KTM 950 ADVENTURE 2003, Руководство пользователя

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11-5
COMPONENT MEASUREMENT/TEST . . . . . . . . . . . . . . . . . . . . . . . . . .SETPOINT VALUE . .TOLERANCE LIMIT
Valves Valve shaft runout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .max. 0.1mm
Sealing seat width, intake . . . . . . . . . . . . . . . . . . . . . . . .1.2 mm – 1.4 mm
Sealing seat width, exhaust . . . . . . . . . . . . . . . . . . . . . . .1.2 mm – 1.4 mm
Valve disk runout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .max. 0.03 mm
Valve guide, inner diameter . . . . . . . . . . . . . . . . . . . . .6.006 mm – 6.018 mm
Valve shaft, outer diameter, intake . . . . . . . . . . . . . . .5.961 mm – 5.975 mm
Valve shaft, outer diameter, exhaust . . . . . . . . . . . . . .5.946 mm – 5.960 mm
Valve springs Inner length, unloaded . . . . . . . . . . . . . . . . . . . . . . . . . . . .new 39.4 mm . . . . . . . .min. 38.0 mm
Outer length, unloaded . . . . . . . . . . . . . . . . . . . . . . . . . . .new 42.8 mm . . . . . . . .min. 41.3 mm
Inner valve spring tension . . . . . . . . . . . . . . . .20.3 mm with a load of at least 25 kg
Outer valve spring tension . . . . . . . . . . . . . . . .23.3 mm with a load of a least 60 kg
Camshafts/cylinder head Cam height, intake . . . . . . . . . . . . . . . . . . . . . . . . . . .37.80 mm – 37.90 mm
Cam height, exhaust . . . . . . . . . . . . . . . . . . . . . . . . . .36.56 mm – 36.55 mm
Camshaft bearing bore . . . . . . . . . . . . . . . . . . . . . . .24.000 mm – 24.021 mm
Camshaft bearing journal . . . . . . . . . . . . . . . . . . . . . .23,960 mm 23,980 mm
Camshaft bearing clearance . . . . . . . . . . . . . . . . . . . .0.020 mm – 0..061 mm . . . .max. 0.09 mm
Cylinder head distortion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .max. 0.05 mm
Cylinder Size I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100.000 mm – 100.012 mm
Size II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100.012 mm – 100.025 mm
Cylinder distortion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .max. 0.05 mm
Piston Size I – 9 mm (from lower edge) . . . . . . . . . . . . . . . .99.960 mm – 99.972 mm . . . . . . . . . . . . . .
Size II – 9 mm (from lower edge) . . . . . . . . . . . . . . .99.973 mm – 99.984 mm . . . . .99.930 mm
Mounting clearance . . . . . . . . . . . . . . . . . . . . . . . . . . .0,04 mm – 0,06 mm . . . . . . . . .0,10 mm
Piston ring Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.15 mm – 0.35 mm . . . . . . . . . .0.5 mm
Width of piston ring groove – 1st ring (L-ring) . . . . . . .0.92 mm – 0.94 mm . . . . . . . . . . . . . . . .
Width of piston ring groove – 1st ring (L-ring) . . . . . . .1.80 mm – 1.84 mm . . . . . . . . . . . . . . . .
Width of piston ring groove – 2nd ring . . . . . . . . . . . . .1.27 mm – 1.29 mm . . . . . . . . . . . . . . . .
Width of piston ring groove – oil scraper ring . . . . . . . .2.51 mm – 2.53 mm . . . . . . . . . . . . . . . .
Thickness of 1st ring (L-ring) . . . . . . . . . . . . . . . . . . . . .0.85 mm – 0.87 mm . . . . . . . . . . . . . . . .
Thickness of 1st ring (L-ring) . . . . . . . . . . . . . . . . . . . . .1.20 mm – 1.22 mm . . . . . . . . . . . . . . . .
Thickness of 2nd ring . . . . . . . . . . . . . . . . . . . . . . . . . .1.22 mm – 1.24 mm . . . . . . . . . . . . . . . .
Thickness of oil scraper ring . . . . . . . . . . . . . . . . . . . . .2.47 mm – 2.49 mm . . . . . . . . . . . . . . . .
Piston pin / piston Diameter of piston ring bore . . . . . . . . . . . . . . . . . . .22.006 mm – 22.11 mm . . . . . .22.030 mm
Diameter of piston pin . . . . . . . . . . . . . . . . . . . . . . .21.996 mm – 22.000 mm . . . . .21.980 mm
Crankshaft/conrod Diameter of crankshaft journal . . . . . . . . . . . . . . .49.975 mm – 49.985 mm (blue)
Diameter of crankshaft journal . . . . . . . . . . . . . . .49.986 mm – 49.995 mm (red)
Mounting clearance of crankshaft journal . . . . . . . . . .0.025 mm – 0.055 mm . . . . . . . .0.08 mm
Diameter of support bearing journal . . . . . . . . . . . . .27.985 mm – 28.000 mm
Mounting clearance of support bearing . . . . . . . . . . . .0.030 mm – 0.070 mm . . . . . . . .0.09 mm
Axial clearance of crankshaft . . . . . . . . . . . . . . . . . . . . . .0.1 mm – 1.3 mm . . . . . . . . . . .2.0 mm
Diameter of conrod eye . . . . . . . . . . . . . . . . . . . . . .22.010 mm – 22.020 mm . . . . .22.040 mm
Diameter of conrod journal . . . . . . . . . . . . . . . . .41.990 mm – 42.000 mm (blue)
Diameter of conrod journal . . . . . . . . . . . . . . . . . .42.001 mm – 42.011 mm (red)
Mounting clearance of conrod bearing . . . . . . . . . . . .0.030 mm – 0.060 mm . . . . . . .0.080 mm
Axial clearance of conrod eye on conrod journal . . . . . .0.30 mm – 0.45 mm . . . . . . . . .0.60 mm
Width of conrod bottom . . . . . . . . . . . . . . . . . . . . . .21.948 mm – 22.000 mm
Width of conrod journal . . . . . . . . . . . . . . . . . . . . . . .44.30 mm – 44.35 mm
Oil pressure Oil pressure of engine at operating temperature (at least 60° C) .min. 1.5 bar at 1500 rpm
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .min. 3.0 bar – max. 4.0 bar at 6000 rpm
Pressure pump Clearance between inner and outer rotor . . . . . . . . . . . . . . . .0.1 mm . . . . . . . . . . . . . .0.25 mm
Clearance between outer rotor and case . . . . . . . . . . . . . . . . .0.2 mm . . . . . . . . . . . . . . .0.4 mm
Axial clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.04 mm – 0.09 mm . . . . . . . . .0.25 mm
Suction pump Clearance between inner and outer rotor . . . . . . . . . . . . . . . .0.1 mm . . . . . . . . . . . . . .0.25 mm
Clearance between outer rotor and housing . . . . . . . . . . . . .0.2 mm . . . . . . . . . . . . . .0.40 mm
Axial clearance 0.04 mm – 0.09 mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.25 mm
Bypass valve Length of spring, unloaded . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .min. 42.0 mm
Spring tension . . . . . . . . . . . . . . . . . . . . . . . . . . .27 mm at a load of at least 3.5 kg
TOLERANCES AND FITTING CLEARANCES