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10

A.  Vent Guidelines Due to Removal of an 

Existing Boiler

 

 

For installations not involving the replacement of an 
existing boiler, proceed to Step B.

 

When an existing boiler is removed from a common 
venting system, the common venting system is likely to 
be too large for proper venting of the remaining 
appliances. At the time of removal of an existing boiler, 
the following steps shall be followed with each appli-
ance remaining connected to the common venting 
system placed in operation, while the other appliances 
remaining connected to the common venting system are 
not  in operation:

1.  Seal any unused openings in the common venting 

system.

2.  Visually inspect the venting system for proper size 

and horizontal pitch and determine there is no block-
age or restriction, leakage, corrosion, and other 
defi ciencies which could cause an unsafe condition.

3.  Insofar as is practical, close all building doors and 

windows and all doors between the space in which 
the appliances remaining connected to the common 
venting system are located and other spaces of the 
building. Turn on clothes dryers and any appliance 
not connected to the common venting system. Turn 
on any exhaust fans, such as range-hoods and 
bathroom exhausts, so they will operate at maxi mum 
speed. Do not operate a summer exhaust fan. Close 
fi replace dampers.

4.  Place in operation the appliance being inspected. 

Follow the Lighting (or Operating) Instructions. 
Adjust thermo stat so appliance will operate continu-
ously.

5.  Test for spillage at the draft hood relief opening after 

fi ve (5) minutes of main burner operation. Use the 
fl ame of a match or candle, or smoke from a 
cigarette, cigar or pipe.

6.  After it has been determined that each appliance 

remain ing connected to the common venting system 
properly vents when tested as outlined above, return 
doors, win dows, exhaust fans, fi replace dampers and 
any other gas burning appliance to their previous 
conditions of use.

Table 4:  Vent/Air Intake Length

7.  Any improper operation of the common venting 

system should be corrected so the installation 
conforms with the 

National Fuel Gas Code

, NFPA 

54/ANSI Z223.1. When resizing any portion of the 
common venting  system,  the common venting 
system should be resized to approach the minimum 
size as determined using the appropriate tables in 
Part II in the 

National Fuel Gas Code

, NFPA 54/

ANSI Z223.1.

B. General Guidelines

1.  Vent system installation must be in accordance with 

National Fuel Gas Code

, NFPA 54/ANSI Z221.3 or 

applicable provisions of local building codes.  
Contact local building or fi re offi cials about restric-
tions and installation inspection in your area.

2.  The Revolution is designed to be installed as either a 

Direct Vent boiler or Power Vent boiler.  In the 
Direct Vent confi guration all of the air for combus-
tion is supplied directly to the burner enclosure from 
outdoors and fl ue gases are vented directly outdoors 
(through wall or roof).  In the Power Vent confi gura-
tion, room air provides air for combustion and 
ventilation.  Flue gases are still vented directly 
outdoors (through wall or roof).

 

Note:  Venting requirements change if indoor air is 
used.

3.  Refer to the appropriate drawings in this section of 

this manual to determine the proper confi guration of 
venting system.  See Table 1.

4.  This appliance requires a Special Gas Vent.  The 

product is designed to use Burnham supplied        
AL 29-4C

® 

Stainless Steel vent system components.  

The following manufacturers offer similar             
AL 29-4C

®

 components and are approved for use 

with this product:  Heat-Fab Inc. - Saf-T-Vent,  Flex-
L International Inc. - Star-34, Z-Flex U. S., Inc. -   
Z-Vent, and Protech Systems , Inc.- FasNSeal™.  
The use of these alternate manufacturer’s venting 
systems will require adapters to connect to the 
Burnham supplied vent connector and vent terminal.  
These adapters are not supplied with this unit and 
should be obtained from the supplier of the alternate 
manufacturer’s venting system.  See Table 3 for 
complete list of Burnham Vent System Components.

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Содержание Burnham Hydronics Revolution RV3

Страница 1: ...c r e l i o b o t s r i a p e r r o e c i v r e s r o F l e b a L g n i t a R n o n w o h s s a r e b m u N l a i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e l i o b r e b m u N l...

Страница 2: ...e n o h p d e t a c o l t n e m t r a p e d e r i f e h t R E G N A D n o i t a u t i s s u o d r a z a h y l t n e n i m m i n a s e t a c i d n I h t a e d n i t l u s e r l l i w d e d i o v a t o...

Страница 3: ...l i b i s s o p a s i s e p i p n e z o r f o t e u d e g a m a d f I e c i v r e s t u o h t i w t r a t s e r d l u o h s s m r a l a d n a s d r a u g e f a s e t a i r p o r p p a r o r e h t a e...

Страница 4: ...ing Air Intake Piping 8 IV Condensate Drains 43 V Water Piping and Trim 44 VI Gas Piping 48 Figure 1 Minimum Clearances to Combustibles VII Electrical 51 VIII Modular Installation 66 IX System Start u...

Страница 5: ...5 Figure 2 Dimensions...

Страница 6: ...all on level floor For basement installation provide solid base such as concrete if floor is not level or if water may be encountered on floor around boiler Floor must be able to support weight of boi...

Страница 7: ...00 square inches 7 Combustion Air Ventilation Duct Louvers and Grilles Equip outside openings with louvers to prevent entrance of rain and snow and screens to prevent entrance of insects and rodents L...

Страница 8: ...g u o r h t e p i p t n e v g n i l l a t s n i n e h W y e n m i h c 4 e l b a T o t r e f e R s h t g n e l e k a t n i r i a t n e v m u m i x a m d e e c x e t o n o D E C I T O N h c a e d n a n...

Страница 9: ...o c d e l a e s t n e V t c e r i D a h g u o r h t y l l a t n o z i r o h g n i t a n i m r e t e p i p e k a t n i r i a d n a d n a t n e v e h t r o f s n o i t a r t e n e p l a u d i v i d n i...

Страница 10: ...on venting system should be corrected so the installation conforms with the National Fuel Gas Code NFPA 54 ANSI Z223 1 When resizing any portion of the common venting system the common venting system...

Страница 11: ...verhangs etc e Minimum twelve 12 inches from overhang or corner of building 10 Enclose vent passing through occupied or unoccu pied spaces above the boiler with material having a fire resistance ratin...

Страница 12: ...f necessary f Slip the locking band over joint and align closest bead in locking band with bead in male end of pipe g Tighten locking band by HAND with a 5 16 nut driver until snug plus turn DO NOT SE...

Страница 13: ...move any dirt and grease b Apply a continuous inch bead of sealant around male end of joint no more than 1 8 inch from end c Align weld seams in pipes and use a slight twisting motion to FULLY insert...

Страница 14: ...r intake termination on the same wall as the vent termination if possible to prevent nuisance boiler shutdowns However boiler may be installed with vertical venting and sidewall combustion air inlet o...

Страница 15: ...15 Figure 4 Recommended Separate Horizontal Vent Air Intake Installation...

Страница 16: ...16 Figure 5 Separate Horizontal Vent Air Intake Terminal Confi guration...

Страница 17: ...brace as required Refer to Figure 8 c Vertical venting requires use of the roof flashing and storm collar to prevent moisture from entering the structure d Install storm collar on vent pipe immediatel...

Страница 18: ...s The complete air intake piping system must be rigid and able to withstand minor impacts without collapse 13 Inlet air pipe penetration Vertical Size roof opening to allow easy insertion of inlet pip...

Страница 19: ...19 Figure 7 Attic Offset Figure 6 Vertical Vent Installation...

Страница 20: ...Vent Air Termination Extend Vent Air Intake Piping to maintain minimum vertical X and minimum horizontal Y distance of twelve 12 inches from roof surface Allow additional vertical X distance for expec...

Страница 21: ...21 Figure 9 Vertical Air Intake Piping...

Страница 22: ...s e d u l c n i n o i t p i r c s e D r e b m u N t r a P t n e n o p m o C A g n o l 2 x e r a u q s 6 y l b m e s s A b u S x o B r i A 1 1 0 6 0 1 1 6 B e r a u q s 0 1 r e v o C l l a W r o i r e...

Страница 23: ...plied with boiler P N 8116308 to vent pipe penetrating through terminal cover Join terminal and pipe with locking band and seal with RTV see Figure 3 3 Install Vent Piping See Figure 10 and 11 a Start...

Страница 24: ...24 Figure 10 Combination Horizontal Vent Air Installation...

Страница 25: ...25 Figure 11 Combination Horizontal Vent Air Terminal Installation...

Страница 26: ...e V n o i t a n i b m o C 3 1 0 6 0 1 1 6 D c s i D r e n n I e k a t n I r i A 0 3 2 6 1 1 8 E 4 r e t p a d A e k a t n I r i A r e w o L n o i t a n i b m o C 0 5 0 6 1 1 6 F e t a l P l a e S r e...

Страница 27: ...vent terminal elbow Refer to Sections C through E for proper procedures for joining vent pipe and fittings 9 Insert vent disc terminal assembly into horizontal leg of the remaining B vent tee See Figu...

Страница 28: ...6116054 if used will increase air intake pipe diameter to 4 inch d Start at collar on burner enclosure inside boiler jacket and work towards the air intake adapter on the interior B vent tee s horizo...

Страница 29: ...ir Intake Piping to maintain minimum vertical X and minimum horizontal Y distance of twelve 12 inches from roof surface Allow additional vertical X distance for expected snow accumulation All ex posed...

Страница 30: ...30 Figure 13 Combination Vertical Air Intake Terminal Assembly...

Страница 31: ...31 Figure 14 Combination Vertical Vent Disc Terminal Assembly...

Страница 32: ...P t n e n o p m o C A r e v o C e v i t c e t o r P c i t s a l P 6 9 1 6 5 0 8 7 9 1 6 5 0 8 B 0 9 e k a t n I r i A m u n i m u l A w o b l E 4 2 2 6 1 1 8 3 2 0 4 0 1 1 8 4 C w o b l E e p i P t n...

Страница 33: ...to air intake opening in jacket top panel See Figure 19 NOTE RV3 RV4 uses 4 inch cap RV5 RV7 uses 5 inch cap 1 Do not exceed maximum vent length Refer to Table 4 Horizontal 2 Maintain minimum inch per...

Страница 34: ...34 Figure 15 Indoor Air Horizontal Vent Installation...

Страница 35: ...35 Figure 16 Indoor Air Vertical Vent Installation...

Страница 36: ...al Vent Terminal Installation Extend Vent Air Intake Piping to maintain minimum vertical X and minimum horizontal Y distance of twelve 12 inches from roof surface Allow additional vertical X distance...

Страница 37: ...37 Figure 19 Indoor Air Air Intake Terminal Installation...

Страница 38: ...4 2 6 1 1 8 C r e c u d e R e p i P e l a M 3 x e l a m e F 4 4 6 1 6 1 1 8 D r e c u d e R e p i P e l a m e F 3 x e l a M 4 9 3 2 6 1 1 8 E g n i t t i F D S n i a r D r e w e S g n i l p u o C b u...

Страница 39: ...4 or 4 inch diameter two 2 foot section of single wall metal pipe RV5 RV7 See Figure 20 a Secure with three 3 self drilling sheetmetal screws provided 7 Maintain minimum of inch per foot slope on hori...

Страница 40: ...40 Figure 21 PVC Air Intake Separate Horizontal Vertical Air Intake Terminal Installation Figure 22 PVC Air Intake Combination Horizontal Vertical Air Intake Pipe Installation...

Страница 41: ...so that elbow leg is opposite the building s exterior surface L Optional Separate Horizontal Vent Air Intake Terminal Mounting See Figures 23 24 and 25 e If installation requires indoor air install A...

Страница 42: ...42 Figure 24 Optional Separate Horizontal Air Intake Terminal Installation Figure 25 Optional Indoor Air Vent Terminal Installation...

Страница 43: ...t o n o D g n i p i p e t a s n e d n o c f o e z i s e c u d e r t o n o D r e h t e g o t g n i p i p 2 Pipe condensate trap to a floor drain or condensate pump sump 3 Use PVC or CPVC for condensate...

Страница 44: ...r h t w o l f t c e r r o c e r u s s e r p e h t r o t a l u c r i c m e t s y s e h t g n i z i s d n a d r a o b e s a b s r o t a i d a r l l a f o p o r d g n i p i p g n i t c e n n o c l l a d...

Страница 45: ...hot water boiler is just above the highest water containing cavity of the boiler that is a hot water boiler must be full of water to operate safely Figure 27 Recommended Piping for Combination Heatin...

Страница 46: ...46 Figure 28 Recommended Boiler Piping For Circulator Zoned Heating Systems...

Страница 47: ...47 Figure 29 Boiler Piping for Zone Valve Zoned Systems...

Страница 48: ...ific gravity of gas Gas piping systems for gas with a specific gravity of 0 70 or less can be sized directly from Table 7 unless authority having jurisdiction specifies a gravity factor be applied For...

Страница 49: ...heating value of your gas 3 Install sediment trap ground joint union and manual shut off valve upstream of boiler gas control valve and outside jacket See Figure 30 h t g n e L t e e F p o r D e r u s...

Страница 50: ...eration 1 Protect boiler gas control valve For all testing over psig boiler and its individual shutoff valve must be disconnected from gas supply piping For testing at psig or less isolate boiler from...

Страница 51: ...e n o H t i m i l e r u t a r e p m e t r e t a w l a n o i t i d d a n a l l a t s n i s r u c c o s i h t f I s a e r i W l a u n a m s i h t f o n o i t c e S m i r T d n a g n i p i P r e t a W e...

Страница 52: ...52 Figure 31 Internal Boiler Wiring Schematic Diagram...

Страница 53: ...E C I T O N l l e w y e n o H e h t f o e r i w e u l b t i u c r i c 1 B h t i w s e i r e s n i l l a t s n i d e s u s i t i m i l m e t s y s l a n o i t i d d a n a f I t e k c a j r e l i o b e...

Страница 54: ...ntrol system Locate the group of two 2 thermostat wires black and black inside the boiler jacket at the top not in the boiler junction box Connect wires from these boiler wire leads to the H1 and H2 t...

Страница 55: ...r o f g n i n o z y t i r o i r p e d i v o r p l l i w r e h t e g o t l o r t n o c h c a e f o s l a n i m r e t C d n a B A e h t g n i r i w y b s 9 8 8 8 R l a n o i t i d d a t c e n n o c d e...

Страница 56: ...56 Figure 33 Single Heating Zone Only Wiring Schematic...

Страница 57: ...Wiring Schematic E C I T O N l l e w y e n o H e h t f o e r i w e u l b t i u c r i c 1 B h t i w s e i r e s n i l l a t s n i d e s u s i t i m i l m e t s y s l a n o i t i d d a n a f I t e k c...

Страница 58: ...58 Figure 35 Circulator Zoned System Wiring Schematic...

Страница 59: ...59 Figure 36 Zone Valve Zoned System Wiring Schematic...

Страница 60: ...60 Figure 37 Zone Valve Zoned System Wiring Schematic...

Страница 61: ...61 Figure 38 Different Manufacturer s Zone Valve Connections to Honeywell R8889...

Страница 62: ...62 Figure 39 Circulator Zoning with EC5000 Wiring Schematic...

Страница 63: ...63 Figure 40 Zone Valve Zoning with EC5000 Wiring Schematic...

Страница 64: ...64 Figure 41 Radiant Floor Circulator Zoned System with Alliance Water Heater...

Страница 65: ...65 Figure 42 Radiant Floor Zone Valve Zoned System with Alliance Water Heater...

Страница 66: ...ing Section of this manual for Air Intake Guidelines and Options 2 The maximum air intake length for each boiler is fifty two 52 equivalent feet 3 Locate air intake termination on the same wall as the...

Страница 67: ...t pump sump manufacturer for compatibility of materials of construction with flue gas conden sate If a common pump sump is used individual boiler drain lines must be connected such that one drain pipe...

Страница 68: ...68 Figure 43 Modular Boiler Piping...

Страница 69: ...69 Figure 44 Alternate Modular Boiler Piping...

Страница 70: ...l i o b e h t t a h t 1 Close full port ball valve in boiler supply piping 2 Isolate all zones by closing zone valves or shut off valves in supply and return of each zone s IX System Start up 3 Attac...

Страница 71: ...71 Figure 45 Operating Instructions...

Страница 72: ...u o s n o i t i n g i r e h t o r o 8 Purge gas line of air H Follow Operating Instructions to place boiler in operation See Figure 45 Figure 47A 40mm Main Burner Flame I Sequence of Operation See Fi...

Страница 73: ...k gas meter for at least 30 seconds Use Table 10 to determine gas flow rate in Cubic Feet per Hour G N I N R A W l l i w e t a r t u p n i s a g t s u j d a y l r e p o r p o t e r u l i a F e h t f o...

Страница 74: ...74 Figure 49 Variable Speed Control Sequence of Operation Figure 50 Internal Primary Secondary Piping...

Страница 75: ...e d n a d e l l i k s y b d e r i a p e r d n a d e c i v r e s e b y l n o t s u m r e l i o b s i h T s n a i c i n h c e t s l e d o m l a c i t n e d i h t i w d e c a l p e r e b t s u m y e h t...

Страница 76: ...es at the gas valve d Remove wires to Flame Roll out Switch RV3 RV6 only e Remove Burner Access Panel f Mark location of Main Burner with Pilot Bracket on gas manifold g Hold Main Burner on throat Lif...

Страница 77: ...77 Figure 53 Cleaning Boiler Flue Passages...

Страница 78: ...ps G through Q from Section IX System Start up G PROCEDURE FOR MEASURING DIFFERENTIAL PRESSURE See Figure 54 1 With boiler off remove Gray and Black Hoses at differential pressure switch Figure 54 Dif...

Страница 79: ...nected to the control while the test is performed Using Table 13 estimate the temperature measured by the sensor The sensor and thermometer readings should be close If the test meter reads a very high...

Страница 80: ...80 Revolution Troubleshooting Tree...

Страница 81: ...81 Revolution Troubleshooting Tree...

Страница 82: ...h your local Burnham Wholesale distributor Should you require assistance in locating a Burnham distributor in your area or have questions regarding the availability of Burnham products or repair parts...

Страница 83: ...0 0 0 0 6 6 0 8 B 1 e l f f a B s a G e u l F 2 1 0 0 6 0 1 1 7 3 1 0 0 6 0 1 1 7 4 1 0 0 6 0 1 1 7 5 1 0 0 6 0 1 1 7 6 1 0 0 6 0 1 1 7 C 1 e g u a G e r u s s e r P p m e T U 9 6 1 6 5 0 8 1 D 1 4 x...

Страница 84: ...84...

Страница 85: ...7 1 3 6 0 6 0 1 1 7 A N G 2 n o i s n e t x E e e T r o t c e n n o C t n e V 6 0 6 0 1 1 8 1 H 2 p a r T e t a s n e d n o C 1 0 0 6 0 6 0 6 1 J 2 p a r T e t a s n e d n o C p i l C g n i d l o H 1...

Страница 86: ...86...

Страница 87: ...a P s s e c c A r e n r u B 1 3 0 6 0 1 2 7 1 1 4 0 6 0 1 2 7 1 1 5 0 6 0 1 2 7 1 1 6 0 6 0 1 2 7 1 1 7 0 6 0 1 2 7 1 P 3 h c t i w S t u O l l o R e m a l F 4 4 0 0 6 1 0 8 1 Q 3 h c t i w S t u O l...

Страница 88: ...88...

Страница 89: ...2 1 5 0 7 2 2 8 7 5 0 7 2 2 8 9 s a G P L e u l B 4 6 3 4 0 7 2 2 8 2 1 E 4 t f 0 0 0 5 t f 1 0 0 2 e d u t i t l A h g i H r e n r u B m m 0 4 s e c i f i r O r e n r u B n i a M s a G l a r u t a N...

Страница 90: ...90...

Страница 91: ...c a J 1 1 3 0 6 0 4 0 7 1 1 4 0 6 0 4 0 7 1 1 5 0 6 0 4 0 7 1 1 6 0 6 0 4 0 7 1 1 7 0 6 0 4 0 7 F 5 l e n a P p o T t n o r F t e k c a J 1 3 3 0 6 0 4 0 7 1 3 4 0 6 0 4 0 7 1 3 5 0 6 0 4 0 7 1 3 6 0...

Страница 92: ...92...

Страница 93: ...h c t i w S e r u s s e r P l a i t n e r e f f i D 2 3 3 5 9 5 2 0 2 S I l l e w y e n o H t F 0 0 0 2 l e v e L a e S 1 1 8 8 0 6 1 0 6 6 7 6 5 9 5 2 0 2 S I l l e w y e n o H n o i t a v e l E t F...

Страница 94: ...r o 3 y l b m e s s A e k a t n I r i A 5 4 0 6 1 1 6 1 4 4 0 6 1 1 6 1 B 7 p a r T e t a s n e d n o C p i l C g n i d l o H 1 0 0 6 0 9 0 7 1 C 7 x 8 w e r c S l a t e M t e e h S 0 0 0 0 6 8 0 8 2...

Страница 95: ...95 SERVICE RECORD DATE SERVICE PERFORMED...

Страница 96: ...96 SERVICE RECORD DATE SERVICE PERFORMED...

Страница 97: ...97 SERVICE RECORD DATE SERVICE PERFORMED...

Страница 98: ...ve gear 1 A National Institute for Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wa...

Страница 99: ...to connect the probe LWCO to the supply or return piping as shown below LWCO Location manufacturers recommend an annual inspection of the probe How to Wire LWCO s are available in either 120 VAC or 24...

Страница 100: ...remedies in the courts THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE Limited Warranty FOR RESIDENTIAL CAST IRON WATER BOILERS 03 03 S...

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