting Operation 15 Control Console Calibration 16 CalibrationMap 17 Calibration Settings 18 Adjust Speed 18 Adjust Auger 20 Adjust Wetting 22 Adjust Clock 23 Adjust Miscellaneous 24 Adjust Bed Plow 25 Reset Constants 26 Blast to Exit 26 Maintenance Mode 27 Programming Constants Table 28 Troubleshooting 30 ...

Page 4: ...ew system reliable but it has been designed to be safe and easy for the operator as well as the maintenance personnel The operator has complete control of all the functions with the touch of a switch on the control console This allows the operator to concentrate on the road Another feature to help the operator is the system of alarms The alarms alert the operator to any problems with a jam on the ...

Page 5: ...LES BATTERY CHARGERS OR JUMPING THE TRUCK BATTERY DO NOT DRILL HOLES IN OR MOUNT AUXILIARY SWITCHES TO THE PENGWYN CONTROL CONSOLE THIS WILL VOID THE WARRANTY AND RISK PERSONAL INJURY USE THE CONTROL CONSOLE MOUNTING BRACKET FOR THIS PURPOSE DO NOT EXPOSE THE PENWGWYN CONTROL BOX TO MOISTURE THIS INCLUDES PRESSURE WASHING INSIDE THE CAB AND WILL VOID THE WARRANTY WATER CAN CAUSE CIRCUIT BOARDS TO ...

Page 6: ...tside Pengwyn s factory except by written consent Pengwyn s warranty also does not cover the requirement of control box programming All control box programming is to be performed by the end user with the use of the technical manual This warranty is null and void if instructions and operating procedures are not followed Equipment or parts not manufactured by this company but which are furnished in ...

Page 7: ... 1P JS Liquid Crystal Display LCD Bed Up Down Joystick Spinner Rate Switch Auger Rate Switch Wetting Rate Switch Main Power Switch Spreader Switch Lamp Lamp PENGWYN 485 1P JS Mode Display Switch Front Plow Switch Bed Down Fast ...

Page 8: ...tick face left center This button is used to override the setting of the auger in any mode of operation When activated the blast switch energizes all the auger and or wetting valves sending maximum hydraulic flow to the auger drive motor and or wetting pump putting out maximum material When released the switch returns to its OFF position and the spreader returns to the previous output setting This...

Page 9: ...e plow angle left and right User Interface When the power switch is first flipped to the ON position the panel will light up and the display will come on The system will initialize and run several communication checks with the Valve Driver Board The display will briefly show the system number and then switch to Miles hr readout If your control console does not complete this sequence have the syste...

Page 10: ...nce temperature and pressure alarms This is described in detail below With the Spreader in Automatic there is no applicable function If the spreader is switched off this mode may be used for distance measuring feature in MILES Use the blast button to Start Stop measuring MODE 5 TOOL MODE START 0FT NOTE In order to run tools off the Pengwyn system you must connect the pressure hose of the tool to t...

Page 11: ...on while the spreader switch is in the off position enter the 4 digit pass code using the plow switch then press the blast button again NOTE If Passcode has been lost Please contact PENGWYN technical assistance Used for gaining access to settings that do not require a pass code These settings include turning on off counterbalance and broom mode It also has the option to turn on speed simulation fr...

Page 12: ...he Fluid Temperature goes above a factory set non adjustable limit of 160 F Pumps are shut down an alarm sounds MOTORS OFF XXX F is displayed where XXX is the oil temperature and valve control is suspended Once hydraulic oil temperature falls below 160 F function can be regained by turning spreader switch to the OFF position Immediate mainte nance of the truck is recommended This warning indicates...

Page 13: ...aterial is being ejected by the spreader It may be caused by a material jam at the auger conveyor or a quick disconnect to any of the drive motors may not be connected This warning indicates that hydraulic pressure has exceeded the maximum measureable pressure 2715 PSI while hydraulic motors are not engaged i e Spread switch is in the off position or in Auto at 0MPH This condition can occur when a...

Page 14: ...nd oriented If the spreader switch is in the positions will output preprogrammed values in pounds per mile lbs mi This is ground oriented flowing more with higher truck speed setting 1 will output the amount that is programmed into it such as 100 lbs of material per mile Setting 2 may be set for 200lbs of material per mile and so on up to setting 15 The Pengwyn increases decreases hydraulic flow t...

Page 15: ...nts up to Wetting Max Wetting Max is set in the Calibration Menu Default is 60GPT In order to enter Pre Wet Mode the Auger or Spinner must be set to a value greater than 1 and wetting must also be greater than 1 the switch must be in as pre wet mode only has an effect in ground oriented operations This puts the control box in pre wet mode which displays wetting settings in GPT and uses Pre Wet con...

Page 16: ... Unless otherwise noted all settings in the Calibration mode can be adjusted using the same method Front Plow Thumb control navigates through the menus Left Right scrolls through menu headings Up Down scrolls to calibration values and sub headings Bed controls set values by listed increments Bed UP Increment Bed Down Decre ment NOTE The Bed Enable Switch must be depressed to adjust values If a lar...

Page 17: ... DIR APP SLIP XXX SET DAY XXX AUGER DRAG XXX GAL GAL CST XXX SET DATE XXX XX AUGER SLIP XXX G MI RATE XXX SET MONTH XXX XX BLAST HOLD XXX SET YEAR XXXX BLAST TIMEOUT XXX SPREADER ALERTS ADJUST MISC ADJUST BED PLOW RESET CONSTANTS BLAST TO EXIT MAINTENANCE MODE ALARM TEMP XXX PLOW CYL XXXXX BLAST TO RESET BLAST TO ENTER BEEP OPTION XXXX BED CYL XX BED UP AUTO TO TEST MANUAL MODE XXX SHAKER XX SET P...

Page 18: ... stored in PULSE 1MI is correct Once the MPH calibration is completed for a truck the pulse constant will always re main the same for the life of that truck Below are the procedures that can be used to find the speed constant Real time Speed calibration NOTE Be prepared to drive the truck at 30MPH and have someone available to program the control box to safely use this method A method for using a ...

Page 19: ...nt of the measured mile 5 Press the BLAST switch when at the starting point 6 The display will read and increase as the truck continues toward the mile mark er 7 Bring the truck to a stop at the end of the measured distance and press the BLAST switch when the end of the measured mile is reached 8 The display will now show XX is the feet the control box counted over the measured distance 9 Record t...

Page 20: ...500 PSI factory set Main Relief valve is 2700PSI 18GPM When operating in the automatic mode the PENGWYN system is setup to send a minimum hydraulic flow rate to the auger conveyor drive motor regardless of the amount of material output requested This is to com pensate for the hydraulic motor s inefficiency which would otherwise result in low no material output when starting the truck from a dead s...

Page 21: ...es recorded When Maintenance mode is run To view alert values 1 Press blast to enter 2 Use Front Plow Down to begin scrolling if you push Front plow up while viewing setting 1 you will exit the menu 3 Once you have reached setting 15 pressing Front Plow Down will exit the menu Defaults are listed in the Programming Constants Table at the end of this manual and can only be changed by running Auger ...

Page 22: ...g operations but does not affect direct application operation The pump slip constant compensates for any wear on the pre wetting pump The constant is adjustable from 0 to 3 GPM of hydraulic fluid and is only used in Automatic calculations This value is used in pre wetting applications where brine calcium etc is spayed onto the material being spread 6 BIT manifold requires 1 40 other manifolds requ...

Page 23: ...sed to set the clock minutes Used to set AM or PM for the clock The Pengwyn operates only on a 12 hour clock Used to set the Day of the week Used to set the number of the Day within the month i e if the date is September 15 this setting allows you to change the 15 Used to set the Month Used to set the Year G Mi Rate Adjust Clock Set Hours Set Min Set AM PM Set Day Set Date Set Month Set Year ...

Page 24: ...n mode and can be set with this number NOTE Be sure to record the passcode for your records as you will not be able to enter Calibrations if you do not have it If your passcode is lost Contact Pengwyn Technical Support In order to operate the PENGWYN system correctly the manifold to be controlled must be selected i e 6 BIT 4 BIT 6A5W etc If the wrong manifold is selected operation of the Pengwyn s...

Page 25: ...n under body scraper pulses Default is OFF and can be set from 1 to 90 seconds Sets the Duration of the under body scraper recharge pulse Default is 1 second and it can be set from 1 to 4 seconds The Plow Counterbalance circuit when installed automatically shifts some of the plow load off of the cutting edge and onto the front truck suspension The Plow CB Pulse determines the amount of time in sec...

Page 26: ...NOTE ALL settings will return to Factory Defaults As listed in the Programming Constants Ta ble in this manual Previous settings can be entered through the calibration menu or with a laptop and the PENGWYN software Pressing Blast at this prompt will exit Calibration Mode back to Run Mode and all changes made to calibration settings will be saved NOTE If this method is not used to exit i e power is...

Page 27: ...attempted 5 Refer to the Calibration Map at the beginning of this chapter and locate 6 Press Blast to enter 7 Set and maintain 1800 rpm engine speed 8 will be displayed and will flash to until test is either started or aborted 9 Put spreader switch into position to start test 10 The display will read 11 The display then will read and then and so on as it tests the load pressure on the auger motor ...

Page 28: ... 1 50 2 100 3 150 4 200 5 250 6 300 7 350 8 400 9 450 10 500 11 550 12 600 13 650 14 700 15 750 AUGER JAM 2500 AUGER MIN 1 AUGER DRAG 50 AUGER SLIP 1 BLAST HOLD 0 BLAST TIMEOUT 5 AUGER ALERTS PSI 1 125 2 150 3 175 4 200 5 225 6 250 7 275 8 300 9 325 10 350 11 375 12 400 13 450 14 475 15 500 Programming Constants Table ...

Page 29: ...LICATION SETTING GAL MILE 1 10 2 20 3 30 4 40 5 50 6 60 7 70 8 80 9 90 10 100 Settings Default Calibrated Value ADJUST MISC ALARM TEMP 150 BEEP OPTION ONCE MANUAL MODE ON SET PASS 4321 MANIFOLD 6 BIT HEARTBEAT ON ADJUST BED PLOW PLOW CYL DOUBLE BED CYL DOUBLE SHAKE PULSE 5 SCRAPE PERIOD OFF SCRAPE PULSE 1 PLOW CB PULSE 7 PLOW INVERT NO Programming Constants Table Continued ...

Page 30: ...rrupted Clock crystal and or date chip failing Battery back up is failing No program Not communicating with Valve Driver Board Control box is in Broom Mode Poor ground connection Sensor wires shorted Low level sensor failing Manual shut off in calibration mode Pressure transducer failing Box needs calibrated with the truck Thermistor failing Repair replace cable Try with a Known good FET Board Rep...

Page 31: ...________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ___________________________...

Page 32: ...32 PENGWYN CENTRAL HYDRAULIC SYSTEMS 485 1P JS CONTROL BOXES PENGWYN 2550 West Fifth Avenue Columbus OH 43204 Customer support Phone 800 233 7568 or 614 488 2861 Fax 614 488 0019 www pengwyn com ...

Reviews:

No comments

Related manuals for 485-1P-JS

Brand: Lawler Pages: 4

Brand: Hama Pages: 46

Brand: Galcon Pages: 35

Brand: Kathrein Pages: 16

Brand: Lamtec Pages: 136

Brand: Neets Pages: 12

Brand: National Instruments Pages: 24

Brand: L-Acoustics Pages: 20

Brand: YASKAWA Pages: 121

Brand: YASKAWA Pages: 17

Brand: YASKAWA Pages: 58

Brand: YASKAWA Pages: 30

Brand: ZKTeco Pages: 14

Brand: Ziton Pages: 28

Brand: Unico Pages: 164

Brand: DANIEL Pages: 48

Brand: Radionics Pages: 14

Brand: OEM Pages: 8

Brands by name

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Popular brands

Load more brands