
6-10
1.3.3 FAILURE CAUSE AND COUNTERMEASURE
●
Trouble of winch motor
Symptom Cause Remedy
A. There are abnormal noise and
vibration.
1. Air remains in the circuit and
motor.
2. Cavitation
(occurrence of negative
pressure)
• Completely bleed air from the
circuit. When the motor
generates negative pressure,
the air in the case is sucked.
Therefore, air may not bled
completely. Inspect the drain
piping.
• Restudy the hydraulic circuit
and take measures to prevent
the occurrence of negative
pressure.
B. Normal rotational speed
cannot be achieved.
3. Insufficient flow rate of oil
4. Overheat, increase in leak
amount due to inappropriate
viscosity of hydraulic oil
5. Failure in the motor
• Study the supply circuit such
as the pump circuit and leak
from the relief valve and
eliminate the cause.
• Eliminate the cause.
• Replace the motor. (Check an
outside drain amount of the
motor. If the drain amount is
normal, there is often other
cause.)
C. Normal torque cannot be
achieved.
6. Normal pressure is not
generated due to an error in the
circuit on the motor inlet side.
7. Abnormally high pressure is
generated in the circuit on the
motor outlet side.
8. Increase in leak amount due to
overheat
9. Failure in the motor
• Study the supply circuit such
as the pump circuit and relief
valve and eliminate the cause.
• Study the return side circuit
and eliminate the cause. For
example, clogging of circuits,
clogging of the return filter or
reverse installation
• Eliminate the cause.
• Replace the motor.
* In general, inspection of an outside drain amount is very effective for trouble shooting of the motor. Empirically, if
the outside drain amount is normal, the motor has no abnormality in many cases.
1.3.4 PRECAUTIONS IN WINCH MOTOR
1. Gear oil change timing
(1) First change (first change after operation start) : 500 hours
(2) Second time onward
: Every 1000 hours or yearly
However, if gear oil decreased for some reason, check the cause, take measures and replenish gear oil.
Gear oil change quantity: 0.75L
Содержание MK0003
Страница 2: ......
Страница 8: ...0 6...
Страница 12: ...1 4 2 DIMENSIONAL DRAWING OF OUTRIGGER WIDTH...
Страница 17: ...1 9 4 WORKING RADIUS LIFTING HEIGHT...
Страница 18: ...1 10 Working range diagram Outrigger extended to maximum Main boom 1 section...
Страница 19: ...1 11 Working range diagram Outrigger extended to maximum Main boom 2 sections...
Страница 20: ...1 12 Working range diagram Outrigger extended to maximum Main boom 2 5 sections...
Страница 21: ...1 13 Working range diagram Outrigger extended to maximum Main boom 3 sections...
Страница 22: ...1 14 Working range diagram Outrigger extended to minimum Main boom 1 section...
Страница 23: ...1 15 Working range diagram Outrigger extended to minimum Main boom 2 sections...
Страница 24: ...1 16 Working range diagram Outrigger extended to minimum Main boom 2 5 sections...
Страница 25: ...1 17 Working range diagram Outrigger extended to minimum Main boom 3 sections...
Страница 26: ...1 18 5 RATED TOTAL LOAD CHART...
Страница 32: ...2 4...
Страница 33: ...2 5 1 HYDRAULIC CIRCUIT DIAGRAM 200 1176600...
Страница 34: ...2 6...
Страница 35: ...2 7 2 HYDRAULIC PIPING DIAGRAM 2 1 CRANE ROTATING PART 200 1171800...
Страница 41: ...2 13 2 2 CONTROL LINE A...
Страница 43: ...2 15 2 3CONTROL LINE B Perform spiral winding on the entire perimeter of the hose of this part...
Страница 45: ...2 17 2 4 TRAVEL LINE...
Страница 47: ...2 19 2 5 OUTRIGGER LINE...
Страница 49: ...2 21 2 6 PT LINE 102 1152000 4...
Страница 69: ...2 41...
Страница 70: ...2 42...
Страница 71: ...2 43...
Страница 76: ...2 48 4 8 ENGINE ACCESSORIES 102 1149200...
Страница 90: ...2 62 7 2 INTERNAL STRUCTURE...
Страница 120: ...2 92 Part B Writing method for wire number Two places...
Страница 123: ...2 95 Figure 1 Index point Figure 2 Connection diagram...
Страница 166: ...2 138 15 4 APPEARANCE OF OUTRIGGER ON REAR LEFT SIDE 200 2167300...
Страница 173: ...2 145 17 ELECTRIC CIRCUIT DIAGRAM 200 1176500 01...
Страница 174: ...2 146 18 ELECTRIC SYSTEM 18 1 1 WIRE HARNESS OF MACHINE BODY 1 200 1172200 1...
Страница 176: ...2 148 18 1 2 WIRE HARNESS OF MACHINE BODY 2 200 1172200 2...
Страница 179: ...2 151 19 CONTROL ASSEMBLY 19 1 CONTROLLER 1 TTC60 Pin arrangement...
Страница 180: ...2 152 TTC60 I O...
Страница 181: ...2 153 2 TTC36X Pin arrangement...
Страница 182: ...2 154 TTC36X lower part I O...
Страница 209: ...2 181 19 2 5 LIST OF CONTROLLER INPUT MONITORING...
Страница 210: ...2 182 19 2 6 LIST OF CONTROLLER ANALOG INPUT OUTPUT MONITORING...
Страница 245: ...3 9 1 2 3 ANGLE METER 360 S200M3297000...
Страница 274: ...3 38...
Страница 293: ...4 19 8 SERVICE LOCATIONS...
Страница 294: ...4 20...
Страница 296: ...5 2 1 ELECTRICAL MOTOR UNIT ASSEMBLY Unit weight 180 kg...
Страница 299: ...5 5 1 1 POWER UNIT 1 Power unit cover 2 Electric motor 3 Coupling 4 Hydraulic pump Power supply box...
Страница 323: ...5 29 3 POWER SUPPLY BOX 1 Power supply box 2 Power supply box door 3 Door handle 4 Terminal block 5 Cable inserting hole...
Страница 324: ...5 30...
Страница 325: ...5 31 4 ELECTRICAL DIAGRAM S200M3122000 01...
Страница 326: ...5 32 S200M3122000 02...
Страница 336: ...6 8 1 3 2 INTERNAL STRUCTURE OF WINCH MOTOR...
Страница 345: ...6 17 4 WORKING RADIUS LIFTING HEIGHT OF ONE FALL WINCH...
Страница 348: ......