
5-25
2.8 MAINTENANCE
AND
INSPECTION
DANGER
Compulsory
- Perform daily check.
If maintenance and inspections are not performed, failures and damage cannot be found, which
may result in accidents.
- Perform the following steps before starting the inspection.
(1) Cutoff “OFF” the input power.
(2) Check that the charge lamp is off after 10 minutes has elapsed.
(3) Use a tester that is capable of measuring DC high voltage (more than DC 800V), and check
that the DC main circuit voltage (between PA–PC) is under 45V.
If this step is not performed before inspection, it may lead to an electrical shock.
Perform daily inspections and periodical inspections to avoid failure due to aging, life of parts and impact from
the environment such as temperature, humidity, dust, and vibration.
2.8.1 DAIRY INSPECTION
Electrical parts are weak against heat. In order to increase the life of the unit, place in an environment where dust
does not cumulate, and where the ambient temperature is low, and well ventilated.
The purpose of the daily inspection is to maintain the environment, and to discover operational abnormalities before
accidents occur by comparing operation data records.
Inspection target
Inspection procedure
Criterion
Check item
Cycle
Inspection method
1. Room environment
1) Dust, temperature,
gas
As required
1) Visual inspection,
thermometer,
olfaction
1) Improve areas of concern.
2) Dripping of water
and other liquid
As required
2) Visual inspection
2) Pay attention to scratches.
3) Room temperature
As required
3) Thermometer
3) Maximum 60°C
2. Component and
parts
1) Vibration, noise
As required
Feeling of the box
external
If abnormal, open the door, and
inspect the trance, reactor,
contactor, relay and cooling fan.
Stop the operation if necessary.
3. Operation data
(Output side)
1) Load current
As required
1) Moving iron type AC
amperometer
Must be within rated.
No large changes shall be observed
compared to the normal data.
2) Voltage (*)
As required
2) Rectifier type AC
amperometer
3) Temperature
As required
3) Thermometer
(*) The voltage may vary depending on the measuring equipment. The same tester or amperometer should be used for inspections,
and the indicated value shall be recorded.
■
Check point
1. Whether there are any abnormalities in the installation environment
2. Whether there are any abnormalities in the cooling system
3. Whether there is any abnormal vibration or sound
4. Whether there is any abnormal heat or discolorization
5. Whether there is any abnormal smell
6. Whether there are any abnormal vibration, sound or temperature in the motor
7. Whether there are any cumulation of debris (conductive material)
Содержание MK0003
Страница 2: ......
Страница 8: ...0 6...
Страница 12: ...1 4 2 DIMENSIONAL DRAWING OF OUTRIGGER WIDTH...
Страница 17: ...1 9 4 WORKING RADIUS LIFTING HEIGHT...
Страница 18: ...1 10 Working range diagram Outrigger extended to maximum Main boom 1 section...
Страница 19: ...1 11 Working range diagram Outrigger extended to maximum Main boom 2 sections...
Страница 20: ...1 12 Working range diagram Outrigger extended to maximum Main boom 2 5 sections...
Страница 21: ...1 13 Working range diagram Outrigger extended to maximum Main boom 3 sections...
Страница 22: ...1 14 Working range diagram Outrigger extended to minimum Main boom 1 section...
Страница 23: ...1 15 Working range diagram Outrigger extended to minimum Main boom 2 sections...
Страница 24: ...1 16 Working range diagram Outrigger extended to minimum Main boom 2 5 sections...
Страница 25: ...1 17 Working range diagram Outrigger extended to minimum Main boom 3 sections...
Страница 26: ...1 18 5 RATED TOTAL LOAD CHART...
Страница 32: ...2 4...
Страница 33: ...2 5 1 HYDRAULIC CIRCUIT DIAGRAM 200 1176600...
Страница 34: ...2 6...
Страница 35: ...2 7 2 HYDRAULIC PIPING DIAGRAM 2 1 CRANE ROTATING PART 200 1171800...
Страница 41: ...2 13 2 2 CONTROL LINE A...
Страница 43: ...2 15 2 3CONTROL LINE B Perform spiral winding on the entire perimeter of the hose of this part...
Страница 45: ...2 17 2 4 TRAVEL LINE...
Страница 47: ...2 19 2 5 OUTRIGGER LINE...
Страница 49: ...2 21 2 6 PT LINE 102 1152000 4...
Страница 69: ...2 41...
Страница 70: ...2 42...
Страница 71: ...2 43...
Страница 76: ...2 48 4 8 ENGINE ACCESSORIES 102 1149200...
Страница 90: ...2 62 7 2 INTERNAL STRUCTURE...
Страница 120: ...2 92 Part B Writing method for wire number Two places...
Страница 123: ...2 95 Figure 1 Index point Figure 2 Connection diagram...
Страница 166: ...2 138 15 4 APPEARANCE OF OUTRIGGER ON REAR LEFT SIDE 200 2167300...
Страница 173: ...2 145 17 ELECTRIC CIRCUIT DIAGRAM 200 1176500 01...
Страница 174: ...2 146 18 ELECTRIC SYSTEM 18 1 1 WIRE HARNESS OF MACHINE BODY 1 200 1172200 1...
Страница 176: ...2 148 18 1 2 WIRE HARNESS OF MACHINE BODY 2 200 1172200 2...
Страница 179: ...2 151 19 CONTROL ASSEMBLY 19 1 CONTROLLER 1 TTC60 Pin arrangement...
Страница 180: ...2 152 TTC60 I O...
Страница 181: ...2 153 2 TTC36X Pin arrangement...
Страница 182: ...2 154 TTC36X lower part I O...
Страница 209: ...2 181 19 2 5 LIST OF CONTROLLER INPUT MONITORING...
Страница 210: ...2 182 19 2 6 LIST OF CONTROLLER ANALOG INPUT OUTPUT MONITORING...
Страница 245: ...3 9 1 2 3 ANGLE METER 360 S200M3297000...
Страница 274: ...3 38...
Страница 293: ...4 19 8 SERVICE LOCATIONS...
Страница 294: ...4 20...
Страница 296: ...5 2 1 ELECTRICAL MOTOR UNIT ASSEMBLY Unit weight 180 kg...
Страница 299: ...5 5 1 1 POWER UNIT 1 Power unit cover 2 Electric motor 3 Coupling 4 Hydraulic pump Power supply box...
Страница 323: ...5 29 3 POWER SUPPLY BOX 1 Power supply box 2 Power supply box door 3 Door handle 4 Terminal block 5 Cable inserting hole...
Страница 324: ...5 30...
Страница 325: ...5 31 4 ELECTRICAL DIAGRAM S200M3122000 01...
Страница 326: ...5 32 S200M3122000 02...
Страница 336: ...6 8 1 3 2 INTERNAL STRUCTURE OF WINCH MOTOR...
Страница 345: ...6 17 4 WORKING RADIUS LIFTING HEIGHT OF ONE FALL WINCH...
Страница 348: ......