LOWR
Lower unit
6-25
6AL3J11
2.
Calculate the forward gear shim thick-
ness (T1) as shown in the examples
below.
NOTE:
“
F
”
is the deviation of the lower case dimen-
sion from standard. The
“
F
”
mark
a
is
stamped on the trim tab mounting surface of
the lower case in 0.01 mm units. If the
“
F
”
mark is unreadable, assume that
“
F
”
is zero
and check the backlash when the unit is
assembled.
Example:
If
“
M1
”
is 29.10 mm and
“
F
”
is (+5), then
T1 = 29.50 + (+5)/100
–
29.10 mm
= 29.50 + 0.05
–
29.10 mm
= 0.45 mm
If
“
M1
”
is 29.10 mm and
“
F
”
is (0), then
T1 = 29.50 + (0)/100
–
29.10 mm
= 29.50 + 0
–
29.10 mm
= 0.40 mm
3.
Select the forward gear shim(s) (T1) as
follows.
Example:
If
“
T1
”
is 0.45 mm, then the forward gear
shim is 0.42 mm.
If
“
T1
”
is 0.40 mm, then the forward gear
shim is 0.38 mm.
Selecting the reverse gear shim
1.
Turn the ball bearing
1
2 or 3 times, and
then measure the bearing height (M2) as
shown.
NOTE:
•
Select the shim thickness (T2) by using the
specified measurement(s) and the calcula-
tion formula.
•
Measure the bearing outer race at 4 points
to find the height average.
2.
Calculate the reverse gear shim thick-
ness (T2) as shown in the examples
below.
Calculation formula:
Forward gear shim thickness (T1) =
29.50 + F/100
–
M1
Calculated number
at 1/100 place
Rounded number
1, 2
0
3, 4, 5
2
6, 7, 8
5
9, 10
8
Available shim thicknesses:
0.10, 0.12, 0.15, 0.18, 0.30, 0.40, and
0.50 mm
Shimming plate
2
: 90890-06701
Digital caliper
3
: 90890-06704
M2
S6AL6290
1
1
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