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2.1EN-38021-D09

Subject to modificaitons

Page 33 of 34

User Manual

Installation and Operating Instructions

Form 403013

Service Parts,  continuation 

Parts List 

‚

 Connection:  

Bayonet 

plug 

‚

 

Type of connection: 

1A5 

Pos. Designation 

Kit 

Single 

Part 

Qty.  Part 

N°. 

1a )  1 litre reservoir, assy.  x 

 

1   550-34179-1 

1b )  2  litre re se rvoir, assy.  x 

 

1   550-34179-4 

2 Stirring pa ddle with  strippe r 

 

 

a ) 

- for 1 litre reservoir 

x 

 

1   550-32945-1 

b ) 

- for 2 litre reservoir 

x 

 

1   550-33229-1 

2 .1 Stripp ing 

rubber 

 

x 

  450-70430-1 

3 Pin 

(fix 

p addle) 

  x  1  

450-70404-1 

4 In termediate 

botto m x    1  

450-24749-1 

5 Eccentric 

g ear 

x    1  

550-34178-8 

6 Shaft 

  

 

 

a ) 

- for 1 litre reservoir 

x 

 

1   550-34178-7 

b ) 

- for 2 litre reservoir 

x 

 

1   550-34179-5 

7 Pre ssure 

relief 

valve , 

cartridge 

 x 1  

235-14343-1 

8 

Pump  element,  assy 
dia. 6 mm 

 x 1  

650-28856-1 

9 Sealing 

parts 

for 

pu mp element 

x   1  

550-36979-5 

10 Hou sing 

x 

 

1  550-36981-3 

11 

Hou sing cover for 
VDC, plug 1A1.0 

x   1  

550-34179-3 

1 1.1  Socket with 6 m ca-

ble for Bayone t plu g 
or 

x   1  

664-34045-1 

 

fo r Bayonet plu g AD R x 

 

1   664-34045-3 

1 1.2 Bayonet 

plug 

 

x 

1   664-34045-2 

 

Pos. Designation Kit 

Single 

Part 

Qty. Pa rt 

N°. 

12 Printed 

circuit 

boa rd 12/2 4 VD C 

x  1  

236-10028-1 

13 Low-leve l 

control 

x 

 

1  550-36979-9 

14 

Moto r, 12 VDC 

x 

 

1  

550-36982-1 

 

Moto r, 24 VDC 

x 

 

1  

550-36982-2 

14.1 Moto r 

connection 

VDC  

 x 1  

664-36968-7 

15 Hydraulic 

lu be 

fitting, ST AR 1/8 Z 

 x 1  

251-14040-1 

16 

Ad apte r M 22 x 1,5 
(a) x G 1/8 in .(i) 

 x 1  

304-19619-1 

17 O-Ring 

ø 

5x1,5 

mm

 

x 

3  219-12222-2 

18 

SSV divider blo ck 

 

 

 

 

 

- SSV 6  - K 

x 

 

1  

619-37589-1 

 

- SSV 1 2 - K 

x 

 

1  

619-37590-1 

 

- SSV 1 8 - K 

x 

 

1  

619-37591-1 

19 Hydraulic 

lu be 

fitting, ST AR 1/8 Z 

 x 1  

251-14040-1 

20 Piston 

plug 

with 

sealing  for control 
pin 

 x 1  

519-32123-1 

 

 

 

 

 

 

 

Se aling kit for QLS 
421  

  1  

550-36979-8 

 

Содержание QLS 421

Страница 1: ...Subject to modificaitons User Manual InstallationandOperatingInstructions 2 1EN 38021 D09 Form 403013 Lubrication System QLS 421 for Trailers and Semitrailers B Q42 1 000 a09 810 55405 1...

Страница 2: ...bH EdiDoc GmbH Heinrich Hertz Str 2 8 Erzberger Str 8 D 69169 Walldorf D 68753 Wagh usel All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibi...

Страница 3: ...Check valve 9 Direct internal feedback feature 10 Pumps with external metering device 10 Lubrication Points 10 Zerk Lock Connections 10 Connection of Feed Lines 11 First filling of a lubrication syst...

Страница 4: ...cedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for the in tended use see next ch...

Страница 5: ...rong programming of the internal or external controller due to wrong planning and layout of the downstream lu bricant distribution caused by the use of contaminated lubricants due to the use of lubric...

Страница 6: ...5 to connect pumps with direct current version in relation to the operating voltage acc to DIN 41755 Repair Repairs should only be performed by authorized personnel who are familiar with the repair in...

Страница 7: ...urethane according to DIN VDE 0250 only use original Lincoln ADR tubes Certificate for QLS 421 ADR Berlin August 06 th 2007 QLS 421 Report 047 01 Component designation T EGG 047 01 For presentation at...

Страница 8: ...vided into zones ac cording to the EX prescriptions These are the correspondences tank inside zone 0 fitting cabinet zone 1 shut off devices zone 1 venting devices zone 1 Zone 2 is located around zone...

Страница 9: ...cant from a plugged outlet is redirected to the next outlet on the same side of the SSV divider block in de scending numerical order see fig 1 Example see fig 1 By closing of outlet 4 outlet 2 receive...

Страница 10: ...reservoir The remaining outlets are to be used for the connection to the lube point or for increasing the lubricant quantity dou ble or triple comp fig 1 1 1013 A94 ATTENTION Do not plug outlets numbe...

Страница 11: ...the moving parts of the machine that could damage the lubrication lines Mini mum bending radius is 50 mm 2 in Secure the lubrication lines to the machine using nylon ties clamps or straps provided in...

Страница 12: ...output Electrical Connection Connect cables acc to connection diagram see chapter Technical Data 4273a 00 CAUTION Observe safety instructions in chapter Maintenance paragraph Electrical Connection Ins...

Страница 13: ...o the threaded sleeve 1 1 Threaded sleeve 2 Main line 3 Hose stud Connection of the pressure plastic tube or the high pressure hose 10 09a98 Fig 5 2 Different types of check valves For high pressure h...

Страница 14: ...kits see Technical Data Example of an explained model number Pump model P42131200531 grease pump SSV 6 divider block mounted on the back 24 VDC without low level and without dry contact with bayonet...

Страница 15: ...lers and semi trailers do not have a permanent power supply The brake light voltage terminal 54 ren ders the power supply The operation dependent signal of terminal 15 ignition voltage as provided for...

Страница 16: ...zes the times driven until then T1 TX When the vehicle moves on the pause time continues from where it had been interrupted when the vehicle had stopped Driving times are memorized until the adjusted...

Страница 17: ...y reservoir LED display Er Fig 9 1 Precondition applied power supply power supply interrupted no segment or LED displayed Fig 9 2 blockage in the downstream system Fig 9 3 After refilling the lubrican...

Страница 18: ...modifying the parameters in the pro gramming step Fig 9 1 Key for modifying Other functions In the operating mode Trigger additional lubrication In the programming mode Continuous activation Quick in...

Страница 19: ...0 4 Display with segment for pause time The right hand segment On h indicates the available voltage supply during the pause time As soon as another message is displayed the segment turns off After the...

Страница 20: ...bricating time after the pause time or in the case of an additional lubrication there exists a functional fault the control unit does not receive any feedback from the proximity switch After the monit...

Страница 21: ...pletion of the programming check the parameter settings in the oper ating mode once again Operating Mode Display 42 79a00 4209a99 Fig 13 1 Starting operating mode Starting operating mode 6 001a02 IMPO...

Страница 22: ...2 sec 42 83a00 42 84a00 Example 10 h 09 min rb 10 residual stand by time 10 hours after 2 sec 42 85a00 Fig 13 3 Display of parameters and states continuation next page 09 9 minutes Triggering an addi...

Страница 23: ...ions EC 05 displayed as factor 1 Display after two sec 4278a0 0 after two sec after two sec 4297a00 4226a9 9 Fig 13 7 Display of manually triggered additional lubrications UC number of manually trigge...

Страница 24: ...g paddle Fill the reservoir up to the Max mark via the filling nip ple 1 Fig 14 1 6001a02 IMPORTANT The grease must be free from impurities and must not be liable to change its consis tency in the cou...

Страница 25: ...etering device via external or internal cycle switch Connect the electrical wires according to the following electrical connecting diagrams see chapter Technical Data Maintenance Repair and Tests cont...

Страница 26: ...t the keypad is flashing Pump does not deliver lubricant an control pin at SSV metering device does not move Fill up the reservoir with clean lubricant Let the pump run initiate an additional operatin...

Страница 27: ...ired for a full cycle of all metering devices Check pressure relief valve see chapter Operation Re place it if necessary A pressure relief valve B pump C SSV 12 metering device D feed lines R return l...

Страница 28: ...A Electric data DC direct current Operating voltage 12 V 20 30 Operating current max 2 0 A Operating voltage 24 V 20 30 Operating current max 1 0 A Relay for malfunction DC 5 Malfunction Low level ind...

Страница 29: ...eypad Technical Data continuation VDC connection diagram for mobile application with integrated control unit Type of connection 1A5 Bayonet plug DIN 72585 1 4 2 core X1 B Q421 050a 09 Connection diagr...

Страница 30: ...r Manual InstallationandOperatingInstructions Subject to modificaitons Form 403013 Dimensions Pump 4234 d06 Rear mounted SSV metering device 4233a99 Number of outlets Dimensions A in mm 6 60 12 105 18...

Страница 31: ...with the provisions of above mentioned directive Applied harmonized standards in particular Applied harmonized standards in particular DIN EN ISO Safety of machinery part 1 12100 1 Basic terminology...

Страница 32: ...EN 38021 D09 Page 32 of 34 User Manual InstallationandOperatingInstructions Subject to modificaitons Form 403013 Service Parts Explosion view Connection Bayonet plug Type of connection 1A5 B Q421 0 60...

Страница 33: ...element assy dia 6 mm x 1 650 28856 1 9 Sealing parts for pump element x 1 550 36979 5 10 Housing x 1 550 36981 3 11 Housing cover for VDC plug 1A1 0 x 1 550 34179 3 11 1 Socket with 6 m ca ble for Ba...

Страница 34: ...tributers monitoring devices and accessories in stock and meet our exacting demands with their specialised knowledge about products installations and service Whenever and wherever you need our experts...

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