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Installation Guide

 | 

Comfort Pack T Series 

with up to 

95% Gas Heat 

18

Abnormal Functions

• Interrupted Thermostat Call for Heat

 – If the thermostat demand 

for heat is removed before the flame is recognized, the control will 

run the venter motor for the post purge period and de-energize 

all outputs. If the thermostat demand for heat is removed after 

successful ignition, the control will de-energize the gas valve, run 

the venter motor through post purge, and run the blower motor on 

heat speed for the selected delay off time. 

• Soft Lockout

 – The control shall not initiate a call for heat or call 

for continuous fan while in lockout. The control will still respond 

to an open limit and undesired flame. Lockout shall automatically 

reset after one hour. Lockout may be manually reset by removing 

power from the control for more than one second or removing 

the thermostat call for heat for more than one and less than 20 

seconds. 

• Hard Lockout

 – If the control detects a fault on the control board, 

the status LED will be de-energized, and the control will lockout as 

long as the fault remains. A hard lockout will automatically reset if 

the hardware fault clears. 

• Power Interruption

 – During a momentary power interruption or at 

voltage levels below the minimum operating voltage for line voltage 

the system will self-recover without lockout when voltage returns 

to the operating range. During a momentary power interruption of 

low voltage the board will enter a soft lockout. Power interruptions 

of less than 80ms shall not cause the control to change operating 

states. Power interruptions greater than 80ms may cause the 

control to interrupt the current operating cycle and re-start.

• Ignition Retry

 – If flame is not established on the first trial for 

ignition, the control de-energizes the gas valve and the venter 

motor remains energized for an inter-purge period of 30 seconds. 

The spark and gas valve are then re-energized, and the control 

initiates another trial for ignition. If flame is not established on the 

second trial for ignition, the control de-energizes the gas valve, 

energizes the blower motor on heat speed, and venter motor 

remains energized. The blower motor is shut off after 180 seconds. 

When the blower motor de-energizes, the spark and gas valve are 

re-energized and the control initiates another trial for ignition. (This 

blower delay is a self-healing feature for an open auxiliary limit 

switch). If flame is not established on the third trial for ignition, the 

control de-energizes the gas valve, and the venter motor remains 

energized for an inter-purge period of 20 seconds. The control 

then re-energizes the gas valve and spark and initiates another trial 

for ignition. If flame is not established on the fifth trial for ignition 

(initial try plus 4 re-tries), the control de-energizes the gas valve 

and goes into lockout. The control goes to one flash on the green 

LED to indicate ignition failure lockout. 

• Condensate Freeze Protection

 – If the burner compartment 

temperature falls to 41°F ± 9°F, the safety thermostat switch will 

close and energize the condensate heater. The heater will remain 

energized until the burner compartment reaches a temperature of 

68°F ± 9°F. This heater will operate independently of the furnace's 

standard sequence of operation.

Installation Codes

These units must be installed in accordance with local building 

codes. In the absence of local codes, in the United States, the units 

should be installed in accordance with the National Fuel Gas Code 

(latest edition). A Canadian installation must be in accordance with 

the CAN/CGA-B149.1 and B149.2 Installation Code for Gas Burning 

Appliances and Equipment. These codes are available from CSA 

Information Services, 1-800-463-6727. Local authorities having 

jurisdiction should be considered before installation is made to 

verify local codes and installation procedure requirements.

High Altitude Operation

If the heater is being installed at an elevation above 2000 ft. 

(610m), the input rate will have to be derated. This is done by 

adjusting the valve outlet pressure (See page 22). Adjusting the 

valve outlet pressure is done after the heater is in operation; follow 

the instructions below.  (see Figure 1).

Figure 1

Heat Section Burner/Control Compartment 

(Note: Unit side panel is not shown for clarity; the side panel is not 

removable. Access to the burner/control compartment is through 

the rear access panel.)

Содержание Comfort Pack CP9 T Series

Страница 1: ...PRODUCTS Go Thru the Wall CP9 T Series Please fill in the following information and file it for future reference MODEL NO ______________________________ SERIAL NO ______________________________ INSTA...

Страница 2: ...2...

Страница 3: ...Abnormal Functions page 18 High Altitude Operation page 18 20 Gas Piping Venting Pressures page 20 22 Ignition System page 22 23 Start up page 23 24 Special Notes for Extremely Cold Weather Areas page...

Страница 4: ...ck Nomenclature CP Product CP Comfort Pack 9 HeatType 8 80 Gas 9 95 Gas E Electric 4 Refrigerant 4 R410A 30 Clg Capacity 30 2 5Ton 43 Htg Capacity 43 43 MBH 50 50 MBH T Series T Tall A Option A Standa...

Страница 5: ...ATH WARNING WARNING DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER WATER IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND REPLACE ANY GAS CONTROL THAT HAS BEEN UNDER...

Страница 6: ...NJURY OR DEATH GAS FIRED APPLIANCES ARE NOT DESIGNED FOR USE IN HAZARDOUS ATMOSPHERES CONTAINING FLAMMABLE VAPORS OR COMBUSTIBLE DUST IN ATMOSPHERES CONTAINING CHLORINATED OR HALOGENATED HYDROCARBONS...

Страница 7: ...moval Carefully slide the chassis out of the cabinet by grasping the handles located beneath the evaporator coil drain pan and pulling toward you while keeping the chassis centered in the cabinet As t...

Страница 8: ...d through an exterior wall with the back end extending 3 4 past the outside wall surface Provide support inside the building for the unit near the return air opening There should be enough clearance a...

Страница 9: ...age whenever the slide out chassis has to be removed from the cabinet remove the secondary drain trap before sliding the chassis out After the chassis is reinstalled in the cabinet prime the trap with...

Страница 10: ...erless trap to free end of the vinyl tubing Use provided routing clamp and sheet metal screw to secure waterless trap to side panel Follow all applicable codes to route condensate from waterless trap...

Страница 11: ...of air to the unit a The front of the unit must be mounted tight to the inside of the architectural grille b A barrier must be provided to prevent recirculation of air to the unit mixing of inlet and...

Страница 12: ...learance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 9 in for appliances 10 000 Btu h 3 kW and 50 000 Btu h 15 kW 12 in for appliances 50 000 Btu...

Страница 13: ...an Electrical Code Part I C S A Standard C22 1 In addition the installer should be aware of any local ordinances or utility company requirements that might apply Check the rating plate for the supply...

Страница 14: ...ctrical safety precautions when exposed to live electrical components could result in death or serious injury WARNING The high voltage power supply must agree with the equipment nameplate OR Make cert...

Страница 15: ...h is located ce the top of the burner assembly It is factory set and i justable If the setpoint is reached the flame rollo interrupt the electric supply to the gas valve If the fla switch activates id...

Страница 16: ...m of 8 inches above finished floor See installation guide for vent termination clearances 38 13 16 26 57 64 7 57 64 43 17 13 16 7 21 32 28 3 31 32 2 1 64 RETURN LOW VOLTAGE THERMOSTAT CONNECTION JUCTI...

Страница 17: ...otor and waits for the pressure switch to close If the pressure switch does not close within 240 seconds of the venter motor energizing on 3 attempts the control green LED will flash two times and wil...

Страница 18: ...motor on heat speed and venter motor remains energized The blower motor is shut off after 180 seconds When the blower motor de energizes the spark and gas valve are re energized and the control initi...

Страница 19: ...ermanent marker fill in the pressure setting Adhere the label on the heater near the gas valve so that it is conspicuous to someone serving the valve NATURAL GAS HIGH HEATING VALUE MANIFOLD PRESSURE G...

Страница 20: ...apping for test gauge connection drip leg and ground union fitting If the supply air from the unit is ducted to space s outside the space containing the unit the return air must be ducted from outside...

Страница 21: ...w c and a maximum of 14 w c Normally field adjustment should not be required Before attempting to measure or adjust valve outlet gas pressure the inlet supply pressure must be within the specified ran...

Страница 22: ...L HAVING A TEMPERATURE RATING OF AT LEAST 105 C EXCEPT FOR LIMIT CONTROL FLAME ROLLOUT SWITCH AND SENSOR LEAD WIRES WHICH MUST BE 150 C PLEASE SEE HAZARD INTENSITY LEVELS CAUTION NOTE This is a fire t...

Страница 23: ...adequate for the load use turns the blower motor on heat speed and runs the venter motor The control will be in soft lockout and flashing fault code 3 before returning to normal operation When the sw...

Страница 24: ...ise to OFF Do not force 5 Close the access door Check Installation After Start Up If the heater is being derated for high altitude operation follow the instructions to adjust the valve outlet pressure...

Страница 25: ...d and replaced as needed and is not washable Substituting the air filter with media other than the type provided with the unit is not recommended since other materials may cause additional static pres...

Страница 26: ...OPERATE WITH MINIMUM MAINTENANCE TO ENSURE LONG LIFE AND SATISFACTORY PERFORMANCE A HEATER THAT IS OPERATED UNDER NORMAL CONDITIONS SHOULD BE INSPECTED AND CLEANED AT THE START OF EACH HEATING SEASON...

Страница 27: ...igure 2 4 Turn the gas control switch to the OFF position 5 Label and disconnect the wires from the gas valve igniter flame sensor and flame rollout switch 6 Using two wrenches separate the ground joi...

Страница 28: ...od connections Proper operation of the direct spark ignition system requires a minimum flame signal of 1 0 microamps as measured by a microammeter For further information and check out procedure on th...

Страница 29: ...red button on the switch 15 to 20 minutes are required for the switch to cool sufficiently for resetting A distinct click will be felt when the switch resets Operate the furnace If the flame rollout s...

Страница 30: ...he Furnace 1 Remove the wire from thermostat and from furnace control board to disconnect freeze protection heater After removing front panels 4 Remove the 2 screws indicated at the right 3 Slide out...

Страница 31: ...Installation Guide Comfort Pack T Series with up to 95 Gas Heat 31 5 Remove the patch plate 6 Remove the 11 screws 7 Remove front furnace baffle 8 Remove 2 screws...

Страница 32: ...connect wire harnesses and loosen hose clamp on flue before sliding furnace out Note Be careful with the secondary HX since the fins can be damaged easily When setting it down make sure it is tilted t...

Страница 33: ...MOP RLA LRA HP RLA LRA HP RLA CP943043TB 208 230 1 60 14 1 67 9 1 4 2 4 1 2 3 8 20 3 23 8 35 CP943050TB 208 230 1 60 14 1 67 9 1 4 2 4 1 2 3 8 20 3 23 8 35 Electrical Data Model Description CPWS Wall...

Страница 34: ...95 Gas Heat 34 Check Your Temperature Rise The temperature rise should be as follows 43MBH 50 F Nominal 35 F to 65 F 50MBH 55 F Nominal 40 F to 70 F In order to calculate CFM use the formula CFM BTU O...

Страница 35: ...tory Heat Speed Setting Comfort Pack Gas CFM and Temperature Rise 50 000 BTU Input UNIT SIZE COLOR SPEED 1 w c TD 2 w c TD 3 w c TD 4 w c TD 5 w c TD CP943050TB Red 1 1000 43 1 975 44 2 950 45 3 930 4...

Страница 36: ...SET POINT IS 230V FIELD ADJUSTMENT REQUIRED FOR 208V APPLICATION 1 2 3 4 5 SPEED TERMINAL 1 HIGH 2 MED HIGH 3 MED 4 MED LOW 5 LOW TB ORANGE BLUE BLUE RED BLACK BLUE YELLOW RED BLACK BLACK WHITE WHITE...

Страница 37: ...ed option thermostat 2 Dotted wiring installed by others 3 Caution if any of the original wiring as supplied with the appliance must be replaced it must be replaced with wiring material having a tempe...

Страница 38: ...ing control at the thermostat or 5 main power Replace combustion air proving switch 6 7 a If 24 volt is measured at the valve connections and valve remains closes replace valve b Check and tighten all...

Страница 39: ...r Grille Top 14256535 Combustion Air Baffle 14256536 Combustion Air Inlet 14256537 Unit Skid Strap 14256646 Furnace Channel 14256663 Furnace Parts Part Description Part Number 43 MBH 50 MBH Gas Furnan...

Страница 40: ...r Coil Mount 14256483 Drier 14275947 Outdoor Fan 14214042 Outdoor Motor Mount 14270101 Indoor Blower Motor 14270067 Blower Wheel 14214045 Blower Housing 14214044 Indoor Motor Mount 14270109 Air Divide...

Страница 41: ...g OHM Reading between Terminals C R __________ 5 Compressor Winding OHM Reading between Terminals R S __________ 6 Compressor Winding OHM Reading between Terminals C Ground __________ 7 Compressor Win...

Страница 42: ...espect to the goods and are in lieu of and exclude all other warranties express or implied arising by operation of law or otherwise including without limitation merchantability and fitness for a parti...

Страница 43: ...his procedure shall render the warranty void B Compressors In addition to the above referenced requirements Customer is also required to purchase a replacement compressor and return the original compr...

Страница 44: ...IM CP9 T Series with up to 95 Gas Heat 2024 HEATING A C EQUIPMENT NATIONAL COMFORT PRODUCTS National Comfort Products A Division of National Refrigeration Air Conditioning Products Inc 539 Dunksferry...

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