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RINCO ULTRASONICS AG

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BA_Standard3000_GB_V5.1_36566

Error

Cause

Reaction

Troubleshooting

Internal power pack

defective.

Internal power pack has

failed due to a short

circuit, excessive tempera-

ture or defective compo-

nents.

Error message is genera-

ted.
Ultrasound process is

terminated.
New ultrasound process is

being prevented.
Error message must be

acknowledged with the

TEST button or Reset_IN

signal.

Contact the service centre.

Minimum modulation

output stage.

Minimum modulation of

the output stage due to

defective component in

the generator.
Very low amplitude

entered.

Error message is genera-

ted.
Ultrasound process is

terminated.
New ultrasound process is

being prevented.
Error message must be

acknowledged with the

TEST button or Reset_IN

signal.

Increase amplitude.

Temperature of the

generator too high.

Internal temperature

monitoring of the genera-

tor reports too high value.

Error message is genera-

ted.
Ultrasound process is

terminated.
New ultrasound process is

being prevented.
Error message must be

acknowledged with the

TEST button or Reset_IN

signal.

Provide slide-in cooling.
Reduce ambient

temperature.
Reduce duty cycle.

Tab. 27:

Generator error LED1

Converter and application error LED2

Error

Cause

Reaction

Troubleshooting

Frequency has dropped

below lower limit.

Oscillator system not

connected.
Oscillator system defective
Too high damping of the

oscillator system due to

high pressure.

Error message is genera-

ted.
Ultrasound process is

terminated.
New ultrasound process is

started at nominal

frequency.

Check cable connection.
Check cable.
Check/replace converter
Check installation of the

oscillator system.
Check oscillator system

temperature.
Check/replace sonotrode.
Reduce welding pressure.

8.3.3

Содержание Standard 3000

Страница 1: ...RINCO ULTRASONICS AG Operating instructions Translation of the original operating instructions English Read the operating instructions before carrying out any work Standard 3000 with ADG generator...

Страница 2: ...on of any kind also in part as well as the use and or disclosure of the contents without the written consent of the manufacturer is not permitted RINCO ULTRASONICS AG Industriestrasse 4 CH 8590 Romans...

Страница 3: ...5 1 Hazards from electric energy 16 2 5 2 Mechanical hazards 17 2 5 3 Hazards at the operating site 18 2 5 4 Pneumatic hazards 18 2 6 Emergency shutdown 19 2 7 What to do in the event of dangers and a...

Страница 4: ...machine 61 5 4 Connecting the machine 62 5 4 1 Electrical connections 62 5 4 2 Compressed air connection 64 5 4 3 Jumpers 64 6 Operation 65 6 1 Safety 65 6 1 1 Hazards from electric energy 65 6 1 2 H...

Страница 5: ...aintenance unit 99 7 4 Measures after completion of the maintenance work 99 8 Faults 100 8 1 Safety 100 8 2 What to do in the event a fault poses a danger 101 8 3 Troubleshooting 101 8 3 1 General err...

Страница 6: ...loads limit values electrical 121 10 4 Connected loads pneumatic 121 10 5 Press 122 10 6 Base 122 10 7 Generator control 123 10 7 1 Fuses 123 10 7 2 Analogue and digital inputs and outputs 124 10 8 U...

Страница 7: ...dition to the operating instructions the signage on the machine applies Attach any technical modifications to these instructions Furthermore the local accident prevention regulations and general safet...

Страница 8: ...d damage to property DANGER indicates an imminent dangerous situation that will result in death or serious injuries if not avoided WARNING indicates a potentially dangerous situation that could result...

Страница 9: ...ivery terms also apply These are subject to the applicable laws governing at the time the contract is signed The publication date of these operating instructions applies We reserve the right to make t...

Страница 10: ...uctions and warnings in these operating instructions must be observed Unauthorised conversions or modifications to parts of the device the oscillator system and the generator are not permitted The man...

Страница 11: ...welding problem Device name The exact type code and device serial number See chapter Marking locations 40 for information on where the type plates are located on the machine In our efforts to constant...

Страница 12: ...e risk assessment the operator shall issue implement and document operating instructions The operator is responsible for ensuring that these operating instructions comply with the applicable legal reg...

Страница 13: ...uct Qualified and skilled personnel are properly qualified for their work Qualifications WARNING Insufficient qualification Risk of severe injuries and considerable damage to property Have all work ca...

Страница 14: ...thorised persons without knowledge of the dangers in the working area Danger of severe injury Unauthorised persons must be kept away from the working area In case of doubt talk to the persons and inst...

Страница 15: ...rried out to protect against hearing damage are tight fitting work clothes with a low tear threshold with tight fitting sleeves and no loose parts Their primary purpose is to prevent being caught bet...

Страница 16: ...avoid dangerous situations Hazards from electric energies DANGER Damaged insulation or components Contact with live parts Risk of electrocution In case of damaged insulation disconnect the power suppl...

Страница 17: ...h into or touch moving components during operation Do not open covers during operation Observe the shut down period Before opening the covers make sure that no components are still moving If the machi...

Страница 18: ...ere injury Proceed carefully when working close to sharp edges corners and sharp edged materials and handling sharp edged materials If in doubt wear protective gloves WARNING You may slip and stumble...

Страница 19: ...operly Only reset the EMERGENCY STOP button when there is no more danger What to do in the event of danger or accidents Preventative measures First aid equipment first aid kits blankets etc and an ade...

Страница 20: ...pictograms Never cover block or remove symbols and pictograms Pictograms may be located on the machine if necessary They relate to the immediate vicinity around where they are attached and indicate h...

Страница 21: ...y be used in accordance with the operational and environmental conditions in the Technical Data chapter The machine must only be operated in accordance with the provisions of the applicable local acci...

Страница 22: ...other or contradictory use of the machine is considered misuse and can result in dangerous situations WARNING Unintended use Danger of severe injury Only operate the machine within the values specifie...

Страница 23: ...7 Machine description Overview assemblies Complete system 1 2 3 4 5 Fig 3 Complete system Item no Description 1 Press 2 Generator control 3 Fixing plate 4 Actuation unit with EMERGENCY STOP button 5 C...

Страница 24: ...nd enclosure optional 1 2 3 4 5 6 Fig 4 Sound enclosure Item no Description 1 Sound enclosure 2 Generator ADG and generator mount 3 Control cabinet with main switch 4 Actuation unit with EMERGENCY STO...

Страница 25: ...ter 4 Booster 5 Air connection NOTICE Excessive heat in unfavourable ambient conditions Danger of damaging the oscillator unit The temperature on the surface of the converter must not exceed 50 C Cool...

Страница 26: ...rial 1 0 5 blue aluminium 1 0 6 violet aluminium other ratios available Tab 3 Reducer booster Booster Colour Material 1 1 green aluminium titanium 1 1 5 yellow aluminium titanium 1 2 white titanium 1...

Страница 27: ...6566 27 137 Controls and indicators Welding press 1 2 3 4 5 Fig 6 Controls and indicators of welding press 1 2 Item no Description 1 Converter housing 2 Sonotrode 3 Fixing plate 4 Two hand release but...

Страница 28: ...iption 6 Fine adjustment screw for depth stop Nonius 7 EMERGENCY STOP button 8 Scale for actuator depth gauge 0 to 100 mm 8 1 Trigger mark 9 Clamping lever for actuator lock 10 Handwheel for height ad...

Страница 29: ...buttons 4 at the same time to manually start the welding cycle The two buttons must be pressed simultaneously within 0 3 s This ensures that the user cannot reach into the tool area during the welding...

Страница 30: ...ocal compressed air mains The manual check valve 11 is used to isolate the energy between the local compressed air mains and the compressed air system of the press Mounting clamps for the anvil Socket...

Страница 31: ...t be understood in combination with the trigger force the so called trigger The trigger function is based on the permanent pressure difference measurement DP which measures the pressure difference bet...

Страница 32: ...ue and the process results are shown on the display After start up the process data can no longer be changed Data can be easily retrieved Fig 11 Overview of generator Item no Description 1 Function ke...

Страница 33: ...eturn to highest level program level After pressing F1 logout the ADG is protected against any kind of change Cursor field The cursor functions are for entering and changing data Use the cursor button...

Страница 34: ...gene rator The parameterised welding mode is displayed to confirm whether the next welding cycle can be performed Information is provided on the fol lowing states Cycle active Start confirmation Pv m...

Страница 35: ...S MAIN MENU Parts Rejected Required Welding mode Average energy Standard deviation Average travel difference Standard deviation Average travel absolute Standard deviation Average time Standard deviati...

Страница 36: ...ifferential Minimum Maximum ENERGY WINDOW Energy limit Minimum Maximum Energy warning Minimum Maximum TRAVEL WINDOW ABSOLUTE Travel limit absolute Minimum Maximum Travel warning absolute Minimum Maxim...

Страница 37: ...n mode OPTIONS 2 Start mode Error position Datastring Interval datastring Database switching Sound enclosure Start confirm Ready confirm Part counter output Red part counter output Online data window...

Страница 38: ...ed loads can be found in chapter Connected loads limit values electrical 121 Pin assignment see chapter Pin assignment 127 Fig 16 Electrical connections of generator Item no Description 1 Press 2 Two...

Страница 39: ...dard3000_GB_V5 1_36566 39 137 Compressed air connection The compressed air connection is located on the side of the welding press The actual connected loads can be found in chapter Connected loads pne...

Страница 40: ...0 137 BA_Standard3000_GB_V5 1_36566 Marking locations The type plates A and B clearly identify the machine Fig 18 Type plates The type plates are located on the side of the press A and on the rear of...

Страница 41: ...rgy Travel Contact breaker Time and or energy Limits can be used to set thresholds that when exceeded will cause the process to be interrupted In addition a prompt dialog can appear on the screen Ultr...

Страница 42: ...essive build up of contact force according to the throttle and regulator setting until the trigger point is reached Melting of the two plastic parts by applying force and amplitude Solidification and...

Страница 43: ...e force curve large throttle opening the more intense the melting The range is predetermined by the choice of booster and sonotrode amplifi cation In addition the generator allows for a fine variation...

Страница 44: ...tops when a certain melt depth is reached Cycle After the trigger has been reached the welding process is started From the trigger point the welding process continues until the depth ss is reached The...

Страница 45: ...rted The welding process lasts from Start until the programmed time and or energy level is reached 3 6 3 4 Fig 28 ENERGY MODE 3 6 3 5 3 6 3 6 ENERGY MODE In Energy mode the momentary power absorbed by...

Страница 46: ...ed Do not attach to protruding parts of the machine or to the eyebolts of attached components Make sure that the sling gear is securely attached Only use approved hoisting equipment and sling gear wit...

Страница 47: ...f considerable damage When unloading packages after delivery or transporting within the company proceed with caution and observe the symbols and warnings on the packaging Only transport in the install...

Страница 48: ...air In order to transport the press it is screwed to the pallet on the rear side Unscrew the transport locking screws before transporting by crane The sound enclosure is transported on a pallet with w...

Страница 49: ...st be authorised to do so Ensure that the tines are sufficiently long to pick up the machine securely corresponding to the dimensions of the packages Dimensions and weights see chapter Dimensions and...

Страница 50: ...re NOTICE The total weight of the welding machine together with the sound enclosure is 136 kg Danger of damaging the installation site Make sure that the installation site has the necessary load beari...

Страница 51: ...and sound enclosure The operator of the crane must be authorised to do so Lift the press as follows Clamp clamping lever 1 in specified direction Slide the sling gear ropes belts etc in direction A up...

Страница 52: ...follows Attach the sling gear ropes belts etc to the ring bolts Do not attach the sling gear too flat Make sure that the sling gear ropes belts etc are not twisted and that the machine is securely at...

Страница 53: ...ckaging as evidence NOTE Register a complaint for every defect as soon as it is identi fied Claims for damage will only be accepted within the applicable complaint period The haulage company is respon...

Страница 54: ...not store outside Keep dry and dust free Do not expose to aggressive media Protect against direct sunlight Avoid mechanical vibration Avoid extreme temperature fluctuations to prevent condensed water...

Страница 55: ...They must always be pointing upwards otherwise the content may be damaged Protect the packages against moisture and keep dry Only attach sling gear chains hoisting straps at the points designated with...

Страница 56: ...using a sound enclosure SSK the person setting up the machine must make sure that nobody reaches into the danger zone during the set up The following personal protective equipment must be worn for all...

Страница 57: ...es for the screws Before carrying out the installation make sure that the machine shows no transport damage Before carrying out the installation work make sure that all of the transport packaging and...

Страница 58: ...alled at locations where it is exposed to unfavourable environmental conditions This includes combustible oily or harmful vapours or dust excessive moistu re extreme vibration or extreme temperatures...

Страница 59: ...fault rectification work during installation at the location of installation observe the regional or country specific regulations with regard to space for movement and escape routes that must be kept...

Страница 60: ...ULTRASONICS AG 60 137 BA_Standard3000_GB_V5 1_36566 Fig 33 Sound enclosure dimensions Fig 34 Workplace dimensions View of workplace including the sound enclosure and the foundation for the sound encl...

Страница 61: ...p the machine Firmly fix work table and screw press at the rear NOTE For further information please contact RINCO ULTRASO NICS AG Removing the rear panel of the cabin ensures that the cabin can be ac...

Страница 62: ...nstallation must be carried out according to the applicable regulations e g cable cross sections fuses PE connections Comply with EMC directives shielding grounding filter and leads WARNING Incorrect...

Страница 63: ...to a main potential They can be connected using a mounting plate such as the ADG generator or a cable of at least 6 mm2 Ensuring operational readiness Plug device connectors into the sockets on the g...

Страница 64: ...position Jumper For use in special machines the operating mode Automatic can be set on the jumper For this operating mode these operating instructions and the declaration of conformity do not apply P...

Страница 65: ...ing work Safety boots Additional protective equipment according to the local accident prevention regulations at the operating site The operator must make it compulsory that the personal protective equ...

Страница 66: ...working Make sure that the work area is kept orderly and clean Loose components and tools stacked or lying around are potential sources of accident Remove protective covers only when the machine is s...

Страница 67: ...appropriate sticker to the machine or protect the user from noise emission by installing a sound enclosure Audible noise is considered harmful to hearing if the energy equivalent continuous sound leve...

Страница 68: ...0_GB_V5 1_36566 Mechanical hazards WARNING Moving the actuator carriage WITHOUT the handwheel to adjust the height Uncontrolled downward movement of the actuator carriage Danger of crushing Hold the c...

Страница 69: ...VE_OUT After the welding and solidification phase the outputs MV_1_OUT and MV_2_OUT are reset This returns the press to the rest position The output RESTPOS_OUT is displayed when the press has reached...

Страница 70: ...t the solenoid valves MV_1 2_OUT are actuated and the press leaves the rest position This is signalled by the output RESTPOS_OUT When the trigger pressure has been reached the ultrasound starts This i...

Страница 71: ...on door is closed the input SSK_CABINE_IN is enabled and the output SSK_ CABINE_ LIFTDOOR_O is activated and the lifting door will then lower When the lifting door reaches its closed position the inpu...

Страница 72: ...build up trigger 3 4 Melt 4 5 Solidification 5 6 Return stroke By actuating the inputs START_1_EXT_IO_IN and START_2_EXT_IO_IN the process is started which is signalled by the output START_OUT The two...

Страница 73: ...a set Depending on the setting of the Switch data set function the data sets can be changed DATASET_1_IN DATASET_2_IN DATASET_3_IN DATASET_4_IN DATASET_5_IN Data set 0 0 0 0 0 no action 1 0 0 0 0 1 0...

Страница 74: ...137 BA_Standard3000_GB_V5 1_36566 Data set ASCII symbols 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 11 12 13 14 15 16 17 A 18 B 19 C 20 D 21 E 22 F 23 G 24 H 25 I 26 J 27 K 28 L 29 M 30 N 31 O 32 P Tab 1...

Страница 75: ...ng 47 Start Schweisszyklus Option dec Datensatz 1 Option bin Datensatz 2 Schweisszyklus Option dec Datensatz 3 Option bin Datensatz 4 Fig 47 Start signals By actuating the inputs START_1_EXT_IO_IN and...

Страница 76: ...point Welding parameters Selection of the welding mode setting the welding parameters For initial settings see chapter System functions PIN 77 Limits Setting limits for the Stop conditions Time diff a...

Страница 77: ...ed from the start of the cycle Travel After a programmed distance from the top rest position Off No trigger available External Digital input Trigger mode before after SSW Select SSW status for ultraso...

Страница 78: ...era ture exceeds 50 C Tab 13 System functions PIN Option 1 Block Access Description Options 2 Start mode Manual CE Automatic CE conformity is no longer ensured The system operator must adapt the machi...

Страница 79: ...cle Reject counter output Pulse A 300 ms long high pulse signals a faulty welding Signal After the next incorrect welding the output is set to high until the start of the next cycle Online data window...

Страница 80: ...this is not required set Frequency reset to On Upper frequency limit 50 to 500 Hz Lower frequency limit 50 to 500 Hz Overload switch off delay To suppress extremely short power peaks in continuous mo...

Страница 81: ...d 19200 Time date Tab 17 System functions PIN settings Block Access Description Country settings Language Date format Travel unit mm inch Pressure unit bar psi Tab 18 System functions PIN country sett...

Страница 82: ...tch and measurement elements of the welding press Inputs Analysis of the signal inputs STO_2 1 Outputs Analysis of the signal outputs STO_2 2 Tab 20 Analysis PIN Reset functions PIN Resetting all sett...

Страница 83: ...om the statistics The number of weldings within a group is shown below the group number Correct weldings are indicated by o and incorrect weldings by x The following indicators result from the respect...

Страница 84: ...aulty welding will be logged regardless of the interval The following parameters are shown in the sequence they appear separated by a semi colon At the end of a data string a CR is sent Date Time Proj...

Страница 85: ...The min energy limit error is reported Display 1 Code 5 3 Info min energy limit Data string 005 003 The max time limit and min energy limit are reported Display 1 Code 5 0 Info max time limit Display...

Страница 86: ...tude Soft start time Soft stop time Amplitude Start status pressure travel time trigger Stop status time travel energy contact Hold status time travel 13 06 06 14 01 13 EXAMPLE1 1 ADG20 3000 AUI0C86 S...

Страница 87: ...performed on a system with a sound enclosure SSK H SSK K with opening and closing doors Installing the oscillator system To install the oscillator system Make sure that the generator is switched off p...

Страница 88: ...xing plate Tab 22 Workpiece setup NOTICE Danger of collision if sonotrode is set too low Danger of damage Make sure the sonotrode is set sufficiently high Estimate the height H required for inserting...

Страница 89: ...essure values under the Setting up menu item Throttle 7 to 8 System pressure 0 4 to 1 bar NOTICE Collision in the event the anvil or other objects are mounted onto the fixing plate Danger of damage Ma...

Страница 90: ...ss downwards until the welding stroke is in the lowest position while making sure that the sonotrode is not in contact with the anvil This ensures that the sonotro de and anvil cannot be damaged in id...

Страница 91: ...ou still need to correct the position of the fixing plate align the fixing plate using the four parallel adjustment nuts 4 Loosen the clamping screws 22 using the Allen key A Align the parallel adjust...

Страница 92: ...ode to navigate to the Amplitude measurement menu NOTE To identify a possible system change it is important that you record the initial power loss value Pv when you conduct a system test NOTE Pressing...

Страница 93: ...s returned to the rest position Press the POWER button on the generator The machine switches off To switch off the compressed air supply Return the manual check valve to a right angle position The res...

Страница 94: ...ts of switched on electrical compo nents Unauthorised switching on Danger to life Danger of severe injuries Before starting work switch off the electrical supply and secure against switching on WARNIN...

Страница 95: ...bleed via the manual check valve on the maintenance unit Do not allow pressure settings to exceed the maximum permitted values Maintenance schedule The following chapters of these operating instructio...

Страница 96: ...switched off protective covers are screwed to the machi ne and can only be removed with tools Check to make sure that all screw connections of the machine are tight Tighten screws if necessary Tab 24...

Страница 97: ...position the residual pressure is released using the manual check valve to bleed the machine Avoid contact with the RF converter connector Do not connect gauges to the RF converter connector The conv...

Страница 98: ...and converter housing Avoid contact with the RF converter connector Do not connect gauges to the RF converter connector To clean the oscillator system Unscrew the converter 24 and the sonotrode 9 from...

Страница 99: ...he new filter cartridge by tightening the fastening screw and then mount the filter housing on the maintenance unit Following maintenance switch on the compressed air using the main tap Measures after...

Страница 100: ...regulations The operator must make it compulsory that the personal protective equip ment be worn WARNING Incorrect troubleshooting Danger of severe injury Before starting work make sure that there is...

Страница 101: ...ital I Os not possible Check voltage supply 24 VDC_IO_IN Noise Check mount Check tightening torque of oscillator system between converter booster and sonotrode Check power loss of oscillator system in...

Страница 102: ...gnal Increase amplitude Temperature of the generator too high Internal temperature monitoring of the genera tor reports too high value Error message is genera ted Ultrasound process is terminated New...

Страница 103: ...ultrasound process is started at last welding frequency Reduce pressure Use a more powerful generator Converter not connected No converter connected Converter defective RF cable not connected or defe...

Страница 104: ...r group Description 002 Generator error 003 Press error 004 Sound enclosure error 005 Limits error 006 Digital I O errors 007 Hardware error 008 RS232 error 009 CANopen error 020 Warning limits 021 Pa...

Страница 105: ...necessary Replace generator module 002 004 Temperature of output stage too high The set maximum tempera ture value at the heat sink of the power transistor has been reached Check cooling Improve cooli...

Страница 106: ...has been reached The output stage is opera ted with maximum modulati on Check the mains voltage if 100 amplitude is being used Reduce contact pressure on workpiece Replace generator module 002 010 Co...

Страница 107: ...ety switch The safety switch es of the press is are defective Wire break in line Check safety switch System status menu Check connection System status menu Replace safety switch 003 005 Maximum cycle...

Страница 108: ...s menu Check generator replace if necessary 004 003 Time overrun raise lifting door Lifting door does not move to upper position within the required time Parts may be blocking the lifting door Adjust...

Страница 109: ...y the limit setting must be corrected 005 005 Min limit power dropped below limit The set minimum energy value for the limit has dropped below the limit If the error occurs repeatedly the limit settin...

Страница 110: ...nu 006 005 External start still active The inputs START_1_ EXT_IO_IN STO_2_1 Pin 3 and START_2_EXT_ IO_IN STO_2_1 Pin 4 have the logic state 1 Investigate cause Check connection System status menu 006...

Страница 111: ...Pin 20 RESERVE_11_OUT STO_2_2 Pin 11 RESERVE_17_OUT STO_2_2 Pin 17 Investigate cause Replace control Replace the distributor circuit board 007 005 Short circuit output group 5 Short circuit at the out...

Страница 112: ...s were lost during the transfer Replace control 008 001 Incorrect parity signal parity error CANopen error Replace control 008 002 No valid Stop bit incorrect bitrate framing error CANopen error Repla...

Страница 113: ...r occurs repeatedly the limit setting must be corrected 020 003 Min energy value dropped below limit The set minimum energy value for the limit has dropped below the limit If the error occurs repeated...

Страница 114: ...or message Cause Measures 021 000 Data set empty data not loaded No data set available at the selected position Save data set at selected position 021 001 Data not deleted No data set available at the...

Страница 115: ...e correctly installed Ensure that all tools and materials used during maintenance have been removed from the working area Clean the working area and remove any substances that escaped such as fluids p...

Страница 116: ...l Work on the electrical system may only be carried out by qualified electri cians Personal protective equipment The following personal protective equipment must be worn for all disassem bly disposal...

Страница 117: ...upply and permanently disconnect from the mains connection WARNING Stored residual energy Electrically charged converter Pneumatic residual pressure Danger of severe injury Avoid contact with the conv...

Страница 118: ...in a right angle position Remove remaining processing materials and dispose of them in an environmentally appropriate manner Disassembly Make sure that suitable hoisting equipment is available Wear at...

Страница 119: ...20 Dimensions and weights Description Value Designation Length 760 mm Width 400 mm Height 1345 mm Tab 41 Dimensions and weight Fig 69 Press dimensions Description Value Designation Length 340 mm Width...

Страница 120: ...e dimensions Fig 70 Sound enclosure dimensions Description Value Designation Weight of press approx 120 kg Weight of generator approx 16 kg Weight of sound enclosure approx 125 kg Total weight without...

Страница 121: ...B1 3600 W 2400 W 1200 W L1 N PE 200 V 10 50 60 Hz 5200 VA 14 VA ADG20 3000P 200 B1 2400 W 1600 W 1000 W 3800 VA 14 VA ADG20 3000P 200 B1 1800 W 1200 W 700 W 2600 VA 14 VA ADG20 3000P 200 B1 1200 W 100...

Страница 122: ...ius 220 mm Adjustable depth stop with Nonius Increment 0 1 mm Precision ball bearing on actuator carriage Switch for upper cylinder position Differential pressure sensor for triggering the ultrasound...

Страница 123: ...nerator complies with the requirements of the following generic standards for the industrial sector EN 61000 6 4 EMC Emission standard for industrial environments EN 61000 6 2 EMC Immunity for industr...

Страница 124: ...gital input high signal 15 V Digital input low signal 1 V Digital output high signal Vsupply 24 V 24 V Digital output low signal Vsupply 24 V 0 0 5 V Tab 51 Voltage supply and voltage level Overview o...

Страница 125: ...ce of the supply source may not be higher than 450 Ohm To ensure no errors with the analogue power output the internal sagging resistance must be higher than 68 kOhm 10 7 2 3 ADG 0 10 VDC 450Ohm 45kOh...

Страница 126: ...Emissions Description Value Designation Idling 70 dB A Tab 54 Emissions Operating conditions Description Value Designation Ambient temperature range Operation 10 to 50 C Ambient temperature range Tran...

Страница 127: ...SET_IN Error acknowledgement 10 TRIGGER_IN External trigger 11 START_CONFIRM_IN Confirm start option activated 12 READY_CONFIRM _IN Ready confirmation option activated 13 RESERVE_13_IN 14 DATASET_1_IN...

Страница 128: ...10 RESTPOS_OUT Rest position of press 11 RESERVE_11_OUT 12 START_OUT Cycle start 13 MV_OUT Press solenoid valve actuated cylinder travels forward is down 14 START_RETURN_OUT Return stroke of active pr...

Страница 129: ...put 2 press 6 mm 6 MV_1_OUT Solenoid valve input 1 7 MV_2_OUT Solenoid valve output 2 8 SSW_1_PRESS_OUT Sensor security switch output 1 press 6 mm 9 SSW_2_PRESS_OUT Sensor security switch output 2 pre...

Страница 130: ...1_NO_IN Input start button 1 normally open contact 5 START_2_OUT Output start button 2 6 START_2_NC_IN Input start button 2 normally closed contact 7 START_2_NO_IN Input start button 2 normally open c...

Страница 131: ...GB_V5 1_36566 131 137 Replacement parts For replacement parts orders always indicate the machine type 1 the replacement part name 2 the item number of the replacement part 2 the quantity the recipient...

Страница 132: ...son authorised to compile the technical documents Name We hereby declare that the Ultrasonic welding machine Standard 3000 Machine no see type plate in the operating mode Manual 1 complies with all ap...

Страница 133: ...9 Marking locations 40 Fig 20 Welding parameters contact force and amplitude 41 Fig 21 Stop conditions 41 Fig 22 Welding cycle sequences 42 Fig 23 System pressure DR and throttle VD setting knobs 43 F...

Страница 134: ...g 61 Lifting with two hand release 90 Fig 62 Aligning the fixing plate 91 Fig 63 Generator control console 93 Fig 64 Manual check valve 93 Fig 65 Parts to be cleaned 97 Fig 66 Fixing plate 97 Fig 67 O...

Страница 135: ...ystem functions PIN settings 81 Tab 18 System functions PIN country settings 81 Tab 19 System functions PIN system test 81 Tab 20 Analysis PIN 82 Tab 21 Reset functions PIN 82 Tab 22 Workpiece set up...

Страница 136: ...of press 122 Tab 48 Technical data of base 122 Tab 49 Technical data of generator control 123 Tab 50 Technical data of fuses 123 Tab 51 Voltage supply and voltage level 124 Tab 52 Overview of inputs...

Страница 137: ...ULTRASONICS AG 137 137 BA_Standard3000_GB_V5 1_36566 RINCO ULTRASONICS AG Industriestrasse 4 CH 8590 Romanshorn Switzerland Tel 41 0 71 466 41 00 Fax 41 0 71 466 41 01 info rincoultrasonics com www r...

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