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R e c h a r g e a b l e F l a s h l i g h t

MR Rev.1 8/03

421-000-438

Make sure the two contact pins are in the
two pin holes in the CHARGER CRADLE (1)
and are protruding above the surface.

STEP 16

Replace the center CIRCUIT BOARD

SCREW (4) And the wiring harness.

Make sure the red LED is showing fully in the
rear hole of the CHARGER CRADLE (1).

STEP 17

Place the FIBERWASHER (5) Over the head of

the CIRCUIT BOARD SCREW (4).

Содержание RX1016

Страница 1: ...technicians performing authorized warranty service on the Mag Lite Rechargeable Flashlight and or other Mag Lite Rechargeable Flashlight System components This Manual is a confidential document It is...

Страница 2: ...ery pack from the flashlight and visually inspect for signs of gas or chemical leakage Indications of leakage are discoloration of the plastic sleeve or white fuzzy material near the top positive side...

Страница 3: ...amp is good you will get a 000 reading A 1 is a bad lamp 2 Battery a Warranty 12 months from the four number DATE CODE on the battery pack 0324 First two numbers 03 indicate year Second two numbers 24...

Страница 4: ...3 1 108 000 060 LENS SODALIME 4 1 108 000 020 LENS ASSEMBLY 5 105 000 002 FACE REFLECTOR ASSEMBLY 6 1 108 000 104 REFLECTOR HOUSING ASSEMBLY 7 1 108 000 557 SWITCH SEAL old or 108 000 643 revised 8 1...

Страница 5: ...pressure Halogen G 4 Bi pin base SPARE LAMP Spare lamp located in tail cap O RING SEALED Sealed throughout for improved water resistance FOCUS Adjustable beam spot to flood 1 4 head turn SERIAL NUMBER...

Страница 6: ...unterclockwise STEP 4 Remove the SWITCH SEAL 7 by grasping the seal with your thumb and index finger buckle and pull to extract STEP 3 Remove the REFLECTOR 6 from the FACE CAP 1 The REFLECTOR 6 unscre...

Страница 7: ...R OR EXPLODE causing PERSONAL INJURY Wear protective eyeglasses and clothing when handling never exceed rated voltage 6 0 VDC never scratch bulb s glass envelope never splash bulb with liquids Bulb BU...

Страница 8: ...ns STEP 12 Unscrew and remove the CHARGER MODULE 15 from the SWITCH HOUSING 9 STEP 11 Lift up the plunger and remove the HEAD 14 SWITCH HOUSING 9 and CHARGER MODULE 15 from the TOOL HOLDER STEP 9 Inse...

Страница 9: ...Occasionally the CHARGER MODULE 15 will stay in the BARREL 16 when it is unscrewed If this happens do the following A CHARGE MODULE METER SETTINGS Meter reading is 005 764 mA A bad module will registe...

Страница 10: ...the silver ring and black insulator from the MODULE 15 by inserting your finger nail or a knife blade between the ring and the second insulator The ring is held in place by the spring loaded diode sh...

Страница 11: ...nsulator ring The lip on the insulator ring goes against the silver ring so that the flat side will be facing out It will snap into place When replacing the ring onto the MODULE 15 place the ring over...

Страница 12: ...e SWITCH HOUSING 9 STEP 15 REPLACE SWITCH Insert the SWITCH ASSEMBLY 12 into the rear of the SWITCH HOUSING 9 FIGURE 2 If the push button is up use a ball point pen or pencil and Push the button down...

Страница 13: ...ered in the switch hole of the HOUSING 9 STEP 18 Slide the HEAD 14 over the SWITCH HOUSING 9 make sure it slides over the O RING 10 STEP 16 Make sure the SWITCH 12 is seated evenly in the SWITCH HOUSI...

Страница 14: ...in the holder fall into the holes in the CHARGER MODULE 9 Tighten the CHARGER MODULE 9 clockwise as tight as possible STEP 20 Pull the plunger on the tool holder up and place the flashlight CHARGER M...

Страница 15: ...barrel holder tool STEP 27 Replace the BATTERY PACK 22 be sure you insert the positive button end into the light first replace the TAIL CAP ASSEMBLY 21 make sure you put lubrication on all o rings and...

Страница 16: ...the LAMP 11 in the REFLECTOR 6 hole DO NOT TOUCH THE REFLECTORS SURFACE or TRY TO CLEAN IT WITH ANYTHING STEP 28 BULB ALIGNMENT Before replacing the FACE CAP ASSEMBLY 5 check for proper bulb alignment...

Страница 17: ...R e c h a r g e a b l e F l a s h l i g h t MR Rev 1 8 03 17 421 000 438 STEP 32 Replace the FACE CAP ASSEMBLY 5...

Страница 18: ...R e c h a r g e a b l e F l a s h l i g h t MR Rev 1 8 03 421 000 438 18 CIRCUIT BOARD REPLACEMENT RECHARGEABLE SYSTEM...

Страница 19: ...5 000 025 SPRING CLAMP 3 1 105 000 021 CIRCUIT BOARD ASSEMBLY 4 1 405 000 028 SCREW CIRCUIT BOARD 6X5 16 5 1 405 000 103 FIBER WASHER 6 4 405 000 047 SCREW BASE PLATE 6X3 4 7 1 405 000 096 BASE PLATE...

Страница 20: ...l is at V 20 volts 2 Black probe is in the COM port 3 Red probe is in the V mA port CONVERTER METER READING 1 Between 13 00 22 00 volts CIRCUIT BOARD TEST METER SETTING 1 Set the dial at A 10A Amps 2...

Страница 21: ...TESTS Short the pins out using one of the tester probes paper clip etc If the CIRCUIT BOARD 3 is good the LED will light CIRCUIT BOARD LEAD REPLACEMENT 1 Red lead on the front pin or pin closest to he...

Страница 22: ...8 from the from the BASE PLATE 7 STEP 3 Unscrew the 4 MOUNTING SCREWS 6 counterclockwise from the BASE PLATE 7 STEP 1 Remove CHARGER BRACKET 8 by pushing in on the chrome button and at the same time...

Страница 23: ...P 7 To remove the CIRCUIT BOARD ASSEMBLY 3 it may be necessary to apply gentle pressure under the board with a screw driver or allen wrench to avoid bending the CIRCUIT BOARD PLATE 3 STEP 5 Remove the...

Страница 24: ...two spring loaded pins on the board together the LED should light if the board is good STEP 11 Hold the clamps of the CHARGER CRADLE 1 together as shown in fig 1 this will create an opening at the bas...

Страница 25: ...D 3 into the CHARGER CRADLE 3 make sure the two spring loaded pins line up with the two holes in the CHARGER CRADLE 1 and the LED is lined up with the rear hole in the CHARGER CRADLE 1 STEP 12 Insert...

Страница 26: ...in the two pin holes in the CHARGER CRADLE 1 and are protruding above the surface STEP 16 Replace the center CIRCUIT BOARD SCREW 4 And the wiring harness Make sure the red LED is showing fully in the...

Страница 27: ...c h a r g e a b l e F l a s h l i g h t MR Rev 1 8 03 27 421 000 438 STEP 18 Replace the 4 BASE PLATE SCREWS 6 The full head of the center screw must be fully visible STEP 19 Replace the CHARGER BRACK...

Страница 28: ...Mag flashlights and for circumferential inscription trademarks of Mag flashlights include Nos 2 687 693 2 074 795 and 1 808 998 2003 MAG INSTRUMENT INC The Mag Lite Rechargeable Flashlight System is c...

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