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6-81

Replacing Circuit Boards

iControl AC

6

iBox Installation

1. Verify that power is off at the main disconnect. Open the iControl cabinet.
2. Remove the cover (bezel) from the new iBox.
3. Secure the new iBox in position between the rail-mounted circuit boards.
4. Slide the rail-mounted circuit boards above and below the iBox back into position so 

that the central bus is plugged back in.

5. Tighten the retaining screws for the iBox and all of the circuit boards.
6. Reinstall the iBox cover.
7. Reconnect all cabling to the body of the iBox.

iBox Configuration > Load

While online (connected to a controller, you may select a Configuration (.cfg) file and send all or 
selected data from that file to the controller. 

Please refer to “Loading Parameters from a Config-

uration File” on page 8-22

.

Replacing Circuit Boards

Peripheral circuit boards in iControl and in the iLink cartop box are connected along a central, 
pluggable bus. The boards are mounted on slide-tracks so that, if you need to replace a board 
you can loosen the mounting bolts of the boards above or below it, slide them away, then 
loosen, slide, and remove the board you need to replace. In iControl, the central bus extends 
both above and below the iBox.

Figure 6.1   Circuit Board Removal and Replacement

Note

Before using iView to assign or reassign inputs or outputs to I/O boards, consult MCE so that your job 
prints can be corrected. Remember that reassigning an input or output will also require appropriate re-
routing of the wiring.

Board retaining 
screws: Loosen to 
slide board

Pluggable central 
bus connectors

Содержание Nidec iControl

Страница 1: ...MOTION CONTROL ENGINEERING User Guide iControl with AC Drive...

Страница 2: ...ntrol Engineering 11380 White Rock Road Rancho Cordova CA 95742 voice 916 463 9200 fax 916 463 9201 www mceinc com User Guide iControl for AC Elevators Release 3 4 ATTENTION Manual 42 02 2223 Rev C1 M...

Страница 3: ...r results of the use of the products purchased from it including but without limiting the generality of the forgoing 1 The use in combination with any electrical or electronic components circuits syst...

Страница 4: ...sassem ble reverse engineer or otherwise attempt to derive the source code of the Software iv export the Software or underlying technology in contravention of applicable U S and foreign export laws an...

Страница 5: ...ational Electrical Code CE and CAN CSA B44 1 ASME A17 5 and must be installed by a qualified contractor It is the responsibility of the contractor to make sure that the final installation complies wit...

Страница 6: ...anings 1 iv Safety Precautions 1 iv iControl Overview 1 1 Section 1 iControl Overview General Description 1 2 Component Assemblies 1 2 Group Dispatching 1 3 System Interconnect Diagrams 1 4 Installati...

Страница 7: ...4 iView Help 2 14 Verifying Initial Parameter Settings 2 16 Learning the Safety Configuration 2 19 AC Drive Parameters 2 20 TORQMAX F5 Drive v3 xx Introduction 2 20 LCD Keypad 2 20 TORQMAX F5 v3 xx Me...

Страница 8: ...tion and Encoder Phasing Magnetek 2 45 Verify Pattern Command and Drive Speed Feedback 2 46 Calibrating Actual Car Speed 2 47 Verify Pattern Command and Drive Speed Feedback 2 48 Following Error Margi...

Страница 9: ...Initiating a One Floor Run 4 4 If Initiation is not Successful 4 4 Verifying a One Floor Run 4 4 Verify Releveling 4 5 Reaching Contract Speed 4 6 Final Adjustment Before Running at Contract Speed 4...

Страница 10: ...partially picked brake 4 39 Allow machine to be energized While doors are closing with motor and fully picked brake 4 40 Calibration and Verification of Safety Functions 4 40 Tach Error Tripping Thre...

Страница 11: ...ard Addresses 5 20 Checking Serial to IP Connections 5 22 Troubleshooting 5 23 Serial Ethernet Translation 5 23 SC HCE Assemblies 5 23 Trouble Indications 5 26 Hall Call Driver 5 31 Flexible I O 5 33...

Страница 12: ...102 ICE MIAC 24V Multiple Input Board 6 103 ICE MOR Multiple Output Relay Board 6 105 Output Connections 6 105 ICE RG 2 Rope Gripper Board 6 107 ICE SAF Safety Board 6 108 ICE SF x Serial Fixtures Bo...

Страница 13: ...o File 8 21 Loading Parameters from a Configuration File 8 22 Working Offline 8 23 Accessing Online Help 8 24 iView Windows and Tabs 8 25 Controller Configuration Tabs 8 25 Controller Diagnostic Tabs...

Страница 14: ...v3 xx Parameters Table 9 23 PowerBack R6 Regenerative Drive Quick Reference 9 44 Magnetek HPV900 Series 2 Parameters Quick Reference 9 45 Magnetek Quattro AC Quick Reference 9 52 TORQMAX F5 Drive v1...

Страница 15: ......

Страница 16: ...1 1 iControl Overview This section provides General description page 1 2 System interconnect diagrams page 1 4 Installation Specifications page 1 7 iControl Overview...

Страница 17: ...Land slide guide As above but with slide sensor guides instead of rollers iLand NEMA Vane and sensor system ambient temperature to 125 degrees F fully sealed against dirt and moisture LS EDGE Perforat...

Страница 18: ...ching requirements destination based dis patching security system interaction groups to 15 cars maximum 8 cars with destination dispatching Local Groups to 6 cars with one car providing dispatching fo...

Страница 19: ...More detail for car controller interconnections Cartop Interconnection More detail for cartop interconnections Dispatcher Interconnection More detail for dispatcher interconnections Figure 1 3 iContr...

Страница 20: ...Safeties Limits Cartop Emergency Brake Rear Door Fixture Data Earthquake EQ String Direct Connect iView SYSTEM LAN iCONTROL Discrete Hall Calls if not Serial Hall Call Inputs Outputs Field Outputs Fi...

Страница 21: ...Hall Calls SYSTEM LAN To Cars To Cars iCue Monitor Switch Keyboard iView Serial Driver Serial to Ethernet iMonitor or iReport Serial Bus SC ION General Field Inputs to Dispatcher SYSTEM Hall calls Pa...

Страница 22: ...cm Width 16 2 inches 41 cm Depth 6 2 inches 16 cm iLINK 4 Cartop box Height 44 inches 112 cm Width 18 2 inches 46 cm Depth 7 inches 18 cm Machine room conditions 32 to 104 degrees F 0 to 40 degrees C...

Страница 23: ...1 8 Manual 42 02 2223 iControl Overview...

Страница 24: ...orts to Ground see page 2 6 AC Voltage Verification and Wiring see page 2 7 Motor and Brake Wiring see page 2 9 Velocity Encoder Installation see page 2 10 Safety String Wiring see page 2 12 Applying...

Страница 25: ...ge HIGH VOLTAGE may be present on the motor and drive whenever AC power is applied even if the motor is not rotating Overview of Construction Mode Required Connections The following connections are ne...

Страница 26: ...rrosive elements and excessive moisture A NEMA 4 or NEMA 12 enclosure can help meet these requirements if machine room conditions are inadequate Very high levels of radio frequency RF radiation from n...

Страница 27: ...g iView software See the table below for the factory default address for this port Through a net modem ISDN DSL or other internet access this port may provide remote access to the controller Elevator...

Страница 28: ...ctors such as power conductors from the fused disconnect or isolation transformer must be separated from control wires It is essential that Tachome ter Velocity Encoder control wires be routed through...

Страница 29: ...Power box by turning them counterclockwise until they pop up Don t place a cap on a fuse holder without a fuse in it The cap can get stuck and be hard to remove 2 Disengage all fuses at the bottom of...

Страница 30: ...before connecting them to the Group cabinet Use a voltmeter set to AC volts to measure between adjacent car ST2 bus terminals in the Group cabinet The meter must read less than 10VAC If the reading is...

Страница 31: ...selected Test switch ON All other iBox slide switches DOWN Off These switch settings prevent the elevator from moving when the controller is powered up Note The controller microprocessor board has ba...

Страница 32: ...from control wires both inside and outside the controller The encoder or tachometer wiring must use a separate grounded con duit Use a shielded power cable between the motor drive and the AC Motor sta...

Страница 33: ...end of the cable exposes trimmed and tinned individual conductors The encoder cable must be routed into the controller cabinet in a sepa rate conduit 1 Connect the cable to the encoder using the cabl...

Страница 34: ...USING TORQMAX F5 TORQMAX F5 ENCODER CONFIGURATION ENCODER CABLE COLOR CONFIGURATION ENCODER TACH ENCODER ICE SAF BEI B B B J V D COM F PIN LABEL ENCODER CONNECTOR PIN LABEL CONNECTOR IEC V PIN2 0V PIN...

Страница 35: ...cated in the cartop interconnect box If the cartop box is not yet installed it will need to be temporarily bypassed to get the car operating in construction mode For now using the switches and termina...

Страница 36: ...triggered press the iBox Fault Reset button or the Rope Grip per board reset button to reset the rope gripper 1 Refer to the job prints MRW machine room wiring sheets 2 Connect the rope gripper to iC...

Страница 37: ...quired write privileges Privilege Acquire the keypad is prevented from making changes until the iView user relinquishes the write privilege Connecting the iView PC If you purchased your iView PC from...

Страница 38: ...g tab Verify Auto select Preference Order settings are identical on all cars in the group Figure 2 1 Check before connecting the System ethernet cable to the iBox 003 s 015 FG RO L02 Passenger Ofpm 2...

Страница 39: ...the selected shape type Slow Moderate or Fast This provides an excellent starting point 6 Edit and Send changes to iControl as needed 7 Select the General tab If the General tab is not displayed selec...

Страница 40: ...5 00 5 00 6 0 ft s3 Acceleration 2 40 3 20 3 40 3 60 3 80 ft s2 High toll jerk 6 00 6 00 5 00 5 00 4 00 ft s3 High speed 200 350 400 500 600 ft min Low roll jerk 6 00 6 00 5 00 5 00 4 00 ft s3 Decele...

Страница 41: ...Overspeed 107 of Contract Speed Inspection Overspeed 150 feet per minute Leveling Overspeed 150 feet per minute Limit One Margin 8 Top Access Landing Job specific check job prints Top Access Rear Job...

Страница 42: ...changes to iControl The controller will generate a safety mismatch fault because the settings you have just sent do not match its stored information 4 Verify that the iBox is in Inspection mode Inspe...

Страница 43: ...tion Do not touch any circuit board power device or connection without ensuring that high voltage is not present TORQMAX F5 Drive v3 xx Introduction Take the time to study the TORQMAX F5 drive manual...

Страница 44: ...2 21 Setting Initial Operating Parameters iControl AC 2 Figure 2 3 LCD Keypad Controls and Indicators TORQMAX F5 v3 xx Menus and Navigation Overview...

Страница 45: ...ostic menu A fault log can be accessed on the last diagnostic screen To access Home Diag Prev Parameter Adjustment When adjusting a parameter press the ENTER key to access Edit Mode Parameters values...

Страница 46: ...NUM value would corre spond to the sum of the individual selections Error Messages If a malfunction occurs during operation the drive shuts down operation and the keypad will display an error Error m...

Страница 47: ...eference value 0 0 20 Current Reference value 0 0 7 On the drive s Home Prog Tune Parameters menu begin the motor tuning proce dure by setting the LL01 parameter to Start 8 On the controller pick and...

Страница 48: ...ure by setting the LL05 parameter to Start 11 On the controller pick and hold up or down direction until the drive s display indicates that the procedure has completed 12 Once the tuning procedure has...

Страница 49: ...S02 System Units 1 ft sec US03 Motor Type Job Specific Possible types 0 Induction Geared 1 Induction Gearless 2 PM Geared 3 PM Gearless US04 Control Type 3 Bi polar Analog Speed analog interface 5 Ser...

Страница 50: ...Frequency Job Specific LM05 Motor Voltage Job Specific LM07 Motor Torque Job Specific LM08 Motor Protection 1 oN LM11 Peak Current Factor Job Specific Encoder Data LE02 Encoder 1 Pulse Number Job Spec...

Страница 51: ...150 during commissioning Timer Parameters LT01 Brake Release Delay 0 seconds LT02 Control Hold Off 0 4 seconds Delay should be less than controller s speed pick delay LT03 Speed Pick Delay 10 0 secon...

Страница 52: ...pad and display integral to the digital operator Figure 2 4 Magnetek AC Drive Keypad Operation Please refer to Magnetek Keypad Overview on page 2 30 Clear Fault Most faults clear automatically If a pe...

Страница 53: ...d Select Menu Select Digit Enter Submenus Select Parameter Change Value ENTER Move Up a Level ESCAPE Display 1 D0 Elevator Data D1 Power Data D2 LS Power Data D3 quattro Adjust A0 Drive A1 S Curves A2...

Страница 54: ...y set to 2 0 Configuration Drive General Speed Reference Reference type Tachometer Configuration Brake Control Timer Pick delay job specific initially set to 1 5 Speed pick delay 1 job specific initia...

Страница 55: ...ated Excit Freq job specific Rated Motor Curr job specific Motor Poles job specific Rated Mtr Speed job specific D Axis Induct 5 to 40 mH Q Axis Induct 5 to 40 mH C1 User Switches Menu Spd Command Src...

Страница 56: ...Volts job specific A6 Motor Menu Rated Mtr Power job specific Rated Mtr Volts job specific Rated Motor Curr job specific Motor Poles job specific Rated Mtr Speed job specific Verify D Axis Induct and...

Страница 57: ...using the Output DAC and Input ADC parameters on the Configuration Drive Calibration tab This section describes both automated and manual procedures that can be used to calibrate drive analog circuitr...

Страница 58: ...RQMAX F5 verify that pattern voltage applied to the AC drive unit reads 0 0 volts between F5 drive terminals X2A 1 and X2A 2 Magnetek verify that the D1 Speed Command value is zero If not adjust Outpu...

Страница 59: ...can be adjusted to a more optimum value Set Pick delay to 1 0 second Set Speed pick delay 1 to 1 75 seconds Set Speed pick delay 2 to 0 75 seconds 2 Depending on drive tuning the amount of lag between...

Страница 60: ...tuned this parameter may be adjusted to a more optimum value 4 Depending on the tuning of the drive the transition from leveling speed to zero speed may be sluggish For initial setup set the Normal ra...

Страница 61: ...sufficiently long value to allow enough time for the drive to respond to a run request If the Pick delay is too short a DRO fault will occur Once the elevator is moving under control in the appropria...

Страница 62: ...ile at less than contract speed c excessive lag com pensation with profile at less than contract speed d optimum lag compen sation with profile at less than contact speed 3 Depending on the tuning of...

Страница 63: ...o control rollback Since that has not yet been done we need to control rollback by adjusting Brake Pick delay and offsetting Speed pick delay 1 so that the brake remains set until the motor builds suf...

Страница 64: ...bably active Other inspec tion modes must be OFF before Machine Room Inspection can be activated 4 Display the Brake Control tab Con figuration Brake Control tab 5 Set Pick voltage and Hold voltage as...

Страница 65: ...ing LED will light as calibration begins Continue to hold the Enable and Up or Down buttons pressed The progress indicators to the left of the display will keep you informed as calibration progresses...

Страница 66: ...nd B2 will be labeled 5 Press the Enable and Up or Down buttons to lift the brake Verify that the voltages on the volt meter are the same as the com manded voltage Pick voltage Hold voltage parameters...

Страница 67: ...Home Prog Encoder Data Parameters menu LF 28 This parameter swaps encoder channels and or reverses motor rotation internally in the drive Physically changing encoder or motor connec tions is not nece...

Страница 68: ...the motor runs under control in the opposite direction change the drive s C1 Encoder Connect direction and C1 Motor Rotation direction For proper operation motor phasing must match encoder feedback ph...

Страница 69: ...that the Pattern Command and Speed Feedback Test point 1 and 2 traces are the same amplitude On the iView oscilloscope or a DVM connected between STP1 and STP2 compare the Pattern Command and Speed Fe...

Страница 70: ...tain the correct Inspection speed see Note LF 22 Note Gear Reduction Ratio If the gear reduction ratio is not available from the machine name plate calculate the value by first measuring the motor rev...

Страница 71: ...that the Pattern Command and Speed Feedback Test point 1 and 2 traces are the same amplitude On the iView oscilloscope or a DVM connected between STP1 and STP2 compare the Pattern Command and Speed Fe...

Страница 72: ...y that actual car speed on Inspection is equal to the Inspection High speed setting Please refer to Following Error Margin on page 2 49 4 Set the Following error parameter Configuration Drive Safety t...

Страница 73: ...several times between floors in both directions Monitor the traces and verify that the Speed Feedback and Tach Error Lower Limit traces track but remain comfortably separated 5 Estimate the smallest...

Страница 74: ...ired value maximum Inspection speed is 150 fpm Set Inspection Low Speed to 25 fpm Note If the Terminal Switches UNT5 DNT5 have been installed and you wish to use the reduced inspection speed option yo...

Страница 75: ...2 52 Manual 42 02 2223 Construction Mode...

Страница 76: ...e 3 6 Serial COP see page 3 6 Cartop Voltage Verification see page 3 7 Door Operation see page 3 8 Running on Machine Room Inspection Mode see page 3 9 Preparing for Final Adjustments see page 3 11 Ca...

Страница 77: ...system Instruction 42 IS 0173 LS EDGE Steel tape encoder system Instruction 42 IS 0214 Setting the Position Encoder Resolution parameter Set position encoder resolution as directed for the system on...

Страница 78: ...nted on the left side as you face the car of the cartop opposite the iLand system The enclosure has several partially punched knockouts to accom modate two inch conduit connections Mount the iLink enc...

Страница 79: ...mal and final limit switches are held open for the entire run by travel of the elevator For faster elevators the surface of the cam that operates the limit switches must be suffi ciently gradual so th...

Страница 80: ...ction information The brake monitoring contact provides a path between the iBox 110VDC 3 bus and the SP2D or Brake Switch input If the brake fails to pick or drop at the proper time this signal will c...

Страница 81: ...ial Hall Call System For simplex cars the hall call driver is located in the car controller cabinet For cars operating as part of a Group the hall call driver is located in the Group cabinet Please re...

Страница 82: ...the CTP board On power up or reset these LEDs will light sequentially first in one direction then the other after which they will briefly clear See the illustration below for normal operating indicati...

Страница 83: ...nspection speed Remove the DLAT Door Lock Access Top input The elevator should immediately stop The Door Locked status LED will turn Off 5 Reconnect the DLAT input Repeat Step 4 for the DLAB input 6 R...

Страница 84: ...Box LCD will display a mes sage requesting write privileges for iView 2 On the iBox press the Yes 1 softkey to assign write privileges to iView 3 Open the Safety screen 4 Click the Construction Mode c...

Страница 85: ...ture pulses are reversed the Position Quadrature Reversed fault will appear in the Faults display after the elevator moves about two feet The Actual position may decrease as the car moves up and incre...

Страница 86: ...Learn Procedure This procedure allows the controller to learn the position at which the car and counterweight are at the same height It must be performed if the controller will be using Earthquake op...

Страница 87: ...eight in the car for future reference Balanced load _____________lbs Restore controller power Run Testing 1 Verify all landing system magnets are installed according to job prints and instructions 2 O...

Страница 88: ...ive Verify the drive gain parameters LC03 Kp speed accel proportional gain 3000 A LF 31 LC04 Kp speed decel proportional gain 3000 d LF 31 LC08 Ki speed accel integral gain 350 A LF 32 LC09 Ki speed d...

Страница 89: ...3 14 Manual 42 02 2223 Inspection Mode...

Страница 90: ...4 6 Learning Normal Emergency Terminal Limit Switches see page 4 8 Shaping the Speed Profile see page 4 12 Controlling the Start of Car Motion see page 4 16 Calibrating the Floor Offsets see page 4 22...

Страница 91: ...View display the Floor Heights Learn layout by selecting Floor Heights from the View Layouts menu and clicking the Learn tab on the Setup Floor Heights tab 5 On the Setup Floor Heights Learn tab selec...

Страница 92: ...lt Bypass switch to ON 5 Set the terminal limit switches to their default settings View Setup Terminal Switches to allow the car to run 6 Take the car out of Inspection operation iBox Inspection switc...

Страница 93: ...oors Locked ON all doors are locked Inspection OFF the car is not on Inspection operation Faults OFF there are no active faults Verifying a One Floor Run During a one floor run observe the following W...

Страница 94: ...guration Floor Heights Floor Offsets tab to 0 50 and pressing the Send button 2 Observe the releveling operation Return Offset to the proper setting and press Send 3 Monitor the brake voltage on termi...

Страница 95: ...me the drive processor activates the Run Enable signal to the time the pattern generator sends out the pattern signal 1 The brake should just clear the brake drum as the car is beginning to accelerate...

Страница 96: ...l gain d LF 31 4 Verify car speed by monitoring Speed Actual on the Operational Status tab or use a hand held tachometer If car speed is still not correct verify the following TORQMAX F5 LM02 US06 LN0...

Страница 97: ...sition at the time each terminal switch is activated on a normal approach to either terminal landing This Learn operation should be performed again after all parameters have been fully adjusted Note T...

Страница 98: ...is complete the Done indicator lights and you are prompted to return the Learn switch to the OFF position The new NT and ETS switch speeds and positions are automatically saved to the controller 14 T...

Страница 99: ...ed LF 42 is set to the same value as US06 Contract Speed LF 20 If the elevator is running at a lower speed than LS02 High Speed LF 42 increase the value of LN02 Gear Reduction Ratio LF 22 in small 0 1...

Страница 100: ...A5 Motor menu Motor Rated RPM Induction Motor only Please see Tuning Rated Motor RPM in the appendix of the Magnetek HPV900 Series 2 AC PM Drive Technical Manual for the specific steps of this proced...

Страница 101: ...nce High roll jerk is used on short runs where the car is not able to reach High Speed before deceleration must begin High Roll Jerk determines how quickly the profile transi tions from maximum to zer...

Страница 102: ...tance the elevator will travel before arriving at the destination floor Profiles There are eight programmable profiles addressed on the Pattern Screen Standard Profile used under normal operating cond...

Страница 103: ...ing Observe actual car response on iBox test point STP2 and GND with Virtual Oscilloscope Test point 2 set to Speed Feedback to verify that there is no overshoot Motor Current Limiting If running out...

Страница 104: ...that TORQMAX Drive At lower speeds the drive automatically selects a lower carrier fre quency to produce more current from the drive If required adjust LX02 LF 38 Switching Frequency 0 This will set...

Страница 105: ...que adjustment described here Pre torque adjustment includes Load weigher sensor adjustment Balanced load determination Pre torque gain control adjustments Load Weigher Sensor Adjustment Review the in...

Страница 106: ...l to or as close to zero 0 0 as possible 6 If Error compensation on the Configuration Drive Control tab was increased to compensate for rollback you may lower the value now 7 Verify that Pretorque pos...

Страница 107: ...te If this car will be using the load weigher for dispatching functions e g Light load anti nuisance etc you may want to set the parameters and learn the load values at this time Please refer to Load...

Страница 108: ...e original value of Pick voltage 4 Slowly increase both Pick and Hold voltages until the brake picks completely The idea is to increase or decrease both Pick voltage and Hold voltage identically until...

Страница 109: ...age but must not allow the brake to sag back onto the braking surface Verify the manufacturers recommended value for brake holding voltage and set Hold voltage to that value If this information is not...

Страница 110: ...tween runs to get accurate rollback information Once you see the effect of the various param eter adjustments on car operation you will see how important it is to have the brake properly adjusted The...

Страница 111: ...e floor offsets are cali brated Please refer to Adjusting Leveling and Final Stop on page 4 25 Floor offset calibration procedure This procedure requires IMP software version 002 001 001 or greater an...

Страница 112: ...tep 6 It is not necessary to calibrate all floors each time this procedure is performed 6 Upon arrival at each floor wait about 10 seconds to allow the car to settle and for iCon trol to acquire the c...

Страница 113: ...29 59 28 58 27 57 26 56 25 55 24 54 23 53 22 52 21 51 20 50 19 49 18 48 17 47 16 46 15 45 14 44 13 43 12 42 11 41 10 40 9 39 8 38 7 37 6 36 5 35 4 34 3 33 2 32 1 31 Table 4 2 Fractional to decimal inc...

Страница 114: ...ablishing a smooth and accurate stop Each contributes to the final result Brake drop delay First adjust Brake drop delay on the Configuration Brake Con trol tab to provide too much delay in dropping t...

Страница 115: ...rom both directions Dead zone adjustment need only be adjusted for one floor All other floors will react in the same way Note Dead zone distance should be adjusted before fine tuning floor height offs...

Страница 116: ...low current brakes decrease the RB resistance inside the iPower Box 3 Next adjust Drop Delay Configuration Brake Control tab so that the brake drops the instant hoist motor motion stops The primary me...

Страница 117: ...the floor i e 1 4 above the floor or 1 8 below the floor etc 5 On Inspection Access move the car down about 3 below the floor Turn off Inspection Access to allow the car to relevel up to the floor No...

Страница 118: ...l Motor shaft encoder may not be mounted securely causing bouncing or slight variation in speed feedback once every revolution On a geared machine the coupling used between the tach or encoder and the...

Страница 119: ...e car the traveling cable and any compensation cables that might be attached to the car Due to the dynamics of the elevator system the load represented by the traveling cable and compensa tion cables...

Страница 120: ...ar calls will be canceled Empty load threshold of full load Used to determine when the car is empty If the load falls below the threshold the car is considered to be empty This can be used for CFSS Co...

Страница 121: ...device configuration 4 Sensing type Select the analog device sensing type Cross head deflect6ion or rope ten sion sensing Isolated platform displacement sensing Setting the load thresholds 5 Load thre...

Страница 122: ...PC and one at a floor to handle test weights and ensure there are no passengers in the elevator The test weights must be equal to full load value The learn process must be performed twice once for emp...

Страница 123: ...tions that appear on the Setup Load weigher tab Abort Calibration If necessary during a learning process click on Abort to immediately stop the learning process For example you started a Full Load le...

Страница 124: ...er door position monitor is activated While doors are closing with motor only with motor and partially picked brake with motor and fully picked brake Regardless of the option chosen the elevator is no...

Страница 125: ...g sequence of operation For a detailed description of the brake parameters associated with smooth picking and instructions for adjusting them see Brake Parameter Adjustments on page 4 19 No Prestart S...

Страница 126: ...n the Doors Locked sensors The following diagram shows the parameters that affect this option and the resulting sequence of operation Allow machine to be energized after door position monitor is activ...

Страница 127: ...Delay is adjusted so that the motor is energized and able to hold the car at zero speed when the doors become locked For an AC control some Pick delay may be required because it takes time for the dri...

Страница 128: ...ome locked the car can begin moving as soon as the brake is fully picked The diagram below shows the parameters that affect this option and the resulting sequence of operation Door Open Limit High Pre...

Страница 129: ...Terminal Limit Switches learn procedure This is necessary if any pattern parameters have been changed since the last time the learn pro cedure was performed Please refer to Learning Normal Emergency T...

Страница 130: ...oscilloscope cross increase Following error in 5 increments running the car with each change until the two traces no longer cross 10 When the two traces no longer cross add 5 to the Following error s...

Страница 131: ...t page 4 44 Electrical Governor Test page 4 44 Contract Overspeed Test page 4 45 Inspection Overspeed Test page 4 45 Car Counterweight Buffer Test page 4 45 Leveling Overspeed Test page 4 47 Emergency...

Страница 132: ...100 e g if Test speed 375 and Contract speed 350 375 350 x 100 107 overspeed as a percentage of Contract speed Note When running a test you are allowed only one motion cycle of the car If the test is...

Страница 133: ...select the Car Counterweight Safety Test and click Select Complete on screen instructions 9 Place a car call distant enough to allow the car to reach the necessary speed If neces sary you may end the...

Страница 134: ...s tab select the Contract Overspeed test 5 Enter the desired test Speed determined in step 2 and then click Select 6 Follow the on screen instructions 7 When the car exceeds the programmed contract ov...

Страница 135: ...generated and power is removed from the motor and brake Verify that the fault is maintained over a power cycle and is reset only by pressing FAULT RESET on the iBox 9 Check the hoistway ropes to make...

Страница 136: ...est Unintended Motion Rope Brake Danger The Emergency Brake test allows the car to leave the floor with doors open Station personnel or use a positive means to make certain there is NO ONE in the car...

Страница 137: ...ore brakes designated as the emergency brake move the brake coil wires for all brakes not being tested to terminals BT1 and BT2 5 For safety station a mechanic at the landing where the test is to be p...

Страница 138: ...4 49 Safety Tests iControl AC 4 Figure 4 6 Typical Brake Test Circuit Machine Brake Emergency Brake...

Страница 139: ...t Name parameter 4 Enter a Speed sufficient to trigger the Contract Overspeed but not high enough to trip the mechanical governor 5 Calculate the percentage of Contract speed represented by the test S...

Страница 140: ...ntract Overspeed but not high enough to trip the mechanical governor 7 Calculate the percentage of Contract speed represented by the test Speed and set up the AC drive for an overspeed test see Runnin...

Страница 141: ...ion Pattern Modes tab Emergency slowdown profile and verify that Deceleration is set correctly It is generally set to 5 0 and must be greater than the Standard profile Deceleration parameter 3 Go to t...

Страница 142: ...d 2 value for the emergency terminal switch to be tested 4 Select Emergency Terminal Switch Overspeed Test on the Safety screen Set the test Speed to the overspeed speed for the switch plus 10 fpm Dan...

Страница 143: ...o it is possible to miss the fact that this is occurring Overspeed level 2 During passenger NORM operation if car speed exceeds the Overspeed Level 2 threshold at the time a Normal Terminal switch is...

Страница 144: ...y Switch Car trips Terminal Switch Contract speed Emergency Terminal Switch Normal Terminal Switch Normal Stop Normal Deceleration Parameter Matching Learned Speeds Level Overspeed 2 Emergency Stop Ov...

Страница 145: ...x No jumper between SAFH and 3 iBox Learn and Fault Function switches set to OFF iBox No jumper between Gov and 3 iBox Pattern Scaling set to 100 Pattern screen Common tab Note If this is a local car...

Страница 146: ...Local Dispatcher system interconnections see page 5 15 Serial Hall Call Description installation and troubleshooting instructions for the Serial Hall Call system see page 5 17 Flexible I O Descriptio...

Страница 147: ...Be certain that power is OFF at the main disconnect s before proceeding 1 Using a standard screwdriver temporarily disengage all twist socketed fuses by turning them counterclockwise until they pop u...

Страница 148: ...cted before beginning this procedure Before applying power physically check all components in the cabinet Components loosened during shipment may cause damage 1 Power up the elevator controllers 2 Pow...

Страница 149: ...nfigure both iCentral and iControls Through the LAN hub switch the elevator group may also be connected to an external network or building LAN Figure 5 2 iCentral Ethernet Connections 16 Inputs 16 Out...

Страница 150: ...cluded with the NIC If you are replacing the LAN NIC card in the iCentral PC with an NIC not provided by MCE use the instructions below These instructions assume you have not changed the factory defau...

Страница 151: ...6 Click Properties to open the Local Area Connection Properties dialog 7 In the Local Area Connection Properties dialog select Internet Protocol Version 4 TCP IPv4 8 Click Properties to open the Inter...

Страница 152: ...thernet Overview iControl AC 5 9 Set the IP Address to 192 168 191 201 10 Set the Subnet Mask to 255 255 255 0 11 Leave the Default gateway blank 12 Click OK and follow any instructions to save the ch...

Страница 153: ...ith the NIC If you are replacing the SYSTEM NIC card in the iCentral PC with an NIC not provided by MCE use the instructions below These instructions assume you have not changed the factory default se...

Страница 154: ...C 5 6 Click Properties to open the Local Area Connection Properties dialog 7 In the Local Area Connection Properties dialog select Internet Protocol Version 4 TCP IPv4 8 Click Properties to open the I...

Страница 155: ...42 02 2223 System Options 9 Set the IP Address to 192 168 192 001 10 Set the Subnet Mask to 255 255 255 0 11 Leave the Default gateway blank 12 Click OK and follow any instructions to save the change...

Страница 156: ...eply if the other device can hear you To ping 1 Select Start All Programs Windows System Command Prompt from the Windows Start menu window pane icon at the bottom left 2 Type in ping and the IP addres...

Страница 157: ...User Interface The iCue GUI provides an overview of group operation and status Group Info Group ID The Group ID 1 cannot be changed All other IDs are reserved for future use If you need advanced Syste...

Страница 158: ...e bus is connected Bus Voltage Lights green if the bus voltage levels are adequate Driver VDC Lights green if the DC voltage provided by the driver is adequate Node Control The driver polls the nodes...

Страница 159: ...or some reason This should have no effect on iCue or system dispatching The watchdog should always be running whether iCue is running or not It gets started in a batch file that is put into the startu...

Страница 160: ...components when the Local Dispatcher option is used This cabinet houses the Serial Hall Call Driver s Ethernet Switches SC ION Serial Control I O Node board and AC power connections Figure 5 3 Typica...

Страница 161: ...ll Call Driver Assembly This assembly provides power and communi cation to the Serial Hall Call Node boards located in each hall fixture box Power and com munication is transmitted on the two wire Ser...

Страница 162: ...loads A bus driver is required for each riser up to 4 risers to provide the capacity to carry the load of multiple simultaneously lighted lamps A single controller can have up to four drivers serial...

Страница 163: ...r iController 3 3ERIAL ALL ALL RIVER SSEMBLY USUALLY MOUNTED INSIDE THE I0OWER OX ON 3IMPLEX AND 3WING ARS 2IBBON CABLE TO 3 3 BOARD CONNECTS HERE 3ERIAL ALL ALL US 3 3 3 ALL ALL RIVER SOLATION OARD 7...

Страница 164: ...onnected Install the serial bus wiring in accordance with applicable codes The best practice is to initiate each separate vertical bus wire run from the controller location If neces sary multiple seri...

Страница 165: ...two digits of the serial address for the node board Jumper 3 sets the first digit for the floor or serial address Jumper 2 sets the second digit for the floor or serial address The example shown above...

Страница 166: ...s can have ONLY ONE jumper inserted If more than one jumper is inserted in JP2 or JP3 the system will not work Wiring the Nodes Each serial bus consists of a twisted pair of wires one orange and one b...

Страница 167: ...IP address The IP address is preset at the factory and should not need to be changed Caution Always power down the serial hall call driver and wait at least one minute before installing replacing disc...

Страница 168: ...ns lated to and from Ethernet bus protocol for system level communication over the iControl Sys tem network by the SC HCE board System hub switch in iCentral dispatcher Orange TCP IP cables SC HCE Ass...

Страница 169: ...Activity Orange indicator Blinks Network traffic detected located on the ethernet connector ON ON Board processor operating Blinking Rapidly another board at same address When board is first powered...

Страница 170: ...d ID Switches 5 and 6 of SW1 5 6 Riser ID Board TCP IP Address 0 0 0 192 168 192 211 0 1 1 192 168 192 212 1 0 2 192 168 192 213 1 1 3 192 168 192 214 Table 5 7 SC HCE ME Board Switch Schedule JP3 JP2...

Страница 171: ...40 sec onds after the Hall Call Driver is powered up After solid on LEDs will cycle through a period of start up activity then indicate nor mal operation as described below Normal operation indication...

Страница 172: ...three DC voltages 3 3V 5V 9V on the serial Ethernet SC HCE board to ground Voltages should read the provided level 10 iView Check Use the iView System I O Configuration screen Bus tab to see if troub...

Страница 173: ...5 28 Manual 42 02 2223 System Options Serial Connection Check 2 Board The Hyperterminal utility may be used to check or default internal settings on SC HCE boards Contact MCE for information...

Страница 174: ...et assembly SC HCE ME This utility is available from MCE 1 Start the Digi Device Discovery utility The utility will launch and check the System net work for any connected SC HCE ME 2 Select the device...

Страница 175: ...5 If the IP address of the device is incorrect set it appropriately Note When entering the IP address do not enter leading zeros For example in the address 192 168 192 056 056 is entered as 56 with n...

Страница 176: ...connection orange blue wires 3 Use a voltmeter to check the voltage between SHCS and SHCC You should see approxi mately 30V or 10 This voltage will only be present if the SC HCE ME or EM is working p...

Страница 177: ...E board end disconnect the ribbon cable connected to the hall call driver Note the test connector in the middle of the cable Its pinout is as shown Note Alternatively if the cable does not have a test...

Страница 178: ...emporarily short pin 18 to pin 17 or pin 15 3 Watch the voltmeter as you unplug the wire from pin 17 or 15 it should read less than 1 volt when the short is released Node control flag test preferred a...

Страница 179: ...utputs Figure 5 12 SC ION Board in iCue Cabinet MCE Serial Bus Connection High Low Current Source Current Sink Output Selection J4 Board Reset Inputs Outputs In this configuration inputs and outputs h...

Страница 180: ...groups are determined by the connections made to board connector J4 The appropriate connections are determined during the job survey Each system is configured before shipment You need only connect the...

Страница 181: ...tion enclosure Multiple Serial COP boards daisy chain together to accommodate high rise installations with a lot of call buttons Figure 5 13 Serial COP board typical installation COM 24V CAR CALL BUTT...

Страница 182: ...ielded cable with a telephone style RJ 11 connector at each end The iLink cartop box supports up to four serial control panel connections Communication between iLink and the controller is also serial...

Страница 183: ...field configurable using the iView Configuration I O Boards Configuration tab The signal types include Car calls Car call enables security Enable overrides security Door controls Car status Position i...

Страница 184: ...the Virtual Oscilloscope View Virtual Oscillo scope Select Load Weigher Raw for Test point 1 Observe Load Weigher voltage values on the digital display 3 To verify the linearity of the load weigher p...

Страница 185: ...ing options the parameters asso ciated with these options must be set see Load Weigher Adjustment for Dispatching in Section 4 6 iControl needs to learn the empty and full load weights at every landin...

Страница 186: ...sages table includes a description car reaction and troubleshooting tips for each message page 6 14 iBox Troubleshooting A description of the iBox boot process procedure for upgrading iBox firmware an...

Страница 187: ...r status message can be found in iView online Help Help iView Help Messages Reference and in the iControl Messages table in this guide Please refer to iControl Mes sages on page 6 14 Event Log The Eve...

Страница 188: ...gent The jumper will have no effect if it is put in place with the safety string intact other than to generate a time out after 15 minutes pass The jumper will bypass the string and allow the car to b...

Страница 189: ...Heat Sensor Fault 4 12 Power Supply Fault 1 13 Power Supply Fault 2 14 Power Supply Fault 3 15 Power Supply Fault 4 16 Drive At Speed Fault 17 Drive Fault 18 Drive Ready Fault 19 Front Door Close Time...

Страница 190: ...de accessing an invalid logical indicator internal event 79 Car shut down due to emergency power operation with no supervisor Activated 80 Car shut down due to emergency power operation with no superv...

Страница 191: ...152 Safety Inventory Comparison Fault 153 Safety Inventory Creation Fault 154 Position Quadrature Reversed Fault 155 Down Normal Terminal Switch 1 Level 1 Speed Fault 156 Down Normal Terminal Switch 2...

Страница 192: ...afety B Contract Overspeed Fault 203 Excessive Relevels Fault 204 Excessive Restarts Fault 205 Cartop Emergency Stop 206 Cartop Power Loss 207 Up Direction Limit Open 208 Down Direction Limit Open 209...

Страница 193: ...ult 260 Alternate Speed Profile 1 Activated 261 Alternate Speed Profile 1 Deactivated 262 Alternate Speed Profile 2 Activated 263 Alternate Speed Profile 2 Deactivated 264 Motor Field Forcing Timed Ou...

Страница 194: ...Retiring Cam Door Lock Fault Deactivated 320 Retiring Cam Protection Fault Activated 321 Retiring Cam Protection Fault Deactivated 322 Watchdog Ordered Control Stop Before Reset 323 Front Hall Door Op...

Страница 195: ...eactivated 379 Event Log Cleared 380 Front Auxiliary Door Open Button Bypassed 381 Rear Auxiliary Door Open Button Bypassed 382 Backup Power Unit Failure Activated 383 Backup Power Unit Failure Deacti...

Страница 196: ...nvalid Configuration Input DPMR 436 Safety String Closed 437 IMP Switch Fault Emergency Stop 438 IMP Switch Fault Fault Bypass 439 IMP Switch Fault Inspection DOWN 440 IMP Switch Fault Inspection UP 4...

Страница 197: ...ation Established to iCue 2 520 GrouGroup Communication Established to iCue Local Dispatcher 521 Earthquake Slow Speed Hoistway Scan Activated 522 Earthquake Slow Speed Hoistway Scan Deactivated 523 E...

Страница 198: ...er iControl AC 6 553 Car Shut Down Due to Emergency Power Operation with No EPM Activated 554 Car Shut Down Due to Emergency Power Operation with No EPM Deactivated ID iControl Message iBox Event Log...

Страница 199: ...gency Brake board in controller fault will not appear Troubleshooting 1 Check the iView event log for related events 2 Identify and correct any operational problems Check for proper governor operation...

Страница 200: ...econds Car Reaction iView will remain connected if it was already connected Any new iMonitor iReport Liftnet BMS etc connections will be denied for 30 seconds while the car is syncing up and stabilizi...

Страница 201: ...Description Temperature sensor in the brake module detected an overheat condition Car Reaction If running car will continue to answer current call After car is stopped at a floor it will not be allowe...

Страница 202: ...brake IGBT is shorted Brake Voltage Not On Fault BRAKE V NOT ON FAULT Description After brake contactors are picked and controller did not receive more than 30 of the picking voltage after 1 second t...

Страница 203: ...h on the iBox has been placed in ON position Car Reaction Car enters capture mode removing itself from group operation hall calls assigned to it will be reassigned to another elevator if possible The...

Страница 204: ...e allowed Car Heavy Load Activated Hall Calls Bypassed CAR HEAVY LOAD Description Load in the car has exceeded the Heavy Load Threshold setting Car Reaction Hall calls are bypassed until the heavy loa...

Страница 205: ...the car from reaching its destination 2 Check the event log for any faults that may have prevented the car from moving Car out of service with doors stalled CAR OS DOORS STALLED Description Delayed ca...

Страница 206: ...h gets them from the EPM manger Troubleshooting None Car shut down due to emergency power operation with no supervisor Activated Description iControl detected an emergency power condition and has not...

Страница 207: ...actor immediately dropped Cancel all calls Troubleshooting 1 Check the iView Event Log for related preceding events 2 Troubleshoot and correct any initiating problem 3 Restore safety string and test C...

Страница 208: ...ck 1 2 and 3 bus terminal voltages from iControl through traveler to car terminal strip 2 Refer to job print drawing CT check strip to iLink connections 3 Check iLink fuses F1 and FCT1 CFSS Mode 1 at...

Страница 209: ...truction mode Car Reaction Car begins operating in Inspection mode If running car will make an emergency stop and is taken out of normal service In this mode car can be moved using iBox Inspection Up...

Страница 210: ...rrect location normally 2 below bottom terminal landing Down Emergency Terminal Switch Position Fault DN ETS POSITION FAULT Description Reported position upon encountering Terminal Switch differed fro...

Страница 211: ...e learn terminal switches 3 Short runs can come in hotter than multi floor runs Switches learned making full hatch runs If short runs cause this increase Overspeed 1 Margin or lower Standard profile H...

Страница 212: ...nd B that would prevent motion 4 Check iBox power supply Verify drive connections Drive Fault DRIVE FAULT Description Detected by drive motor speed outside threshold defined by drive parameter AC driv...

Страница 213: ...un should go high Logic Input 3 TB1 9 Contact Confirm should go low 3 Check D1 Start Logic to verify signals 4 Check terminals TB1 27 Drive Ready and TB1 30 Drive On to TB1 29 Common Value should be l...

Страница 214: ...an emergency stop After a pause car will react as directed by user settings on Car Operation screen Earthquake tab Troubleshooting 1 Check the wiring for the seismic and counterweight displacement inp...

Страница 215: ...UTDOWN See Earthquake Operation Activated Earthquake Slow Speed Hoistway Scan Activated Description The earthquake hoistway scan required by section 8 4 10 1 3 of the A17 1 2016 Elevator Safety code h...

Страница 216: ...vated due to car being delayed with doors closed This is an optional emergency alarm monitor specified by user Car Reaction Distress Light will be illuminated until acknowledged by Emergency Alarm Res...

Страница 217: ...id not go low in error and is properly connected 2 Check the elevator for underlying causes Emergency Brake UIM Reset Button Stuck EM BK UIM RESET STUCK Description Reset button on Rope Gripper ICE RG...

Страница 218: ...lost and power is now supplied by an emergency power generator Car Reaction Car makes emergency stop due to momentary loss of power and remains shut down until com manded to lower to pre determined f...

Страница 219: ...tatus of Emergency Stop Input Car Reaction When Emergency Stop Input activated car makes an emergency stop and cancels all calls This input has priority over all modes of operation including Fire Serv...

Страница 220: ...bled Car Reaction Emergency Stop Troubleshooting Problem may be related to faulty motor field module faulty iBox or invalid motor field cal ibration 1 If excessive faults fault has been generated modu...

Страница 221: ...ature of Motor Field module heat sink is excessive DC only Car Reaction Stop at the next floor Restart not permitted Troubleshooting 1 Check machine room ambient temperature should not exceed 104 degr...

Страница 222: ...ing mode of operation Troubleshooting NA Flood Operation Activated FLOOD OPERATION Description Flood operation has been activated via system command or hardware switch Car Reaction A car in the flood...

Страница 223: ...creen Floor Synchronization Fault Description While performing floor synchronization system either did not receive edge position data from cartop or did not detect a floor position magnet where expect...

Страница 224: ...h door lock detected Detected when doors are in their fully open position and either gate switch contact is closed or doors appear to be locked Car Reaction All car calls canceled and car removes itse...

Страница 225: ...d FRONT HALL DOB BYP Description Front hall door open button continuously activated for user defined time Door open bypass timer and is now bypassed in accordance with user defined setting Car Operati...

Страница 226: ...both the main auxiliary front photo eye devices are functioning properly and able to detect an object 2 Related inputs Front Photo Eye and PH2 Front Normally low Front Safe Edge Bypassed FRONT SAFE E...

Страница 227: ...ate group Troubleshooting None Group Communication Established to Local Dispatcher Description Communication has been established to the Local Dispatcher another controller that has assumed the dispat...

Страница 228: ...e in which case car proceeds to fire recall floor Once stopped at a floor car automatically opens doors and shuts down Then if machine room or hoistway heat detectors are active a signal is provided t...

Страница 229: ...d activate sprinklers where available Hoistway Heat Detectors Deactivated Description The hoistway heat detector input is deactivated Car Reaction The car is allowed to run HOISTWAY LEARN ON Descripti...

Страница 230: ...Switch Fault Inspection UP IMP SW FAULT INSP UP Description There is a problem with the iBox Inspection UP switch Both poles must activate Car Reaction None IMP Switch Fault Learn IMP SW FAULT LEARN...

Страница 231: ...bleshooting 1 Check DB 25 connector from iField module to iBox Check power supply on brake iField module 2 Verify all wiring connections on the brake BK contactors are properly terminated and conducti...

Страница 232: ...t to clear 3 Re learn the Safety Configuration Invalid Configuration Input DCAB INVLD CNFG INPUT DCAB Description Door Close Access Bottom The safety system detected an input safety setting difference...

Страница 233: ...y screen setting for the option 2 Press Fault Reset to clear 3 Re learn the Safety Configuration Invalid Configuration Input DLMS INVLD CNFG INPUT DLMS Description Door Lock Main String The safety sys...

Страница 234: ...ns wiring Any rear door options require a rear door board be attached to the safety expansion bus Likewise a rear door board attached to the safety expansion bus requires at least one rear door option...

Страница 235: ...tup Safety Inventory tab 4 Reset fault press the iBox FAULT RESET button Invalid Configuration Inventory Cross Check RDOPT INV INVTRY XCHK RDOPT Description Rear Door Option The safety system detected...

Страница 236: ...configuration is incorrect make appropriate changes and re learn configuration using Learn operation on Setup Safety Configuration tab 3 Re learn board inventory using Inventory Learn procedure on Se...

Страница 237: ...ged off iView Logged On Passenger operation An iView user has logged on to the controller iView Lost Connection An iView connection has been dropped iView Timed Out An iView connection was inactive fo...

Страница 238: ...on KTR Emergency Brake Pad Wear Fault Custom Event Description The KTR brake controller has detected excessive brake pad wear emergency brake Car Reaction This is an informational event Troubleshootin...

Страница 239: ...umber of car calls allowed if load less than Light Load Threshold 3 Determine if load in car less than Light Load Threshold Calibrate load weigher 4 For discrete input weigher check Light Load input p...

Страница 240: ...n iBox has detected that one of its three MAC addresses has been defaulted or set to zero This could lead to multiple cars having the same MAC address which will cause network problems Car Reaction No...

Страница 241: ...defined door operation under fire recall operation Troubleshooting 1 If in error inspect the sensor input and connections 2 Related Inputs Main floor smoke and fire sensors as indicated on job print d...

Страница 242: ...latched smoke detector input s from hoistway or machine room of other cars in system Car Reaction Car proceeds to user defined alternate fire recall floor Once at recall floor door operation is accord...

Страница 243: ...channels are arriving at iBox 2 On Hoistway screen verify absolute position increments when moving up and decrements when moving down on inspection If absolute position does not change there may be a...

Страница 244: ...for normal motor fields 6 Reduce high roll jerk Position Synchronization Fault Description System was not able to read position correction value stored in battery backed RAM when con troller powered...

Страница 245: ...witch Bypass PRI FIRE SWITCH BYP Description The primary fire switch is in the Bypass position Car Reaction According to selected Fire Code Troubleshooting 1 Check the primary fire recall switch input...

Страница 246: ...n timer iView Car Operation Configuration Doors Tab General Tab Door Motor Protection Timers Rear Doors Stopped REAR DOORS STOPPED Description Door Stop button or Emergency Stop switch activated preve...

Страница 247: ...top button or Emergency Stop switch activated caus ing doors to stop Car Reaction The car is not allowed to move unless the doors are fully closed Troubleshooting Can be cleared by Door Open button Do...

Страница 248: ...a 08 Elevator Safety Code has failed Indicating that one or both the main and auxiliary rear photo eye devices are not functioning properly and unable to detect an object Car Reaction Car remains in s...

Страница 249: ...landing doors shall re open fully Troubleshooting 1 Check the door locks and the retiring cam circuitry 2 Verify that the related parameters are correct 3 This fault is cleared by any mode of operatio...

Страница 250: ...Safety Processor A has a problem writing Safety Ice Bus Car Reaction Emergency stop Motor contactor and brake contactor immediately dropped Troubleshooting 1 Replace iBox SAF Board damaged Contact MCE...

Страница 251: ...FF position Safety B Inspection Leveling Overspeed Fault SPB LOS FAULT Description The car exceeded the leveling overspeed limit detected by safety processor B This fault may be bypassed on the Diagno...

Страница 252: ...nutes Car Reaction The car will not be allowed to restart after the end of the current run Troubleshooting 1 Remove the iBox Safety Bypass Jumper 2 If more Safety Bypass time needed reinstall Safety B...

Страница 253: ...on The car will not run Troubleshooting 1 Relearn the inventory of boards using the Learn operation on the Setup Safety Inventory tab 2 Reset the fault press the iBox FAULT RESET button Safety Invento...

Страница 254: ...N Description Indicates presence of DC voltage between armature terminals A1 and A2 in excess of 0 7VDC before RE relay enabled DC controls only Car Reaction Failure prevents a normal run Troubleshoot...

Страница 255: ...CR EXS CURRENT CMD DD Description Current command output greater than 200mV before run enable DC controls only Car Reaction Car will not run Troubleshooting 1 Verify standard control gains proportiona...

Страница 256: ...shooting 1 Verify that the brake is completely lifting 2 Check that the load in the car is not in excess of full load SCR Low Line Caution Activated SCR Low Line Caution SCR LOW LINE CAUTION Descripti...

Страница 257: ...ntrols only Car Reaction Car will not run Troubleshooting 1 Check all supply voltages on the SCR PS board section 8 Check the F2D fuse 2 Verify voltages inside drive are within 1 If voltages correct c...

Страница 258: ...vated SHUTTLE SERVICE ON Description Indicates Shuttle service activated via key switch input software command or timer Shuttle Service Deactivated SHUTTLE SERVICE OFF see Shuttle Service Activated Si...

Страница 259: ...high for more than 250msec On inspection generated if any combination of cartop inspection inputs remain high more than five seconds except Enable plus Up CTEN ICTU and Enable plus Down CTEN ICTD Car...

Страница 260: ...al Dispatcher Hall Calls drivers Troubleshooting None Swing Operation Activated Swing Operation SWING OPERATION Description Indicates car is in swing car operation independent of Group Controller Car...

Страница 261: ...Car Alternate Fire Sensor Recall THIS CAR ALT FIRE Description Recall to alternate fire floor due to active or latched smoke detector input s from cars hoistway or machine room Car Reaction Car procee...

Страница 262: ...in conjunction with speed or position fault at UETS Check Event Log Follow troubleshooting for Up Emergency Terminal Switch Position Fault or Safety A B UETS Level 2 Speed Fault 2 Press iBox Fault Re...

Страница 263: ...sed at a floor where learned position is open Fault may be bypassed on the Diagnostics Fault Bypass tab Car Reaction Traveling up car executes emergency slowdown continues at low speed until it encoun...

Страница 264: ...on the right appears on the LCD 4 06 The Down LED turns on indicating that the EEPROMS have been read 5 07 The Run LED turns on indicating that the application has loaded 6 10 The Relevel LED turns on...

Страница 265: ...2 Connect to the iBox through its 3 PC Ethernet connector 3 Select Save from the File Configuration menu A typical Windows save dialog will appear The default name suggested for the file will be the c...

Страница 266: ...ile to the controller Please refer to Loading Parameters from a Config uration File on page 8 22 Replacing Circuit Boards Peripheral circuit boards in iControl and in the iLink cartop box are connecte...

Страница 267: ...AC DC page 6 96 ICE IRB Relay Board iControl AC DC page 6 98 ICE IRD Rear Door Board iControl AC DC page 6 101 ICE LCB Low Current Brake Board iControl AC DC page 6 102 ICE MIAC ICE MIAC 24V Multiple...

Страница 268: ...IP switch S2 rockers 1 2 3 4 6 7 OFF Default Board Diagnostics DIP switches and the I O status LEDs also provide diagnostic information When diagnosing the board you may Set the two bottom DIP switche...

Страница 269: ...LEDs IO1 IO8 Switch 3 ON will display the high version number on the first 8 LEDs IO1 IO8 The number is expressed in binary format with IO1 the least significant and IO8 the most signif icant value If...

Страница 270: ...rtop box 8 position DIP switch package 24VDC power for COP buttons 4 pin universal inputs may be used instead of screw terminals if desired NOT USED for iControl IN from additional ICE COP boards RJ45...

Страница 271: ...2 Cartop Processor Board Rear door level sensor from iLand Front door level sensor from iLand Connectors for serial Car Operating Panel COP boards TP_LW test point Ground test point Clock Out test po...

Страница 272: ...level DOL Door Open Limit input 120VAC signal level DCL Door Close Limit input 120VAC signal level DPM Door Position Monitor input 120VAC signal level ICTD Cartop inspection down button 110VDC switch...

Страница 273: ...CTP 2 Board Connections Terminal Description SHLD Shield Common 26V 26V output to load weigher LW Input from Load Weigher analog voltage LW Input from Load Weigher analog voltage DP2 Position input f...

Страница 274: ...6 and 8 ON 2 Press the manual Reset button on the ICE CTP 2 board This tells the cartop firmware to wait for a firmware download without attempting to run the normal cartop applica tion first 3 Perfor...

Страница 275: ...Brk picked 120VAC Brk engaged 1 Common EBP2 0VAC Brk picked 120VAC Brk engaged 24X2 24VDC input EBP3 0VAC Brk picked 120VAC Brk engaged 24 24VDC input EBP4 0VAC Brk picked 120VAC Brk engaged 2 120VAC...

Страница 276: ...ard IFIELD MODULE Specifications Inputs 70 VAC min 300 VAC max 1 Phase 50 60Hz 42 AMPS Maximum Outputs 0 VDC minimum 265 VDC maximum 45 AMPS Maximum OVER CURRENT PROTECTION REQUIRED ON INPUT For loads...

Страница 277: ...ot used Terminals for connecting an external temperature sensor TEMP 2 not used Terminals for connecting an external temperature sensor Table 6 8 IFIELD MODULE Terminals on the ICE FMP Board Brake Mod...

Страница 278: ...Input When load current is higher than 10A jumper FMCI to FMHC For load current less than 10A leave both FMCI and FMHC open FMHC Field Module High Current See FMCI FMS1 Field Module Snubber 1 When use...

Страница 279: ...Connector Signal EQSP 1 Spare 0V Normal 120VAC Tripped 1 Common ESS 120VAC Normal 0V Tripped 120VAC from 2 bus through sensor to ESS CWX2 18VAC CWX1 18VAC CW2 24VDC Normal 0V String shorted CW1 24VDC...

Страница 280: ...6 95 iControl Circuit Board Quick References iControl AC 6 Figure 6 7 Earthquake Board Supporting Information...

Страница 281: ...Flash Switches INSPECTION UP ENABLE DOWN CONTRLR STOP CAPTURE TEST FAULT BYPASS WRITE ENABLE LEARN C DOOR BYPASS H DOOR BYPASS Battery 1 2 AA 3 6V Lithium Test Points 1 5V 2 5V 3 3 B 5V DGND 5V to po...

Страница 282: ...lash B SRAM JP8 A CANH configuration to expansion boards future JP9 ON CAN1 Termination JP10 B RSTCONF A used for debugging B normal setting JP11 ON CAN2 Termination JP12 ON IMP iControl Main Processo...

Страница 283: ...processor and the motor and brake field modules inside the iPower Box The SB and 3 ter minals are accessible through the front of the iBox and bypass the safety string when jump ered together If a ju...

Страница 284: ...ed SAFC Safety Cartop input Cartop safety relays and switches are wired in series between SAFH Safety Hoistway and SAFC If any contact in the safety string opens there will be 0VDC on this input and t...

Страница 285: ...triac The legs can be hard to get to depending on the probe leads used You can get to the upper leg from the left and the lower leg from below 4 If the resistance is 60 70 ohms then the triac is good...

Страница 286: ...there will be 0VDC on this input The gate switch may be wired in series with other switches or locks on the elevator doors as shown in the job prints so that if any of the switches do not make the GS...

Страница 287: ...performance of the circuit The job prints will show the Low Current Brake board connections clearly if it is used Table 6 14 Low Current Brake Board Signals Signal Use B2 B1 Brake voltage feedback si...

Страница 288: ...ommon 120VAC input signal levels The ICE MIAC 24V board can be used for 24V AC or DC inputs Figure 6 10 ICE MIAC Multiple Input AC Board Figure 6 11 ICE MIAC 24V Multiple Input AC DC Board 3 3V 5V and...

Страница 289: ...20VAC input active 1 Common Typical Input Circuit Table 6 16 ICE MIAC 24V Board Connections Connector Signal Connector Signal Blue Terminals Inputs 1 32 24V AC or DC input active Caution Connecting 12...

Страница 290: ...s Each group shares a common The common may be wired to provide a current source or a path to ground The groups are Relays 1 4 Relays 5 8 Relays 9 16 Relays 17 24 Relays 25 32 The commons for the grou...

Страница 291: ...se 6 10A 250V MDQ Board Query LED On when iBox queries board 24V Testpoint 24V OK LED LED lights when corresponding output relay is active Active Open Active Closed Determined by iView settings accord...

Страница 292: ...C to RG power supply 1 Common RG2 RG power supply return 24x2 18VAC in RG5 120VAC rope gripper OK 0V rope gripper tripped 24 18 VAC in RG7 120VAC signal to rope gripper 2 120VAC in Test Points Ground...

Страница 293: ...TACH ADJ trimpot Power Input 1 15VDC 15VDC GND 5VDC Motor Field connections Brake connections AC DC Drive connections J3 AC Drive Encoder Output Drive Serial Port Test Points STP1 STP2 GND DCC Filter...

Страница 294: ...mmon negative in respect to TS when car moving down SHLD Tach shield connection connect at iBox end only POSITION DP1 Positive going 15V digital pulse stream from iLand to iLink to iBox DP1 leads DP2...

Страница 295: ...ut Activated 110 VDC DLM Down Leveling Marker Sensor input Activated 110 VDC INCT Cartop Inspection Station INSP AUTO Switch input Activated 110 VDC ICTU Cartop Inspection Station UP Button input incl...

Страница 296: ...in the job prints ATD Hoistway Access Top Down switch input When the Car Panel Access Enable switch INA input is on an active input key switch closure here 110 VDC will cause the car to move down the...

Страница 297: ...re will be 0 VDC on this input and the car will not run unless INA is active and then only in response to the ABU or ABD input DCAT Door Contact Access Top input When a top hoistway access is provided...

Страница 298: ...ICE SF Serial Fixtures Board DIP Switches and Display The DIP switches and 4 character display are used for fac tory testing and diagnostics For normal operation all of the DIP switches are set to OF...

Страница 299: ...16 SC HCDA ISO Serial Hall Call Driver Isolation Board SC HCNT Serial Hall Call Node Board In a typical installation an SC HCNT Serial Hall Call Node board is mounted in each hall call enclosure Plea...

Страница 300: ...on may be wired to provide a current source or a path to ground The groups are Relays 1 4 Relays 5 8 Relays 9 16 The commons for the groups are determined by the connections made to board connector J4...

Страница 301: ...bus would mean that when one of outputs 9 through 16 was active the signal connected to it would be taken to ground sink active low DIP switch and LEDs used in factory diagnostics and programming No...

Страница 302: ...active 1 Common Out 1 16 Determined by common connection SHCS Serial signal 15V bit stream SHCC Serial signal common 1 Common SHCS Serial signal 15V bit stream SHCC Serial signal common COM 9 16 Conn...

Страница 303: ...6 118 Manual 42 02 2223 Troubleshooting...

Страница 304: ...ge 7 2 Access to iBox Ethernet Port addresses see page 7 8 System level diagnostic LED display see page 7 10 System function control switches see page 7 11 Front panel controls allow you to Directly v...

Страница 305: ...iView graphical user interface running on a Windows OS PC to easily access view or edit any desired parameter However during initial system setup when setting the parameters that allow PC access to y...

Страница 306: ...arameters The top line of each display screen provides a status snap shot for the car associated with the controller In our example door zone in door zone below door zone above door zone 003 current f...

Страница 307: ...n moves you down the list a full screen at a time 4 Use the arrow keys to scroll to a topic 5 With the topic selected press ENTER When you press ENTER the display updates 6 Use the arrow keys to scrol...

Страница 308: ...ocate a parameter to be adjusted Figure 7 2 Onboard Diagnostics Car Menu Tree FTP User Name FTP User Password IP Name 1 IP Address 1 IP Gateway 1 IP Subnet Mask 1 IP Name 2 IP Address 2 IP Gateway 2 I...

Страница 309: ...stem LAN 3 PC TCP IP Addresses on page 7 8 To set the IP Gateway 1 Enter a gateway address for the 1 port Please refer to System LAN 3 PC TCP IP Addresses on page 7 8 To set the IP Subnet Mask 1 Enter...

Страница 310: ...or mation is very useful should you ever have to contact MCE about your equipment MAC Addresses A six byte unique identifying code used by LANs to positively identify communicating equipment This para...

Страница 311: ...e Group ID setting in iView determines the iCue System IP address at which iCue will accept messages NO NOT set the Group ID to a setting other than 1 unless instructed to do so by MCE Group IDs other...

Страница 312: ...of Group 1 should be 192 168 191 001 5 If you are using the default addresses and the address displayed is incorrect set it according to the table using Left and Right arrow keys to select a number a...

Страница 313: ...Drive On may be ON while UP and DOWN are OFF indicating no movement but drive is holding zero speed Down Lights amber when car is moving down Run Lights green when car is making a run between floors R...

Страница 314: ...d Controller Stop Switch used to immediately remove hoist motor and brake power Stop or apply power to those systems Run Capture Switch used to place Car on Capture operation On While this switch is O...

Страница 315: ...pass Jumper and Fuses The iBox provides four fused outputs 120v 60Hz AC Fuses F2 and F2PI 110v DC Fuses F3 and F3HA 120v 60Hz AC Motor Drive Fuse F2D 120v 60Hz AC Motor Contactor Fuse F2MC When instal...

Страница 316: ...iew PC see page 8 3 LAN Connections see page 8 12 Working Online see page 8 16 Saving Parameters to a Configuration File see page 8 21 Saving Default Parameters to a Configuration File see page 8 22 L...

Страница 317: ...ltiple elevators or even multiple groups of elevators Elevator adjusters who service multiple sites will find it convenient to connect directly to a con troller then easily upload proven settings The...

Страница 318: ...ng the iView PC IP address depends on the type of connection to be used Please refer to Setting the iView PC IP Address on page 8 4 3 Creating Connections in iView For a direct connection see Creating...

Страница 319: ...nds for Local Area Network A LAN is basically several computers or smart equipment with a computer inside like the iBox or iCue all connected at a common point the hub or switch so they can communicat...

Страница 320: ...ocal Area Connec tion icon to open the Local Area Connection Status dialog Table 8 1 System LAN 3 PC TCP IP Addresses Hub Group Group IP Primary Backup Car ID Car IP System Serial Hall Call Bus 1 4 iV...

Страница 321: ...Click Properties to open the Local Area Connection Properties dialog 6 In the Local Area Connection Properties dialog select Internet Protocol Version 4 TCP IPv4 7 Click Properties to open the Interne...

Страница 322: ...0 11 Set the Gateway to 192 168 191 254 for a LAN 1 port con nection Otherwise leave it blank 12 Click OK and follow any instructions to save the changes you made The default Subnet Mask for all ports...

Страница 323: ...connec tion in iView 1 Double click on the iView icon on your computer screen to launch iView 2 Click File on the menu bar 3 Select Connection and click New to open the Connection dialog 4 Type in a n...

Страница 324: ...e easy to distinguish i e CarA Direct 9 The suggested default location for connections is the Connections folder My Docu ments Motion Control Engineering iView Connections You may choose another locat...

Страница 325: ...e Open Connection button 2 or click File on the menu bar select Connection and click Open The Open dialog appears 3 To connect to a controller double click the desired connection or select the connect...

Страница 326: ...his symbol is displayed in the bottom left corner of the iView screen 6 When iView is not communicating with a controller this symbol is displayed in the bottom left corner of the iView screen 7 When...

Страница 327: ...ew Connections folder This is typically completed at the factory before the system is shipped if your PC was purchased through MCE Creating a new LAN connection is similar to creating a new Direct con...

Страница 328: ...e suggested default location for connections is the Connections folder My Docu ments Motion Control Engineering iView Connections You may choose another location using standard windows methods You may...

Страница 329: ...Note The default location for connection conn files is the Connections folder My Documents Motion Con trol Engineering iView Connections The default location for configuration cfg files is the Config...

Страница 330: ...s displayed Click in any field and correct the information you wish to edit 3 Click OK Deleting an Existing LAN Connection You can delete an existing connection from the iControl Connections folder 1...

Страница 331: ...yed with the Controller s connection name on the top left side of the title bar When iView is communicating with a controller this symbol is displayed in the bottom left corner of the iView screen Whe...

Страница 332: ...8 43 Exit Close the iView application Write Privilege Acquire Send adjustments to the controller page 8 17 Relinquish Relinquish write privilege View Configuration Please refer to Controller View Menu...

Страница 333: ...ng a local car that is currently detached from the group and is acting like a simplex Local Alternate Dispatcher a local car that can assume dispatching responsibilities Local Dispatcher a local car t...

Страница 334: ...ration You can then click the desired tab Configuration layout shown with Pat tern Modes tab selected Some tabs have one or more sub tabs each supporting a related set of controls or displays For exam...

Страница 335: ...s beginning with the default values To Save the Default Parameters 1 Select Controller or System from the File Configuration Generate default menu The Controller or System default configuration dialog...

Страница 336: ...through the elevator Local Area Network or through modems DSL T1 or other internet connections from virtually anyplace in the world Archiving controller data for future use You create configuration fi...

Страница 337: ...m the Write Privilege menu 2 Select Load from the File Configu ration menu 3 The Open Configuration File dialog is displayed allowing you to choose the desired configuration file Select the file and c...

Страница 338: ...online However you cannot send parameters to a controller while offline Please refer to Loading Parameters from a Configuration File on page 8 22 5 To save changes click the Save button Note While wor...

Страница 339: ...t in the Event Log to display the Event Properties dialog 3 Click the Help button in the Event Properties dialog to display the Troubleshooting Tips dialog which provides a description of the event an...

Страница 340: ...tion from the View Layouts menu Then click the desired configuration tab Controller Diagnostic Tabs The Controller Diagnostic tabs contain information about the status and condition of the con troller...

Страница 341: ...The tabs include Brake Counterweight Drive Floor Heights Floor Off sets Load Weigher Safety and Terminal Switches Hoistway A graphical representation of the car in the hoistway including assigned car...

Страница 342: ...Based Dispatching General Enable DBD set door operation anti nuisance and floor settings parame ter Fixtures Car assignment tone hall fixtures car fixtures car ID display and floors with hall fixture...

Страница 343: ...tput flags including front and rear doors e g car call above car call below Click arrow buttons to dis play dependent outputs Motion Displays the status of Passenger automatic and Inspection mode moti...

Страница 344: ...car empty and full load weights see page 4 32 Safety Verify that the configurations of the main and safety processors match Perform the Inventory learn procedure Terminal Switches Learn the speeds and...

Страница 345: ...pane Drive Used to perform the drive offsets calibration Displays the Drive setup and configu ration tabs plus the Hoistway pane see page 2 34 Floor Heights Used to perform the hoistway floor heights...

Страница 346: ...ics menu 2 Display all of the Diagnostic tabs by selecting Diagnostics from the View Layouts menu Then click the desired diagnostics tab Additional Windows Additional windows can be accessed from the...

Страница 347: ...t either Cross cancellation or Cross registration Security General Shows the status of System Security Use these controls to configure car and hall call restrictions for a simplex or swing car or car...

Страница 348: ...on the window collapses out of view To temporarily bring the window into view again place the mouse cursor over the button The window slides into view and will remain in view if you click the title ba...

Страница 349: ...he data you need to perform a test or task To resize a window 1 Place the mouse cursor in the space between the windows 2 When the cursor changes to a double line with arrows you can click and drag ho...

Страница 350: ...The title bar and frame around the Diagnostics window change to a solid blue line indi cating that the window is now undocked and can be moved 3 Click the title bar and drag hold down the left mouse b...

Страница 351: ...ocking controls appear near the center and at the top bottom and sides of the screen As you slide the cursor over the controls a light blue highlight indicates the position to which the window will be...

Страница 352: ...t that appears select Dock to and click the desired location In the example below the Diagnostics window has been moved to the top of the screen 3 If you like this arrangement and would like to be abl...

Страница 353: ...Setting the System Date and Time The iControl system date and time can be set using the iView application connected to the Cen tral Dispatcher iCue PC Local Dispatcher or Simplex car controller Dispat...

Страница 354: ...y is editable You may easily modify labels displays animation and more to suit your immediate display needs When a display is closed then re opened it reverts to its default values To edit a display 1...

Страница 355: ...xperiment with modifying the display to find the combinations that suit the signal types you are currently examining The Edit menu is extensive 3 Several different editors are available depending on w...

Страница 356: ...er and vxworks mce IMP folder files to the desktop of the computer being used to perform the firmware update 2 Use iView to connect to the iBox on which the firmware is being updated 3 If you want to...

Страница 357: ...e iView and press the iBox Com puter Reset button Note Note If an FrmFtp Login dialog appears asking for a User and Password click OK The user name and password are not used for this operation at this...

Страница 358: ...privilege and then select Load from the File Configuration menu Please refer to Loading Parameters from a Configuration File on page 8 22 19 Select and Open or double click the desired file from the O...

Страница 359: ...iBox firmware files or copy firmware files from a PC to an iBox For example the Controller s Event Log file could be copied from the iBox to the iView PC and then sent via e mail to MCE for evaluation...

Страница 360: ...a controller Select Connect from the File menu and click Open 4 or click Connect next to STEP 1 5 The Open dialog appears Click the desired connection 6 Next acquire write privi lege Click Acquire nex...

Страница 361: ...8 46 Manual 42 02 2223 Using iView 8 Set the iBox INSPECTION CONTROLLER STOP and WRITE ENABLE switches as shown 9 The FTP Viewer window changes to...

Страница 362: ...o which the files are copied is Documents and Settings User s name My Documents Motion Control Engineer ing FTP Viewer Note that a description of the file is shown in the list box below the lists 11 T...

Страница 363: ...223 Using iView 12 To copy a file from a PC to an iBox select the file in the Computer list box and then click Copy to iBox Note If you attempt to copy the VXWORKS file to the iBox the following Warni...

Страница 364: ...parameter recovery from the iView Tools menu 3 The iBox Boot Parameter Recovery dialog opens 4 Click Connect Assign inputs on parameter recovery 5 Assign LAN IP Address If you wish to assign a new LAN...

Страница 365: ...ters Defaulted message is displayed to indi cate that the parameters have been defaulted Press Enter to return to the Boot Menu Warning You will need to check the IP addresses and MAC addresses to mak...

Страница 366: ...isting of TORQMAX F5 drive parameters and their default and typical settings see page 9 23 PowerBack R6 Parameters Quick Reference A listing of PowerBack R6 Regenerative drive parameters and their def...

Страница 367: ...7 62 m sec3 maximum 8 ft sec3 2 44 m sec3 nominal 1 ft sec3 0 305 m sec3 minimum Acceleration 10 ft sec2 3 04 m sec2 maximum 4 ft sec2 1 52 m sec2 nominal 1 ft sec2 0 31 m sec2 minimum Number of Stop...

Страница 368: ...ture feedforward command Armature Integral Command Armature integral command Armature Integral Gain Armature integral gain Armature On Status High PID control enabled Armature Proportional Command Arm...

Страница 369: ...takeoff 0 balanced load Please refer to Pretorque Gain Adjustments on page 4 17 Load Weigher Feedback This signal represents the smoothed processed Load Weigher Signal captured with doors closed just...

Страница 370: ...This is the actual pretorque signal sent to the drive and used to pretorque the motor This is filtered representation of the raw pretorque demand signal captured as the doors close and used to pretorq...

Страница 371: ...ach Error Upper Limit This signal represents the upper margin of tach error allowed at contract speed before a tach fault is generated Display with Speed Feedback signal to see the margin If Speed Fee...

Страница 372: ...ential communications pair RX iBox receive negative going serial communication stream from iLink to iBox Connects to iLink ICE CTP board terminal TX SHLD Shield connection for twisted pair RX RX CAR D...

Страница 373: ...mit switch 1 input 110 VDC input on switch closed 0 VDC input off switch open DNT1 Down Slowdown Limit switch 1 input 110 VDC input on switch closed 0 VDC input off switch open DETS Down Emergency Ter...

Страница 374: ...y if installed Normal Off state 0 VDC Refer also to the MRW drawing in the job prints ABU Hoistway Access Bottom Up switch input When the Car Panel Access Enable switch INA input is on an active input...

Страница 375: ...or contact associated with that landing is connected between the 3 bus and this input When the switch is made there will be 110 VDC on this input When the switch is open there will be 0 VDC on this in...

Страница 376: ...the 3 bus via the governor switch 3 to GOV through governor switch GOV to SAFH through hoistway safety relays and switches The job prints for the job provide specific wiring instructions If any conta...

Страница 377: ...de in depth addressing information for the iControl iCentral system MCE Direct Connect Port Links one iBox to one Laptop with iView Table 9 4 Controller Terminal Strip Connections Label Signal Descrip...

Страница 378: ...2 168 191 8 iBox Car 9 192 168 191 9 iBox Car 10 192 168 191 10 iBox Car 11 192 168 191 11 iBox Car 12 192 168 191 12 iBox Car 13 192 168 191 13 iBox Car 14 192 168 191 14 iBox Car 15 192 168 191 15 i...

Страница 379: ...91 45 iBox Car 6 192 168 191 46 iBox Car 20 192 168 191 60 iView 192 168 191 105 192 168 191 106 iCue 192 168 191 205 192 168 191 206 Group 4 LAN Network Blue cables IP Subnet Gateway DNS iBox Car 1 1...

Страница 380: ...AN Network Blue cables IP Subnet Gateway DNS iBox Car 1 192 168 191 141 255 255 255 0 192 168 191 254 192 168 191 254 iBox Car 2 192 168 191 142 iBox Car 3 192 168 191 143 iBox Car 4 192 168 191 144 i...

Страница 381: ...2 168 191 186 iBox Car 20 192 168 191 200 iView 192 168 191 117 192 168 191 118 iCue 192 168 191 217 192 168 191 218 LAN Network IP Address Summary Map For Network 192 168 191 IP IEEE non usable 192 1...

Страница 382: ...3 192 168 192 3 iBox Car 4 192 168 192 4 iBox Car 5 192 168 192 5 iBox Car 6 192 168 192 6 iBox Car 7 192 168 192 7 iBox Car 8 192 168 192 8 iBox Car 9 192 168 192 9 iBox Car 10 192 168 192 10 iBox Ca...

Страница 383: ...191 6 iBox Car 7 192 168 191 7 iBox Car 8 192 168 191 8 iBox Car 9 192 168 191 9 iBox Car 10 192 168 191 10 iBox Car 11 192 168 191 11 iBox Car 12 192 168 191 12 iBox Car 13 192 168 191 13 iBox Car 1...

Страница 384: ...1 25 iBox Car 6 192 168 191 26 iBox Car 7 192 168 191 27 iBox Car 8 192 168 191 28 iBox Car 9 192 168 191 29 iBox Car 10 192 168 191 30 iBox Car 11 192 168 191 31 iBox Car 12 192 168 191 32 iBox Car 1...

Страница 385: ...x Car 5 192 168 191 45 iBox Car 6 192 168 191 46 iBox Car 20 192 168 191 60 iView 192 168 191 105 192 168 191 106 iCue 192 168 191 205 192 168 191 206 Group 4 LAN Network Blue cables iBox Car 1 192 16...

Страница 386: ...ox Car 5 192 168 191 85 iBox Car 6 192 168 191 86 iBox Car 20 192 168 191 100 iView 192 168 191 109 192 168 191 110 iCue 192 168 191 209 192 168 191 210 Group 6 LAN Network Blue cables iBox Car 1 192...

Страница 387: ...p 8 LAN Network Blue cables iBox Car 1 192 168 191 161 255 255 255 0 192 168 191 254 192 168 191 254 iBox Car 2 192 168 191 162 iBox Car 3 192 168 191 163 iBox Car 4 192 168 191 164 iBox Car 5 192 168...

Страница 388: ...less 0 1 2 3 Induction Geared US04 Control Type Digital Speed Selection Binary Speed Selection Absolute Analog Speed Bi Polar Analog Speed Serial Spd DIN66019 Serv 49 Serial Spd DIN66019 Serv 50 Seria...

Страница 389: ...d Regen Fault Can be selected together 0 1 2 4 8 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 No Function if analog interface 1 if serial interface 0 LI05 Input 2 Function I2 Same as LI04 No Fun...

Страница 390: ...3 Motor Current 1 0 1000 Amps 1 0 LM04 Motor Frequency Induction geared gearless 4 0 200 0 Hz 60 0 4 0 200 0 Hz 50 0 PM geared gearless 4 0 200 0 Hz 50 0 LM05 Motor Voltage Induction geared gearless 1...

Страница 391: ...Regulation Can be selected together 0 1 2 Vmax Regulation LM31 Vmax Regulation 97 0 110 97 LM32 KP Current 1 32767 Calculated LM33 KI Current 1 32767 Calculated LE Encoder Data Parameters LE01 Encoder...

Страница 392: ...only EnDat 2 2 BiSS Hengstler Acuro BiSS C Mode 0 1 2 EnDat 2 2 LE15 Encoder 1 PT1 Time 0 255 ms 0 LE16 SSi Data Format Binary Gray Scale 0 1 Binary LE17 SSi Data Resolution 0 13 10 LE31 Encoder 2 In...

Страница 393: ...n 0 00 x 1 Calculated LS Speed Profile Parameters LS01 Leveling Speed 0 25 ft min 4 LS02 High Speed set to Contract Speed 0 1600 ft min 0 LS03 Inspection Speed Set to 150 or Contract Speed which ever...

Страница 394: ...23 Deceleration High Speed 0 30 12 00 ft sec2 2 30 LS24 Decel Jerk High Speed 0 30 32 00 ft sec3 2 30 LS25 Stop Jerk High Speed 0 30 32 00 ft sec3 2 30 LS27 High Speed Correction 0 0 6 00 in 0 0 LS30...

Страница 395: ...LS50 Acceleration Inspection 0 30 12 00 ft sec2 2 00 LS51 Start Jerk Inspection 0 30 32 00 ft sec3 2 00 LS52 Accel Jerk Inspection 0 30 32 00 ft sec3 2 00 LS53 Deceleration Inspection 0 30 12 00 ft se...

Страница 396: ...on 1 50000 3000 LC04 KP Speed Deceleration 1 50000 3000 LC05 KP Speed Pretorque 1 50000 3000 LC08 KI Speed Acceleration 1 25000 250 LC09 KI Speed Deceleration 1 25000 250 LC10 KI Speed Pretorque 1 300...

Страница 397: ...nertia Geared 0 65501 lb in2 0 Gearless 0 0 1073 7 lb yd2 0 0 LC42 FFTC Filter Off 250 Hz 125 Hz 63 Hz 31 Hz 16 Hz 8 0 Hz 4 0 Hz 2 0 Hz 1 0 Hz 0 1 2 3 4 5 6 7 8 9 Hz Off LC43 FFTC Gain 0 200 0 LC44 To...

Страница 398: ...or Number Not yet implemented 1 30 1 LP11 Floor Enable Not yet implemented Disabled Enabled 0 1 Disabled LP12 Floor Position Not yet implemented 0 0 6553 5 in 0 0 LP13 Correction Distance Up Not yet i...

Страница 399: ...msec 0 LX12 Baud Rate 1200 bps 2400 bps 4800 bps 9600 bps 19200 bps 38400 bps 55500 bps 115200 bps 0 1 2 3 4 5 6 7 bps 38400 LX13 Speed Following Error Warning Digital Output On with Error Contract S...

Страница 400: ...ion 0 11 lbs CH09 Program the selection Off Program 0 1 Off CH10 Left LED Function Default Normal Function Input Status Dg01 Output Status Dg11 Output Condition Status Dg16 Lift App Control Word Inver...

Страница 401: ...In2 Y Offset 100 0 100 0 0 0 LA31 AnOut1 Function Absolute Actual Speed Absolute Command Speed Actual Speed Command Speed Output Voltage DC Bus Voltage Phase Current Actual Torque 0 1 2 3 4 5 6 7 Actu...

Страница 402: ...eed Deceleration Active Speed for Door Pre Opening Leveling Zone Main Contact Control Motor Overheat Cabinet Fan On Condition 1 NTSD Output 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 At Speed 2 LO10 Output Fu...

Страница 403: ...0 0 Amps 0 0 DG07 Motor Speed Geared 4000 4000 rpm 0 Gearless 500 0 500 0 rpm 0 0 DG08 DC Bus Voltage 0 1000 Volts 0 DG09 Magnetizing Current 3200 0 3200 0 A 0 0 DG10 Modulation Grade 0 110 0 DG11 Out...

Страница 404: ...Temperature 0 T1 T2 Closed 150 Degree Celsius 0 DG39 Carrier Frequency 2 kHz 4 kHz 8 kHz 12 kHz 16 kHz 0 1 2 3 4 2 kHz 0 DG40 Electric Power 320 0 320 0 kW 0 0 DG41 Motor Power 320 0 320 0 kW 0 0 DG42...

Страница 405: ...64 0 DG58 Car Load 100 100 0 DG59 Brake Release Time 0 00 5 00 sec 0 00 DG60 Average Regen Power 0 0 3000 0 kW 0 0 DG61 Peak Regen Power 0 0 3000 0 kW 0 0 DG62 Runs Per Hour 0 500 0 DG63 NTSD Speed 1...

Страница 406: ...B11 DIN66019 Fb Baud Rate 9600 bps 19200 bps 38400 bps 55500 bps 115200 bps 0 1 2 3 4 38400 3 FB12 DIN66019 Fb Watchdog 20 1000 ms 50 FB13 PDO1 Map Assignment 11810101h 11COFF04h 11820104h FB14 PDO2 M...

Страница 407: ...26 27 28 29 30 31 32 No Function 1 FB22 Fb Special Function 2 Same as FB21 No Function 2 FB23 Fb Special Function 3 Same as FB21 No Function FB24 Fb Special Function 4 Same as FB21 No Function 32 FB2...

Страница 408: ...ff TS Terminal Slowdown Parameters TS01 NTSD Mode External Threshold 1 Threshold 2 Binary Encoded Threshold 3 Binary Encoded One switch per threshold 0 1 2 3 4 0 External TS02 NTSD Target Speed 0 1600...

Страница 409: ...ak value 1 V CP 11 Heat sink temperature 1 0C CP 12 Over load counter 1 CP 13 Active power 0 1kW CP 14 Total regen kWhr counter 0 1 kWh CP 15 Total motor kWhr counter 0 1 kWh CP 16 Total net kWhr coun...

Страница 410: ...nly after A1 Inertia and A1 Response have been set correctly 0 30 0 0 Spd Phase Margin Phase margin of speed regulator only with PI speed regulator o 45 90 80 Ramped Stop Time Time to ramp from rated...

Страница 411: ...ed by this percent when undervoltage alarm declared 5 99 9 25 00 Run Delay Timer Delays drive recognition of RUN signal sec 0 00 0 99 0 00 AB Zero Spd Lev Auto Brake Function N A to MCE products 0 00...

Страница 412: ...ease of acceleration up to ACCEL Rate when increasing elevator speed ft s3 0 8 0 8 0 Accel Jerk out 2 Rate of decrease of acceleration to zero when approaching contract elevator speed ft s3 0 8 0 8 0...

Страница 413: ...nput Voltage RMS volts 110 480 Drive dep A5 Motor Motor ID Motor Identification 4 Pole DFLT 6 Pole DFLT MCE Test MCE Test Rated Mtr Power Rated motor output power HP 1 0 500 5 0 Rated Mtr Volts Rated...

Страница 414: ...tch Clck Determines source of pre torque latch control if used External TB Serial External tb Fault Reset Src Fault reset source External TB Serial Automatic External tb Overspd Test Src Determines ex...

Страница 415: ...arm Flt Immediate Fault at Stop Fault at Stop Fault at Stop Auto Stop Auto Stop Function enable Disable Enable Disable Serial Mode Serial Protocol selection Mode 1 Mode 2 Mode 2 test Mode 1 SER2 FLT M...

Страница 416: ...OVERLOAD NO FUNCTION Log Out 4 tb1 17 Terminal 17 Selection ENCODER FAULT NO FUNCTION Relay Coil 1 Relay 1 Function Selection READY TO RUN READY TO RUN Relay Coil 2 Relay 2 Function Selection SPEED R...

Страница 417: ...0 100 100 GAIN CHNG LEVEL When the HI LO GAIN SRC in submenu C1 is set to internal the drive will control the high low gain switch of rated spd 0 0 100 0 100 0 100 0 TACH RATE GAIN Reduces effects of...

Страница 418: ...ALM LVL Speed deviation alarm level Sets level at which a speed deviation alarm will be declared 0 0 99 9 10 0 10 0 SPD DEV FLT LVL Speed deviation fault level Sets the level at which a speed deviati...

Страница 419: ...omatically reset per hour faults 0 10 3 3 UP TO SPD LEVEL Sets threshold for up to speed logic output Used only to generate up to speed logic out put of contract spd 0 00 110 00 80 00 80 00 RUN DELAY...

Страница 420: ...sponse Determines how quickly drive will react to brake opening For most systems should be close to 20 Too high a value may cause large torque bumps more rollback The lower the value of ARB DECAY RATE...

Страница 421: ...of increase in deceleration to DECEL RATE when decreasing elevator speed ft s3 0 0 29 9 8 0 8 0 DECEL JERK OUT 1 Rate of decrease in deceleration to zero when slowing the elevator to leveling speed ft...

Страница 422: ...0 0 SPEED COMMAND 7 Multi step Speed Command 7 ft min 3000 0 3000 0 0 0 0 0 SPEED COMMAND 8 Multi step Speed Command 8 ft min 3000 0 3000 0 0 0 0 0 SPEED COMMAND 9 Multi step Speed Command 9 ft min 30...

Страница 423: ...10 0 10 0 UV ALARM LEVEL Under voltage alarm level Sets level at which under voltage alarm declared Units in of L L voltage 80 99 90 90 UV FAULT LEVEL Under voltage alarm level Sets level at which un...

Страница 424: ...emergency should be set to actual line power input frequency Hz 50 60 55 55 DC BUS V BOOST DC Bus voltage reference adjusts the DC bus voltage boost above the peak of line voltage volts 15 75 30 30 S...

Страница 425: ...AXIS INDUCT Sets amount of inductance in torque producing equivalent circuit of vector controlled PM motor Higher inductances used for higher horsepower motors Obtain from motor speci fications mH 0 5...

Страница 426: ...D REG ELEV SPD REG MOTOR ROTATION Allows the user to change Motor rotation none forward reverse FOR WARD FOR WARD SPD REF RELEASE Speed reference Release none reg release brake picked REG RELEASE REG...

Страница 427: ...is removed Enable after A5 motor parameters established none disable enable ENABLE ENABLE STOPPING MODE Multi step stopping mode selection none immediate ramp to stop IMMEDI ATE IMME DIATE MOTOR OVRL...

Страница 428: ...lt 4 fault reset field enable low gain sel mech brk hold mechbrkpick no function ospd test src pre trq latch run run down run up s curve sel 0 s curve sel 1 ser2insp ena step ref b0 step ref b1 step r...

Страница 429: ...rls undervolt flt up to speed uv alarm zero speed CLOSE CON TACT CLOSE CON TACT LOGIC OUTPUT 2 TB1 26 Logic Output 2 None RUN COM MANDE D RUN COM MANDE D LOGIC OUTPUT 3 TB1 27 Logic Output 3 None MTR...

Страница 430: ...ckout Disabled enabled disabled U2 Hidden Items Hidden Items Allows selected parameters to be blocked from drive display Enabled enabled disabled U3 Units Unit Selection Metric or English unit selecti...

Страница 431: ...Alignment Select alignment begin No Yes On run No Alignment Method Select alignment type Open Loop Open loop Auto align U11 Autotune Sel Autotune Procedure Autotune Select Set to Yes or On Run to beg...

Страница 432: ...portant startup and other information beyond the scope of this manual Digital Operator The keypad and LED display are mounted on the digital operator The operator must be plugged into the drive or the...

Страница 433: ...group US LF LP Ld ru do START STOP FUNC SPEED START STOP FUNC SPEED ENTER F R START STOP FUNC SPEED ENTER F R Display Parameter Display Parameter Value Increase Decrease Parameter Value The blinking p...

Страница 434: ...otor information or learn encoder information you must activate param eter LF 3 appropriately conF configuration Operation troubleshooting 90 second time out S Lrn Auto tuning drive to motor run Sets...

Страница 435: ...th the controller or see TORQMAX F5 Drive Parameters Quick Reference on page 9 23 LF 02 Operating Mode A Spd LF 04 Motor Selection ICLSd or PgLDD See Quick Reference in Section 11 LF 05 Fault Reset 5...

Страница 436: ...speed control SErSP Serial Com Speed Control bnSPd Binary Speed Selection S POS Serial Position Feedback AbSpd d SPd A tor A Spd SErSP bnSPd bnSPd A Spd LF 03 Drive configuration run run mode conF Co...

Страница 437: ...48 ppr 256 16835 1024 LF 28 Encoder channel swap direction 0 nothing reversed 1 encoder A B swapped 2 motor rotation reversed 3 motor rotation reversed and A B swapped 1 0 3 0 ________ LF 29 Encoder s...

Страница 438: ...used ft s3 see note see note oFF 1 LF 51 Profile 1 Acceleration Not used ft s2 see note see note oFF 1 LF 52 Profile 1 Deceleration jerk Not used ft s3 see note see note oFF 1 LF 53 Profile 1 Deceler...

Страница 439: ...y Hz O LF 98 Last error US Parameters US 1 Password With different passwords different parameter groups can be accessed for advanced programming 0 9999 US 3 Load defaults Select LoAd and press ENTER t...

Страница 440: ...r Error tripping threshold 2 50 4 40 ALT SPEED PROFILE 1 message 6 14 ALT SPEED PROFILE 2 message 6 14 Alternate 1 profile 4 13 Alternate 2 profile 4 13 ALTERNATE FLOOR SMOKE message 6 14 Alternate Fl...

Страница 441: ...Off message 6 17 Brake Switch input 3 5 Brake Triac active indicator 9 10 BRAKE V NOT OFF FAULT message 6 17 BRAKE V NOT ON FAULT message 6 17 Brake Voltage Feedback test point description 9 3 Brake V...

Страница 442: ...t floor message 6 23 CFSS 1 In car message 6 23 CFSS 1 recall message 6 23 CFSS 2 at floor message 6 23 CFSS 2 In car message 6 23 CFSS 2 Recall message 6 23 CFSS Mode 1 at Floor Activated message 6 2...

Страница 443: ...parameters verifying 3 8 Doors Locked iBox status LED 7 10 DOWN DIR LIMIT OPEN message 6 25 Down Direction Limit Open message 6 25 Down Emergency Switch Shutdown message 6 25 Down Emergency Terminal...

Страница 444: ...ecall In Service message 6 34 Emergency Power Recall message 6 33 Emergency Power Run message 6 34 Emergency Power Shutdown message 6 34 Emergency slowdown profile 4 13 4 52 Emergency Stop Input Activ...

Страница 445: ...ont Door Open Button Bypassed message 6 39 Front Door Open Fault message 6 39 Front Door Open Time out message 6 40 FRONT DOORS STOPPED message 6 40 Front Doors Stopped message 6 40 Front DPM Open GS...

Страница 446: ...ations 9 2 iControl messages 6 14 6 78 6 78 ICPD COP Inspection Station DN Button input 6 110 9 7 ICPU COP Inspection Station UP Button input 6 110 9 7 ICTD Cartop Inspection Station DN Button input 6...

Страница 447: ...ssage 6 49 Invalid Destination INVALID DESTINATION message 6 51 Invalid Front Door Position message 6 51 Invalid Input message 6 51 Invalid Rear Door Position message 6 51 INVLD CNFG INPUT CTEX messag...

Страница 448: ...activated message 6 54 Load Weigher Cross Head Deflection 1 3 Isolated Platform 1 3 Load weigher Crosshead deflection 4 30 Empty load threshold 4 31 Heavy load threshold 4 30 4 31 Isolated platform 4...

Страница 449: ...G RESET CAR message 6 41 Parameter adjustment using iView 8 19 using the iBox 7 4 Parameter entry screens 8 19 Parameters Load from Configuration file 8 22 Parameters Save to File 8 21 Passenger Opera...

Страница 450: ...message 6 64 Restricted message 6 64 RET CAM PROTECTIN FLT message 6 64 RETIRING CAM DLK FLT message 6 64 Retiring Cam Door Lock Fault Activated message 6 64 Retiring Cam Door Lock Fault Deactivated...

Страница 451: ...tch On message 6 72 Sending parameter settings to the controller 8 20 Serial bus wiring 5 19 Serial Control I O Board Quick Reference 6 115 Serial COP 3 6 5 36 description of 5 36 diagnostics 6 83 ins...

Страница 452: ...22 TCP IP Addresses 8 4 setting on the iBox 7 8 Temporary Cartop Wiring 2 13 Temporary CTS Relay Bypass 2 13 TERMINAL LEARN ON message 6 75 TERMINAL SYNC FAULT message 6 76 Terminal synchronization 4...

Страница 453: ...US06 Contract Speed 9 23 User code accessing an invalid logical indicator internal event message 6 78 USER DEF EVENT FAULT message 6 78 User Defined Event n Off message 6 78 User Defined Event n On me...

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