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Page 17 

ENGLISH

  

 

Jandy

®

 Pro Series, Hi-E2

®

 and Hi-E2R Gas-Fired Heater   

|

   Installation & Operation Manual

Figure 23.  Step-down gas pressure regulator.

energizes a “hot surface” igniter.

5. 

The igniter is allowed to reach ignition temperature, 

at which it glows bright red-orange. This is visible 

through the combustion chamber view port.

6. 

The gas valve is opened and gas flows into the 

combustion air. The gas/air mixture flows through 

the burner into the combustion chamber. It is 

ignited by the igniter.

7. 

The ignition control electronically senses 

successful ignition by “flame rectification”, and 

the gas valve is allowed to stay on. The igniter is 

de-energized.

8. 

The heater operates for as long as the control 

demands heat, subject to continued water flow 

and satisfactory operation of the system.

9. 

When the control stops calling for heat, the 

ignition control shuts off the gas valve and the 

flame goes out.

10.  The ignition control continues to operate the 

combustion blower for a “post-purge” period, 

after which it is turned off.

The process is repeated upon the next call for heat. If ignition 

is unsuccessful, or if the flame fails during normal operation, 

the ignition shuts off the gas valve. It imposes a post purge 

and two (2) more ignition cycles, and it shuts down the 

system if ignition is not achieved in three (3) cycles.

2.12.2 Start-up

Before operating the heater, pour water into the 

condensate tray and verify that it drains properly. Confirm 

that pool water is flowing normally through the pool 

system and equipment. Start the heater in accordance 

with the Operating Instructions section of this manual, 

with particular attention to the lighting and shutdown 

instructions and temperature control operation.

The heater may not start on the first try. Air in the gas line 

or other start-up situations may cause it to recycle. It will 

lock out if ignition is not achieved in three attempts. To 

provide three (3) additional attempts, turn the pool/spa 

selector switch off and then back on. 

The maximum working pressure of this heater is 75 

psig. Be sure to take into consideration the maximum 

allowable pressure of the other components in the system 

when installing a PRV. Any pressure relief valve installed 

must comply with provisions of the standard described in 

ANSI® Z21.22 for the United Sates or CSA 4.4 in Canada. 

Some local codes may also require installation of a 

temperature relief valve. Check with your local codes for 

requirements in your area. The valve setting should be in 

accordance with local codes. Zodiac

®

 recommends that 

the water delivered to the pool not exceed 104°F.  All 

temperature and/or pressure relief valves must be listed 

by a Nationally Recognized Testing Lab (NRTL) such as 

CSA, UL, or ETL.

2.11.5  Automatic Chlorinators (Chemical Feeders)

A high concentration of chlorine (and many similar 

chemicals) in the pool heater can be very destructive. 

Heater damage caused by chemical concentration is not 

covered by the Warranty. See Table 7 for guidelines on 

pool water chemistry.

IMPORTANT

  Always install a corrosion resistant check 

valve when any sanitation equipment, including erosion 

feeders and salt chlorination systems are installed.

Wire an electric chlorinator so that it cannot operate unless the 

filter pump is running. If the chlorinator has an independent 

clock control, synchronize it with the filter clock. 

If the chlorinator is equipped with its own pump, install it so 

that it introduces the chlorine downstream from the heater, 

and, if possible, below the level of the heater outlet fitting.

2.12  Start-up and Adjustment

2.12.1  Normal Operation

The Hi-E

2

 pool heater operates automatically. It provides 

heat in response to the selector switch and temperature 

settings on the control panel on the front of the heater. The 

heater has internal controls to sense adequate water flow 

and to handle any abnormal condition.

Normal operation is as follows:

1. 

The pool/spa system filter pump provides water 

flow. A pressure-flow switch in the heater detects 

water flow and enables the control to operate the 

heater. (If the recommended fireman switch has 

been provided, it must also enable operation.)

2. 

If the selector switch is set to "Pool" or "Spa", and 

if the water temperature is not warm enough, the 

control signals the combustion system to start.

3. 

The ignition control starts the combustion blower.

4. 

When the venturi pressure switch detects 

combustion air flow and when a suitable “pre-

purge” time has been allowed, the ignition control 

Содержание HI-E2

Страница 1: ...ion and or operation can create carbon monoxide gas and flue gases which can cause serious injury property damage or death For indoor installations as an additional measure of safety Zodiac Pool Syste...

Страница 2: ......

Страница 3: ...tion 17 2 12 2 Start up 17 2 12 3 Condensate 17 2 12 4 Gas Pressure 18 2 12 5 Adjustment of Water Pressure Switch 18 2 12 6 Water Temperature Rise 19 Section 3 Operating Instructions 19 3 1 Start Up P...

Страница 4: ...arranty The Hi E2 is sold with a limited factory warranty A copy of the warranty is included in a plastic bag inside the heater The warranty does not cover damage caused by improper installation opera...

Страница 5: ...building codes for additional requirements CAUTION When pool equipment is located below the pool surface a leak from any component can cause large scale water loss or flooding Zodiac Pool Systems Inc...

Страница 6: ...of the heater The correct size drill bit is usually provided with the concrete screws when purchased Place a screw in each of the holes and fasten the heater to the equipment pad see Figure 2 Do not o...

Страница 7: ...and Ventilation Air Model Required net free area in square inches sq cm for each of 2 openings one 1 near ceiling and one 1 near floor Directly Through an Exterior Wall Through Horizontal Ducts 350 88...

Страница 8: ...boratory NRTL as being compliant with the applicable requirements of the Underwriters Laboratories UL standard for safety for Venting Systems for Gas Burning Appliances Categories II III and IV ANSI U...

Страница 9: ...on inlets etc In the United States this distance must be at least 4 feet 1 21 m In Canada it must be at least 10 feet 3 04 m five 5 elbows Per Table 3 Only 16 feet of 4 vent pipe would be allowable wh...

Страница 10: ...e it can be disposed of properly Support vent piping with suitable hangers so its weight does not bear on the heater or building penetration and so that piping joints are not strained Support horizont...

Страница 11: ...wer A package of limestone gravel neutralizer is provided with the condensate assembly Remove the neutralizer from the packing and spread evenly throughout the tray and around the properly placed tube...

Страница 12: ...s control during testing When the heater is started check the supply pressure to verify that it is adequate during heater operation Undersize piping a restrictive fitting or an undersize gas meter can...

Страница 13: ...aune Vert Mauve GY Gray Gris COMB FAN Ventilateur combustion 115V 60Hz H0205500F IGN120 IND W W BK GY R BR TR TH DIGITAL IGNITION CONTROL BK Hi E2 Figure 15 Wiring diagram Hi E2 pool heater The Hi E2...

Страница 14: ...ff from a remote location Contact your local Jandy Pro Series distributor for information on the AquaLink RS control system to fit your back yard recreational needs An interrupt on off type remote can...

Страница 15: ...the brass fitting 5 Remove the temperature control sensor by removing the retainer bracket and its cap screws 6 Disconnect the limit switch wires from the limit switches The limit switches and the sho...

Страница 16: ...d A pressure relief valve is not supplied with the Hi E2 All equipment installations need to be in accordance with the manufacturers instructions To install a pressure relief valve 1 Remove the 3 4 br...

Страница 17: ...in the system when installing a PRV Any pressure relief valve installed must comply with provisions of the standard described in ANSI Z21 22 for the United Sates or CSA 4 4 in Canada Some local codes...

Страница 18: ...its operation and settings as outlined in the maintenance section of this manual 2 12 4 1 Step down Gas Pressure Regulator The step down regulator does not change requirements for gas supply piping o...

Страница 19: ...tem or a larger pump Before proceeding with either remedy verify proper heater operation Low gas input results in low temperature rise and vice versa A problem with the heater internal bypass assembly...

Страница 20: ...de of the service door and also on the inside of the control compartment door Lighting instructions are as follows 1 Turn off all electrical power to the heater at the main junction box 2 Open the con...

Страница 21: ...factor of the pool water between 7 4 and 7 6 See Table 7 for guidelines on other chemical measurements 3 4 2 Spas The proper chemical balance in spa water is more critical than in a swimming pool hea...

Страница 22: ...se spas or hot tubs 3 4 2 2 Saturation Index PH Total Alkalinity TA temperature Calcium Hardness and Total Dissolved Solids TDS play a role in whether the water is either corrosive or scale forming Th...

Страница 23: ...the 78 F 26 C level before expected usage keeping in mind to allow enough lead time for the water to reach the desired temperature 6 During the winter shut down the heater by following the lighting a...

Страница 24: ...technician when inspecting and servicing the heater To reactivate the heater in the spring have a qualified professional technician reassemble the heater as follows 1 Attach the pressure switch fitti...

Страница 25: ...lter and strainers aren t clogged that there are no mis positioned water valves that the gas or electric power supplies aren t shut off and that time clocks are properly adjusted Also be sure that the...

Страница 26: ...ixture monitors the flame and controls the combustion blower and gas valve When the temperature control requires heat the ignition control starts the blower providing a pre purge of the combustion cha...

Страница 27: ...tings or similar devices may be the problem Voltage outside of the above range may be due to poor wiring poor connections other loads such as air conditioning compressors or to an electric utility com...

Страница 28: ...ectrical power or setting the control to Off 4 5 2 3 Fireman Switch and External Interlocks Probe for voltage at point 3 the other connection of the terminal block which has a white wire connected to...

Страница 29: ...l for heat Observe that the normal sequence takes place by noting blower operation the glow of the igniter through the combustion chamber sight glass and then voltage at point 8 If the blower does not...

Страница 30: ...on heater The manometer will read zero until the gas valve opens and then it will indicate the gas orifice differential The gas orifice differential should be 4 0 0 3 WC for a unit at sea level See s...

Страница 31: ...other elevations Note that when the heater is operated with the gas valve off it will eventually lock out because the ignition control does not sense flame Normally there will be enough time to obtai...

Страница 32: ...ockage in the combustion air supply system Correct any such problems and verify normal operation by returning to the venturi system checkout procedures Pressure readings will be less if the heater is...

Страница 33: ...eration Check for blockage by disconnecting drainage tubes at the collector and the vent diffuser Probe these openings with a tool or wire hook to dislodge any debris Limestone gravel neutralizer is r...

Страница 34: ...04300 18 By Pass Valve Assembly 350 R0304400 19 Flow Control Cap 350 S0076700 20 By Pass Valve Gasket 350 R0011400 21 By Pass Valve Spring 350 R0304500 22 By Pass Valve Rod 350 R0304900 23 By Pass Val...

Страница 35: ...oor Exhaust Grill 350 R0348400 57 Indoor Vent Collar not shown 350 R0307900 58 Condensate Trap Assembly 350 R0303300 59 Limestone Gravel 350 R0306200 60 Condensate Trap Cover 350 R0213300 Venturi Hard...

Страница 36: ...ired Heater Installation Operation Manual 42 46 65 66 12 45 44 43 55 56 86 40 30 38 41 83 84 30A 34 32 33 39 36 37 35 6 4 10 1316 48 85 54 1 75 81 87 53 50 51 52 17 14 3 18 23 15 29 49 8 9 2 5 58 60 6...

Страница 37: ...Page 37 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 38: ...Page 38 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 39: ...Page 39 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 40: ...CA 92081 1 800 822 7933 www jandy com ZODIAC is a registered trademark of Zodiac International S A S U used under license All other trademarks referenced herein are the property of their respective ow...

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