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2.1EN-38021-D09

Page 6 of 34

User Manual

Installation and Operating Instructions

Subject to modificaitons

Form 403013

 

 

Operation/Maintena nce 

Lincoln  Quicklub cent ralized lubricatio n systems 

‚

 

must be operate d only with installed pressure  relief valve. 

‚

 

must be operate d with attach ed or connected SSV meter-
ing  device make  Lincoln Gmb H. 

‚

 

must be refilled in re gular inte rvals with clean and recom-
mended

 1)

 lubricant  witho ut air entrapments. 

1) 

see recommendation of the user or the manufacturer of the 
vehicle 

‚

 

operate  automatica lly. Ho wever, a regular check (approx. 
eve ry 2 d ays) should be  mad e to ensure tha t  lub ricant is 
emerging from all lubrication  points. 

 

 

Operati on with bayonet plug 

Protective measures  to be applied for appropriate opera tion 
with bayo net plugs: 
"Functiona l extra-low voltag e with safe iso lat ion"  /  
"Protective Extra-Lo w Voltag e" (PELV) 
Standards: 
DIN  EN 6 0204 Te il1: 2007-07 /  IEC 204-1 /  
DIN  VDE 010 0 Teil 41 0: 2007-06 / IEC 364-4-41 
 

 

 

Safety Instructions, continuation 

 

 

Installation 

‚

 

An y safety e quipmen t already fit ted to  the veh icle: 
- sh ould not  be modified  or made ineffective; 
- sh ould only be remove d for the purpose o f fitting the  
  system; 
- must be reinstalled after fitting the system. 

‚

 

Ke ep Quicklub centralized lubrication syste ms away from 
source s of hea t. Ad here to the o perating temperatu re. 

‚

 

Use only original Lin coln spare p arts (se e Parts Ca talog) o r 
parts appro ved by Linco ln. 

‚

 Ad here 

to: 

- the installation  instructions o f the veh icle  manufacturer 
  as regard s all drilling an d welding procedure s. 
- the specified minimum d istances bet ween the bo reholes  
  an d the upper/lowe r rim of the frame or between two  
  bo reholes.  

 

 

 

4273a 00 

ATTENTION! 

Conside r resid ual ripple of  max. 

±

5   %  to 

con nect pum ps with direct current version 
(in relation  to the opera ting  voltage acc. to 
DIN  417 55). 

 

 

Repa ir 

Repairs should on ly be performed  by autho rized pe rsonn el 
who are familiar  with  the repair instructions. 
 

 

Disposal 

Dispose of u sed or con taminate d lubricants as well as of parts 
that were in touch wit h lubricant according to the legal regula-
tions pe rtaining t o environ ment al  protection . Make sure to 
obse rve the safety data sheets of  the lubricants used . 

 

ADR 

1.  The ADR Quicklub cen tral lubrication pump complies with 

the d esign  regula tions of annex B of the ADR

1)

 and with 

the GGVS

 2)

1) 

ADR = act governing the road haulage of hazardous materials 

valid for Europe. 

2) 

GGVS - Regulation on carriage of dangerous goods by road 

(valid for the Federal Republic  of Germany) 

2.  Moreover, th e pump and its e lectrical equipment comply 

with  the re gulations o f annex  B.2  (ADR / GGVS regula-
tions for electrical equ ipment ) accordin g to Rn 220000 in 
conjunction  with  the transport units mentioned in  Rn 
1025 1. 

3.  The ADR central lub rication pump is in conformity with the 

protection class IP6K9K. 

 

4.  Install the ADR Quicklub cen tralized lub rica tion pump, the 

mete ring d evice s, lines and t ube fittings as well as the 
electrical connection p arts in accordance with the Instal-
lation I nstructions. Use only original Lincoln parts.  

5.  After completion of the proper installation a nd commis-

sioning, 

the installation of the sys tem must be certi-

fie d by  means of a s tamp and signature of the spe-
cialized works hop

 

or expert

. For this purpose, use the 

following fo rm. 

6.  If the  pump  and the installation do  not comply with the 

construction regulations of ADR an d GGVS, the type ap-
pro val is no longer valid. 

7.  The  Operating In structions along with the certificate du ly 

filled in must be added to the vehicle papers.  It is to be 
submit ted at th e inspection in accordance with  § 6, clause 
4 GGVS. 

 

Содержание QLS 421

Страница 1: ...Subject to modificaitons User Manual InstallationandOperatingInstructions 2 1EN 38021 D09 Form 403013 Lubrication System QLS 421 for Trailers and Semitrailers B Q42 1 000 a09 810 55405 1...

Страница 2: ...bH EdiDoc GmbH Heinrich Hertz Str 2 8 Erzberger Str 8 D 69169 Walldorf D 68753 Wagh usel All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibi...

Страница 3: ...Check valve 9 Direct internal feedback feature 10 Pumps with external metering device 10 Lubrication Points 10 Zerk Lock Connections 10 Connection of Feed Lines 11 First filling of a lubrication syst...

Страница 4: ...cedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for the in tended use see next ch...

Страница 5: ...rong programming of the internal or external controller due to wrong planning and layout of the downstream lu bricant distribution caused by the use of contaminated lubricants due to the use of lubric...

Страница 6: ...5 to connect pumps with direct current version in relation to the operating voltage acc to DIN 41755 Repair Repairs should only be performed by authorized personnel who are familiar with the repair in...

Страница 7: ...urethane according to DIN VDE 0250 only use original Lincoln ADR tubes Certificate for QLS 421 ADR Berlin August 06 th 2007 QLS 421 Report 047 01 Component designation T EGG 047 01 For presentation at...

Страница 8: ...vided into zones ac cording to the EX prescriptions These are the correspondences tank inside zone 0 fitting cabinet zone 1 shut off devices zone 1 venting devices zone 1 Zone 2 is located around zone...

Страница 9: ...cant from a plugged outlet is redirected to the next outlet on the same side of the SSV divider block in de scending numerical order see fig 1 Example see fig 1 By closing of outlet 4 outlet 2 receive...

Страница 10: ...reservoir The remaining outlets are to be used for the connection to the lube point or for increasing the lubricant quantity dou ble or triple comp fig 1 1 1013 A94 ATTENTION Do not plug outlets numbe...

Страница 11: ...the moving parts of the machine that could damage the lubrication lines Mini mum bending radius is 50 mm 2 in Secure the lubrication lines to the machine using nylon ties clamps or straps provided in...

Страница 12: ...output Electrical Connection Connect cables acc to connection diagram see chapter Technical Data 4273a 00 CAUTION Observe safety instructions in chapter Maintenance paragraph Electrical Connection Ins...

Страница 13: ...o the threaded sleeve 1 1 Threaded sleeve 2 Main line 3 Hose stud Connection of the pressure plastic tube or the high pressure hose 10 09a98 Fig 5 2 Different types of check valves For high pressure h...

Страница 14: ...kits see Technical Data Example of an explained model number Pump model P42131200531 grease pump SSV 6 divider block mounted on the back 24 VDC without low level and without dry contact with bayonet...

Страница 15: ...lers and semi trailers do not have a permanent power supply The brake light voltage terminal 54 ren ders the power supply The operation dependent signal of terminal 15 ignition voltage as provided for...

Страница 16: ...zes the times driven until then T1 TX When the vehicle moves on the pause time continues from where it had been interrupted when the vehicle had stopped Driving times are memorized until the adjusted...

Страница 17: ...y reservoir LED display Er Fig 9 1 Precondition applied power supply power supply interrupted no segment or LED displayed Fig 9 2 blockage in the downstream system Fig 9 3 After refilling the lubrican...

Страница 18: ...modifying the parameters in the pro gramming step Fig 9 1 Key for modifying Other functions In the operating mode Trigger additional lubrication In the programming mode Continuous activation Quick in...

Страница 19: ...0 4 Display with segment for pause time The right hand segment On h indicates the available voltage supply during the pause time As soon as another message is displayed the segment turns off After the...

Страница 20: ...bricating time after the pause time or in the case of an additional lubrication there exists a functional fault the control unit does not receive any feedback from the proximity switch After the monit...

Страница 21: ...pletion of the programming check the parameter settings in the oper ating mode once again Operating Mode Display 42 79a00 4209a99 Fig 13 1 Starting operating mode Starting operating mode 6 001a02 IMPO...

Страница 22: ...2 sec 42 83a00 42 84a00 Example 10 h 09 min rb 10 residual stand by time 10 hours after 2 sec 42 85a00 Fig 13 3 Display of parameters and states continuation next page 09 9 minutes Triggering an addi...

Страница 23: ...ions EC 05 displayed as factor 1 Display after two sec 4278a0 0 after two sec after two sec 4297a00 4226a9 9 Fig 13 7 Display of manually triggered additional lubrications UC number of manually trigge...

Страница 24: ...g paddle Fill the reservoir up to the Max mark via the filling nip ple 1 Fig 14 1 6001a02 IMPORTANT The grease must be free from impurities and must not be liable to change its consis tency in the cou...

Страница 25: ...etering device via external or internal cycle switch Connect the electrical wires according to the following electrical connecting diagrams see chapter Technical Data Maintenance Repair and Tests cont...

Страница 26: ...t the keypad is flashing Pump does not deliver lubricant an control pin at SSV metering device does not move Fill up the reservoir with clean lubricant Let the pump run initiate an additional operatin...

Страница 27: ...ired for a full cycle of all metering devices Check pressure relief valve see chapter Operation Re place it if necessary A pressure relief valve B pump C SSV 12 metering device D feed lines R return l...

Страница 28: ...A Electric data DC direct current Operating voltage 12 V 20 30 Operating current max 2 0 A Operating voltage 24 V 20 30 Operating current max 1 0 A Relay for malfunction DC 5 Malfunction Low level ind...

Страница 29: ...eypad Technical Data continuation VDC connection diagram for mobile application with integrated control unit Type of connection 1A5 Bayonet plug DIN 72585 1 4 2 core X1 B Q421 050a 09 Connection diagr...

Страница 30: ...r Manual InstallationandOperatingInstructions Subject to modificaitons Form 403013 Dimensions Pump 4234 d06 Rear mounted SSV metering device 4233a99 Number of outlets Dimensions A in mm 6 60 12 105 18...

Страница 31: ...with the provisions of above mentioned directive Applied harmonized standards in particular Applied harmonized standards in particular DIN EN ISO Safety of machinery part 1 12100 1 Basic terminology...

Страница 32: ...EN 38021 D09 Page 32 of 34 User Manual InstallationandOperatingInstructions Subject to modificaitons Form 403013 Service Parts Explosion view Connection Bayonet plug Type of connection 1A5 B Q421 0 60...

Страница 33: ...element assy dia 6 mm x 1 650 28856 1 9 Sealing parts for pump element x 1 550 36979 5 10 Housing x 1 550 36981 3 11 Housing cover for VDC plug 1A1 0 x 1 550 34179 3 11 1 Socket with 6 m ca ble for Ba...

Страница 34: ...tributers monitoring devices and accessories in stock and meet our exacting demands with their specialised knowledge about products installations and service Whenever and wherever you need our experts...

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