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Installation Guide

 | 

Comfort Pack T Series 

with up to

 

95% Gas Heat 

11

Clearances

For proper unit performance and maximum operating life please 

maintain the following minimum installation clearances

.

Unit Location Considerations

In thru-the-wall installation, due to the various types of wall 

construction, it is not possible to provide detailed instructions. 

The following is a list of general requirements and cautions for 

installing these units. 

The unit must be installed level, both - top front to back and left 

to right.

1. 

Masonry walls must have a lintel to support the wall.

2.

 Extend the unit approximately 3/4" beyond the outside surface 

of the wall. Optional mounting angles can be purchased from the 

factory or field fabricated for locating and mounting the unit in the 

wall.

3.

 The wall opening across the top and bottom must be flashed.

  a.  During periods of rain and wind the primary drainage path may 

not be adequate to handle the load. Secondary precautions 

may also be required but not limited to the following:

 

- Seal flashing to unit

 

- Floor drain

 

- Additional field sealing of sheet metal joints

 

- Sealing of unused access opening

4.

 Clearances to air inlets and outlets must be adequate to ensure 

no air flow obstructions or recirculation of condenser air flow.

5.

 Some architectural designs of buildings will require the unit to 

be mounted behind a decorative grille. The performance (capacity 

and efficiency) of the unit may be reduced with the use of these 

decorative grilles. The less resistive these grilles are to air flow, the 

better the unit's performance will be. Outdoor louvers provided by 

others must be approved by NCP to maintain unit performance and 

warranty. 

Care must be taken to locate the condenser coil away 

from loose debris that may clog intake.

6.

 If the unit is mounted behind a decorative grille, one or both of 

the following items must be done to eliminate recirculation of air 

to the unit:
  a.  The front of the unit must be mounted tight to the inside of the 

architectural grille 

  b.  A barrier must be provided to prevent recirculation of air to 

the unit (mixing of inlet and outlet air) when the front of the 

unit is mounted back from the inside of the architectural grille 

7

. The unit must not be mounted in dead-end hallways or areas 

where there is no fresh outside air circulation. Cool fresh outside 

air must be provided for best unit operation. Thru-the-wall units 

may not be located where hot exhausts from clothes dryer vents, 

kitchen vents, steam vents or corrosive fumes could come in 

contact with coil side of unit.

8. 

40" clearance is required for service accessibility on the inside 

service panel.

9.

 If more than one unit is to be installed in the same area a 

minimum of 60" vertical spacing must be maintained between units 

to minimize recirculation of condenser exhaust air.

10.

 Care must be taken when locating the unit. Locate away from 

bedrooms as operational sounds may be objectionable. 

*For other clearance information see pages 12 and 20.

Minimum 12"

Horizontal Clearance

 

Between Units

*Less than 12" Call National Comfort Products 

 

Minimum 60"

 

Vertical Clearance

 

Between Units

Comfort Pack

 units must be installed through an outside wall. 

Confined spaces and/or covered areas should be avoided. Consult 

the factory if unclear of clearances required. Units must be installed 

a minimum of 

12"

 apart when two units are side by side. If three or 

more units are to operate next to one another, allow a minimum of 

60"

 between units or pairs of units. Also, a vertical clearance of 

60"

 

should be maintained between units. Units installed on the bottom 

floor should be mounted at least 

8" 

off of the ground.

The unit is designed and approved for thru the wall installation only. 

The unit must be installed a minimum of 

8"

 above a finished floor. 

If the unit is installed in a residential garage, it must be installed 

so that the ignition source and burners are located not less than 

18"

 above the floor, and it must be located or protected to avoid 

physical damage by vehicles.

Содержание Comfort Pack CP9 T Series

Страница 1: ...PRODUCTS Go Thru the Wall CP9 T Series Please fill in the following information and file it for future reference MODEL NO ______________________________ SERIAL NO ______________________________ INSTA...

Страница 2: ...2...

Страница 3: ...Abnormal Functions page 18 High Altitude Operation page 18 20 Gas Piping Venting Pressures page 20 22 Ignition System page 22 23 Start up page 23 24 Special Notes for Extremely Cold Weather Areas page...

Страница 4: ...ck Nomenclature CP Product CP Comfort Pack 9 HeatType 8 80 Gas 9 95 Gas E Electric 4 Refrigerant 4 R410A 30 Clg Capacity 30 2 5Ton 43 Htg Capacity 43 43 MBH 50 50 MBH T Series T Tall A Option A Standa...

Страница 5: ...ATH WARNING WARNING DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND REPLACE ANY GAS CONTROL THAT HAS BEEN UNDER...

Страница 6: ...NJURY OR DEATH GAS FIRED APPLIANCES ARE NOT DESIGNED FOR USE IN HAZARDOUS ATMOSPHERES CONTAINING FLAMMABLE VAPORS OR COMBUSTIBLE DUST IN ATMOSPHERES CONTAINING CHLORINATED OR HALOGENATED HYDROCARBONS...

Страница 7: ...moval Carefully slide the chassis out of the cabinet by grasping the handles located beneath the evaporator coil drain pan and pulling toward you while keeping the chassis centered in the cabinet As t...

Страница 8: ...d through an exterior wall with the back end extending 3 4 past the outside wall surface Provide support inside the building for the unit near the return air opening There should be enough clearance a...

Страница 9: ...age whenever the slide out chassis has to be removed from the cabinet remove the secondary drain trap before sliding the chassis out After the chassis is reinstalled in the cabinet prime the trap with...

Страница 10: ...erless trap to free end of the vinyl tubing Use provided routing clamp and sheet metal screw to secure waterless trap to side panel Follow all applicable codes to route condensate from waterless trap...

Страница 11: ...of air to the unit a The front of the unit must be mounted tight to the inside of the architectural grille b A barrier must be provided to prevent recirculation of air to the unit mixing of inlet and...

Страница 12: ...learance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 9 in for appliances 10 000 Btu h 3 kW and 50 000 Btu h 15 kW 12 in for appliances 50 000 Btu...

Страница 13: ...an Electrical Code Part I C S A Standard C22 1 In addition the installer should be aware of any local ordinances or utility company requirements that might apply Check the rating plate for the supply...

Страница 14: ...ctrical safety precautions when exposed to live electrical components could result in death or serious injury WARNING The high voltage power supply must agree with the equipment nameplate OR Make cert...

Страница 15: ...h is located ce the top of the burner assembly It is factory set and i justable If the setpoint is reached the flame rollo interrupt the electric supply to the gas valve If the fla switch activates id...

Страница 16: ...m of 8 inches above finished floor See installation guide for vent termination clearances 38 13 16 26 57 64 7 57 64 43 17 13 16 7 21 32 28 3 31 32 2 1 64 RETURN LOW VOLTAGE THERMOSTAT CONNECTION JUCTI...

Страница 17: ...otor and waits for the pressure switch to close If the pressure switch does not close within 240 seconds of the venter motor energizing on 3 attempts the control green LED will flash two times and wil...

Страница 18: ...motor on heat speed and venter motor remains energized The blower motor is shut off after 180 seconds When the blower motor de energizes the spark and gas valve are re energized and the control initi...

Страница 19: ...ermanent marker fill in the pressure setting Adhere the label on the heater near the gas valve so that it is conspicuous to someone serving the valve NATURAL GAS HIGH HEATING VALUE MANIFOLD PRESSURE G...

Страница 20: ...apping for test gauge connection drip leg and ground union fitting If the supply air from the unit is ducted to space s outside the space containing the unit the return air must be ducted from outside...

Страница 21: ...w c and a maximum of 14 w c Normally field adjustment should not be required Before attempting to measure or adjust valve outlet gas pressure the inlet supply pressure must be within the specified ran...

Страница 22: ...L HAVING A TEMPERATURE RATING OF AT LEAST 105 C EXCEPT FOR LIMIT CONTROL FLAME ROLLOUT SWITCH AND SENSOR LEAD WIRES WHICH MUST BE 150 C PLEASE SEE HAZARD INTENSITY LEVELS CAUTION NOTE This is a fire t...

Страница 23: ...adequate for the load use turns the blower motor on heat speed and runs the venter motor The control will be in soft lockout and flashing fault code 3 before returning to normal operation When the sw...

Страница 24: ...ise to OFF Do not force 5 Close the access door Check Installation After Start Up If the heater is being derated for high altitude operation follow the instructions to adjust the valve outlet pressure...

Страница 25: ...d and replaced as needed and is not washable Substituting the air filter with media other than the type provided with the unit is not recommended since other materials may cause additional static pres...

Страница 26: ...OPERATE WITH MINIMUM MAINTENANCE TO ENSURE LONG LIFE AND SATISFACTORY PERFORMANCE A HEATER THAT IS OPERATED UNDER NORMAL CONDITIONS SHOULD BE INSPECTED AND CLEANED AT THE START OF EACH HEATING SEASON...

Страница 27: ...igure 2 4 Turn the gas control switch to the OFF position 5 Label and disconnect the wires from the gas valve igniter flame sensor and flame rollout switch 6 Using two wrenches separate the ground joi...

Страница 28: ...od connections Proper operation of the direct spark ignition system requires a minimum flame signal of 1 0 microamps as measured by a microammeter For further information and check out procedure on th...

Страница 29: ...red button on the switch 15 to 20 minutes are required for the switch to cool sufficiently for resetting A distinct click will be felt when the switch resets Operate the furnace If the flame rollout s...

Страница 30: ...he Furnace 1 Remove the wire from thermostat and from furnace control board to disconnect freeze protection heater After removing front panels 4 Remove the 2 screws indicated at the right 3 Slide out...

Страница 31: ...Installation Guide Comfort Pack T Series with up to 95 Gas Heat 31 5 Remove the patch plate 6 Remove the 11 screws 7 Remove front furnace baffle 8 Remove 2 screws...

Страница 32: ...connect wire harnesses and loosen hose clamp on flue before sliding furnace out Note Be careful with the secondary HX since the fins can be damaged easily When setting it down make sure it is tilted t...

Страница 33: ...MOP RLA LRA HP RLA LRA HP RLA CP943043TB 208 230 1 60 14 1 67 9 1 4 2 4 1 2 3 8 20 3 23 8 35 CP943050TB 208 230 1 60 14 1 67 9 1 4 2 4 1 2 3 8 20 3 23 8 35 Electrical Data Model Description CPWS Wall...

Страница 34: ...95 Gas Heat 34 Check Your Temperature Rise The temperature rise should be as follows 43MBH 50 F Nominal 35 F to 65 F 50MBH 55 F Nominal 40 F to 70 F In order to calculate CFM use the formula CFM BTU O...

Страница 35: ...tory Heat Speed Setting Comfort Pack Gas CFM and Temperature Rise 50 000 BTU Input UNIT SIZE COLOR SPEED 1 w c TD 2 w c TD 3 w c TD 4 w c TD 5 w c TD CP943050TB Red 1 1000 43 1 975 44 2 950 45 3 930 4...

Страница 36: ...SET POINT IS 230V FIELD ADJUSTMENT REQUIRED FOR 208V APPLICATION 1 2 3 4 5 SPEED TERMINAL 1 HIGH 2 MED HIGH 3 MED 4 MED LOW 5 LOW TB ORANGE BLUE BLUE RED BLACK BLUE YELLOW RED BLACK BLACK WHITE WHITE...

Страница 37: ...ed option thermostat 2 Dotted wiring installed by others 3 Caution if any of the original wiring as supplied with the appliance must be replaced it must be replaced with wiring material having a tempe...

Страница 38: ...ing control at the thermostat or 5 main power Replace combustion air proving switch 6 7 a If 24 volt is measured at the valve connections and valve remains closes replace valve b Check and tighten all...

Страница 39: ...r Grille Top 14256535 Combustion Air Baffle 14256536 Combustion Air Inlet 14256537 Unit Skid Strap 14256646 Furnace Channel 14256663 Furnace Parts Part Description Part Number 43 MBH 50 MBH Gas Furnan...

Страница 40: ...r Coil Mount 14256483 Drier 14275947 Outdoor Fan 14214042 Outdoor Motor Mount 14270101 Indoor Blower Motor 14270067 Blower Wheel 14214045 Blower Housing 14214044 Indoor Motor Mount 14270109 Air Divide...

Страница 41: ...g OHM Reading between Terminals C R __________ 5 Compressor Winding OHM Reading between Terminals R S __________ 6 Compressor Winding OHM Reading between Terminals C Ground __________ 7 Compressor Win...

Страница 42: ...espect to the goods and are in lieu of and exclude all other warranties express or implied arising by operation of law or otherwise including without limitation merchantability and fitness for a parti...

Страница 43: ...his procedure shall render the warranty void B Compressors In addition to the above referenced requirements Customer is also required to purchase a replacement compressor and return the original compr...

Страница 44: ...IM CP9 T Series with up to 95 Gas Heat 2024 HEATING A C EQUIPMENT NATIONAL COMFORT PRODUCTS National Comfort Products A Division of National Refrigeration Air Conditioning Products Inc 539 Dunksferry...

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