background image

2-19

2-19

  

3 - CONTROL AND SIGNAL LIGHTS PANEL 

3 - CONTROL AND SIGNAL LIGHTS PANEL 

A permanently lit or flashing warning lamp, with 

A permanently lit or flashing warning lamp, with 

the engine running, is the sign of 

the engine running, is the sign of 

an operating fault. The lighting of some lamps may be 

an operating fault. The lighting of some lamps may be 

accompanied 

accompanied 

by an audible signal. Do not 

by an audible signal. Do not 

ignore this warning, consult your dealer without delay.

ignore this warning, consult your dealer without delay.

If one of the warning lamps comes on while 

If one of the warning lamps comes on while 

the lift truck is 

the lift truck is 

in motion, stop the lift tr

in motion, stop the lift tr

uck under the safest possible conditions.

uck under the safest possible conditions.

In order to comprehend the diagnostic and find cause of the malfunction, refer to 

In order to comprehend the diagnostic and find cause of the malfunction, refer to 

chapter: 3 - MAINTENANCE: SERVICING SCHEDULE.

chapter: 3 - MAINTENANCE: SERVICING SCHEDULE.

When activating the electrical system of the lift truck, all the red and orange lamps and the panel’s buzzer must light to indicate

When activating the electrical system of the lift truck, all the red and orange lamps and the panel’s buzzer must light to indicate

their good working order. If one of the red lamps or the buzzer does not function, carry out the necessary repairs.

their good working order. If one of the red lamps or the buzzer does not function, carry out the necessary repairs.

A

A

-

-

I.

I.

C.

C.

EN

EN

GI

GI

NE

NE

W

W

A

A

TE

TE

R

R

TE

TE

MP

MP

ER

ER

A

A

TU

TU

RE

RE

Tem

Tem

perature 

perature 

zone

zone

A1 - Blue zone (0° - 50°) Use the lift truck with moderation, wait for temperature to increase before normal operation.

A1 - Blue zone (0° - 50°) Use the lift truck with moderation, wait for temperature to increase before normal operation.

A2 - Green zone (50° - 100°) Use lift truck normally.

A2 - Green zone (50° - 100°) Use lift truck normally.

A3 - White/red zone (100° - 105°) Use lift truck with moderation, monitor the temperature.

A3 - White/red zone (100° - 105°) Use lift truck with moderation, monitor the temperature.

A4 - Red zone (105° - 120°) Stop the lift truck, look for the cause of overheating.

A4 - Red zone (105° - 120°) Stop the lift truck, look for the cause of overheating.

NOTE: Red indicator light “F” comes on 

NOTE: Red indicator light “F” comes on 

between zone A3 and A4.

between zone A3 and A4.

B

B

-

-

RE

RE

D

D

I.

I.

C.

C.

EN

EN

GI

GI

NE

NE

F

F

AU

AU

L

L

T

T

IN

IN

DI

DI

CA

CA

TO

TO

R

R

LI

LI

GH

GH

T

T

If the lamp comes on or flashes, when 

If the lamp comes on or flashes, when 

the lift truck i

the lift truck i

s running, stop the I.C. engine 

s running, stop the I.C. engine 

immediately and consult your dealer.

immediately and consult your dealer.

C

C

-

-

OR

OR

AN

AN

GE

GE

I.

I.

C.

C.

EN

EN

GI

GI

NE

NE

F

F

AU

AU

L

L

T

T

IN

IN

DI

DI

CA

CA

TO

TO

R

R

LI

LI

GH

GH

T

T

If the lamp comes on or flashes while the lift truck is in operation, a diagnostic fault has been detected. The lift truck will operate

If the lamp comes on or flashes while the lift truck is in operation, a diagnostic fault has been detected. The lift truck will operate

in reduced mode. Consult your dealer without 

in reduced mode. Consult your dealer without 

delay.

delay.

D

D

-

-

OR

OR

AN

AN

GE

GE

I.

I.

C.

C.

EN

EN

GI

GI

NE

NE

PR

PR

EH

EH

EA

EA

TI

TI

NG

NG

IN

IN

DI

DI

CA

CA

TO

TO

R

R

LI

LI

GH

GH

T

T

Preheating is necessary. When the lift truck is switched on, the lamp comes on for 2 seconds and off as soon as preheating is

Preheating is necessary. When the lift truck is switched on, the lamp comes on for 2 seconds and off as soon as preheating is

ended. Start the lift truck’s I.C. engine.

ended. Start the lift truck’s I.C. engine.

E

E

-

-

RE

RE

D

D

I.

I.

C.

C.

EN

EN

GI

GI

NE

NE

OI

OI

L

L

PR

PR

ES

ES

SU

SU

RE

RE

IN

IN

DI

DI

CA

CA

TO

TO

R

R

LI

LI

GH

GH

T

T

If the lamp and the buzzer come on when the lift truck is running, stop the I.C. engine immediately and look for the cause (see oil

If the lamp and the buzzer come on when the lift truck is running, stop the I.C. engine immediately and look for the cause (see oil

level in I.C. engine crankcase).

level in I.C. engine crankcase).

F

F

-

-

RE

RE

D

D

I.

I.

C.

C.

EN

EN

GI

GI

NE

NE

W

W

A

A

TE

TE

R

R

TE

TE

MP

MP

ER

ER

A

A

TU

TU

RE

RE

IN

IN

DI

DI

CA

CA

TO

TO

R

R

LI

LI

GH

GH

T

T

If the lamp and the buzzer come on when the lift truck is running, stop the I.C. engine immediately and investigate the cooling

If the lamp and the buzzer come on when the lift truck is running, stop the I.C. engine immediately and investigate the cooling

circuit for the cause of the 

circuit for the cause of the 

malfunction.

malfunction.

G

G

-

-

RE

RE

D

D

GE

GE

AR

AR

BO

BO

X

X

OI

OI

L

L

PR

PR

ES

ES

SU

SU

RE

RE

IN

IN

DI

DI

CA

CA

TO

TO

R

R

LI

LI

GH

GH

T

T

This lamp and buzzer come on when there is an abnormal drop in gear box pressure, in forward gear. Stop the lift truck and look

This lamp and buzzer come on when there is an abnormal drop in gear box pressure, in forward gear. Stop the lift truck and look

for the cause (e.g., Low oil level 

for the cause (e.g., Low oil level 

in the transmission, internal leak 

in the transmission, internal leak 

in the transmission, etc.).

in the transmission, etc.).

NOTE:

NOTE:

The signal light operates in forwar

The signal light operates in forwar

d travel conditions only

d travel conditions only

, the signal should not be taken into account when the I.C

, the signal should not be taken into account when the I.C

. engine

. engine

is running at idle or is stopped.

is running at idle or is stopped.

H

H

-

-

RE

RE

D

D

AI

AI

R

R

FI

FI

L

L

TE

TE

R

R

CL

CL

OG

OG

GE

GE

D

D

IN

IN

DI

DI

CA

CA

TO

TO

R

R

LI

LI

GH

GH

T

T

The lamp and the buzzer come on when the air filter cartridge is clogged up. Stop the lift truck and carr

The lamp and the buzzer come on when the air filter cartridge is clogged up. Stop the lift truck and carr

y out the necessary repairs

y out the necessary repairs

(see cleaning and r

(see cleaning and r

eplacement requirements in 

eplacement requirements in 

chapter: 3 - MAINTE

chapter: 3 - MAINTE

NANCE: FIL

NANCE: FIL

TERS CARTRIDGES AND BELTS).

TERS CARTRIDGES AND BELTS).

I

I

-

-

RE

RE

D

D

TR

TR

ANS

ANS

MIS

MIS

SIO

SIO

N

N

OIL

OIL

TEM

TEM

PER

PER

A

A

TU

TU

RE

RE

IN

IN

DI

DI

CA

CA

TOR

TOR

LIG

LIG

HT

HT

The lamp and the buzzer come on when the gear box oil temperature is abnormally high. Stop the lift truck and look for the cause

The lamp and the buzzer come on when the gear box oil temperature is abnormally high. Stop the lift truck and look for the cause

of this overheating.

of this overheating.

A

A

B

B

 

 

D

D

 

 

E  

E  

F  

F  

G  

G  

H   I

H   I

 

 

O

O

 

 

P

P

C

C

 

 

J

J

 

 

M

M

 

 

N

N

A4

A4

A1

A1

A2

A2

A3

A3

https://www.forkliftpdfmanuals.com/

Содержание MLT 845 120 LSU 3-E3 Series

Страница 1: ...S CEDEX FRANCE 44158 ANCENIS CEDEX FRANCE TEL 33 0 2 40 09 10 11 TEL 33 0 2 40 09 10 11 YOUR DEALER YOUR DEALER OPERA OPERATOR S TOR S MANUAL MANUAL THIS OPERATOR S MANUAL MUST BE KEPT IN THE LIFT TRU...

Страница 2: ...https www forkliftpdfmanuals com...

Страница 3: ...ND THE TEXTS AND ILLUSTRA ILLUSTRATIONS IN THIS TIONS IN THIS DOCUMENT MUST NOT DOCUMENT MUST NOT BE REPRODUCED BE REPRODUCED EITHER WHOLL EITHER WHOLLY OR Y OR IN PART IN PART 15 02 2008 15 02 2008 0...

Страница 4: ...https www forkliftpdfmanuals com...

Страница 5: ...1 1 1 1 1 1 OP OPER ERA ATI TING NG AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS https www forkliftpdfmanuals com...

Страница 6: ...1 2 1 2 https www forkliftpdfmanuals com...

Страница 7: ...D ON THE GROUND THE GROUND F TAKING UP AND LAYING A HIGH LOAD ON TYRES F TAKING UP AND LAYING A HIGH LOAD ON TYRES G TAKING UP AND G TAKING UP AND LA LAYING A HIGH YING A HIGH LOAD ON STABILIZERS LOAD...

Страница 8: ...e of utilisation Protection against frost see 3 Protection against frost see 3 MAINTENANCE LUBRICANTS AND FUEL MAINTENANCE LUBRICANTS AND FUEL Adaptation of lubricants ask your dealer for i Adaptation...

Страница 9: ...uck and in the language used by the operator by the operator The operator s manual and any plates or The operator s manual and any plates or stickers which are no longer stickers which are no longer l...

Страница 10: ...he use of lift trucks and must be carried permanently by the operator The operator is not competent to authorise the driving of the lift truck by another person The operator is not competent to author...

Страница 11: ...rator station reminds you that Left hand column Left hand column It is forbidden to lift people with any kind of attachment It is forbidden to lift people with any kind of attachment using a non PLATF...

Страница 12: ...the seat to get down to get down Always pay attention when using the lift truck Do not listen to the radio or music using headphones or earphones Always pay attention when using the lift truck Do not...

Страница 13: ...hment ttachment and t and the struc he structure and ture and readjust readjust this if this if necessary necessary If If possible possible use th use the lift e lift truck a truck at an t an oil temp...

Страница 14: ...TIONS SAFETY INSTRUCTIONS Operators attention is drawn to the risks involved in using the Operators attention is drawn to the risks involved in using the lift truck in par lift truck in particular tic...

Страница 15: ...the parking brake and place the forward reverse selector in neutral ground apply the parking brake and place the forward reverse selector in neutral Make sure that the lift truck is not stopped in an...

Страница 16: ...ope correctors in the central position i e the transverse shaft of the axles parallel to the chassis a Place the slope correctors in the central position i e the transverse shaft of the axles parallel...

Страница 17: ...force in your country maximum travel speed braking maximum weight of trailer etc Do not forget to connect the trailer s electrical equipment to that of the lift truck Do not forget to connect the trai...

Страница 18: ...ansverse centre of gravity For irregular loads determine the transverse centre of gravity before any movement fig before any movement fig B2 and set it in the longitudinal axis of the lift truck B2 an...

Страница 19: ...the two front wheels DESCRIPTION INSTRUMENTS AND CONTROLS In this position the two front wheels must be off the ground must be off the ground E TAKING UP A LOAD ON THE GROUND E TAKING UP A LOAD ON TH...

Страница 20: ...load by alternately extending and retracting the jib 1 or retracting the jib 1 or if if necessary moving the lift truck forward 2 fig F2 Put the handbrake on and set the necessary moving the lift truc...

Страница 21: ...ng ver ward fig F7 driving very slowly y slowly and carefully and carefully Place the load in a horizontal position and lay it down on the p Place the load in a horizontal position and lay it down on...

Страница 22: ...exceptional and performed with great care This operation must be exceptional and performed with great care Raise the jib and r Raise the jib and retract the telescopes completely etract the telescopes...

Страница 23: ...here it was taken where it was taken If possible lower the load withou If possible lower the load without moving the lift truck Raise the jib t moving the lift truck Raise the jib 1 to release the loa...

Страница 24: ...inimise swinging of the load othly to minimise swinging of the load Carr Carry the load a few y the load a few centimetres above the ground max centimetres above the ground max 30 cm the shortest poss...

Страница 25: ...nts prior to operating the platform instruments prior to operating the platform Check before operating that the platform has been correctly assembled and locked onto the lift truck Check before operat...

Страница 26: ...from the transmitter or locking it in an inaccessible place The user must ensure that The user must ensure that the instruction manual is accessible at all times an the instruction manual is accessibl...

Страница 27: ...1 22 1 22 https www forkliftpdfmanuals com...

Страница 28: ...ble The par formed them the type of operation and its frequency if applicable The part numbers of any lift truck i t numbers of any lift truck items tems replaced shall also be indicated replaced shal...

Страница 29: ...to weld to avoid the risk of causing irreparable damage to electronic components irreparable damage to electronic components WASHING THE LIFT TRUCK WASHING THE LIFT TRUCK Clean the lift truck or at le...

Страница 30: ...so that the oil and cooling liquid circulate inside Run the I C engine for a short time so that the oil and cooling liquid circulate inside Disconnect the battery and store it in a safe place away fr...

Страница 31: ...on in the drive belts see 3 the drive belts see 3 MAINTENANCE C EVERY 250 HOURS SERVICE MAINTENANCE C EVERY 250 HOURS SERVICE Turn the I C engine using the starter to allow the oil pressure to rise Tu...

Страница 32: ...1 27 1 27 https www forkliftpdfmanuals com...

Страница 33: ...1 28 1 28 2 2 DESCRIPTION DESCRIPTION https www forkliftpdfmanuals com...

Страница 34: ...2 1 2 1 https www forkliftpdfmanuals com...

Страница 35: ...AND REAR TIRES DIMENSIONS AND LOAD CHARTS DIMENSIONS AND LOAD CHARTS ML MLT T 84 845 5 12 120 0 LS LSU U S S rie rie 3 3 E3 E3 ML MLT T 94 940 0 L L 12 120 0 LS LSU U S S ri rie e 3 3 E3 E3 INSTRUMEN...

Страница 36: ...RER S PLATE FIG A Model Model Series Series Serial Nr Serial Nr Chassis Nr Chassis Nr Year of manufacture Year of manufacture For any further technical information regarding your lift truck refer to c...

Страница 37: ...PLATE FIG I Model Model Serial Nr Serial Nr Year of manufacture Year of manufacture G G H H N N 241415 241415 MODELE MODELE N N dans la s rie dans la s rie Ann e fabrication Ann e fabrication Masse v...

Страница 38: ...A RATIO TION N Level of sound pressure in the driver s cab LpA Level of sound pressure in the driver s cab LpA a acc ccord ordin ing g to to st stan anda dard rd NF NF EN EN 12 1205 053 3 d dB B 8 80...

Страница 39: ...mm m 5 50 00 0 S St ta an nd da ar rd d l li if ft ti in ng g h he ei ig gh ht t m mm m 7 75 55 50 0 L Li if ft t t tr ru uc ck k w we ei ig gh ht t w wi it th ho ou ut t a at tt ta ac ch hm me en nt...

Страница 40: ...RATIO TION N Level of sound pressure in the driver s cab LpA Level of sound pressure in the driver s cab LpA a acc ccord ordin ing g to to st stan anda dard rd NF NF EN EN 12 1205 053 3 d dB B 7 79 9...

Страница 41: ...un nl la ad de en n 1 1 k km m h h 5 5 3 3 2 2 k km m h h 8 8 6 6 3 3 k km m h h 1 18 8 2 2 4 4 k km m h h 3 32 2 4 4 R Re ea ar r u un nl la ad de en n 1 1 k km m h h 5 5 3 3 2 2 k km m h h 8 8 6 6...

Страница 42: ...SSURE PRESSURE bar bar LOAD LOAD kg kg GROUND CONTACT PRESSURE GROUND CONTACT PRESSURE kg cm2 kg cm2 GROUND GROUND CONTACT CONTACT AREA AREA cm2 cm2 H HA AR RD D S SO OI IL L L LO OO OS SE E S SO OI I...

Страница 43: ...1 4 48 87 7 2 25 50 00 0 4 4 7 75 5 5 52 26 6 5 59 95 50 0 6 6 8 89 9 8 86 64 4 1 15 5 5 5R R2 25 5 X XH HA A T TU UB BE EL LE ES SS S 4 4 7 70 00 0 1 1 5 57 7 0 0 7 74 4 4 44 45 5 9 95 51 1 9 90 00 0...

Страница 44: ...1 F1 m mm m 1 19 95 50 0 G G m mm m 4 45 55 5 G1 G1 m mm m 4 45 50 0 G2 G2 m mm m 4 45 55 5 I I m mm m 1 10 05 50 0 J J m mm m 9 95 50 0 K K m mm m 1 12 26 60 0 L L m mm m 5 50 0 N N m mm m 1 18 86 65...

Страница 45: ...1 1 2 2 3 3 4 4 5 5 6 6 0 0 5 5 6 6 7 7 4 4 3 3 2 2 1 1 1 1 7 55 7 55 1 1 5 5 0 0 0 0 K K G G 4 4 5 5 0 0 0 0 K K G G 3 3 5 5 0 0 0 0 K K G G 3 3 0 0 0 0 0 0 K K G G 2 2 5 5 0 0 0 0 K K G G 2 2 0 0 0...

Страница 46: ...19 99 90 0 G G m mm m 4 45 55 5 G1 G1 m mm m 4 45 50 0 G2 G2 m mm m 4 45 55 5 H H 10 10 H1 H1 10 10 I I m mm m 1 10 05 50 0 J J m mm m 9 95 50 0 K K m mm m 1 12 26 60 0 L L m mm m 5 50 0 N N m mm m 1...

Страница 47: ...MLT T MT MT 940 940 L L 8 97 8 97 0m 0m 1 1 2 2 3 3 4 4 5 5 6 6 5 5 3 32 2 1 1 8 82 2 3 48 3 48 2 47 2 47 4 32 4 32 2 12 2 12 2 89 2 89 0 0 5 5 6 6 4 4 3 3 2 2 1 1 1 1 7 7 8 8 9 9 10 10 70 70 60 60 5...

Страница 48: ...9 10 10 25 25 23 23 23 23 23 23 13 13 22 22 25 25 29 29 26 26 30 30 36 36 35 35 24 24 24 24 16 16 21 21 18 18 38 38 1 1 3 3 3 3 4 4 5 5 5 5 7 7 20 20 14 14 15 15 28 28 31 31 27 27 2 2 6 6 8 8 17 17 19...

Страница 49: ...O ROL L 22 22 AIR AIR CO COND NDITI ITION ONING ING CO CONTR NTROLS OLS AI AIR R CO CONDI NDITIO TIONIN NING G OPT OPTION ION 23 23 REC RECYC YCLIN LING G IN INT TAKE AKES S AI AIR R CO COND NDITI ITI...

Страница 50: ...ment is automatic 1 briefly Adjustment is automatic NOTE NOTE To avoid an To avoid any health problems it is recommended that the weight should be checked y health problems it is recommended that the...

Страница 51: ...Position 1 Soft damping Position 2 Hard damping Position 2 Hard damping LON LONGI GITUD TUDINA INAL L ADJ ADJUST USTME MENT NT FI FIG G J J Adjust the locking lever until you reach the Adjust the lock...

Страница 52: ...reduced mode Consult your dealer without delay delay D D OR ORAN ANGE GE I I C C EN ENGI GINE NE PR PREH EHEA EATI TING NG IN INDI DICA CATO TOR R LI LIGH GHT T Preheating is necessary When the lift t...

Страница 53: ...ge reserve of longitudinal stability A2 2 yellow leds The lift truck is approaching the limit of longitudinal stability A2 2 yellow leds The lift truck is approaching the limit of longitudinal stabili...

Страница 54: ...ows it is being used Lower the button 1 and press the bottom of the switch to connect the parking brake The signal lamp shows it is being used Press the top of the Press the top of the switch to disco...

Страница 55: ...ignal Pressing the switch sounds the horn Pressing the switch sounds the horn NOTE The positions D E F G can be carried out without the ignition being on NOTE The positions D E F G can be carried out...

Страница 56: ...erse selector 15A F13 Forward reverse selector 15A Transmission cut off 15A Transmission cut off 15A Reverse lights 15A Reverse lights 15A OPTION Reverse buzzer alarm 15A OPTION Reverse buzzer alarm 1...

Страница 57: ...ion operation OPTION OPTION Forced operation relay Forced operation relay K18 Hand brake indicator li K18 Hand brake indicator light relay ght relay K19 Jib suspension cut of K19 Jib suspension cut of...

Страница 58: ...ature carried out A poor choice may result in the extremely rapid rise of the transmission oil temperature through excessive slipping of the converter which could lead to through excessive slipping of...

Страница 59: ...on to indicate the alignment of the wheels in relation to the lift truck These lamps come on to indicate the alignment of the wheels in relation to the lift truck Lamp A1 for the front wheels and lam...

Страница 60: ...raulic movements see 2 DESCRIPTION 5 5 SWIT SWITCHE CHES S ML MLT T 94 940 0 L L 12 120 0 LS LSU U S S ri rie e 3 3 E3 E3 A Lifting and tilting control lever A Lifting and tilting control lever B Tele...

Страница 61: ...state If your air conditioning does not seem to be working properly have it examined by your dealer see 3 If your air conditioning does not seem to be working properly have it examined by your dealer...

Страница 62: ...abin to be locked 28 LOCKING HANDLE FOR UPPE 28 LOCKING HANDLE FOR UPPER HALF DOOR R HALF DOOR 29 UNLOCKING BUTTON FOR UPPER HALF DOOR 29 UNLOCKING BUTTON FOR UPPER HALF DOOR 30 HANDLE FOR REAR WINDOW...

Страница 63: ...EVE VEL L Enables the operator to check that the lift truck is Enables the operator to check that the lift truck is in the horizontal position in the horizontal position B B TI TIL LT T IN INDI DICA C...

Страница 64: ...2 31 2 31 39 TOOL BOX 39 TOOL BOX https www forkliftpdfmanuals com...

Страница 65: ...2 32 2 32 https www forkliftpdfmanuals com...

Страница 66: ...COUPL UPLIN ING G THE THE TRA TRAILE ILER R To couple the trailer To couple the trailer position the lift truck as close as possible to the trailer ring position the lift truck as close as possible to...

Страница 67: ...uncoupling make sure that the trailer is supported trailer is supported independently independently E HYDRAULIC TRAILER HOOK OPTION E HYDRAULIC TRAILER HOOK OPTION NOTE NOTE The rear view mirror OPTI...

Страница 68: ...level 2 Conditions for connection and use of preheating Conditions for connection and use of preheating The preheating system should The preheating system should not be used for an ext not be used fo...

Страница 69: ...h on the lift truck and set the black key A next to the anten Switch on the lift truck and set the black key A next to the antenna B maximum 80 mm na B maximum 80 mm Wait a few se Wait a few seconds f...

Страница 70: ...up to show when it is in use 10 EXTERIOR DRAIN BACK 10 EXTERIOR DRAIN BACK Enables connection of an attachment for which drain back i Enables connection of an attachment for which drain back is requi...

Страница 71: ...locked nction controlled by button 1 to be locked Indicator Indicator 4 lights up to show when it is in use 4 lights up to show when it is in use 13 JIB HEAD ELECTROVALVE HYDRAULIC ATTACHMENT LOCKING...

Страница 72: ...e user is only informed by the longitudinal stability alarm system B see In this case the user is only informed by the longitudinal stability alarm system B see 2 DESCRIPTION 4 LONGITUDINAL 2 DESCRIPT...

Страница 73: ...vement of the attachment move switch A forwards or the attachment move switch A forwards or backwards or press button B Indicator 1 backwards or press button B Indicator 1 goes out goes out Set pot Se...

Страница 74: ...2 41 2 41 https www forkliftpdfmanuals com...

Страница 75: ...2 42 2 42 3 3 MAINTENANCE MAINTENANCE https www forkliftpdfmanuals com...

Страница 76: ...3 1 3 1 https www forkliftpdfmanuals com...

Страница 77: ...RICANTS AND FUEL LUBRICANTS AND FUEL SERVICING SCHEDULE SERVICING SCHEDULE A DAILY OR EVERY 10 HOURS SERVICE A DAILY OR EVERY 10 HOURS SERVICE B EVERY 50 HOURS SERVICE B EVERY 50 HOURS SERVICE C EVERY...

Страница 78: ...ENEFIT YOU BENEFIT Through Through its its network network MANITOU MANITOU provides provides the the user user with with EXPERTISE EXPERTISE Know how Know how and and competence competence The The gua...

Страница 79: ...ERNATOR BELT ALTERNATOR BELT Part number 244288 Part number 244288 DRY AIR FILTER CARTRIDGE DRY AIR FILTER CARTRIDGE Part number 563416 Part number 563416 Clean 50 H Clean 50 H Change 500 H Change 500...

Страница 80: ...DF1 US ASTM D975 91 Class 2 2DA US DF1 US DF2 US DFA DF2 US DFA JIS K2204 1992 Grades 1 2 3 JIS K2204 1992 Grades 1 2 3 and Special Grade 3 and Special Grade 3 TRANSMISSION TRANSMISSION O OR RG GA AN...

Страница 81: ...L Li it te er rs s MANITOU Oil MANITOU Oil Special immersed brakes Special immersed brakes 5 l 5 l 20 l 20 l 209 l 209 l 1000 l 1000 l 545976 545976 582391 582391 546222 546222 720149 720149 FR FRONT...

Страница 82: ...V V Radiator Radiator C C Water pump and the thermostat Water pump and the thermostat C C Alternator and the starter motor Alternator and the starter motor C C Turbo compressor Turbo compressor C C Fu...

Страница 83: ...educers pivots Front wheels reducers pivots 3 3 1 18 8 G G G G C C Front axle oscillation Front axle oscillation 3 3 1 18 8 G G G G C C Front axle differential oil level Front axle differential oil le...

Страница 84: ...p radiator cap Check visually that there is no leakage in the radiator and pipes Check visually that there is no leakage in the radiator and pipes To avoid any risk of spraying or burning wait until t...

Страница 85: ...ut the control within 5 out the control within 5 minutes of the I C engine being stopped minutes of the I C engine being stopped Remove the plastic cap 1 Remove the plastic cap 1 fig A6 fig A6 Remove...

Страница 86: ...L on ANTS AND FUEL on the 4 sides of the telescope s fig A8 the 4 sides of the telescope s fig A8 Telescope the jib several times in order to spread Telescope the jib several times in order to spread...

Страница 87: ...3 12 3 12 https www forkliftpdfmanuals com...

Страница 88: ...free cloth and grease with a s and grease with a silicone lubricant MANITOU reference ilicone lubricant MANITOU reference 479292 479292 Check visually the outer condition of Check visually the outer...

Страница 89: ...FUEL and remove the surplus of grease 1 Lubricators of the universal joint I C engine Angle gear box 2 lubricators fig 1 Lubricators of the universal joint I C engine Angle gear box 2 lubricators fig...

Страница 90: ...tors fig B5 1 2 Lubricators of the car 2 Lubricators of the carriage axle 2 lubricators fig B5 2 riage axle 2 lubricators fig B5 2 3 Lubricator of the tilt 3 Lubricator of the tilt cylinder foot axle...

Страница 91: ...pends on the oil flowing through the tank Always maintain the oil level at maximum as cooling depends on the oil flowing through the tank B7 BRAKE OIL LEVEL B7 BRAKE OIL LEVEL CHECK CHECK Place the li...

Страница 92: ...and change if necessar ary see 3 MAINTENANCE FIL y see 3 MAINTENANCE FILTERS CARTRIDGES TERS CARTRIDGES AND BELTS AND BELTS Refit the filter and protective Refit the filter and protective casing casi...

Страница 93: ...LT 940 L 120 LSU S rie 3 E3 MLT 940 L 120 LSU S rie 3 E3 Clean and lubricate the following points with gr Clean and lubricate the following points with grease see 3 MAINTENANCE LUBRICANTS ease see 3 M...

Страница 94: ...KSHAFT BELT TENSION CHECK ADJUST CHECK ADJUST For this operation we advise you to use the MANITOU tension meter fig C2 1 reference For this operation we advise you to use the MANITOU tension meter fig...

Страница 95: ...ig C3 2 with two to three thread turns Untighten screws 3 fig C3 2 with two to three thread turns Swivel the compressor assembly so as to Swivel the compressor assembly so as to obtain the belt tensio...

Страница 96: ...NCE LUBRICANTS AND FUEL by the filler port 2 he filler port 2 fig C6 fig C6 Replace and tighten the level plug 1 fig C6 tightening torque 34 to 49 N m Replace and tighten the level plug 1 fig C6 tight...

Страница 97: ...3 22 3 22 https www forkliftpdfmanuals com...

Страница 98: ...ilter 7 fig D1 3 discard the filter and the fil fig D1 3 discard the filter and the filter seal ter seal Clean the filter bracket with a clean lint free cloth Clean the filter bracket with a clean lin...

Страница 99: ...ine and the air filter and the I C engine and the connection and state of the the connection and state of the clogging indicator on clogging indicator on the filter the filter Before mounting check th...

Страница 100: ...nder the filter filter Start up the I C engine and make sure there is no leakage Start up the I C engine and make sure there is no leakage D6 GEAR BOX OIL FILTER D6 GEAR BOX OIL FILTER CHANGE CHANGE R...

Страница 101: ...ONT AND RTEAR AXLE DIFFERENTIAL OIL AXLE DIFFERENTIAL OIL DRAIN DRAIN Place the lift truck on level ground with the I C engine stopped and the differential oil still Place the lift truck on level grou...

Страница 102: ...the fuel tank with clean diesel filtered through the filler port Fill the fuel tank with clean diesel filtered through the filler port Refit the filling cap Refit the filling cap If necessary bleed th...

Страница 103: ...D FUEL by filler port 5 fig E3 3 and refit the filler cap and refit the filler cap Start the I C engine and let it run for a few minutes Start the I C engine and let it run for a few minutes Check any...

Страница 104: ...CONTROL HEAD FILTER Remove the half clamp 5 Remove the half clamp 5 fig E6 4 fig E6 4 Undo the two couplings 6 Undo the two couplings 6 fig E6 5 and replace the filter 7 fig E6 5 and replace the filte...

Страница 105: ...ng cuts tears etc Repair or replace the seat belt immediately E11 FRONT AND REAR WHEELS REDUCERS OIL E11 FRONT AND REAR WHEELS REDUCERS OIL DRAIN DRAIN Place the lift truck on level ground with the I...

Страница 106: ...clogged Check the condition of the hos Check the condition of the hoses as well as the fasten es as well as the fastening devices and change the hoses ing devices and change the hoses if necessary if...

Страница 107: ...ircumstances as this would cause the coolant to be lost The cooling circuit contains a gas which ca The cooling circuit contains a gas which can be dangerous under certain conditions This gas coolant...

Страница 108: ...to be performed in the event of parking brake This procedure is to be performed in the event of parking brake malfunction malfunction If the lift truck is not on a horizontal gr If the lift truck is...

Страница 109: ...the white wall the white wall G4 LIFT TRUCK G4 LIFT TRUCK TOW TOW Do not tow the lift truck at more than 25 km h Do not tow the lift truck at more than 25 km h Put the forward reverse selector and th...

Страница 110: ...thout lubrication when transporting the vehicle the turbo shaft without lubrication when transporting the vehicle LOAD THE LIFT TRUCK LOAD THE LIFT TRUCK Block the wheels of the platform Block the whe...

Страница 111: ...3 36 3 36 4 4 OPTIONAL OPTIONAL ATTACHMENTS ATTACHMENTS FOR USE WITH FOR USE WITH THE RANGE THE RANGE https www forkliftpdfmanuals com...

Страница 112: ...4 1 4 1 https www forkliftpdfmanuals com...

Страница 113: ...E OPTION B ATTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE OPTION C HYDRAULIC ATTACHMENT AND HAND LOCKING DEVICE C HYDRAULIC ATTACHMENT AND HAND LOCKING DEVICE D HYDRAULIC ATTACHMENT AND HY...

Страница 114: ...4 3 4 3 https www forkliftpdfmanuals com...

Страница 115: ...device In this case the movement cut out must be switched on and the transverse attitude perfectly horizontal transverse attitude perfectly horizontal Only attachments approved by MANITOU are Only at...

Страница 116: ...tachment slightly lift the jib incline the achment slightly lift the jib incline the carriage backwards in order to position the attachment fig C carriage backwards in order to position the attachment...

Страница 117: ...ing closed locking closed Always close the valve in position B fig D after locking the attachment in order to avoid accidental Always close the valve in position B fig D after locking the attachment i...

Страница 118: ...and lock the attachment fig D k the attachment fig D Do not forget to refit the clip Do not forget to refit the clip Stop the I C engine and keep the ignition on the lift truck Stop the I C engine and...

Страница 119: ...the attach according to the logic of the attachment s hydraulic ment s hydraulic movements movements Make sure that the rapid Make sure that the rapid connectors are clean and protect the holes which...

Страница 120: ...TING FORK SIDE SHIFT CARRIAGE FLOATING FORK SIDE SHIFT CARRIAGE TF TFF F 45 45 MT MT 1 104 040 0 DL DL TF TFF F 45 45 MT MT 1 130 300 0 DL DL PART NUMBER PART NUMBER 7 75 51 15 54 45 5 7 75 51 15 54 4...

Страница 121: ...5 57 72 27 79 90 0 W Wi id dt th h 1 12 26 60 0 m mm m 1 16 67 70 0 m mm m 2 20 00 00 0 m mm m W We ei ig gh ht t 4 46 6 k kg g 5 56 6 k kg g 6 63 3 k kg g STANDARDISED FORK STANDARDISED FORK PART NUM...

Страница 122: ...NTABLE CUTTING EDGE CBA CBA 1500 1500 L245 L2450 LD 0 LDR S3 R S3 CBA 2 CBA 2000 000 L245 L2450 LD 0 LDR S3 R S3 CBA CBA 2500 2500 L2450 L2450 LDR LDR S3 S3 PART NUMBER PART NUMBER 5 57 70 05 54 48 8...

Страница 123: ...W We ei ig gh ht t 7 79 90 0 k kg g BUCKET 4X1 BUCKET 4X1 CB CB4 4x1 x1 7 70 00 0 L1 L195 950 0 CB CB4x 4x1 1 85 850 0 L L23 2300 00 CB CB4x 4x1 1 9 900 00 L L24 2450 50 PART NUMBER PART NUMBER 7 75...

Страница 124: ...UMBER 6 65 53 30 01 16 6 6 65 53 30 01 18 8 6 65 53 30 02 20 0 R Ra at te ed d c ca ap pa ac ci it ty y 1 1 m m3 3 1 1 2 2 m m3 3 1 1 2 26 6 m m3 3 W Wi id dt th h 1 19 95 50 0 m mm m 2 23 30 00 0 m m...

Страница 125: ...7 71 1 1 17 74 43 37 72 2 R Ra at te ed d c ca ap pa ac ci it ty y 3 30 00 0 l l 7 72 25 5 k kg g 4 40 00 0 l l 9 96 69 9 k kg g W We ei ig gh ht t 1 15 50 0 k kg g 1 16 66 6 k kg g HYDRAULIC KIT TO O...

Страница 126: ...5 55 56 68 84 43 3 5 57 70 05 59 94 4 5 57 70 07 72 28 8 R Ra at te ed d c ca ap pa ac ci it ty y 1 17 70 00 0 K Kg g 1 17 70 00 0 K Kg g 1 17 70 00 0 K Kg g W Wi id dt th h 2 21 10 00 0 m mm m 2 24 4...

Страница 127: ...ST be used with a lift MUST be used with a lift truck equipped with an operational hydraulic movement cut out device truck equipped with an operational hydraulic movement cut out device PT 600 MT S6 P...

Страница 128: ...6 65 50 0 m mm m PART NUMBER PART NUMBER 2 23 35 58 85 54 4 2 20 06 67 72 28 8 2 20 06 67 72 26 6 W Wi id dt th h 1 18 85 50 0 m mm m 1 19 95 50 0 m mm m 2 20 00 00 0 m mm m PART NUMBER PART NUMBER 2...

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