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SIME Brakes

13/05/16

M10054-02-A

Installation and maintenance

SIDEOS Box 2

7/17

Non contractual photographs.

Instructions of this manual must be adhered to, to obtain the performance and the safety of operation of the equipment.

Encoder and limit switch 51 questionnaire 

No. Q01390-01

Dimensions limit switch 51  

 

No.  T10003-01

Installation and maintenance SIDEOS One 

No. M10054-01

Limit switch 51 - Stromag 

 

Catalog 

No.          D142

 

Installation and maintenance  No. 151-00004

 

EMC 

No. 900-00001

4-2  OVERSPEED (mechanical stop ) via safety relay and SYSTEM FAULT (electrical stop)

WIRING DIAGRAM

K1 and K2 relays, and KFS1 and KFS2 contactors have force-

guided contacts according to IEC 609947-5-1 standard. (NO 

and NC contacts cannot close in the same time).

OVERSPEED

 :

 

>

Overspeed / secured contacts outputs (C4 and C5) are in-

serted  in  the  input  loops  of  a  safety  relay,  the  contactors 

KFS1 and KFS2 are inserted on the feed line of the emer-

gency brakes (Mechanical stop of type 0).

 

>

The loops feedbacks are inactive (terminals 35-36 and 37-

38  linked),  the  safety  relay  checking  the  input  loops  and  

monitoring the contactors KFS1 and KFS2.

SYSTEM FAULT

 :

 

>

Secured contacts outputs of System Fault (C1 and C2) drive 

directly two redundant relays (K1 and K2) of the customer 

PLC, they are inserted on the hoisting control line and drive 

the hoisting electrical stop.

 

>

A NC contact of K1 and K2 relays is inserted in the respec-

tive feedback loop to check that the System Fault is taken 

into account by the customer PLC.

 

>

If a feedback loop remains open during a System Fault trig-

gering, 

SIDEOS Box 2

 unit triggers a mechanical stop by 

switching off the contactors K3 and K4. Restart is no allowed 

before the installation reconditioning.

CATEGORY AND PERFORMANCE LEVEL

 

 

>

Category 3 or4, and overall performance level obtained: 

PLd or e.

 

>

Selection of the safety relay and its checkings will determine 

the achieved performance level.
As  indicated  in  this  diagram,  connection  in  series  of  the 

emergency stop contacts and the contacts of the 

SIDEOS 

Box 2

  unit will limit the category to 3 and the maximal attai-

nable level to PLd.

Supply

Output 1 System Fault

Output 2 System Fault

Output 3 System Fault

Output 1 Overspeed

High Speed

Descent

Ascent

Feedback 1 System Fault

Feedback 2 System Fault

Feedback 1 Overspeed

Output 2 Overspeed

Output 3 Overspeed

Feedback 2 Overspeed

= Inactive feedback loop

ENCODER N°2

ENCODER N°1

Customer PLC

Start-up cde

Start-up cde

Start-up cde

STOP cde

STOP cde

Safety module

SAFETY BRAKE

AU = emergency stop

CED = external condition of start-up

CO = brake opening switch

FDC = hoisting limit switch stop

K1 = contactor 1 / System Fault

K2 = contactor 2 / System Fault

K3 = contactor 1 / Overspeed

K4 = contactor 2 / Overspeed

KFS = contactor of brake control

KL = contactor of hoisting control

SIME Brakes

 

www.stromag.com  -  

Customer service / Tel. : +33(0)1 49 90 32 20 / Fax : +33(0)1 49 89 06 38

Содержание SIDEOS Box 2

Страница 1: ...and maintenance M10054 02 SIDEOS Box 2 Adapted to interfaces up to PL e CATEGORY 4 according to ISO IEC 13849 1 SPEED MONITORING UNIT SIME Brakes www stromag com Customer service Tel 33 0 1 49 90 32 2...

Страница 2: ...4 2 2 Use of System Fault outputs 4 3 INPUTS CONTACTS CHARACTERISTICS 5 4 EXAMPLES OF APPLICATIONS 6 4 1 OVERSPEED mechanical stop SYSTEM FAULT electrical stop 6 4 2 OVERSPEED mechanical stop via safe...

Страница 3: ...1 NOTES AND SYMBOLS According to EC regulations we use facing some paragraphs symbols defining hazards and informing the user about the consequences of not following the instructions of this installa...

Страница 4: ...and the taking into account by the customer PLC It allows to obtain when installation is correct a speed moni toring system secured up to the category 4 with the perfor mance level of PL e according t...

Страница 5: ...ion a procedure of switching off switching on of the SIDEOS Box 2 must be defined by the integrator of the SIDEOS One system to carry out periodically the automatic and global TEST of the SIDEOS box 2...

Страница 6: ...tors triggering and possible short circuits in the connection cables of C4 and C5 contacts are no more controlled by the SIDEOS box 2 unit The customer will make sure that all these faults will be det...

Страница 7: ...econditioning SYSTEM FAULT System Fault secured contacts outputs C1 and C2 drive directly two redundant relays K1 and K2 of the customer PLC they are inserted on the hoisting control line and control...

Страница 8: ...op A NC contact of K1 and K2 relays is inserted in the respec tive feedback loop to check that the System Fault is taken into account by the customer PLC If a feedback loop remains open during a Syste...

Страница 9: ...voltage Breaking capacity Maxi AC15 500VA 230VAC DC13 50W Breaking capacity Mini 50mW 5V 2mA The maximum current flowing in the contacts will be limited by a fuse 2A Using an arc suppressing device a...

Страница 10: ...vent of fault 37 38 POWER ON Loop feedback System Fault Loop feedback System Fault Loop feedback Loop feedback Overspeed Descent Overspeed OV linked to ground Consistency control RLS3 RLS4 Ascent or D...

Страница 11: ...upply voltage range 10 30V Push pull output with inverted signals Maxi no load consumption 160mA Standard shielded cable 0 25 to 0 5mm The cable ways and connection should respect the safety EMC regul...

Страница 12: ...urope BP24 18150 La Guerche L Aubois FRANCE SIDEOS Box2 Indice B Stromag GKN LANDS SYSTEM Power on H1 H2 H3 Overspeed fault System Screw M8x10 nut HU8 washers 6 INSTALLATION PARAMETERS SETTING 6 1 Par...

Страница 13: ...ominal speed to the stop VS Necessary number of encoder pulses to confirm the overspeed output triggering SP1 0 SP2 Hoisting Low Speed detected by encoder N 1 10 rpm Hoisting Low Speed detected by enc...

Страница 14: ...G OF 3 SPEED THRESHOLDS Step Point to check Command Possible fault Causes 1 Normal operation and accordance of the speed read on the LCD display with the required speed HS High Speed speed active make...

Страница 15: ...ng if parameter setting Reverse the parameter setting CW CCW After each test restore the SIDEOS One in its previous configuration make a RESTART and proceed with the following test 8 DIAGNOSIS The fol...

Страница 16: ...ult Encoder coupling fault Check the encoder coupling mini speed during operation at speed 2 or speed 3 0 2Hz encoder Modification of the parameter setting of the variable speed drive Speed contact fa...

Страница 17: ...otection and connection of mains input Mounting and connection of the encoder Speed contact Connection of the feedback loop NC contact Periodic test ACTION OF THE OUTPUT CONTACTS TOWARDS Alarm Electri...

Страница 18: ...nnections parame ters of the others components of the control chain such as the frequency converter the controller It is important to check that the assumptions used for the se lection stated in the c...

Страница 19: ...32 20 T l France 33 0 1 49 90 32 22 Fax 33 0 1 49 89 06 38 E mail sales gkn com PRODUCTION CENTER AFTER SALES DEPARTMENT Avenue de l Europe BP 24 18150 La Guerche sur l Aubois France T l 33 0 2 48 80...

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