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Installation Guide

 | 

Comfort Pack T Series 

with up to 

95% Gas Heat 

20

ALTITUDE ABOVE 

SEA LEVEL

LOCAL HEATING VALUE, BTU PER CUBIC FOOT

650

700

750

800

850

900

950

1,000

1,050

2,000 FT

LOW

LOW

LOW

LOW

LOW

LOW

HIGH

HIGH

HIGH

3,000 FT

LOW

LOW

LOW

LOW

LOW

LOW

HIGH

HIGH

HIGH

4,000 FT

LOW

LOW

LOW

LOW

LOW

HIGH

HIGH

HIGH

HIGH

5,000 FT

LOW

LOW

LOW

LOW

LOW

HIGH

HIGH

HIGH

HIGH

6,000 FT

LOW

LOW

LOW

LOW

HIGH

HIGH

HIGH

HIGH

HIGH

7,000 FT

LOW

LOW

LOW

LOW

HIGH

HIGH

HIGH

HIGH

HIGH

8,000 FT

LOW

LOW

LOW

HIGH

HIGH

HIGH

HIGH

HIGH

HIGH

9,000 FT

LOW

LOW

LOW

HIGH

HIGH

HIGH

HIGH

HIGH

HIGH

10,000 FT

LOW

LOW

HIGH

HIGH

HIGH

HIGH

HIGH

HIGH

HIGH

Heating values for Natural Gas

Clearances

Clearance to combustibles is defined as the minimum distance 

from a heater to a surface or object that is necessary to ensure 

that a surface temperature of 90°F above the surrounding 

ambient temperature is not exceeded. Minimum clearance 

to combustibles from all sides of this properly installed unit 

is zero inches. Adequate clearances must be provided to 

allow installation of the union and shutoff valve, as well as  

accessibility to wiring and control compartments. If this unit 

is installed in an attic or other insulated space, it must be kept 

free and clear of insulating material. The area must be inspected 

when the unit is installed or insulation is added. Some insulating 

materials may be combustible. (See page 12 for other clearances)

Venting

The venting system is an integral part of the heater as shipped to you. 

Do not modify or add to the vent system. The heat section includes 

an exhaust blower. The blower draws the combustion products out 

of the heat exchanger, mixes combustion products with dilution air 

and forces the mixture to the outside. A chimney is not required. No 

special provisions are required for supplying air for combustion. Do 

not alter or extend the vent outlet. The venting system is designed 

for proper operation under all weather conditions and for winds up 

to 40 mph. (See page 12 for locating vent)

Gas Piping and Pressures

THE HEATER IS EQUIPPED FOR A MAXIMUM 

GAS PRESSURE RESPECTIVE TO THE FUEL 

BEING USED. CONSULT APPROPRIATE 

TABLES WITHIN THIS MANUAL FOR RATED 

MAXIMUM SUPPLY PRESSURE. SUPPLY 

PRESSURES HIGHER THAN THE MAXIMUM 

REQUIRES INSTALLATION OF AN ADDITIONAL 

LOCKUP-TYPE SERVICE REGULATOR 

EXTERNAL TO THE UNIT.

!

WARNING

Gas piping external to the unit must include: a manual 

shutoff valve with 1/8" NPT plugged tapping (for test 

gauge connection), drip leg and ground union fitting.

If the supply air from the unit is ducted to space(s) 

outside the space containing the unit, the return air 

must be ducted from outside the space containing the 

unit and sealed to the unit cabinet return air opening.

Pressure Testing Supply Piping

Test Pressures Above 1/2 PSI:

 Disconnect the heat manual valve 

from the gas supply line that is to be tested. Cap or plug the 

supply line. 

Test Pressures Below 1/2 PSI:

 Before testing, close the manual 

valve on the heater. 

All piping must be in accordance with requirements outlined 

in the National Fuel Gas Code ANSI/Z223,1a (latest edition) or 

CAN/ CGA-B149.1 and B149.2. Gas supply piping installation 

should conform with good practice and the local codes. Support 

gas piping with pipe hangers, metal strapping or other suitable 

material; do not rely on the heater to support the gas pipe.

CAPACITY OF PIPING

Cubic Feet Per hour Based on 0.3” w.c. Pressure Drop 

Specific Gravity for Natural Gas - 0.6 (Natural Gas - 1000 BTU/Cubic Feet)

Specific Gravity for Propane Gas - 1.6 (Propane Gas - 2550 BTU/Cubic Feet

)

LENGTH 

OF 

PIPE

DIAMETER OF PIPE

1/2”

3/4”

1”

1 1/4”

1 1/2”

2”

NATURAL

PROPANE NATURAL PROPANE NATURAL PROPANE NATURAL PROPANE NATURAL PROPANE NATURAL PROPANE

20’

92

107

190

116

350

214

730

445

1100

671

2100 1281

30’

73

45

152

93

285

174

590

360

890

543

1650 1007

40’

63

38

130

79

245

149

500

305

760

464

1450

885

50’

56

34

115

70

215

131

440

268

670

409

1270

775

60’

50

31

105

64

195

119

400

244

610

372

1105

674

70’

46

28

96

59

180

110

370

226

560

342

1050

641

80’

43

26

90

55

170

104

350

214

530

323

990

604

90’

40

24

84

51

160

98

320

195

490

299

930

567

100’

38

23

79

48

150

92

305

186

460

281

870

531

125’

34

21

72

44

130

79

275

168

410

250

780

476

150’

31

19

64

39

120

73

250

153

380

232

710

433

160’

28

17

59

36

110

67

225

137

350

214

650

397

170’

26

16

55

34

100

61

210

128

320

195

610

372

Note:

 When sizing lines, consider possibilities of future expansion 

and increased requirements. Refer to National Fuel Gas Code for 

additional information on line sizing.

T

he heater is orificed for operation with natural gas having a 

heating value of 1000 (+/-50) BTU/H per cubic feet or propane 

gas with a heating valve of 2500 (+/-100) BTU/H per cubic feet. 

If the gas at the installation does not meet these specifications, 

consult the factory for proper orificing. 

Pipe joint compounds 

(pipe  dope)  shall  be  resistant  to  the  action  of  liquefied 

petroleum gas or any other chemical constituents of the gas 

being supplied.

Install a ground joint union and manual shut off valve upstream 

of the unit control system, as shown in Figure 2. The 1/8" 

Содержание Comfort Pack CP9 T Series

Страница 1: ...PRODUCTS Go Thru the Wall CP9 T Series Please fill in the following information and file it for future reference MODEL NO ______________________________ SERIAL NO ______________________________ INSTA...

Страница 2: ...2...

Страница 3: ...Abnormal Functions page 18 High Altitude Operation page 18 20 Gas Piping Venting Pressures page 20 22 Ignition System page 22 23 Start up page 23 24 Special Notes for Extremely Cold Weather Areas page...

Страница 4: ...ck Nomenclature CP Product CP Comfort Pack 9 HeatType 8 80 Gas 9 95 Gas E Electric 4 Refrigerant 4 R410A 30 Clg Capacity 30 2 5Ton 43 Htg Capacity 43 43 MBH 50 50 MBH T Series T Tall A Option A Standa...

Страница 5: ...ATH WARNING WARNING DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND REPLACE ANY GAS CONTROL THAT HAS BEEN UNDER...

Страница 6: ...NJURY OR DEATH GAS FIRED APPLIANCES ARE NOT DESIGNED FOR USE IN HAZARDOUS ATMOSPHERES CONTAINING FLAMMABLE VAPORS OR COMBUSTIBLE DUST IN ATMOSPHERES CONTAINING CHLORINATED OR HALOGENATED HYDROCARBONS...

Страница 7: ...moval Carefully slide the chassis out of the cabinet by grasping the handles located beneath the evaporator coil drain pan and pulling toward you while keeping the chassis centered in the cabinet As t...

Страница 8: ...d through an exterior wall with the back end extending 3 4 past the outside wall surface Provide support inside the building for the unit near the return air opening There should be enough clearance a...

Страница 9: ...age whenever the slide out chassis has to be removed from the cabinet remove the secondary drain trap before sliding the chassis out After the chassis is reinstalled in the cabinet prime the trap with...

Страница 10: ...erless trap to free end of the vinyl tubing Use provided routing clamp and sheet metal screw to secure waterless trap to side panel Follow all applicable codes to route condensate from waterless trap...

Страница 11: ...of air to the unit a The front of the unit must be mounted tight to the inside of the architectural grille b A barrier must be provided to prevent recirculation of air to the unit mixing of inlet and...

Страница 12: ...learance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 9 in for appliances 10 000 Btu h 3 kW and 50 000 Btu h 15 kW 12 in for appliances 50 000 Btu...

Страница 13: ...an Electrical Code Part I C S A Standard C22 1 In addition the installer should be aware of any local ordinances or utility company requirements that might apply Check the rating plate for the supply...

Страница 14: ...ctrical safety precautions when exposed to live electrical components could result in death or serious injury WARNING The high voltage power supply must agree with the equipment nameplate OR Make cert...

Страница 15: ...h is located ce the top of the burner assembly It is factory set and i justable If the setpoint is reached the flame rollo interrupt the electric supply to the gas valve If the fla switch activates id...

Страница 16: ...m of 8 inches above finished floor See installation guide for vent termination clearances 38 13 16 26 57 64 7 57 64 43 17 13 16 7 21 32 28 3 31 32 2 1 64 RETURN LOW VOLTAGE THERMOSTAT CONNECTION JUCTI...

Страница 17: ...otor and waits for the pressure switch to close If the pressure switch does not close within 240 seconds of the venter motor energizing on 3 attempts the control green LED will flash two times and wil...

Страница 18: ...motor on heat speed and venter motor remains energized The blower motor is shut off after 180 seconds When the blower motor de energizes the spark and gas valve are re energized and the control initi...

Страница 19: ...ermanent marker fill in the pressure setting Adhere the label on the heater near the gas valve so that it is conspicuous to someone serving the valve NATURAL GAS HIGH HEATING VALUE MANIFOLD PRESSURE G...

Страница 20: ...apping for test gauge connection drip leg and ground union fitting If the supply air from the unit is ducted to space s outside the space containing the unit the return air must be ducted from outside...

Страница 21: ...w c and a maximum of 14 w c Normally field adjustment should not be required Before attempting to measure or adjust valve outlet gas pressure the inlet supply pressure must be within the specified ran...

Страница 22: ...L HAVING A TEMPERATURE RATING OF AT LEAST 105 C EXCEPT FOR LIMIT CONTROL FLAME ROLLOUT SWITCH AND SENSOR LEAD WIRES WHICH MUST BE 150 C PLEASE SEE HAZARD INTENSITY LEVELS CAUTION NOTE This is a fire t...

Страница 23: ...adequate for the load use turns the blower motor on heat speed and runs the venter motor The control will be in soft lockout and flashing fault code 3 before returning to normal operation When the sw...

Страница 24: ...ise to OFF Do not force 5 Close the access door Check Installation After Start Up If the heater is being derated for high altitude operation follow the instructions to adjust the valve outlet pressure...

Страница 25: ...d and replaced as needed and is not washable Substituting the air filter with media other than the type provided with the unit is not recommended since other materials may cause additional static pres...

Страница 26: ...OPERATE WITH MINIMUM MAINTENANCE TO ENSURE LONG LIFE AND SATISFACTORY PERFORMANCE A HEATER THAT IS OPERATED UNDER NORMAL CONDITIONS SHOULD BE INSPECTED AND CLEANED AT THE START OF EACH HEATING SEASON...

Страница 27: ...igure 2 4 Turn the gas control switch to the OFF position 5 Label and disconnect the wires from the gas valve igniter flame sensor and flame rollout switch 6 Using two wrenches separate the ground joi...

Страница 28: ...od connections Proper operation of the direct spark ignition system requires a minimum flame signal of 1 0 microamps as measured by a microammeter For further information and check out procedure on th...

Страница 29: ...red button on the switch 15 to 20 minutes are required for the switch to cool sufficiently for resetting A distinct click will be felt when the switch resets Operate the furnace If the flame rollout s...

Страница 30: ...he Furnace 1 Remove the wire from thermostat and from furnace control board to disconnect freeze protection heater After removing front panels 4 Remove the 2 screws indicated at the right 3 Slide out...

Страница 31: ...Installation Guide Comfort Pack T Series with up to 95 Gas Heat 31 5 Remove the patch plate 6 Remove the 11 screws 7 Remove front furnace baffle 8 Remove 2 screws...

Страница 32: ...connect wire harnesses and loosen hose clamp on flue before sliding furnace out Note Be careful with the secondary HX since the fins can be damaged easily When setting it down make sure it is tilted t...

Страница 33: ...MOP RLA LRA HP RLA LRA HP RLA CP943043TB 208 230 1 60 14 1 67 9 1 4 2 4 1 2 3 8 20 3 23 8 35 CP943050TB 208 230 1 60 14 1 67 9 1 4 2 4 1 2 3 8 20 3 23 8 35 Electrical Data Model Description CPWS Wall...

Страница 34: ...95 Gas Heat 34 Check Your Temperature Rise The temperature rise should be as follows 43MBH 50 F Nominal 35 F to 65 F 50MBH 55 F Nominal 40 F to 70 F In order to calculate CFM use the formula CFM BTU O...

Страница 35: ...tory Heat Speed Setting Comfort Pack Gas CFM and Temperature Rise 50 000 BTU Input UNIT SIZE COLOR SPEED 1 w c TD 2 w c TD 3 w c TD 4 w c TD 5 w c TD CP943050TB Red 1 1000 43 1 975 44 2 950 45 3 930 4...

Страница 36: ...SET POINT IS 230V FIELD ADJUSTMENT REQUIRED FOR 208V APPLICATION 1 2 3 4 5 SPEED TERMINAL 1 HIGH 2 MED HIGH 3 MED 4 MED LOW 5 LOW TB ORANGE BLUE BLUE RED BLACK BLUE YELLOW RED BLACK BLACK WHITE WHITE...

Страница 37: ...ed option thermostat 2 Dotted wiring installed by others 3 Caution if any of the original wiring as supplied with the appliance must be replaced it must be replaced with wiring material having a tempe...

Страница 38: ...ing control at the thermostat or 5 main power Replace combustion air proving switch 6 7 a If 24 volt is measured at the valve connections and valve remains closes replace valve b Check and tighten all...

Страница 39: ...r Grille Top 14256535 Combustion Air Baffle 14256536 Combustion Air Inlet 14256537 Unit Skid Strap 14256646 Furnace Channel 14256663 Furnace Parts Part Description Part Number 43 MBH 50 MBH Gas Furnan...

Страница 40: ...r Coil Mount 14256483 Drier 14275947 Outdoor Fan 14214042 Outdoor Motor Mount 14270101 Indoor Blower Motor 14270067 Blower Wheel 14214045 Blower Housing 14214044 Indoor Motor Mount 14270109 Air Divide...

Страница 41: ...g OHM Reading between Terminals C R __________ 5 Compressor Winding OHM Reading between Terminals R S __________ 6 Compressor Winding OHM Reading between Terminals C Ground __________ 7 Compressor Win...

Страница 42: ...espect to the goods and are in lieu of and exclude all other warranties express or implied arising by operation of law or otherwise including without limitation merchantability and fitness for a parti...

Страница 43: ...his procedure shall render the warranty void B Compressors In addition to the above referenced requirements Customer is also required to purchase a replacement compressor and return the original compr...

Страница 44: ...IM CP9 T Series with up to 95 Gas Heat 2024 HEATING A C EQUIPMENT NATIONAL COMFORT PRODUCTS National Comfort Products A Division of National Refrigeration Air Conditioning Products Inc 539 Dunksferry...

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