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Doc ref. :

332190D –

28.04.2014

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3 Theory of operation

The receiver (R) is integrated in the machine control unit.

The wireless enabling handle (P) transmits, by radiowave, the trigger operating request (G) and possible commands

generated using the buttons (B).

The receiver (R) enables (or not) operation (F) of the machine (M) and transfers the commands (O) assigned to the

buttons.

The receiver (R) stops operation of the machine in the following cases :

Case 1 - Trigger (G) released or clenched (in the case of the 3-position trigger) on wireless enabling handle (P) during

use ;

During use, the wireless enabling handle transmits a stop command as soon as the user releases or

clenches the trigger.



Safety shutdown following stop request or operator incident.

Case 2 - Radio link (L) interrupted during use ;

During use, the wireless enabling handle operates with a continuous radio link with the receiver. If the link is

interrupted more than 300ms, the receiver automatically stops the system.



Safety shutdown prior to loss of control of the stop function.

Case 3 - Procedure for picking up or setting down wireless enabling handle on charger not observed (C) ;

The wireless enabling handle has been removed from its charger and the trigger has not been activated within

the required period of time.



Safety shutdown subsequent to incorrect use of wireless enabling handle.

Case 4 - A secure access area (Z) has been opened without a prior access request;

The access to the area has been opened without prior request by the user, or following a defined time delay for

opening of the secure area access.



Safety shutdown following detection of intrusion into a secure area.

Case 5 - A wired emergency stop system (A), if used, has been opened ;

The wired emergency stop system(s), connected to the receiver, has been opened.



Safety shutdown of machine subsequent to activation of wired emergency stop system(s).

Case 6 - Detection of a fault (see section : «

Faults communicated by receiver

)

> See « Procedures » in section 11.

Machine

A : Wired emergency stop

system

B : Control button

C : Charger

F : Operation enabled

G : Trigger

L : Radio link

M : Machine controlled

O : Command

P : Wireless enabling handle

R : Receiver

Z : Protected access area

Содержание RS Series

Страница 1: ...Doc ref 332190D EN 28 04 2014 Page 1 49 RS Series Wireless enabling handle Installation and User Manual TRANSLATED IN ENGLISH FROM ORIGINAL FRENCH VERSION RSRB RSCP RSEP ...

Страница 2: ...tion and wiring 19 5 4 4 Reset button wiring and management 19 5 4 5 Wiring of a wired safety shutdown device 20 5 4 6 Wiring of a machine area access authorisation request function 20 5 4 7 Wiring of an equipment with area access protection 21 5 4 8 Wiring of an equipment without area access protection 22 5 4 9 Wiring of handle on charger detection function 22 5 4 10 Wiring of indicator light col...

Страница 3: ...o service 37 8 2 Replacing a receiver 37 8 3 Replacing a charger 37 9 Warranty 38 10 Appendices 39 10 1 Dimensions of components mm 39 10 2 Technical characteristics 40 10 2 1 Wireless enabling handle RSEP 40 10 2 2 Charger RSCP 40 10 2 3 Receiver RSRB 41 10 3 Indicator lights and assignment of receiver outputs 42 10 4 IR start up option 43 10 4 1 Positioning the IR module UDF 43 10 4 2 Connecting...

Страница 4: ...Doc ref 332190D EN 28 04 2014 Page 4 49 Reference serial model submitted to approval April 2014 ...

Страница 5: ... the same site they should be configured with different radio frequencies spaced by at least two channels for example channels 5 7 9 or by five channels when several systems are being used within a radius of 10 meters In the event of a malfunction immediately stop the installation by fully pressing and releasing the trigger on the enabling handle The enabling handle is designed to meet the require...

Страница 6: ...o loss of control of the stop function Case 3 Procedure for picking up or setting down wireless enabling handle on charger not observed C The wireless enabling handle has been removed from its charger and the trigger has not been activated within the required period of time Safety shutdown subsequent to incorrect use of wireless enabling handle Case 4 A secure access area Z has been opened without...

Страница 7: ...ep 1 Open the enabling handle Step 2 Insert the SIM card supplied with the receiver or separately pay attention to insertion direction Step 3 Connect the battery Step 4 Close the handle using a Pozidriv No 1 screwdriver 2 by screwing in without blocking the central screw followed by the two top screws and the bottom screw Finish up by blocking the 4 screws 2 Do not use an electric screwdriver with...

Страница 8: ...tes When the handle is located at a distance greater than 30cm from the charger the green indicator light V1 goes off It comes back on when the handle is brought nearer to the charger The 2 outputs S1 and S2 are active when the handle is present on the charger The handle is charged contact free inductive charge The charger is equipped with a handle presence detection function This detection functi...

Страница 9: ...Electronique is suitable Only the charger ref RSCP from JAY Electronique is suitable for recharging the battery of the enabling handle Do not expose the battery to temperature above 50 C 122 F Do not open or attempt to modify the battery Failure to follow instructions may cause fi re or explosion Please respect the dispose of used batteries as directed The load must be performed in a dry protectio...

Страница 10: ...unt the terminal pairs S11 S12 S13 S14 S21 S22 S24 S23 and Y1 Y2 Connect the terminals S31 S32 S33 and S34 to the charger Install a reset button between terminal S42 and the 24Vdc of the power supply Connect the 24VDC of the stabilised power supply to terminals A1 A3 and A4 Connect the power supply ground to the two A2 terminals Step 3 Supply the receiver Indicator light V1 of the receiver comes o...

Страница 11: ... the trigger in the active position within 10 seconds The antenna symbol should appear on the display screen Notes 1 Safety relays K1 and K2 deenergise when the trigger is released or clenched in the case of 3 position trigger 2 Safety relays K1 and K2 energise again when the trigger is reactivated after it has gone through the released position 1 3 The safety relays remain active when the trigger...

Страница 12: ...cure a 3 color green orange red indicator light column to indicate the operating status of the wireless enabling handle Near the indicator light column fasten an information sign indicating the meaning of the various states of the indicator lights example given on last page of this manual The receiver must be supplied with 24 VDC 15 across terminals A1 and A2 Provide a protection system implementi...

Страница 13: ...tion selection This will depend on the number of commands to be generated For an application requiring more than 4 commands to be generated the handle will need to be configured in function selection mode using the Dialog RSP PC software supplied with the handle 5 3 1 Conditions for intervention in monitoring diagnostic mode Safety condition in this intervention mode This intervention mode must sa...

Страница 14: ...7 of the receiver active at the high state To ensure the manual controls on the equipment the operator must actuate the trigger to the active position and use the four control buttons to generate a command So long as the handle is not set down on it charger operator has not withdrawn from intervention area the equipment will not be able to operate again in automatic mode The manual control interve...

Страница 15: ... to the configuration selectors is obtained by removing the front panel of the receiver Important the 2 B selectors must be set to the same position to validate the selected program Position of B selectors Reset mode following a wired emergency shutdown or opening of a gate Reset mode following release or clenching of the handle trigger Dangerous area access control Remarks 0 Control console Trigg...

Страница 16: ...ted time delay Position of A selectors 0 1 2 3 4 5 6 7 8 9 Machine area access time 5 s 6 s 7 s 8 s 9 s 10 s 15 s 20 s 25 s 30 s Inhibit time 1 Muting 5 s 10 s 20 s 40 s 1 min 2 min 3 min 4 min 5 min 10 min Caution The machine area access time is the same as the enabling handle pickup time after it has been withdrawn from its charger 1 This time corresponds to the muting time of a gate or safety l...

Страница 17: ...ine area access B1 and or B2 and the associated outputs 27 and or 37 are used to process the muting enable request for the gate or safety light barrier Assignment of receiver outputs in function selection mode This operating mode is configurable using the dialog RSP PC software In function selection mode buttons B3 and B4 are used to select the machine component to be controlled F1 to F4 and butto...

Страница 18: ...stop devices can be added including an emergency stop palmswitch and a gate control device wired to the inputs provided for this purpose on the receiver The state of the inputs will act directly on relays K1 and K2 through the receiver The state of safety relays K1 and K2 is available between terminals 13 and 14 State of safety outputs as a function of enabling handle trigger position Trigger posi...

Страница 19: ...Reset button wiring and management Following a safety shutdown safety relays K1 and K2 deernergise and open the contacts accessible by terminals 22 23 and 32 33 In accordance with the application program selected using the two B selectors on the receiver the safety relays are automatically reset or reset is requested using a pushbutton wired on input S42 This being said the reset button is always ...

Страница 20: ...d S13 S14 5 4 6 Wiring of a machine area access authorisation request function The enabling handle must be configured in the 4 control buttons operating mode Output 27 associated to button B1 or output 37 associated to button B2 must be connected to input S34 to ensure the machine area access authorisation request Using the Dialog RSP PC software you can load a pictogram suited to this application...

Страница 21: ...t be crossed the barrier outputs must be wired to inputs S22 and S24 of the receiver The receiver monitors the coherency and the state of the 2 contacts of the gate or of the two outputs of the safety light barrier On user request handle button B1 or B2 pressed and released the receiver temporarily inhibits adjustable time delay the two contacts of the gate or the two outputs of the safety light b...

Страница 22: ... a machine is completed the operator must place the enabling handle on its charger in order to allow the equipment to operate again in automatic mode The two outputs S1 and S2 must be connected to the receiver These should be connected to inputs S31 S32 and S33 S34 when the receiver is not used to manage machine area access see diagram 1 These must be connected in series to inputs S31 S32 when the...

Страница 23: ...ght column an example is given in the last page of this manual The consumption of the indicator lights of the column must not exceed 100 mA with 24VDC If this is not the case the indicator lights should be relayed Status of lights on indicator light column Indicator light On steady Flashing Off Remarks Green Equipment in service Equipment stopped Red Equipment stopped Receiver on standby for reset...

Страница 24: ...Doc ref 332190D EN 28 04 2014 Page 24 49 5 4 11 Wiring of receiver power supplies This operation should be performed at the end of the wiring procedure ...

Страница 25: ...s by 2 A selectors on the receiver The 2 selectors must always be set to the same position Position A selectors 0 1 2 3 4 5 6 7 8 9 Handle pickup time delay 5 s 6 s 7 s 8 s 9 s 10 s 15 s 20 s 25 s 30 s Note The two A selectors are also used to define the machine area access time described in the previous section If this area access function is also used the position of the two A selectors must be ...

Страница 26: ...ng buttons B3 and B4 Pick up the handle leaving the trigger in the released position 1 Simultaneously press buttons B3 and B4 The language currently used is displayed Press the B3 or B4 button to change language Note If the handle is locked against installation configuration changes see 3 3 Validate the new working language by pressing OK B1 or cancel the change by pressing EXIT B2 ...

Страница 27: ...ordance with enabling handle model 433 434 MHz bands intervals between adjacent channels 0 025 MHz Channel No Frequency MHz Channel No Frequency MHz Channel No Frequency MHz 01 433 100 23 433 650 45 434 200 02 433 125 24 433 675 46 434 225 03 433 150 25 433 700 47 434 250 04 433 175 26 433 725 48 434 275 05 433 200 27 433 750 49 434 300 06 433 225 28 433 775 50 434 325 07 433 250 29 433 800 51 434...

Страница 28: ...ation configuration changes see 3 3 Validate the new working frequency by pressing OK B1 Either for 1 second fast mode to be used only if the receiver and enabling handle were set on the same frequency Or for 3 seconds long scan mode to be used if receiver and handle can be set on different frequencies The word SCAN is displayed on the screen Release the OK button B1 Hold the trigger in the activa...

Страница 29: ...nge 1 30 m 150 m handle with standard range 250 m handle with extended range 1 The average range will depend on the product environment presence of metal obstacles 5 8 2 Reading changing the transmit power Pick up the handle leaving the trigger in the released position Simultaneously press buttons B2 and B3 The transmit power used is displayed Press the B3 or B4 button to change the transmit power...

Страница 30: ...ed the software version and the SIM card serial number are displayed on the screen Press EXIT B2 to exit The receiver identity code is given on the external label 5 9 3 Changing the identity code The identity code programmed in the handle is stored in the SIM card You can change the identity code using the Dialog RSP software see Dialog RSP manual or by replacing the SIM card by a card correspondi...

Страница 31: ...rom reading the identity code and the frequency channel or from running a scan to realign a receiver on the same frequency channel used in the enabling handle 5 10 2 Activating deactivating the locking function Pick up the handle leaving the trigger in the released position Simultaneously press buttons B1 and B4 The locked status is displayed Press the NO button B3 or the YES button B4 to respecti...

Страница 32: ...tion section 5 11 2 Wiring diagram for configuration with access control by gate Reminder The handle can only be configured in 4 control buttons mode To monitor access to the machine area it is necessary to wire two NO contacts on the gate on inputs S21 S22 and S23 S24 These contacts will be inhibited to allow the operator to access the machine area without deactivating the machine emergency stop ...

Страница 33: ...ssary to wire the outputs of the safety light barrier on inputs S21 S22 and S23 S24 These outputs will be inhibited to allow the operator to access the machine area without deactivating the machine emergency stop system In the diagram below output 27 associated to button B1 of the handle is wired to output S34 For a machine access request using your right hand pressing B2 instead of B1 be sure to ...

Страница 34: ...ogram empty and flashing Battery discharged Recharge handle on its charger no SIM card SIM card not connected when battery is connected Insert SIM card SIM connection fault SIM card disconnected Reinstall SIM card No message display off Battery not charged Place handle on its charger Internal electric fault Return to factory Button fault Function button has been activated before any action on trig...

Страница 35: ...rotection inactive Emergency stop button s locked or gate contacts open Check condition of buttons and contacts and wiring On steady 3 flashes Time delay error Contacts of a safety component emergency stop or gate have not been activated in required time frame Close its contacts simultaneously Place handle on its charger Press reset button Once removed from its charger handle has not been started ...

Страница 36: ...erent Return to factory Off 13 flashes 14 flashes Memory error Memory is faulty Return to factory 6 2 1 V3 and V4 LED status The V3 red and V4 green led states describe a malfunction in the radio part of the safety receiver Name of Led and colour Mode Indication Message State V3 indicator light RED Normal Indicates validity of identity code Message not received OFF Message received with correct id...

Страница 37: ...sibility to the spare parts will depend on the level of training of the end user Level 1 Spare parts not requiring any tools or special know how Example Battery handle front panel SIM card Level 2 Level 2 spare parts are only accessible to customers who have completed a level 2 training course and to the JAY Electronique service stations 8 1 Setting a backup handle into service Step 1 Open the bro...

Страница 38: ...ge operation or environment conditions atmospheric chemical electrical or other conditions Conditions not specified on order of the equipment The warranty shall not apply subsequent to any modifications or additions to the equipment performed by the customer without written approval by JAYElectronique The JAY Electronique responsibility during the warranty period is limited to material and constru...

Страница 39: ...8 04 2014 Page 39 49 10 Appendices 10 1 Dimensions of components mm Wireless enabling handle RSEP Charger RSCP Receiver RSRB Infrared module UDF for IR start up option Plug in BNC antennas Voltage adapter RSCU 230VAC 24VDC ...

Страница 40: ...quencies from 434 075 MHz to 434 675 MHz Transmit power 10 mW Average range in typical industrial environment 1 RSEP40 150 m RSEP41 250 m Functional characteristics Display Backlighted LCD Function button type 4 single acting pushbuttons Trigger 3 or 2 positions Range limitation configurable Indications Radio channel battery level diagnostic displayable on enabling handle screen Configuration of f...

Страница 41: ...r supply voltage 24 V DC 15 Max consumption 120 mA solid state outputs not loaded Safety relay outputs Contacts 3 NO with guided contacts Triggering time reaction Active stop time following clenching or release of trigger 50 ms Passive stop time 300 ms Max switching voltage 250 V AC Switching power Per AC 15 AC 3 A 230 V for NO contacts EN60947 5 1 Per DC 13 DC 8 A 24 V at 0 1 Hz EN60947 5 1 Elect...

Страница 42: ...ght barrier Connection for infrared module UDF A5 12VDC output S31 S32 Input for monitoring of 1st charger IR Receiver signal A2 Common ground S33 S34 Input for monitoring of 2nd charger S42 Input for wired START pushbutton Y1 Y2 Input for auxiliary relay return loop 13 14 1st safety output NO contact 23 24 2nd safety output NO contact 33 34 3rd safety output NO contact 4 control buttons mode on d...

Страница 43: ... with no possibility for error The operator can then move around freely with no limitation The range of the IR start up field of action is 0 to 3 m see below The interconnect cable between the UDF and the RSRB can be extended by up to 2x10m for a total of 30m the original UDF RSRB link being 10m using an accessory referenced UDWR10 comprising a shielded cable and its connector 10 4 1 Positioning t...

Страница 44: ... it within the muting time programmed for the gate Duration programmed by A selectors on receiver Once the door is crossed and closed orange and green lights on the indicator light column come on steady again The trigger on the handle will be maintained throughout the monitoring diagnostic phase of the equipment Area exit request by a gate Without releasing the trigger transmit a request to exit t...

Страница 45: ...ase the handle trigger if the maintenance work request to have 2 hands available Once the maintenance work completed on the machine control the machine in manual mode using the function buttons on the handle Note If a third party opens the gate access during the intervention it will be necessary to put the handle on its charger to activate again the handle Machine area exit request by a gate Enabl...

Страница 46: ...the equipment a risk analysis of the concerned application will allow to estimate these residual risks 14 Foreseeable misuse Polarity inversions of the safety receiver power supply no starting up of products Other misuse of the wireless enabling handle RSEP see Diagnosis paragraph Other misuse of the safety receiver RSRB see Diagnosis paragraph 15 Contraindications The wireless enabling handle RSE...

Страница 47: ...Doc ref 332190D EN 28 04 2014 Page 47 49 18 CE Declarations of conformity 18 1 RSEP40 x RSCP x RSRBx4xx x and RSEP41 x RSCP x RSRBx4xx x ...

Страница 48: ...Doc ref 332190D EN 28 04 2014 Page 48 49 18 2 RSEP4A x RSCP x RSRBx4xx x and RSEP4B x RSCP x RSRBx4xx x D d ...

Страница 49: ...n the wireless enabling handle is placed on its charger radio transmission is stopped and its trigger is INACTIVE RS Appendix to installation manual 332190D Ok Equipment operating In area Intervention in area with handle Stop Equipment stopped and secured ...

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