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Lubrication and maintenance 

 

 

 

59 

 

WARNING! 

 

Improper tire mounting and working with higher 

than permitted tire pressure can result in tire 

damage and/or personal injury.

 

 

9.2.2  Axles and braking system 

9.2.2.1 General information 

The installed axles and brake system manufactured and distributed by BPW 

Hungária Kft. The original maintenance instructions for the brake system can 

be found here. 

English: 

https://bpwagrar.com/en/products/axles/axles-with-reversing-mechanism/

  

German: 

https://bpwagrar.com/produkte/achsen/achsen-mit-ruckfahrautomatik/

 

 

9.2.2.2 Axle maintenance plan 

1. Check the tightness of the wheel nuts after the first load operation, every 

time the wheel and brake linings are replaced, then every 500 operating hours, 

but at least every six months. 

2. Check the suspension of the wheel bearing, adjust, if necessary, after the 

first loaded operation, every time the wheel and brake linings are replaced, 

then every 500 operating hours, but at least every six months. 

3. Check the brake lining thickness every 200 operating hours for each brake 

lining change, but at least every six months. 

 

Содержание TR41 S

Страница 1: ...TR41 S and TR45 S 4 Wheel Steer Trailers Operator s Manual 262672 Revision A Original Instruction...

Страница 2: ......

Страница 3: ...ation 15 4 6 Safety and accident prevention regulation during operation 16 4 7 Safety and accident prevention regulations for road use 17 4 8 Safety and accident prevention regulations during maintena...

Страница 4: ...r adjustment 37 7 6 Adjustment and inspection tasks before placing the header on to the trailer 42 7 6 1 Adjusting the support arms checking their position 42 7 6 2 Position of rear cradle for each ty...

Страница 5: ...n locations 57 9 1 2 Lubrication steps 58 9 2 Maintenance 58 9 2 1 Wheels 58 9 2 2 Axles and braking system 59 9 2 3 Cleaning of fenders 60 9 2 4 Brake system installation maintenance 61 9 2 5 Install...

Страница 6: ...d safety requirements set out in the following documents Legislation Directive 2006 42 EC of the European Parliament and of the Council Harmonized standards which have been taken into account EN ISO 4...

Страница 7: ...safety requirements set out in the following documents Legislation 2008 No 1597 Supply of Machinery Safety Regulations 2008 Designated standards used are EN ISO 4254 1 Agricultural machinery Safety Pa...

Страница 8: ...header trailer The header trailer classified in S2a category according to the EU regulation WARNING For the official use on public roads national or individual single vehicle approval is needed The v...

Страница 9: ...hicle also has a vehicle identification number VIN according to ISO 3779 in accordance with Regulation EU 2015 504 The vehicle identification number chassis number is located at the front of the main...

Страница 10: ...der trailer the operator s manual should be read carefully before use The operator s manual provides comprehensive information on safe vehicle operation necessary precautions accessories and maintenan...

Страница 11: ...length MacDon FD235 FD240 FD241 FD245 C5018 C5518 C7512 C7516 C9512 The vehicle may be towed by a combine harvester self propelled swather or tractor in accordance with the applicable traffic regulat...

Страница 12: ...mation about the warranty conditions from our customer service representative Contact your dealer for warranty and customer service issues As the manufacturer has no influence on the full observance o...

Страница 13: ...manufactured tested or approved by Linamar Hungary Zrt Unauthorized modifications release the manufacturer from any resulting complaints Linamar Hungary Zrt continuously develops its products to meet...

Страница 14: ...commission and operate the vehicle in accordance with its contents I will enclose these documents with the vehicle even if it is resold and I will inform the buyer that he is obliged to pass the inst...

Страница 15: ...ded could result in death or serious injury To indicate the most serious emergencies WARNING There is less risk of occurrence but it can result in the same serious or fatal injury as the situation ind...

Страница 16: ...el lacking any requisite knowledge must be trained and instructed The owner must ensure that the personnel have read and understood the specifications of the operating instructions entirely Repair wor...

Страница 17: ...lf with the road traffic regulations in your county Familiarize yourself with the accident prevention regulations for connection to the towing vehicle Check the general condition of the header trailer...

Страница 18: ...necting to the towing vehicle make sure that no one is between the trailer and the towing vehicle when reversing As the visibility of the connection is limited from the cab of the towing vehicle check...

Страница 19: ...ety and accident prevention regulations for road use Follow the local road traffic regulations in the respective country Keep the trailer in a roadworthy condition Observe the maximum dimensions permi...

Страница 20: ...for their tightness regularly and tighten if necessary The recommended tightening torques for the fasteners can be found in this operating instruction or in a separate description of the respective c...

Страница 21: ...element equipment Danger 1 Brake levers and wires Risk of pinching 2 Header support arms Risk of pinching 3 Trailer loading area Risk of bruising 4 Space between towing vehicle and the trailer Risk o...

Страница 22: ...owing illustrations show the location of the safety labels and pictograms 4 10 1 Front axle 4 10 2 Drawbar 1 315 590 2 406 498 2 406 523 1 326 700 514 038 0 both sides 2 406 233 both sides 2 406 219 o...

Страница 23: ...21 4 10 3 Main frame 4 10 4 Rear axle 1 315 439 both sides 1 315 590 on every support arm 1 315 439 both sides 2 406 233 both sides 514 038 0 both sides 2 406 219 on all fenders 2 406 497 both sides 2...

Страница 24: ...4 11 Descriptions of the labels Read the manual Do not step on it Pinch point Keep distance Tire pressure Hooking point crane Jacking point Lubrication chart Lubrication point grease nipple Lubricati...

Страница 25: ...lly permissible maximum mass per axle Front axle 4000 kg Rear axle 4000 kg Header type Cradle kit mark MacDon draper for Combine DC MacDon corn header CH Commercial name Mass kg Min Max MacDon TR41 S...

Страница 26: ...ssible mass per axle based on the tire specification kg 25 km h 40 km h 25 km h 40 km h Alliance 10 0 75 15 3 135 A8 367 72 5 5 2118 1780 4236 3560 87 6 2356 1980 4712 3960 103 7 1 2594 2180 5188 4360...

Страница 27: ...ke system 5 8 1 Service brake The brake system operates fully automatically The brake system of the trailer is equipped with S 3006 7 brakes Service braking system The mass forces exerted on the drawb...

Страница 28: ...position 12th teeth 3 The towing vehicle must be connected to the parking brake lever by means of a breakaway chain cable In the event of the trailer breaking away from the towing vehicle the trailer...

Страница 29: ...d 2a Direction indicator lamp 2 amber R Rear position lamp 2 red L License plate lamp source rear position lamp 1 white L LED License plate lamp 1 white S1 Stop lamp 2 red F Rear fog lamp 1 red AR Rev...

Страница 30: ...0 D 580 590 E 50 70 F 100 250 G 50 200 H 30 50 J 380 450 Mark Commercial name Min mm Max mm K TR41 S TR45 S 800 L TR41 S TR45 S 1500 1650 L M TR41 S TR45 S 1700 1850 N TR41 S TR45 S 2400 3000 O TR41 S...

Страница 31: ...ccessories storage box spare wheel with holder gauge wheel holder for MacDon drapers fenders if not mandatory Optional accessories can be ordered separately afterwards The part numbers of the accessor...

Страница 32: ...rtly assembled trailer s must be assembled in running order with the drawbar support arms and storage box if available as described in Chapter 7 6 2 Lifting To avoid injury the trailer must only be li...

Страница 33: ...ratchet straps tow roll the trailer stack off the truck platform using a ramp 3 Cut off and remove the wires straps used only for shipping 4 Attach the 4 lifting straps or chains to the top trailer a...

Страница 34: ...column Nr 1 from the next trailer after removing M12x35 DIN 933 hex bolts and M12 DIN 985 plastic nuts Nr 2 9 Attach the 4 lifting straps chains to the next trailer at the hooking points 10 Lift the n...

Страница 35: ...le between the towing vehicle and the trailer so that it cannot be strained when cornering and does not contact the wheels of the towing vehicle or the transport vehicle Electrical connection accordin...

Страница 36: ...ve the drawbar from its shipping place as follows 1 After cutting off the straps remove lynch pin Nr 1 and washer Nr 2 and remove the drawbar from the trailer 2 Remove the lynch pin Nr 1 and washer Nr...

Страница 37: ...ng component of the trailer so that the bushings are coaxial then insert the pin Nr 3 through the bushings and the washer Nr 4 4 Replace the lynch pin Nr 1 5 Adjust the height of the drawbar eye if ne...

Страница 38: ...n blocks Nr 2 as well 2 Remove the spring pin the washer and the pin Nr 3 Nr 4 and Nr 5 3 Place the header support arm Nr 1 on the trailer frame so that the bushing and the holes are coaxial then inse...

Страница 39: ...g order WARNING Make sure that there is a conical wheel nut washer under the nuts The tightening torque of the wheel nuts is 270 290 Nm 7 5 Wheel parallelism and drawbar adjustment 1 Remove the mudgua...

Страница 40: ...side of the wheel A more accurate adjustment is achieved when the bar is in contact with the rim 4 After loosening the counter nut adjust the parallelism of the wheels by turning the rear long track...

Страница 41: ...Commissioning 39 5 Set the rear wheels in the direction of travel The distance between the adjusting rod and the frame must be the same in both sides 6 Disconnect the front track rods as well...

Страница 42: ...along the rear and front adjustment rods see with green in the figure The front wheels should be adjusted so that the tensioned line touches or runs parallel to the front and rear adjustment bars for...

Страница 43: ...he drawbar so that the distance between the drawbar eye and the control arms is the same on both sides 11 Set the appropriate joint distances by turning the threaded joints and rods 12 Reattach the tr...

Страница 44: ...ractor type it may be necessary to change the factory setting The securing of the header may vary depending on the mounting brackets The support brackets have different designs depending on the type o...

Страница 45: ...port beam remove the spring pin Nr 3 and remove the locking pin Nr 4 After setting the desired angle replace the locking pin in the appropriate hole and replace the spring pin 7 6 2 Position of rear c...

Страница 46: ...igure 7 6 3 1 Combine operated draper DC 7 6 3 2 MacDon corn header CH kit WARNING The setting of the support arms may differ from the specified values in the case of certain combine types and dependi...

Страница 47: ...760 B mm D 2100 3720 2920 4030 3000 3000 B mm D 2100 3720 C mm D 2100 454 1954 1954 454 1304 C mm D 2100 1304 7 6 5 Installation of the front support beam extension The header trailers are delivered w...

Страница 48: ...place the central beam extension Nr 5 between the beam Nr 3 and Nr 4 replace and tighten the bolts Nr 1 Tighten the fasteners Nr 2 after the adjustment of the support beam Relocate the header alignmen...

Страница 49: ...of travel 5 Raise the header with the combine until the header fits securely over the brackets 6 Drive straight ahead with the combine or the tractor until the front of the header is above the suppor...

Страница 50: ...ng that the header is in the correct position 9 If the back of the header is not positioned well in relation to the brackets raise the header completely again then move it on the appropriate position...

Страница 51: ...locking pin Nr 3 Make sure that the fasteners are tightened by the required torque see 9 2 7 After loading the header on the trailer secure the header with pin Nr 3 so that the securing pin Nr 4 is pl...

Страница 52: ...operly on the brackets Make sure the locking pins are in place if available 2 Check that the lighting equipment is working properly 3 Check the tire pressure see 5 3 4 Hook up the trailer to the towin...

Страница 53: ...Commissioning 51 7 Remove the wheel chocks from the wheels and put them back in the chock holder 8 Tow the trailer at a maximum speed of 40 km h 1 2 3...

Страница 54: ...To install the storage box first install the mounting brackets Nr 1 with the M12x30 DIN 933 hexagon head bolts Nr 2 and the M12 DIN 982 plastic insert lock nuts Nr 3 using the clamp plate Nr 4 8 1 2 M...

Страница 55: ...ting support bracket onto the frame To install the spare wheel support bracket Nr 1 place the bracket on the frame as shown in the picture and secure it with the M12x180 DIN 931 hex head bolt Nr 2 DIN...

Страница 56: ...g plate Nr 4 WARNING If necessary attach the spare wheel to the wheel hub and secure with the wheel nuts It is necessary to retighten the wheel nuts before using a new trailer at every wheel change an...

Страница 57: ...red to remove them Install the gauge wheel holder s as follows Put the holder Nr 1 onto the frame and fix it by M12x180 DIN 933 bolt washers and M12 DIN 985 plastic insert nut Nr 2 Install the gauge w...

Страница 58: ...trailers equipped with fenders If it is not mandatory to equip the trailer with fenders they can be ordered separately as optional items The fenders can be installed on the trailer as follows Remove...

Страница 59: ...are properly lubricated Mark Name Lubrication interval Recommended lubricant A Front pivot pin Every 100 hours but at least once a year EP NLGI 2 grease B Inertia brake towing eye C Rear pivot pin D...

Страница 60: ...ver if available WARNING The use of liquid lubricants is not permitted 9 2 Maintenance 9 2 1 Wheels Always check the tire pressure before operating the trailer see 5 3 If the wheels are removed follow...

Страница 61: ...ith reversing mechanism German https bpwagrar com produkte achsen achsen mit ruckfahrautomatik 9 2 2 2 Axle maintenance plan 1 Check the tightness of the wheel nuts after the first load operation ever...

Страница 62: ...ast every six months 6 Check the hub cap for tightness every 200 hours of operation every time the brake linings are replaced but at least every six months 7 Check the condition and strength of the br...

Страница 63: ...he cotter pin from the hole and unscrew the castle nut 3 Before removing the brake drum the brake shoes must be set back to basis position by turning the adjusting bolt counterclockwise NOTE Be carefu...

Страница 64: ...g clip N 1 with a screwdriver Replace in case of damage or wear Remove adjusting nut Nr 2 from the bracket NOTE Check the teeth of the adjusting nut and replace if worn or damaged Lightly grease the t...

Страница 65: ...verse lever for wear and replace if necessary 9 Check adjusting screw Nr 7 replace if worn or damaged To do this remove the retaining ring Nr 8 from the outside and remove the adjusting screw 10 Inser...

Страница 66: ...taining clip Nr 6 NOTE Prior to the installation the adjusting nut outside must be lubricated with special long life BPW grease ECO Li91 9 2 4 4 Assembly of the brake shoes 13 Lightly grease the conta...

Страница 67: ...r works smoothly 16 Insert the new tension spring into the eyelets of the brake shoes Place the expander clutch in the correct position as shown in the picture The moving hook of the expander clutch i...

Страница 68: ...OTE To ensure the proper functioning of the brake the wheel brake must be adjusted before Prior to the adjustment of the wheel brake the transmission device must be loose and free of tension 1 Lock th...

Страница 69: ...rpendicular to the brake rod Tighten all locknuts in the brake transmission system 9 2 5 Installation and inspection work on the hub 9 2 5 1 Checking the protective cap Check the tension of the protec...

Страница 70: ...ng remove the wheel and hub cap then remove the retaining pin and tighten the castle nut to 40 45 Nm torque 4 If the cotter pin hole does not free after tightening loosen the nut back to the next hole...

Страница 71: ...b with the brake drum bearing and seals on the axle 7 Tighten the castle nut and secure it with the cotter pin 8 Mount the wheels and secure them with the wheel nuts 9 Replace the hub cup 9 2 6 Wheel...

Страница 72: ...ed 9 2 7 Tightening torques of fasteners Type Size Torque Wheel nuts M18x1 5 270 290 Nm Brake arm nuts M10 38 Nm Wheel hub castle nut M27x1 5 40 45 Nm Size Grade Screws 8 8 10 9 12 9 Nuts 8 10 12 M6 1...

Страница 73: ...en the fixing nut Nr 1 remove the cotter pin Nr 2 and the pin Nr 3 then turn the fork Nr 4 further by 2 3 turns Then replace the pin and cotter pin and tighten the lock nut at the end of the fork b If...

Страница 74: ...g effect can be insufficient WARNING Before any new adjustment or between the adjustments on the braking wires make sure that the brake is not collapsed it is recommended to turn the wheels or roll th...

Страница 75: ...Lubrication and maintenance 73 d If adjustment is required on the parking brake loosen the fixing nuts Nr 1 and then turn the turnbuckle Nr 2 2 1...

Страница 76: ...ested solutions The braking system is too rigid Re adjustment of the brake system 9 2 4 5 and 9 2 8 Problem 3 Unusual handling Possible causes Suggested solutions Improper adjustment of the brake syst...

Страница 77: ...y be generated during the commissioning and operation of the machine Wood used for packaging environmentally friendly element no special regulations are required for storage or disposal Greases and oi...

Страница 78: ...taken out of service the above must also be observed 12 3 Noise emission The machine does not contain strong noise sources or moving rotating parts The strongest noise comes from the rolling of the w...

Страница 79: ......

Страница 80: ...CUSTOMERS MacDon com CUSTOMERS MacDon com Trademark s of products are the marks of their respective manufacturers and or distributors Printed in Hungary...

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