OPERATORS MANUAL
ORION II
Orion II 500-10000 Operators
Page 2 of 95
Manual Part no: DOMAON0100 Issue A
April 2008
TABLE OF CONTENTS
1
DECLARATION OF CONFORMITY .............................................................................................................. 6
2
HEALTH AND SAFETY RECOMMENDATIONS .......................................................................................... 7
2.1
CHEMICALS ........................................................................................................................................... 7
2.2
ELECTRICITY ......................................................................................................................................... 7
2.3
EMERGENCY SHUTDOWN ................................................................................................................... 7
2.4
AIR AND WATER PRESSURE ............................................................................................................... 7
2.5
HOT WATER AND HOT SURFACES ..................................................................................................... 7
2.6
ELECTRODE GASSES .......................................................................................................................... 8
2.7
VENTILATION ......................................................................................................................................... 8
3
INTRODUCTION ............................................................................................................................................ 9
3.1
GENERAL ............................................................................................................................................... 9
3.2
SYSTEM OVERVIEW ............................................................................................................................. 9
3.2.1
P
RE
-
TREATMENT
S
YSTEMS
............................................................................................................... 10
3.2.2
P
RE
-
TREATMENT
D
OSING
................................................................................................................. 11
3.2.3
P
RE
-
TREATMENT
M
ONITORING
.......................................................................................................... 11
3.2.4
P
URIFIED
W
ATER
S
YSTEM
RO
S
ECTION
............................................................................................ 11
3.2.5
P
URIFIED
W
ATER
S
YSTEM
D
EIONISING
S
ECTION
............................................................................... 11
3.2.6
P
URIFIED
W
ATER
S
YSTEM
P
OLISHING
S
ECTION
................................................................................. 12
3.2.7
TOC
M
ONITOR
................................................................................................................................ 12
3.2.8
O
UTLET
V
ALVES
............................................................................................................................... 12
3.2.9
O
PERATING
M
ODE
........................................................................................................................... 12
3.2.10
C
LEANING
........................................................................................................................................ 13
3.2.11
C
ONTROL
P
ANEL
.............................................................................................................................. 13
3.2.12
C
OMMUNICATIONS
............................................................................................................................ 13
3.2.13
W
IN
F
LEX
CC
D
ATA
L
OGGING
............................................................................................................ 13
3.2.14
S
TAINLESS
S
TEEL
............................................................................................................................ 13
3.2.15
E
LECTRICAL
C
ONTROLS
................................................................................................................... 13
3.3
IMPORTANT INFORMATION ............................................................................................................... 14
4
TECHNICAL DATA ...................................................................................................................................... 15
4.1
NOMINAL FLOWRATES IN SERVICE ................................................................................................. 15
4.1.1
S
INGLE
P
ASS
RO
ONLY
.................................................................................................................... 15
4.1.2
T
WIN
P
ASS
RO
ONLY
....................................................................................................................... 15
4.1.3
RO
+
CEDI
(CEDI
C
ONCENTRATE
R
ECYCLED
) ................................................................................. 16
4.1.4
RO
+
CEDI
(CEDI
C
ONCENTRATE TO
D
RAIN
) ................................................................................... 16
4.1.5
RO
+
CEDI
+
UF
(CEDI
C
ONCENTRATE
R
ECYCLED
) ........................................................................ 16
4.1.6
RO
+
CEDI
+
UF
(CEDI
C
ONCENTRATE TO
D
RAIN
) .......................................................................... 17
4.2
NOMINAL FLOWRATES PRODUCT WATER IN RECYCLE ............................................................... 17
4.2.1
S
INGLE
P
ASS
RO
ONLY
.................................................................................................................... 17
4.2.2
T
WIN
P
ASS
RO
ONLY
....................................................................................................................... 17
4.2.3
RO
+
CEDI
(CEDI
C
ONCENTRATE ALWAYS
R
ECYCLED WHEN
P
RODUCT IN
R
ECYCLE
) ........................ 18
4.2.4
RO
+
CEDI
+
UF
(CEDI
C
ONCENTRATE ALWAYS
R
ECYCLED WHEN
P
RODUCT IN
R
ECYCLE
)................ 18
4.3
FLOWRATES (HOT WATER SANITISATION) ..................................................................................... 19
4.3.1
S
INGLE
P
ASS
RO ............................................................................................................................. 19
4.3.2
T
WIN
P
ASS
RO ................................................................................................................................ 19
4.4
DIMENSIONS ....................................................................................................................................... 19
4.4.1
M
AIN
S
KID MM
.................................................................................................................................. 19
4.4.2
8000
&
10000
S
OFTENERS MM
........................................................................................................ 20
4.5
FEEDWATER REQUIREMENTS.......................................................................................................... 20
4.6
MAXIMUM FLOWS L/H ........................................................................................................................ 20
4.7
SERVICES ............................................................................................................................................ 21
4.7.1
E
LECTRICAL
..................................................................................................................................... 21
4.7.2
C
OMPRESSED AIR
............................................................................................................................ 21
