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STRAW CHOPPER

Page 22

DETAILS

CHOPPING SYSTEM

MAIN COMPONENTS

1. Hitch

2.- Cardan

3.- Chute

4.- Distributor

5.- Box

6.- Tailgate

7.- Cleaning window

8.- Foot stand

9.- Guide support

10.- Tailgate elevation cylinder

11.- Chopping turbine

12.- Blowing turbine

13.-Moving bottom belt

14.- Belt speed regulator

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1

11

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13

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14

10

9

8

6

5

4

Figure 1.5: Straw chopper E/D-350.

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Содержание D-350

Страница 1: ...INSTRUCTION MANUAL STRAW CHOPPER E EM D 350 E EM D 650 350 650 Models...

Страница 2: ...STRAW CHOPPER WARNING CAREFULLY READ THE CONTENTS OF THIS INSTRUCTION MANUAL ON THE CD BEFORE STARTING THE MACHINE...

Страница 3: ...are conceived to make your job easier save time and therefore improve the performance benefits and profitability of your farm With our machines you can streamline your operations improving the effici...

Страница 4: ..._______ 3 4 RECEPTION AND IDENTIFICATION OF STRAW CHOPPER ___________________ 4 5 WARRANTY CONDITIONS ______________________________________________ 5 6 OPERATOR REQUIREMENTS _________________________...

Страница 5: ...it immediately after the repair and before use The warranty appears on the cover of this book along with the Registration and Inspection Certificate For information on ordering replacement parts see R...

Страница 6: ...ufactured in compliance with the following directives Machine Directive 2006 42 CEE Electromagnetic Compatibility Directive 2004 108 CE The following harmonized technical Standards have been applied U...

Страница 7: ...s with all accessories and optional items requested After delivery of the mixer and before commissioning TATOMA qualified personnel will instruct the owner or personnel in charge of it on how to opera...

Страница 8: ...ar and tear due to their position or working method 7 Complaints should be sent by fax to the authorised dealer or directly to TATOMA depending on procedure 8 TATOMA reserves the right to check possib...

Страница 9: ...CTIONS WILL RESULT IN THE INCORRECT USE OF THE EQUIPMENT 7 WARNINGS AND SAFETY REGULATIONS TAKE NOTE This safety alert symbol appearing in this manual is to bring your attention to the instructions in...

Страница 10: ...to alert against unsafe practices 7 1 WARNING AND DANAGER SIGNS Safety symbols located on the machines Location Attention Danger do not open or remove protective covers while the engine is in operatio...

Страница 11: ...that the area is totally clear especially of children and animals It is the responsibility of the owner or personnel in charge of the mixer to be aware of the lighting and meet the requirements of th...

Страница 12: ...lity of the mechanisms of the mixer without their adjustment affecting driving visibility Help should be enlisted of another person to perform this operation Check for people before putting the mixer...

Страница 13: ...stacles Always inspect the area before the operation Avoid sudden starts and stops Choose a uniform level as a route during transport through the fields Do not use the mixer near the edge of unlevel g...

Страница 14: ...a height above the last step of the staircase Operate with extreme caution when handling the moving parts of the mixer and make sure there are no people near these items before their operation on the...

Страница 15: ...njected into the skin must be surgically removed within a few hours or gangrene may result Do not allow grease to accumulate and eliminate any spilled oil immediately from the ladder and operator plat...

Страница 16: ...fill and increase until the cutting length is correct The shredders at maximum can cause damage to the quality of the mixture Add components to the mixture in the following order First load the more...

Страница 17: ...tion and the universal joints The machine tanks should be filled with hydraulic oil 04 T SAE 10W Service Oil Filter All filters should be changed 24 hours after start system up and after during regula...

Страница 18: ...ng chocks on the wheels to prevent the unit from moving COMOPONENT TYPE OF LUBRICANT INTERVALS Unloading belt Light oil Brush or spray lightly every 40 hours of operation Bearings Quality grease Every...

Страница 19: ...tion on mixing Shredders are extend too deeply into the hopper slowing rotation Extend the shredders less into the hopper as described in 5 3 NOTE this table does not cover all the problems that may a...

Страница 20: ...nd statements to be taken into account when operating the mixer are included throughout the instruction manual Warning The said standards as well as the warnings and indications contained in this inst...

Страница 21: ...STRAW CHOPPER Page 18 INSTRUCTIONS HANDBOOK...

Страница 22: ...CHOPPER 34 3 1 START UP 34 3 2 LOADING THE CHOPPER 36 3 3 DISTRIBUTION 39 3 4 STOPPING THE CHOPPER 40 3 5 LOADING TESTS 41 3 6 EXTENDED STOPPAGE OF THE CHOPPER 41 4 MAINTENANCE OF THE CHOPPER 43 4 1...

Страница 23: ...ther than those not specified here will mean the immediate loss of the guarantee The operations previously mentioned must be carried out by only one person If other machines are used loading the chopp...

Страница 24: ...the hammering system is a grid screen that does not allow straw to pass through which is larger than that expected thus ensuring fine chopping Optionally a chopping roller can be placed in front of th...

Страница 25: ...an 3 Chute 4 Distributor 5 Box 6 Tailgate 7 Cleaning window 8 Foot stand 9 Guide support 10 Tailgate elevation cylinder 11 Chopping turbine 12 Blowing turbine 13 Moving bottom belt 14 Belt speed regul...

Страница 26: ...ission T situated on the outside of the box and protected by a cover see figure 1 7 The roller is fed by a comb like device that distributes the straw to be chopped at the input The roller is also fit...

Страница 27: ...ox 6 Tailgate 7 Cleaning window 8 Foot stand 9 Guide support 10 Tailgate elevation cylinder 11 Blowing turbine 12 Comb 13 Chopping roller 14 Moving bottom belt 15 Belt speed regulator DETAILS CHOPPING...

Страница 28: ...Figure 3 6 Chopping roller The chopping roller consists of a reel fitted with knives which is mechanically moved by a transmission system A regulator comb evenly distributes the input of chopped straw...

Страница 29: ...ped before being distributed Chute The chute consists of a square jointed chute When the machine is stopped the chute folds down to occupy as little space as possible Before use the chute is placed in...

Страница 30: ...3 or 4 functions depending on whether the rotating chute is included Distributor control system The chopper is supplied with a monoblock control system based on levers and cables Optionally it can be...

Страница 31: ...n arbour as there is a risk of entrapment Danger of entrapment 2 3 FOOT STAND Choppers can be equipped with the following types of hitch 1 UNE 40 50 rotating ring 2 UNE 50 fixed ring 3 Fish mouth The...

Страница 32: ...und when running Parking the chopper 1 Park the chopper on a flat area away from ditches canals furrows slopes culverts etc which could cause the machine to tip it they were to give way Lower the Foot...

Страница 33: ...actor When handling the chopper from the tractor cab the control levers should always remain mounted on the plate provided for this purpose Solenoid valve block Optionally a solenoid valve block can b...

Страница 34: ...h a sticker indicating the function of each of these elements Should these become damaged the machine user can request new ones from the official dealer or directly from Tatoma The stickers that indic...

Страница 35: ...2 22 Electrical control Keypad or radio remote Optional In this case an outlet is provided with a 3 pole connector A socket of the same type to be installed in the tractor is supplied See Figure 2 23...

Страница 36: ...ad use Optional If the chopper is approved for road use there is a cable with a 7 pin connector for to supply signalling this should be connected to the electrical outlet for the tractor trailer See F...

Страница 37: ...ccident hazard are as follows Tractor cab Side of the straw chopper beside the control lever support as long as they remain in their support Tub access ladder Rear part of the straw chopper to the sid...

Страница 38: ...possible for handling the machine by doing so possible back pain or injury can be avoided Adjust the rear view mirrors of the tractor for good visibility of the mechanisms of the straw chopper and dri...

Страница 39: ...t tightening of tensioners or bolts Before leaving the factory the machine is tested on empty and all the levels and mechanisms are checked so as to guarantee the correct working of the same 15 The ma...

Страница 40: ...hopper Once the hay bale or wet silage has been loaded and then fold up the tailgate to transport the product to the chopping system It is likely that the tailgate cannot be completely closed because...

Страница 41: ...so that the loaded bale is deposited in the inside of the box It is likely that the tailgate cannot be completely closed because of the placing of the load Do not force the tailgate closed as pressur...

Страница 42: ...that can reach up to 18 meters The rotating chute does not allow such a broad scope however it ensures the distribution of chopped straw to places difficult to reach Speeds So that distribution is ho...

Страница 43: ...this speed the product is not blown out so far The high speed is used for dry product The product reaches its maximum distribution at this speed In neutral the turbine rotates The gearbox of the turb...

Страница 44: ...d of machine Maximum load tests After the above test a full load should be performed until the maximum capacity of the box two or three bales of straw or silage depending on model This test is intende...

Страница 45: ...sengage the tractor PTO and leave it properly supported on the chopper 7 Fold the Foot stand and bring it down to the ground so that the chopper can be easily unhitched from the tractor 8 Unhitch the...

Страница 46: ...Avoid prolonged stoppages and unnecessary repairs with the consequent loss of time and money 4 2 MAINTENANCE OPERATIONS Maintenance operations to be carried out by the machine user The following are t...

Страница 47: ...ed in the following table may damage the machine and invalidate the guarantee Lubricating oil change 1st change 2nd change Timescale Product Quantity Step down gear box 250 h 500 h 500 h SAE 80W90 Syn...

Страница 48: ...plug Tv 4 4 GREASING Each movement and transmission point of the machine should be cleaned and greased weekly using the greasers fitted for this purpose This should be done by someone with experience...

Страница 49: ...STRAW CHOPPER Page 46 GREASING POINTS Cardan Figure 4 5 Greasing points Chute cylinder Hitch and Foot stand Transmission bearing and reel...

Страница 50: ...STRAW CHOPPER Page 47 Pivot points loading tailgate Cylinder loading tailgate opening Bearings reel and moving bottom GREASING POINTS Figure 4 6 Greasing points...

Страница 51: ...machine and removing the remains of accumulated product Checking and adjusting the chain tension If the tyres are not sufficiently inflated damage can be caused to the internal structure as well as pr...

Страница 52: ...of the chopper Raise the tyre pressure 0 3 Bar higher than the values indicated in table 4 4 Connect the chopper to the PTO of a tractor from time to time Work the moving systems of the chopper Once...

Страница 53: ...l Swivel Trailed machines Suspended Chopper 350 E 3 Right Left 2 23 2 78 80 59 kW 110 80 kW 450 2500 10 80 E M 2650 D 2590 Chopper 650 E 6 Right Left 2 23 2 78 80 59 kW 900 2660 10 80 E M 2910 D 2850...

Страница 54: ...A 1 78 m 3 49 m C 3 33 m 5 03 m WIDTH 350 650 Outer wheel width D 2 43 m 2 43 m Machine transport width E 2 46 m 2 46 m Width chute extended F 3 72 m 3 72 m HEIGHT 350 650 Interior Chassis G 1 52 m 1...

Страница 55: ...STRAW CHOPPER Page 52 5 2 STRAW CHOPPER EM 350 Figure 5 2 Straw chopper EM 350...

Страница 56: ...STRAW CHOPPER Page 53 5 3 STRAW CHOPPER EM 650 Figure 5 3 Straw chopper EM 650...

Страница 57: ...el chute Road homologation kit see Table 6 2 Table 5 4 Optional equipment Road homologation kit This option includes Signage White Front pilot light with catadioptric lights Rear pilots that include a...

Страница 58: ...2 Coils 12Vdc 08 Sandwich regulation valve in A 09 Moment bi directional flow control valve 10 Chute elevation ram 11 Tailgate opening ram 12 Motor ground movement BG 50 13 Ram swivel 30 30 01 Proport...

Страница 59: ...k control at 110 bar Ref 30350315 04 Three station block control at 130 bar Ref 30350100 05 Solenoid valve centre in H 1 Coil 12Vdc Ref 30340405 06 Solenoid valve A and B with T 2 Coils 12Vdc Ref 3034...

Страница 60: ...if necessary Replace the control wire Check hoses and pressure in the tractor Incident Possible cause Repair The chute does not work Mechanical jam The valve control cable jammed or broken Solenoid v...

Страница 61: ...ly stop the chopper and see if there are any obstacles inside the box to impede the functioning of the chopping system If jamming occurs you can reverse the direction of rotation of the movable bottom...

Страница 62: ...STRAW CHOPPER Thank you for placing your trust in our product...

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