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Installation Guide

 | 

Comfort Pack T Series 

with up to

 

95% Gas Heat 

43

The term “consequential damages” shall include, but not be limited to, loss of anticipated profits, business interruption, loss of use, 

revenue, reputation and data, costs incurred, including without limitation, for capital, fuel, power and loss or damage to capital or 

equipment. Customer agrees that all instructions and warnings supplied by National Comfort will be passed on to those persons who 

use the Goods. National Comfort’s Goods are to be used in their recommended applications and all warning labels adhered to the 

Goods by National Comfort are to be left intact.

 

It is expressly understood that any technical advice furnished by National Comfort before or after delivery in regard to the 

use or application of the Goods is furnished without charge, and National Comfort assumes no obligation or liability for the advice 

given or results obtained, all advice being given and accepted at Customer’s sole risk.

 

6.   WARRANTY PROCEDURE

 

For All Warranty Claims. Customer must register the product with National Comfort within 60 days from purchase. Failure 

to timely register the product may void the warranty. Any claim for warranty shall be made within thirty days of discovery and in any 

event, within thirty days from removal of the compressor or part from the unit. Failure to make a timely claim shall void the warranty. 

Prior authorization from National Comfort is required for all warranty claims. Any claim for warranty must be first reported to National 

Comfort in writing specifying the unit, serial number, date of purchase and date of original installation.  Customer shall also request a 

Return Material Authorization (“RMA”) from National Comfort to initiate the warranty claim process.  Issuance of an RMA by National 

Comfort is not an acknowledgment that the defect is covered by this Warranty. Any replacement compressor or part is warranted for 

the original product warranty, or for one year from the date of shipment of the replacement compressor/part, whichever is later.  
 

A.    Heat Exchangers.

 In addition to the above-reference requirements, customer is also required to purchase a replacement 

heat exchanger and return the original heat exchanger to National Comfort at National’s discretion, freight prepaid. If National Comfort 

determines that there is a defect in material or workmanship in the heat exchanger that is covered by this Warranty, then National 

Comfort shall credit Customer for the cost of the new replacement heat exchanger. If National Comfort determines that the defect 

in material or workmanship is not covered by this Warranty, then no credit shall be issued. A copy of the invoice of the replacement 

heat exchanger and completed RMA must accompany the original heat exchanger for which warranty is claimed. National Comfort 

reserves the right to request additional documentation. The failure to follow this procedure shall render the warranty void.
 

B.    Compressors

. In addition to the above-referenced requirements, Customer is also required to purchase a replacement 

compressor and return the original compressor to National Comfort at National’s discretion. If the defect is reported to National 

Comfort within one year from the date of original installation or within 20 months from the date of manufacture of the compressor (as 

determined by the compressor serial number), whichever occurs first, then Customer may take the compressor to any Authorized 

Copeland Distributor for replacement of said compressor. If the defect is reported to National Comfort after one year from the date 

of installation or after 20 months from the date of manufacture of the compressor (as determined by the compressor serial number), 

whichever occurs first, but before the expiration of five years from the date of installation, then the compressor should be returned to 

National Comfort at National’s discretion and Customer shall purchase a new compressor. If National Comfort determines that there 

is a defect in material or workmanship that is covered by this Warranty, then National shall credit Customer for the cost of the new 

replacement compressor.  If National Comfort determines that the defect in material or workmanship is not covered by this Warranty, 

then no credit shall be issued.  A copy of the invoice of the replacement compressor and completed RMA must accompany the 

compressor.  National Comfort, at its sole discretion, may also require Customer to supply the compressor tag.  The failure to follow 

this procedure shall render the warranty void. 
  

B.    Other Parts.

 In addition to the above-referenced requirements, Customer is required to purchase a replacement 

part for the original part for which Customer is making a warranty claim. The original part for which warranty is claimed is to be 

returned to National Comfort at National’s discretion, freight prepaid.  If National Comfort determines that there is a defect in material 

or workmanship in the part that is covered by this Warranty, then National Comfort shall credit Customer for the cost of the new 

replacement part. If National Comfort determines that the defect in material or workmanship is not covered by this Warranty, then no 

credit shall be issued. A copy of the invoice of the replacement part and completed RMA must accompany the original part for which 

warranty is claimed. National Comfort reserves the right to request additional documentation. The failure to follow this procedure shall 

render the warranty void.  

 

7.   SHIPPING INSTRUCTIONS 

 

A.  Compressors

. Returned compressors must be totally secured by use of shipping lugs taken from the replacements 

compressors and clearly marked with the RMA number. Do not use tape, rags or putty to seal the compressor. Line connections 

should be sealed with rubber plugs.  All compressors must be securely bolted, banded, and stretch wrapped to a skid in the upright 

position. 
 

B

.  

Parts.

 All other returned parts must be securely packaged and clearly marked with its corresponding RMA number 

provided from NCP.   

Содержание Comfort Pack CP9 T Series

Страница 1: ...PRODUCTS Go Thru the Wall CP9 T Series Please fill in the following information and file it for future reference MODEL NO ______________________________ SERIAL NO ______________________________ INSTA...

Страница 2: ...2...

Страница 3: ...Abnormal Functions page 18 High Altitude Operation page 18 20 Gas Piping Venting Pressures page 20 22 Ignition System page 22 23 Start up page 23 24 Special Notes for Extremely Cold Weather Areas page...

Страница 4: ...ck Nomenclature CP Product CP Comfort Pack 9 HeatType 8 80 Gas 9 95 Gas E Electric 4 Refrigerant 4 R410A 30 Clg Capacity 30 2 5Ton 43 Htg Capacity 43 43 MBH 50 50 MBH T Series T Tall A Option A Standa...

Страница 5: ...ATH WARNING WARNING DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND REPLACE ANY GAS CONTROL THAT HAS BEEN UNDER...

Страница 6: ...NJURY OR DEATH GAS FIRED APPLIANCES ARE NOT DESIGNED FOR USE IN HAZARDOUS ATMOSPHERES CONTAINING FLAMMABLE VAPORS OR COMBUSTIBLE DUST IN ATMOSPHERES CONTAINING CHLORINATED OR HALOGENATED HYDROCARBONS...

Страница 7: ...moval Carefully slide the chassis out of the cabinet by grasping the handles located beneath the evaporator coil drain pan and pulling toward you while keeping the chassis centered in the cabinet As t...

Страница 8: ...d through an exterior wall with the back end extending 3 4 past the outside wall surface Provide support inside the building for the unit near the return air opening There should be enough clearance a...

Страница 9: ...age whenever the slide out chassis has to be removed from the cabinet remove the secondary drain trap before sliding the chassis out After the chassis is reinstalled in the cabinet prime the trap with...

Страница 10: ...erless trap to free end of the vinyl tubing Use provided routing clamp and sheet metal screw to secure waterless trap to side panel Follow all applicable codes to route condensate from waterless trap...

Страница 11: ...of air to the unit a The front of the unit must be mounted tight to the inside of the architectural grille b A barrier must be provided to prevent recirculation of air to the unit mixing of inlet and...

Страница 12: ...learance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 9 in for appliances 10 000 Btu h 3 kW and 50 000 Btu h 15 kW 12 in for appliances 50 000 Btu...

Страница 13: ...an Electrical Code Part I C S A Standard C22 1 In addition the installer should be aware of any local ordinances or utility company requirements that might apply Check the rating plate for the supply...

Страница 14: ...ctrical safety precautions when exposed to live electrical components could result in death or serious injury WARNING The high voltage power supply must agree with the equipment nameplate OR Make cert...

Страница 15: ...h is located ce the top of the burner assembly It is factory set and i justable If the setpoint is reached the flame rollo interrupt the electric supply to the gas valve If the fla switch activates id...

Страница 16: ...m of 8 inches above finished floor See installation guide for vent termination clearances 38 13 16 26 57 64 7 57 64 43 17 13 16 7 21 32 28 3 31 32 2 1 64 RETURN LOW VOLTAGE THERMOSTAT CONNECTION JUCTI...

Страница 17: ...otor and waits for the pressure switch to close If the pressure switch does not close within 240 seconds of the venter motor energizing on 3 attempts the control green LED will flash two times and wil...

Страница 18: ...motor on heat speed and venter motor remains energized The blower motor is shut off after 180 seconds When the blower motor de energizes the spark and gas valve are re energized and the control initi...

Страница 19: ...ermanent marker fill in the pressure setting Adhere the label on the heater near the gas valve so that it is conspicuous to someone serving the valve NATURAL GAS HIGH HEATING VALUE MANIFOLD PRESSURE G...

Страница 20: ...apping for test gauge connection drip leg and ground union fitting If the supply air from the unit is ducted to space s outside the space containing the unit the return air must be ducted from outside...

Страница 21: ...w c and a maximum of 14 w c Normally field adjustment should not be required Before attempting to measure or adjust valve outlet gas pressure the inlet supply pressure must be within the specified ran...

Страница 22: ...L HAVING A TEMPERATURE RATING OF AT LEAST 105 C EXCEPT FOR LIMIT CONTROL FLAME ROLLOUT SWITCH AND SENSOR LEAD WIRES WHICH MUST BE 150 C PLEASE SEE HAZARD INTENSITY LEVELS CAUTION NOTE This is a fire t...

Страница 23: ...adequate for the load use turns the blower motor on heat speed and runs the venter motor The control will be in soft lockout and flashing fault code 3 before returning to normal operation When the sw...

Страница 24: ...ise to OFF Do not force 5 Close the access door Check Installation After Start Up If the heater is being derated for high altitude operation follow the instructions to adjust the valve outlet pressure...

Страница 25: ...d and replaced as needed and is not washable Substituting the air filter with media other than the type provided with the unit is not recommended since other materials may cause additional static pres...

Страница 26: ...OPERATE WITH MINIMUM MAINTENANCE TO ENSURE LONG LIFE AND SATISFACTORY PERFORMANCE A HEATER THAT IS OPERATED UNDER NORMAL CONDITIONS SHOULD BE INSPECTED AND CLEANED AT THE START OF EACH HEATING SEASON...

Страница 27: ...igure 2 4 Turn the gas control switch to the OFF position 5 Label and disconnect the wires from the gas valve igniter flame sensor and flame rollout switch 6 Using two wrenches separate the ground joi...

Страница 28: ...od connections Proper operation of the direct spark ignition system requires a minimum flame signal of 1 0 microamps as measured by a microammeter For further information and check out procedure on th...

Страница 29: ...red button on the switch 15 to 20 minutes are required for the switch to cool sufficiently for resetting A distinct click will be felt when the switch resets Operate the furnace If the flame rollout s...

Страница 30: ...he Furnace 1 Remove the wire from thermostat and from furnace control board to disconnect freeze protection heater After removing front panels 4 Remove the 2 screws indicated at the right 3 Slide out...

Страница 31: ...Installation Guide Comfort Pack T Series with up to 95 Gas Heat 31 5 Remove the patch plate 6 Remove the 11 screws 7 Remove front furnace baffle 8 Remove 2 screws...

Страница 32: ...connect wire harnesses and loosen hose clamp on flue before sliding furnace out Note Be careful with the secondary HX since the fins can be damaged easily When setting it down make sure it is tilted t...

Страница 33: ...MOP RLA LRA HP RLA LRA HP RLA CP943043TB 208 230 1 60 14 1 67 9 1 4 2 4 1 2 3 8 20 3 23 8 35 CP943050TB 208 230 1 60 14 1 67 9 1 4 2 4 1 2 3 8 20 3 23 8 35 Electrical Data Model Description CPWS Wall...

Страница 34: ...95 Gas Heat 34 Check Your Temperature Rise The temperature rise should be as follows 43MBH 50 F Nominal 35 F to 65 F 50MBH 55 F Nominal 40 F to 70 F In order to calculate CFM use the formula CFM BTU O...

Страница 35: ...tory Heat Speed Setting Comfort Pack Gas CFM and Temperature Rise 50 000 BTU Input UNIT SIZE COLOR SPEED 1 w c TD 2 w c TD 3 w c TD 4 w c TD 5 w c TD CP943050TB Red 1 1000 43 1 975 44 2 950 45 3 930 4...

Страница 36: ...SET POINT IS 230V FIELD ADJUSTMENT REQUIRED FOR 208V APPLICATION 1 2 3 4 5 SPEED TERMINAL 1 HIGH 2 MED HIGH 3 MED 4 MED LOW 5 LOW TB ORANGE BLUE BLUE RED BLACK BLUE YELLOW RED BLACK BLACK WHITE WHITE...

Страница 37: ...ed option thermostat 2 Dotted wiring installed by others 3 Caution if any of the original wiring as supplied with the appliance must be replaced it must be replaced with wiring material having a tempe...

Страница 38: ...ing control at the thermostat or 5 main power Replace combustion air proving switch 6 7 a If 24 volt is measured at the valve connections and valve remains closes replace valve b Check and tighten all...

Страница 39: ...r Grille Top 14256535 Combustion Air Baffle 14256536 Combustion Air Inlet 14256537 Unit Skid Strap 14256646 Furnace Channel 14256663 Furnace Parts Part Description Part Number 43 MBH 50 MBH Gas Furnan...

Страница 40: ...r Coil Mount 14256483 Drier 14275947 Outdoor Fan 14214042 Outdoor Motor Mount 14270101 Indoor Blower Motor 14270067 Blower Wheel 14214045 Blower Housing 14214044 Indoor Motor Mount 14270109 Air Divide...

Страница 41: ...g OHM Reading between Terminals C R __________ 5 Compressor Winding OHM Reading between Terminals R S __________ 6 Compressor Winding OHM Reading between Terminals C Ground __________ 7 Compressor Win...

Страница 42: ...espect to the goods and are in lieu of and exclude all other warranties express or implied arising by operation of law or otherwise including without limitation merchantability and fitness for a parti...

Страница 43: ...his procedure shall render the warranty void B Compressors In addition to the above referenced requirements Customer is also required to purchase a replacement compressor and return the original compr...

Страница 44: ...IM CP9 T Series with up to 95 Gas Heat 2024 HEATING A C EQUIPMENT NATIONAL COMFORT PRODUCTS National Comfort Products A Division of National Refrigeration Air Conditioning Products Inc 539 Dunksferry...

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