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SIME Brakes

13/05/16

M10054-02-A

Installation and maintenance

SIDEOS Box 2

13/17

Non contractual photographs.

Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire 

No. Q01390-01

Dimensions limit switch 51  

 

No.  T10003-01

Installation and maintenance SIDEOS One 

No. M10054-01

Limit switch 51 - Stromag 

 

Catalog 

No.          D142

 

Installation and maintenance  No. 151-00004

 

EMC 

No. 900-00001

7 - START-UP PROCEDURE 

 

>

Switch on the 

SIDEOS Box 2

.

 

>

The  2  internal 

SIDEOS  One

  launch  automatically  an 

AUTOTEST or actuate the RESTART button (Actuated du-

ring 1s).

 

>

Check the autotest result on each 

SIDEOS One 

:

TEST FAULT

 -Light : Test (red)

 -LCD display : 

Autotest Fault 

è

 Feedback loop open 

                              (31-32 / 33-34 / 35-36 / 37-38).

 -Correct  the  fault  and  launch  again  the  test  with  the 

 RESTART button (Actuated during 1s).

TEST OK and System Fault 

 -Light : Test (Green) and System Fault (Orange).

 -LCD display :

Encoder fault 1 

 

è

 encoder supply short-circuit 

Encoder fault 2

  

è

 encoder not connected or 

                                 encoder wiring fault

Speed contact fault

 

è

 wiring fault or wrong speed

 

                                contacts information (ch. 2-2). 

 -Correct  the  fault  and  launch  again  the  test  with  the  

RESTART button (Actuated during 1s).

TEST OK

 -Light : Test (green).

 -LCD display : Parameter SPx active

è

 Connections are correct

è

 Set the 

SIDEOS One 

parameters - see ch.6

è

 Check the command operation and the setting by 

following the instructions below :

HOISTING WITH MONITORING OF 3 SPEED THRESHOLDS

Step

Point 

to check

Command

Possible 

fault

Causes

1

Normal 

operation and 

accordance of 

the speed read 

on the LCD 

display with the 

required speed

HS (High Speed) 

speed active : 

make lifting operate 

at nominal and 

minimum speed in 

ascent then if the 

dynamic slipping 

function is active 

make lifting operate 

in descent.

Different 

speed

Customer data mistake or parameter-setting mistake : NC 

zero speed

Coupling not mounted or untighten (encoder 3 fault if function RC=On)

Overspeed

Parameter-setting mistake NC 

Parameter-setting mistake : SPx 

Speed control mistake 

Wrong alignment of the encoder coupling 

Wrong parameter-setting of the variable speed drive

Diff speed

Parameter-setting mistake, NS, DS  

Parameter-setting mistake of the external speed signal

Dynamic 

Slipping

Parameter-setting mistake, CW, CCW 

External signal mistake

Speed 

contact fault

Command mistake : See speed contact input

Encoder  3 

fault

Parameter-setting mistake of the variable speed drive : F mini motor too low

2

LS (Low Speed) 

speed active : 

make the lifting 

operate at nominal 

and minimum 

speed

Different 

speed

Customer data mistake

Overspeed

Parameter-setting mistake : DT too short relatively to the real deceleration ramp 

Parameter-setting mistake : SPx  

Speed control mistake 

Wrong alignment of the encoder coupling

 Speed 

contact fault

Command mistake : See speed contact input

3

Stop the lifting 

Static 

Slipping

Parameter-setting mistake :  DT too short relatively to the real deceleration ramp 

Parameter-setting mistake : VS too low relatively to the mechanical slacks

SIME Brakes

 

www.stromag.com  -  

Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 49 89 06 38

Содержание SIDEOS Box 2

Страница 1: ...and maintenance M10054 02 SIDEOS Box 2 Adapted to interfaces up to PL e CATEGORY 4 according to ISO IEC 13849 1 SPEED MONITORING UNIT SIME Brakes www stromag com Customer service Tel 33 0 1 49 90 32 2...

Страница 2: ...4 2 2 Use of System Fault outputs 4 3 INPUTS CONTACTS CHARACTERISTICS 5 4 EXAMPLES OF APPLICATIONS 6 4 1 OVERSPEED mechanical stop SYSTEM FAULT electrical stop 6 4 2 OVERSPEED mechanical stop via safe...

Страница 3: ...1 NOTES AND SYMBOLS According to EC regulations we use facing some paragraphs symbols defining hazards and informing the user about the consequences of not following the instructions of this installa...

Страница 4: ...and the taking into account by the customer PLC It allows to obtain when installation is correct a speed moni toring system secured up to the category 4 with the perfor mance level of PL e according t...

Страница 5: ...ion a procedure of switching off switching on of the SIDEOS Box 2 must be defined by the integrator of the SIDEOS One system to carry out periodically the automatic and global TEST of the SIDEOS box 2...

Страница 6: ...tors triggering and possible short circuits in the connection cables of C4 and C5 contacts are no more controlled by the SIDEOS box 2 unit The customer will make sure that all these faults will be det...

Страница 7: ...econditioning SYSTEM FAULT System Fault secured contacts outputs C1 and C2 drive directly two redundant relays K1 and K2 of the customer PLC they are inserted on the hoisting control line and control...

Страница 8: ...op A NC contact of K1 and K2 relays is inserted in the respec tive feedback loop to check that the System Fault is taken into account by the customer PLC If a feedback loop remains open during a Syste...

Страница 9: ...voltage Breaking capacity Maxi AC15 500VA 230VAC DC13 50W Breaking capacity Mini 50mW 5V 2mA The maximum current flowing in the contacts will be limited by a fuse 2A Using an arc suppressing device a...

Страница 10: ...vent of fault 37 38 POWER ON Loop feedback System Fault Loop feedback System Fault Loop feedback Loop feedback Overspeed Descent Overspeed OV linked to ground Consistency control RLS3 RLS4 Ascent or D...

Страница 11: ...upply voltage range 10 30V Push pull output with inverted signals Maxi no load consumption 160mA Standard shielded cable 0 25 to 0 5mm The cable ways and connection should respect the safety EMC regul...

Страница 12: ...urope BP24 18150 La Guerche L Aubois FRANCE SIDEOS Box2 Indice B Stromag GKN LANDS SYSTEM Power on H1 H2 H3 Overspeed fault System Screw M8x10 nut HU8 washers 6 INSTALLATION PARAMETERS SETTING 6 1 Par...

Страница 13: ...ominal speed to the stop VS Necessary number of encoder pulses to confirm the overspeed output triggering SP1 0 SP2 Hoisting Low Speed detected by encoder N 1 10 rpm Hoisting Low Speed detected by enc...

Страница 14: ...G OF 3 SPEED THRESHOLDS Step Point to check Command Possible fault Causes 1 Normal operation and accordance of the speed read on the LCD display with the required speed HS High Speed speed active make...

Страница 15: ...ng if parameter setting Reverse the parameter setting CW CCW After each test restore the SIDEOS One in its previous configuration make a RESTART and proceed with the following test 8 DIAGNOSIS The fol...

Страница 16: ...ult Encoder coupling fault Check the encoder coupling mini speed during operation at speed 2 or speed 3 0 2Hz encoder Modification of the parameter setting of the variable speed drive Speed contact fa...

Страница 17: ...otection and connection of mains input Mounting and connection of the encoder Speed contact Connection of the feedback loop NC contact Periodic test ACTION OF THE OUTPUT CONTACTS TOWARDS Alarm Electri...

Страница 18: ...nnections parame ters of the others components of the control chain such as the frequency converter the controller It is important to check that the assumptions used for the se lection stated in the c...

Страница 19: ...32 20 T l France 33 0 1 49 90 32 22 Fax 33 0 1 49 89 06 38 E mail sales gkn com PRODUCTION CENTER AFTER SALES DEPARTMENT Avenue de l Europe BP 24 18150 La Guerche sur l Aubois France T l 33 0 2 48 80...

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