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Section 2. START-UP / OPERATION

2

2..1

1 T

TR

RIIA

AL

L R

RU

UN

N ..

The drive will run after receiving a run command. There are two

operation modes for the GPD 205:

1)

Run command from the Digital Operator.

2)

Run command from the control circuit terminal.

Prior to shipping, the drive is set up to receive a run command and frequency
reference from the Digital Operator. See chart below for running the GPD 205 using
the Digital Operator. For instructions on using the control circuit terminals, refer to
C

Co

on

ns

stta

an

ntt

n

n 0

0 2

2 “Operation Mode Selection” on page 23.

Operation checkpoints:

•

Motor rotates smoothly.

•

Motor rotates in correct direction. (If motor does not rotate in the
proper direction, stop the motor and remove power from the GPD 205.
Switch motor connections T1 (U) and T2 (V) at the GPD 205 to change
direction.

•

Motor has no abnormal vibration or noise.

•

Acceleration and deceleration are smooth.

•

Unit is not overloaded.

•

Status indicator LEDs and Digital Operator display are correct.

13

Action

Operator

Display

Function LEDs

Display

Status Indicator LEDs

1) Turn ON input power to

the GPD 205.
Frequency reference (6.0
Hz) is displayed.

2) Press the RUN key.

Drive runs at 6.0 Hz.
(The lower 6 Function
LEDs turn on and off in
a counterclockwise
sequence when FWD RUN
command is given)

3) Press the STOP/RESET

key to stop motor
rotation.

6.0

6.0

6.0

FREF lights.

LED’s indicate direction
of motor shaft rotation.

FREF remains lit.

RUN

blinking

ALARM

off

(operation ready)

RUN

on

ALARM

off

(normal operation)

RUN

blinking

ALARM

off

FLA

FREF

FOUT

IOUT

ACC

DEC

F/R

FMAX

VMAX

FBAS

MODE

PRGM

for more: efesotomasyon - Yaskawa drive

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Содержание GPD 205

Страница 1: ...Magne Tek GPD 205 Technical Manual for more efesotomasyon Yaskawa drive...

Страница 2: ...SETTING SETTING n34 170 n35 160 n36 0 n37 4 n38 1 0 n39 1 00 n40 0 n41 100 n42 0 n43 0 n44 0 n45 1 00 n46 50 n47 0 0 n48 0 0 n49 0 n50 0 n51 160 n52 0 1 n53 0 0 n54 0 0 n55 40 n56 0 0 n57 0 0 n58 0 0...

Страница 3: ...act 9 Factory 3 Wire Control Initialization Momentary START STOP Contact Entering either Initialization code resets all constants to factory settings and automatically returns constant n01 setting to...

Страница 4: ...e to high voltage Do not remove the Digital Operator or change dipswitch SW1 unless the main input power is turned OFF Never touch the printed control board PCB while the main input power is turned on...

Страница 5: ...ator Display 14 2 3 LED Description 14 2 4 Basic Programming 18 3 PROGRAMMING FEATURES 19 3 1 General 19 3 2 Constant Setting Errors 19 3 3 Constant Descriptions 23 4 MAINTENANCE TROUBLESHOOTING 55 4...

Страница 6: ...in inches 2 68 2 68 2 68 2 68 2 68 4 25 4 25 1 8 1 4 1 8 1 4 3 4 1 2 3 4 3 74 4 25 2 95 3 46 4 33 3 62 4 33 2 20 2 20 2 20 2 20 2 20 3 78 3 78 4 57 5 08 3 78 4 29 5 16 4 45 5 16 1 3 1 3 1 1 1 3 2 0 2...

Страница 7: ...IONS in inches 4 25 4 25 4 25 4 25 4 25 5 12 1 2 1 1 2 1 2 3 5 12 6 10 5 12 6 10 5 51 6 69 3 78 3 78 3 78 3 78 3 78 4 65 5 94 6 93 5 94 6 93 6 34 7 52 2 9 3 3 2 9 3 3 3 3 4 4 115V 1ph 230V 3ph 460V 3p...

Страница 8: ...amages or shortages evident when the equipment is received must be reported immediately to the commercial carrier who transported the equipment Assistance if required is available from your sales repr...

Страница 9: ...row SF SR S1 SC FS FR FC Power circuit output terminals T1 U T2 V T3 W Ground terminal screw for drive grounding and shield sheath Power circuit output terminals MA MB MC Status indicator LEDs RUN AL...

Страница 10: ...n circuit input cables a screened cable is recommended within the panel and is also suggested for external connections The screen of the cable should be connected to a solid ground For the motor cable...

Страница 11: ...n of Line Filter and GPD 205 L PE N y y y yMotor Cable max 20m LOAD Metal Mounting Plate IM 3 L N L N L1 N L2 L3 T1 T2 T3 GPD 205 MAINS INPUT FILTER Clamp Core Cable Clamp Control Panel LOAD for more...

Страница 12: ...Si iz ze es s f fo or r G GP PD D 2 20 05 5 1 1 5 5 1 1 G Gr ro ou un nd di in ng g The GPD 205 must be solidly grounded using main circuit ground terminal see Figure 1 3 Ground resistance should be 1...

Страница 13: ...ads Recommended size is 18 14 AWG 0 75 2 mm2 Size of wire must be suitable for Class 1 circuits Never connect AC main power to output terminals T1 U T2 V and T3 W Never allow wire leads to contact the...

Страница 14: ...80 400 415 440 460V at 50 60Hz L1 R L2 S Main circuit input power supply Single Phase 115V Drive 100 115V at 50 60Hz T1 U T2 V T3 W Main circuit output 0 200 208 220 230V 0 380 400 415 440 460 MA MB M...

Страница 15: ...sidering voltage drop in leads Connect shield sheath AT THE GPD 205 END ONLY the far end should be dressed neatly and left unconnected Signal leads must be separated from main circuit leads L1 R L2 S...

Страница 16: ...VDC 50mA or less Forward run when closed stop when open 1 SR Reverse Run Stop Reverse run when closed stop when open 1 S1 Multi function contact input 1 Factory setting is Fault Reset 1 S2 Multi funct...

Страница 17: ...ould be interlocked with the GPD 205 as shown It should be the manual reset type to prevent automatic restart following a motor fault and subsequent contact reclosure after cool down For Canadian inst...

Страница 18: ...S for single phase input MULTI FUNCTION OUTPUT CONTACT 250VAC 1A OR LESS 30VDC 1A OR LESS SHIELD CONNECTION ANALOG MONITOR REVERSE RUN STOP SR S1 S2 S3 FAULT RESET EXTERNAL FAULT MULTI STEP SPEED REF...

Страница 19: ...owing a motor fault and subsequent contact reclosure after cool down For Canadian installations overload 10L is to be provided in accordance with the Canadian Electrical Code Part 1 and NEC 4 Customer...

Страница 20: ...L2 S for single phase input MULTI FUNCTION OUTPUT CONTACT 250VAC 1A OR LESS 30VDC 1A OR LESS SHIELD CONNECTION ANALOG MONITOR STOP SR S1 S2 S3 FWD EXTERNAL FAULT MULTI STEP SPEED REF 1 SC SC FC FS FR...

Страница 21: ...ide of unit Screws are securely tightened Exposed wire does not contact other wiring or terminals CAUTION If a FWD or REV run command is given from the control circuit terminal when the operation meth...

Страница 22: ...otor and remove power from the GPD 205 Switch motor connections T1 U and T2 V at the GPD 205 to change direction Motor has no abnormal vibration or noise Acceleration and deceleration are smooth Unit...

Страница 23: ...Stop the motor or reset a drive fault 2 2 3 3 L LE ED D D DE ES SC CR RI IP PT TI IO ON N 2 2 3 3 1 1 D De es sc cr ri ip pt ti io on n o of f S St ta at tu us s I In nd di ic ca at to or r L LE ED Ds...

Страница 24: ...or r Displays the output frequency Hz that the GPD 205 is operating at This is a m mo on ni it to or r o on nl ly y function the operator cannot change the displayed value I IO OU UT T O Ou ut tp pu u...

Страница 25: ...F Fo or r forward run r rE Eu u reverse run Constant n n0 04 4 toggles between these two presets the user cannot enter a value F FM MA AX X M Ma ax xi im mu um m O Ou ut tp pu ut t F Fr re eq qu ue en...

Страница 26: ...tion is performed from the Digital Operator or control circuit terminals See detailed description on page 23 P PR RG GM M C Co on ns st ta an nt t P Pr ro og gr ra am mm mi in ng g Selects or reads co...

Страница 27: ...C led is illuminated 1 10 0 0 0 To set the acceleration time to 5 seconds press the key until the Digital Operator display reads 5 0 5 5 0 0 Press the E EN NT TE ER R key 5 5 0 0 Example 2 Using P PR...

Страница 28: ...TE ER R key is pressed while setting a new value for a constant 1 The set values of input terminal function selections 1 2 and 3 n n0 06 6 n n0 07 7 and n n0 08 8 are the same 2 The following conditio...

Страница 29: ...ction 3 1 15 1 4 terminal S3 n09 Multi function output selection 1 0 10 1 1 32 terminals MA MB n10 Multi function output selection 2 0 10 1 0 terminal PA n11 Frequency reference 1 6 0 33 n12 Frequency...

Страница 30: ...ion during deceleration 0 1 1 0 42 n34 Stall prevention level during 30 200 1 170 42 acceleration n35 Stall prevention level at set speed 30 200 1 160 43 n36 Momentary power loss function 0 2 1 0 43 s...

Страница 31: ...in 0 0 9 9 0 1 0 0 51 n55 Motor no load current 0 99 1 40 52 n56 Prohibited frequency 1 0 1 0 0 52 100 Hz n57 Prohibited frequency 2 0 0 400 Hz 1 0 0 100 Hz n58 Prohibited frequency 3 0 0 n59 Prohibit...

Страница 32: ...S2 S3 settings are also changed according to the requirements of the control configuration see Figures 1 5 and 1 6 All other constants are returned to FACTORY SETTINGS constant n n0 01 1 setting then...

Страница 33: ...REV run Set frequency with analog voltage signal 0 100 max frequency 0 10V at the control circuit terminal FR Setting 3 Use switches connected to the control circuit terminals to alternate between FW...

Страница 34: ...te between FWD and REV run Set frequency with analog current signal 0 100 of max frequency 4 20mA at control circuit terminal FR Setting 5 Use switches connected to the control circuit terminals to al...

Страница 35: ...o on ns st ta an nt t R Re ev ve er rs se e R Ru un n P Pr ro oh hi ib bi it t Factory Setting 0 n n0 05 5 S Se el le ec ct ti io on n A Reverse run disabled setting prohibits the drive from accepting...

Страница 36: ...nput regardless of the previous setting in constant n n0 07 7 27 Setting Function Notes 0 Fwd Rev Select Command Can only be entered Open Fwd Closed Rev in n06 for 3 Wire control 1 Fault Reset 2 Exter...

Страница 37: ...before the search command the search command is disabled Time chart at Search Command input A Ac cc ce el l D De ec ce el l H Ho ol ld d s se et tt ti in ng g 1 13 3 To temporarily hold acceleration o...

Страница 38: ...n reference is received from the Digital Operator or the control circuit terminal Local Remote selection is possible only when the drive is stopped Open Run according to the setting of Operation Mode...

Страница 39: ...ncy command upper limit Open Closed DOWN Frequency command approaches minimum output frequency or frequency command lower limit whichever is larger Closed Closed HOLD Time Chart at Up Down Command Inp...

Страница 40: ...1 1 2 The lower limit value is either the minimum output frequency n n2 29 9 or the frequency reference lower limit n n4 42 2 whichever is greater 3 When FWD REV Run command is input operation starts...

Страница 41: ...tch low with respect to terminal PC common when the selected condition is met Setting Function Activated During 0 Fault output 1 Run 2 Speed agree at set frequency see next page 3 Zero speed Fmin 4 Fr...

Страница 42: ...c ce e 7 7 C Co on ns st ta an nt t n n1 18 8 F Fr re eq qu ue en nc cy y R Re ef fe er re en nc ce e 8 8 In order to use multi step speed presets constants n n0 06 6 n n0 07 7 n n0 08 8 must be progr...

Страница 43: ...60 0 Hz n06 4 Multi function contact input terminal n07 5 Multi function contact input terminal n08 6 Multi function contact input terminal n43 1 Terminal FR function selection 34 SF SR S1 S2 S3 SC F...

Страница 44: ...e speed at which the drive will run the motor when the momentary Jog input see setting 7 for multi function input terminals on page 27 is applied to the drive Usually set to a low output frequency lev...

Страница 45: ...n ns st ta an nt t D De ec ce el l T Ti im me e 3 3 Factory Setting each n n2 23 3 10 0 If a multi function input terminal S1 S2 or S3 is programmed for Accel Decel Time Select see setting 8 on page 2...

Страница 46: ...he Digital Operator will flash E E r r r r then the display will blink the previous setting of the constant 37 OUTPUT VOLTAGE Vmax n25 Vc n28 Vmin n30 Fmin Fb Fa Fmax n29 n27 n26 n24 OUTPUT FREQUENCY...

Страница 47: ...cs 1 General purpose applications 50 Hz 60 Hz Factory Settings 2 Fans pumps 50 Hz 60 Hz 38 V f 230 60 1 5 12 V f 230 50 1 3 12 Constant Setting n24 50 0 n25 230 0 n26 50 0 n27 1 3 n28 12 0 n29 1 3 n30...

Страница 48: ...ve vibration NOTE Voltages shown are for 230V motors for other motor voltages multiply all voltage V values by Vmtr 230 i e for a 460V motor multiply by 460 230 2 V f 230 60 1 5 18 23 3 V f 230 50 1 3...

Страница 49: ...motor short term rating 5 min 4 Electronic thermal overload protection disabled The GPD 205 protects against motor overload with a UL recognized built in electronic thermal overload relay The electron...

Страница 50: ...Pr ro ot te ec ct ti io on n C Ch ha ar ra ac ct te er ri is st ti ic cs s F Fo or r G Ge en ne er ra al l P Pu ur rp po os se e M Mo ot to or r 0 50 100 150 200 200 100 50 20 10 5 2 TIME MIN IM IM10...

Страница 51: ...ri in ng g A Ac cc ce el le er ra at ti io on n Factory Setting 170 This constant determines the actual GPD 205 output current level during an acceleration condition Set in percent of GPD 205 rated ou...

Страница 52: ...on begins up to the set frequency C Co on ns st ta an nt t M Mo om me en nt ta ar ry y P Po ow we er r L Lo os ss s Factory Setting 0 n n3 36 6 F Fu un nc ct ti io on n S Se el le ec ct ti io on n Thi...

Страница 53: ...motor is long or when the motor generates vibration change the automatic torque boost gain and set the V f pattern n n2 24 4 to n n3 30 0 Except for the most demanding of high torque applications the...

Страница 54: ...Factory Setting 100 Sets the External Speed Frequency Reference gain in increments of 0 01 C Co on ns st ta an nt t F Fr re eq qu ue en nc cy y C Co om mm ma an nd d L Lo ow we er r Range 0 100 n n4 4...

Страница 55: ...lied to the Analog Monitor Output at terminals AM AC The Analog Monitor output is a 0 3 VDC signal proportional to the output parameter selected Setting Function 0 Output frequency 1 Output current C...

Страница 56: ...output frequency reaches Fmin constant n n2 29 9 If set to zero then operation is coast to stop after Fmin This function is disabled if coast to stop is enabled in constant n n0 03 3 C Co on ns st ta...

Страница 57: ...1 0 seconds NOTE S curve characteristic time is the time from current frequency to the regular rate determined by the set accel decel time The following figure shows FWD REV run switching and accelera...

Страница 58: ...rtorque detection signal set output terminal function selection n n0 09 9 or n n1 10 0 to 6 Overtorque detection compares GPD 205 actual output current with the overtorque detection level When the out...

Страница 59: ...ast to stop Constant n n5 51 1 160 Constant n n5 52 2 1 0 second 50 Detection 160 time n51 n52 OUTPUT 100 CURRENT 0 100 Coast MOTOR stop SPEED 0 RUN SIGNAL STOP SIGNAL RELAY or OPEN COLLECTOR OUTPUT O...

Страница 60: ...ements of 0 1 When the gain is 1 0 the output frequency is increased by 1 of the n n2 26 6 Maximum voltage frequency setting at rated current A setting of 0 0 results in no slip compensation The slip...

Страница 61: ...0 Hz n n5 57 7 Factory Setting 0 0 C Co on ns st ta an nt t P Pr ro oh hi ib bi it te ed d F Fr re eq qu ue en nc cy y 3 3 Range 0 0 400 Hz n n5 58 8 Factory Setting 0 0 Each of these constants allows...

Страница 62: ...between 10 0 and 16 0 HZ between 30 0 and 36 0 Hz and between 50 0 and 56 0 Hz A frequency command in any deadband will be converted to the bottom value of the deadband e g a command of 33 0 Hz would...

Страница 63: ...R RE ES SE ET T key of the Digital Operator is pressed 3 The input power to the GPD 205 is turned OFF long enough for the drive to re initialize itself when power is turned back ON C Co on ns st ta an...

Страница 64: ...o oL L3 3 overtorque detection E EF F1 1 E EF F2 2 E EF F3 3 external fault or F F0 05 5 A D converter fault To clear the fault record press the R RE ES SE ET T key while viewing the fault record NOT...

Страница 65: ...54 2 This page intentionally left blank for more efesotomasyon Yaskawa drive...

Страница 66: ...all LEDs are extinguished Location Check For Solution Terminals unit Loose or misaligned Properly seat and securely tighten mounting bolts etc connection hardware all connection hardware Heatsink Buil...

Страница 67: ...occurred find the same indication or display in one of the following tables and take the appropriate corrective action based on the description given WARNING Oscilloscope chassis may be at voltages p...

Страница 68: ...longer than detection time Operation continues Check the driven machine and remove the overload condition or increase the value in n51 to the machine s allowable value Check multi function contact in...

Страница 69: ...Motor with larger capacity than drive Magnetic contactor at drive output is ON OFF Check main circuit power supply voltage If fault occured during decel may be due to excessive regenerative energy fr...

Страница 70: ...24 to n30 Set motor rated current value n31 according to motor nameplate value oL2 Drive overload drive electronic thermal overload detected oL3 Overtorque detection drive motor current exceeds the se...

Страница 71: ...F06 CPF 06 a prohibited option is detected Turn the power supply off the on again If the fault remains replace the drive OFF OFF Control power supply fault Hardware fault Check the power supply wirin...

Страница 72: ...urrent A 2 6 1 9 1 1 0 6 0 3 Drive capacity kVA 2 1 5 1 0 75 3 4 0 4 1 4 0 2 1 8 0 1 Max applicable motor output HP kW 1 Output characteristics A002 A0P1 A001 A0P7 A0P2 230 VAC Model GPD205 5 Allowabl...

Страница 73: ...celeration torque 2 0 13HP 0 25HP 0 1kW 0 2kW 150 0 5HP 1HP 0 4kW 0 75kW 100 2HP 1 5kW 50 or more Continuous regenerative torque approximately 20 150 w optional braking resistor braking transistor bui...

Страница 74: ...speed search Operation mode Multi function output 0 to 10VDC output programmable for output frequency or output current Analog monitor Protected by electronic circuit overcurrent level Ground fault R...

Страница 75: ...hipping for short periods of time 62 2 Environmental conditions SECTION B ALL GPD 205s Continued Up to 1G at less than 20 Hz up to 0 2G at 20 to 50Hz Vibration Protected chassis IP 20 Self cooling Enc...

Страница 76: ...eed one start per hour IMPORTANT See C CA AU UT TI IO ON N on next page 115 V Model GPD205 10P1 10P2 10P7 1001 Capacity kVA 0 3 0 6 1 1 1 9 Rated output current A 0 8 1 5 3 5 Rated input current A 3 2...

Страница 77: ...No oi is se e f fi il lt te er r Use a noise filter exclusively for the drive if radio noise generated from the drive causes other control devices to malfunction CAUTION Never connect a general LC RC...

Страница 78: ...r a Braking Resistor for 3 duty cycle or Braking Resistor Unit for 10 duty cycle See table below In either case interface to external control circuitry is necessary to ensure that dynamic brake resist...

Страница 79: ...rs 3 Verify that voltage has been disconnected by using a voltmeter to check for voltage at the incoming power terminals L1 R L2 S and L3 T B Br ra ak ki in ng g R Re es si is st to or r 3 3 D Du ut t...

Страница 80: ...ACT THRX RC 1M RC 1M THRX POWER ON POWER OFF SEPARATE CUSTOMER SUPPLIED ENCLOSURE AND THERMISTOR OR OVERLOAD NOTE 2 NOTE 1 NOTES 1 2 Wire in series with any other external fault N O contacts connected...

Страница 81: ...Braking Resistor Unit terminal box to access its terminal block Connect the Braking Resistor Unit to the drive and external control circuit according to the following table and Figure A3 2 Terminals...

Страница 82: ...C 1M THRX POWER ON POWER OFF NOTE 2 NOTE 1 NOTES 1 2 Wire in series with any other external fault N O contacts connected to the Drive Factory default is terminal S2 programmed for external fault N O c...

Страница 83: ...70 This page intentionally left blank for more efesotomasyon Yaskawa drive...

Страница 84: ...mpt repair of a defective drive but this would necessitate longer down time When changing out a drive unit make sure that any of the following separately priced options are transfered to the replaceme...

Страница 85: ...63 ENTER key 14 Environment 1 63 F F R LED 15 16 Fault record 54 1 Faults restart attempts 22 54 FBAS LED 15 16 FLA LED 15 17 FMAX LED 15 16 FOUT LED 15 FREF LED 15 18 Frequency base 15 16 37 bias 21...

Страница 86: ...Rated current motor 17 40 Ratings 61 Receiving 1 RESET key 14 Reverse prohibit 20 36 Ride through 20 43 62 Rotation direction 13 16 RUN key 13 14 Running forward 23 25 reverse 23 25 S S curve 22 48 Sh...

Страница 87: ...___________________________ CITY __________________________________ STATE _______ ZIP _______________ PHONE ______________ FAX ______________ Manual TM 4502 TO MagneTek Drives Systems Attn Marketing C...

Страница 88: ...ed Startup Procedures bound in the front of most manuals Troubleshooting information can also be found within the manual If you cannot find what you need call for technical support Help us help you Wh...

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