background image

 

 
 

 

 

 

 

 

 

 

First  thoroughly  read  this 
instruction 

manual 

to 

operate the unit correctly.

 

 

 

Installation,  maintenance,  and  repair  of  this 

welding  torch  shall  be  made  by  qualified 

persons or persons who fully understand this 

welding equipment to secure the safety.

 

 

To secure the safety, operation of this welding 

equipment  shall  be  made  by  persons  who 

have  knowledge  and  technical  skill  to  fully 

understand  the  contents  of  this  manual  and 

handle the equipment.

 

 

Regarding  safety  education,  utilize  courses 

and  classes  held  by  head/branch  offices  of 

the  W

 

elding  Society  /Association  and  the 

related  societies/associations,  and  qualifying 

examinations  for  welding  experts/consultant 

engineers.

 

 

After thoroughly reading this manual, be sure 

to  retain  it  with  the  warranty  in  the  place 

where  the  persons  concerned  can  read  any 

time. Read it again as necessary.

 

 

If  incomprehensible,  contact  our  offices.

 

For 

servicing, contact our local distributor or sales 

representatives in your country.

 

Our addresses and telephone numbers are listed 

in the back cover of this Instruction Manual.

 

 

Contents

 

 

1. NOTES ON SAFETY ......................... S1

 

2. IMPORTANT SAFEGUARDS............. S2

 

3. NOTES ON USE................................ S7

 

< Operation >

 

1.  Specifications

..............................................

1

 

2.  Checking the Contents of Package

.........

4

 

3.  Mounting/Adjusting Torch and Connecting 

Shock Sensor Cable

..................................

4

 

4.  Power Cable Hose

.....................................

5.  Wire Guide (Fe

SUS/AL)

..........................

6.  Conduit

.......................................................

11

 

7.  Setting the Robot Controller

...................

11

 

8.  Function of Major Parts

..........................

13 

9.  Replacement of Tungsten Electrode

....

17

 

10  Connection to Welding Power Supply

..

18 

11.  Requirements

...........................................

18 

 

< Maintenance >

 

12. Troubleshooting

.......................................

19 

13. Parts List

...................................................

19 

 

 

INSTRUCTION MANUAL

 

= Safety and Operation =

 

Instruction Manual No.

 

 

1L7620-E-1 

 

MWX-2001 type 
MWXC-2001 type 
MWX-3501 type 
MWXC-3501 type

 

Welding Torch for Robot

 

Power Cable Hose 

< Shock sensor built-in >

 

For TIG welding

 

Содержание MWX-2001

Страница 1: ...persons concerned can read any time Read it again as necessary If incomprehensible contact our offices For servicing contact our local distributor or sales representatives in your country Our addresse...

Страница 2: ...g may cause a dangerous situation that could cause serious injury or death to personnel CAUTION Mishandling may cause a dangerous situation that could cause medium or slight injury to personnel or mat...

Страница 3: ...onnel who have knowledge and technical skill to fully understand the contents of this manual and to handle the torch safely 7 This torch must not be used for purposes other than welding 2 2 Observe th...

Страница 4: ...on to protect themselves from fumes and gases produced by welding DO NOT inhale fumes and gases generated by welding WARNING Ventilate the area sufficiently and wear a welder s shield mask if necessar...

Страница 5: ...S4 carried out there harmful gases may be produced 10 Toxic fumes and gases are produced when coated steel is welded Be sure to ventilate the area sufficiently or use a respirator...

Страница 6: ...f leather apron in order to prevent burns caused by touching heated workpiece spatters slag and arc sparks right after welding 3 WATCH for fire 4 Have a fire extinguisher nearby Operators should know...

Страница 7: ...e Held Hazardous Substances American Welding Society Standard AWS F4 1 from American Welding Society National Electrical Code NFPA Standard 70 from National Fire Protection Association Safe Handling o...

Страница 8: ...the welding torch might become damaged 3 3 Replacement of Parts CAUTION To prevent burns comply with the following cautions Do not directly touch the high temperature parts of a nozzle an electrode an...

Страница 9: ...bot main unit to stop immediately Double collet is used for providing high electrode holding force and stabilized feeding Rear collet body assembly can be separated from the torch main unit To reduce...

Страница 10: ...ir cooled 200A offset type TIG torch with a shock sensor Weight 1 58 kg 2 18 kg Outline drawing of air cooled 200A angle type TIG torch with a shock sensor MWX 3501 MWXC 3501 Weight 1 56 kg 2 16 kg Ou...

Страница 11: ...ch MWX 2001 3501 torch mount L7642A Angle type torch MWXC 2001 3501 torch mount L7643A Note This drawing shows a robotequipped with a torch and torch mount Manipulator AX EX MV6 6L 16 Fig 1 2 Outline...

Страница 12: ...7620 1L7620 J J J J 4 4 4 4 MWX 3501 MWXC 3501 Shock sensor unit Shock sensor unit Shock sensor unit Shock sensor unit 1set 1set 1set 1set Welding torch Angl Welding torch Angl Welding torch Angl Weld...

Страница 13: ...torch gauge assembly corresponding to each torch Chip gauge assembly corresponds to all four types of torch MWX C 2001 MWX C 3501 Table 3 1 Correspondence between TorchType Model and Torch GaugeAssemb...

Страница 14: ...or Cable Option To connect the shock sensor unit and the shock sensor cable AX manipulator L9195B beforeAX manipulator L6569A option an adapter cable L6635B option is required Connect them as shown in...

Страница 15: ...se of 6 meters and 10 meters long will be manufactured individually Contactour sales office orour agency 4 2 With the use of D series welding power supply When using the D series welding power supply...

Страница 16: ...8 Power cable hose for air cooled torch Powercable hose forwater cooled torch Fig 4 1 Outline Drawing ofAir Cooled Water Cooled Power Cable Hose Unit mm...

Страница 17: ...t No collet guide guide chip chip Inner linner 0 8 Wire Guide ASSY 1 L7724B 1 0 9 Wire Guide ASSY 2 L7724C 2 1 0 Wire Guide ASSY 3 L7724D 3 1 2 Wire Guide ASSY 4 L7724E 1 1 0 8 1 2 20 5 1 4 Wire Guide...

Страница 18: ...al Fe SUS InsertionAngle 20 Wire material Fe SUS InsertionAngle 30 Wire Guide ASSY 1 6 6 6 6 L7725B L7725G Wire Guide ASSY 7 12 L7725H L7725N Wire material Aluminum InsertionAngle 20 Wire material Alu...

Страница 19: ...referring to Table 7 3 Table 7 1 Almega EX V6 16 6L Model Parameter 1 Parameter 2 Parameter 3 Parameter 4 Parameter 5 Parameter 6 MWX 2001 3501 170 0 0 385 0 0 0 0 180 MWXC 2001 3501 0 0 0 0 360 45 0...

Страница 20: ...anism shock sensor appears in Teach mode by pushing in the torch tip with your hand The message will disappear by unhanding the torch If the message does not appear the shock sensor may be broken Chec...

Страница 21: ...n 2 cerium contained gray mark thoriated tungsten 2 thorium contained red mark and pure tungsten white mark are commonly used as tungsten electrode Table 8 1 Selection of Electrode Welding method Powe...

Страница 22: ...nto two kinds depending on whether they have gas lenses Ones for gas lenses are incorporated as standards Use a right collet and a collect body according to the size 8 3 Selection of Nozzle In order t...

Страница 23: ...area will be feasible The productivity will rise and the damage to a nozzle will be far reduced Therefore a gas nozzle is very useful in high quality or complicated welding Note 1 Gas lens is incorpo...

Страница 24: ...gauge of the rear collet body assembly and fix with wing bolt Set the tip of electrode to a bar Tighten the set screw and fix the electrode Fig 8 2Adjusting the Electrode extension Note 1 Grind the e...

Страница 25: ...llet for 1 6 prepared and then screw that into the collet body 1 6 DO NOT forget to install an insulator Screw the nozzle into the collet body Insert the collet for 1 6 into the rear collet body assem...

Страница 26: ...temperature at the inlet 11 5 Although the cable hose gas hose and coolant hose are all protected by hose sheaths DO NOT put any heavy piece on top of these cables cause them to contact hot parts of...

Страница 27: ...polarity of electrode is wrong 1 Coolant has not flowed enough Torch body overheated 2 The tightened parts became loose Parts List This torch uses a shock sensor unit hood assembly and nozzle holder A...

Страница 28: ...des those of 1 L6380C Nozzle holder assembly st L7620B Angled bracket assembly 1 st L7621B Angled bracket assembly 2 st 4 1 L7621B01 Angle bracket 2 4 2 L7620B02 Insulation plate 4 3 3346 129 Cap C5 4...

Страница 29: ...1 L6380C Nozzle holder assembly st L7620B Angled bracket assembly 1 st L7621B Angled bracket assembly 2 st 4 1 L7621B01 Angle bracket 2 4 2 L7620B02 Insulation plate 4 3 3346 129 Cap C5 4 4 Hex socke...

Страница 30: ...5 3 2 2 2 L7622N Collet holding assembly 2 3 H21B16 Collet 2 4 For electrode diameter 2 4 2 4 3572 012 O ring P12 JIS B 2401 P12 L7622C Insulation sleeve assembly st 3 1 L7622C01 Sleeve 3 2 L7622C02 L...

Страница 31: ...1 For electrode diameter 0 5 3 2 2 2 L7622N Collet holding assembly 2 3 H21B17 Collet 3 2 For electrode diameter 3 2 2 4 3572 012 O ring P12 JIS B 2401 P12 L7622C Insulation sleeve assembly st 3 1 L76...

Страница 32: ...0831 010 0830 010 1 6 0870 016 0831 016 0830 016 2 0 0831 020 0830 020 2 4 0870 024 0831 024 0830 024 3 0 0831 030 0830 030 3 2 0870 032 0831 032 0830 032 4 0 0831 040 0830 040 For gas lens specifica...

Страница 33: ...66 2 4 H21B11 3 0 H21B67 3 2 H21B12 4 0 H21B68 Nozzle Nozzle No Part No Remark 4 H21B19 Inside diameter 6 5mm 5 H21B20 Inside diameter 8 0mm 6 H21B21 Inside diameter 9 5mm 7 H21B22 Inside diameter 11...

Страница 34: ...Y 2 0 Collet 2 0 2 0 L7622J H21B64 1 set each Rear collet body ASSY 3 0 Collet 3 0 3 0 L7622K H21B65 1 set each Rear collet body ASSY 3 2 Collet 3 2 3 2 L7622L Collet body ASSY 1 L7622Q H21B17 1 set e...

Страница 35: ...for air cooled torch Parts List Table 13 2 5 Power Cable Hose for water cooled torch Parts List Cable length Part name No 1 No 2 No 3 No 4 Q ty Powercable hose 6 M Power cable ASSY 6M Gas hose ASSY 6...

Страница 36: ...SSY 4 st Insertion angle 20 for wire diameter 1 2 L7724F L7725F Wire guideASSY 5 st Insertion angle 20 for wire diameter 1 4 L7724G L7725G Wire guideASSY 6 st Insertion angle 20 for wire diameter 1 6...

Страница 37: ...2 Mark 4 L7640C03 Adjusting screw L7640C04 Cap nut L7640C05 Washer L7640C06 Nut L7640C07 Nozzle tightening nut L7724B01 1 Guide chip 20 1 L7724B L7724E L7724F01 1 Guide chip 20 2 L7724F L7724G L7724H...

Страница 38: ...C02 Guide 2 Mark 4 L7725B03 Adjusting screw Mark AL L7640C04 Cap nut L7640C05 Washer L7640C06 Nut L7640C07 Nozzle tightening nut L7725B01 1 Guide chip 20 L7725B L7725G L7725H01 2 Guide chip 30 L7725H...

Страница 39: ...length 3 4 m L7318B05 Collet lock 1 L7318B06 Collet 1 1 For 0 8 0 9 L7318B07 Collet 2 1 For 1 6 4739 480 Nut 1 ANN12 1 0 Note Applicable robots areAX EX MV6 AX EX MV6LandAX EX MV16 Fig 13 2 8TIG Fill...

Страница 40: ...Instruction Manual TIG torch MWX C 2001 MWX C 3501 type No 1L7620 E 1 February 2006 1st Edition...

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