OPERATORS MANUAL
ORION II
Orion II 500-10000 Operators
Page 4 of 95
Manual Part no: DOMAON0100 Issue A
April 2008
6.2.4
RO
STAGE ..................................................................................................................................... 44
6.2.5
CDI
STAGE .................................................................................................................................... 46
6.2.6
HWS ............................................................................................................................................... 48
6.2.7
OUTLET ......................................................................................................................................... 49
6.3
SYSTEM CLEANING ROUTINES ........................................................................................................ 52
6.3.1
RO
CLEAN ..................................................................................................................................... 52
6.3.2
RO
SANITISE ................................................................................................................................ 53
6.3.3
CDI
CLEAN .................................................................................................................................... 54
6.4
SYSTEM CONFIGURATION ................................................................................................................ 55
6.4.1
SERVICE ....................................................................................................................................... 55
6.4.2
HWS ............................................................................................................................................... 56
6.4.3
CIP ................................................................................................................................................. 57
6.4.4
OTHER .......................................................................................................................................... 58
6.4.5
ANALOGUE ................................................................................................................................... 60
6.4.6
OPTIONS ....................................................................................................................................... 61
6.4.7
USERS ........................................................................................................................................... 62
6.5
COMMISSIONING / DIAGNOSTICS .................................................................................................... 63
6.5.1
FORCE
I
O ..................................................................................................................................... 63
6.5.2
CONTROL
PANEL ......................................................................................................................... 64
6.5.3
CLEAN
SCREEN ........................................................................................................................... 64
6.5.4
TERMINATION
APPLICATION ..................................................................................................... 64
6.5.5
TRAINING
MODE .......................................................................................................................... 64
6.5.6
EVENT
LOG ................................................................................................................................... 65
6.6
COMMAND BUTTONS AND STATUS INFORMATIOM ...................................................................... 66
6.6.1
ALARMS ........................................................................................................................................ 67
6.7
PROCESS STATUS TEXT ................................................................................................................... 68
6.7.1
G
ENERAL
......................................................................................................................................... 68
6.7.2
O
PTION
10
S
OFTENERS
.................................................................................................................... 69
6.7.3
O
PTION
11
S
OFTENERS
(TTS) .......................................................................................................... 70
6.8
ALARMS................................................................................................................................................ 71
6.8.1
F
ATAL
.............................................................................................................................................. 71
6.8.2
W
ARNINGS
....................................................................................................................................... 72
6.8.3
A
DDITIONAL
O
PTION
11
(TTS)
A
LARMS
............................................................................................. 75
6.9
ACCESS LEVELS ................................................................................................................................. 76
7
PLANT OPERATION ................................................................................................................................... 78
7.1
OPERATING MODES ........................................................................................................................... 78
7.2
STARTUP AND SHUTDOWN............................................................................................................... 78
7.3
PLANT MONITORING .......................................................................................................................... 79
7.3.1
S
AMPLE POINTS
............................................................................................................................... 81
7.3.2
B
ACTERIA SAMPLING PROCEDURE
..................................................................................................... 81
7.3.3
S
AMPLING METHOD
.......................................................................................................................... 82
8
RO MEMBRANE CLEANING ...................................................................................................................... 83
8.1
GENERAL ............................................................................................................................................. 83
8.2
CORRECTED FLUX (CF) CALCULATION ........................................................................................... 84
8.3
RO CLEANING PROCEDURE ............................................................................................................. 85
8.3.1
S
AFETY NOTES
................................................................................................................................. 85
8.3.2
C
LEANING
I
NSTRUCTIONS
................................................................................................................. 85
9
APPENDIX ................................................................................................................................................... 88
9.1
REVERSE OSMOSIS ........................................................................................................................... 88
9.1.1
G
ENERAL
......................................................................................................................................... 88
9.1.2
W
ATER
R
ECOVERY
.......................................................................................................................... 88
9.1.3
M
EMBRANE
R
EJECTION
.................................................................................................................... 88
9.2
CEDI ...................................................................................................................................................... 90
9.2.1
W
HAT IS
C
ONTINUOUS
E
LECTRODEIONISATION
.................................................................................. 90
9.2.2
T
ECHNOLOGY
D
ESCRIPTION
............................................................................................................. 90
9.2.3
H
OW THE
CEDI
SYSTEM WORKS
....................................................................................................... 91