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Page 35 

ENGLISH

  

 

Jandy

®

 Pro Series, Hi-E2

®

 and Hi-E2R Gas-Fired Heater   

|

   Installation & Operation Manual

29  Pressure Relief Valve, 75 PSI 

350 

R0040400

 

(requires field supplied 3/4 NPT x 3" brass nipple)

 

Heat Exch. Hardware Kit 

(Note 1)

 350  R0319105

 

Inlet/Outlet Header Hardware Kit 

(Note 1)

 R0319300

 

Return Header Hardware Kit 

(Note 1)

 R0319200 

                     

COMBUSTION SYSTEM ASSEMBLY

30  Gas Valve 

350 

R0200100

30A Step Down Regulator 

350 

R0337300 

31  Anti-Rotation Bracket (not shown)  350 

R0348500 

32  Orifice Holder 

350 

R0320000

33  Gas Orifice, NAT 

350 

R0309305

33  Gas Orifice, LPG 

350 

R0309405

34  Combustion Air Filter Assembly 

350 

R0348200 

35    Combustion Air Filter 

350 

R0308000

36  Venturi Inlet 

350 

R0320305

37  Venturi O-Ring 

350 

R0320400 

38  Venturi Plenum 

350 

R0320500 

39  Venturi/Tailpipe Gasket 

350 

R0348300 

40  Mixing Chamber/Tail Pipe Assy 

350 

R0320600 

41  Mixing Chamber/Burner Gasket 

350 

R0348300

42  Burner Assembly 

350 

R0305905

43  Burner/Comb. Chamber Gasket 

350 

R0305805 

44  Combustion Chamber Assembly 

350 

R0305105

45    Refractory Tile Set 

350 

R0305305

46    Sight Glass Assembly 

350 

R0305400

47    Combustion Chamber Strip Set  350 

R0213105

 

  (not shown) 

48  Combustion Chamber/Coll. Gasket  350 

R0305705

 

  Venturi Hardware Kit 

(Note 1)

 350 R0322200 

 

  Mixing Chamber Hardware Kit 

(Note 1)

 R0322100

 

  Burner Hardware Kit 

(Note 1)

 350 R0319405 

                          

EXHAUST ASSEMBLY

49  Blower/Collector Gasket 

350 

R0308700 

50  Combustion Blower 

350 

R0308200 

51  Blower/Vent Duct Sleeve 

350 

R0308600 

52  Blower/ Vent Duct Clamp 

350 

R0308800 

53  Vent Duct Assembly 

350 

R0303100

54  Vent Duct/Heater Top Gasket or  

350 

R0309100

 

Heater Top/Indoor Vent Collar Gasket

55  Heater Top/Outdoor  

350 

R0309500

 

Exhaust Grill Gasket 

56  Outdoor Exhaust Grill 

350 

R0348400 

57  Indoor Vent Collar (not shown) 

350 

R0307900 

58  Condensate Trap Assembly 

350 

R0303300 

59    Limestone Gravel 

350 

R0306200 

60    Condensate Trap Cover 

350 

R0213300

 

Venturi Hardware Kit 

(Note 1)

  350 R0322200

 

Mixing Chamber Hardware Kit 

(Note 1)

 R0322100

ELECTRICAL COMPONENTS AND CONTROLS

61 Transformer 

350 

R0061100 

62  In-Line Fuse Holder Assembly 

350 

R0325600 

63  Ignition Control 

350 

R0202900 

64    Wire Harness, Ignition Control 

350 

R0302700 

65  Igniter Assembly 

350 

R0016400 

66    Igniter Gasket 

350 

R0205300 

67  Terminal Block 

350 

R0301900 

68  High-Limit Switch Set 

350 

R0322700 

69    High-Limit Switch, 135°F 

350 

R0302400 

70    High-Limit Switch, 150°F 

350 

R0302300 

71    High-Limit Switch Wire Harness  350

 

R0322600

 

  (not shown) 

72  Pres. Switch & Siphon Loop Assy  350 

R0322900 

73    Pressure Switch, 2 PSI 

350 

R0013200 

74    Pressure Switch Siphon Loop  

350 

R0307800 

75  Temp. Control Assy, Electronic 

350 

R0011700 

76    Temp. Sensor (not shown) 

350 

R0011800 

77    Temp. Sensor Gasket 

350 

E0116400 

78    Temp. Sensor Plastic Sleeve 

350 

79    Temp. Control Knob 

350 

R0010700 

80    Pool/Spa Selector Knob 

350 

R0099900 

81    “Temp-Lok” Disc 

350 

82  Temp. Sensor Retainer Clip 

350 

10716701 

 

(not shown) 

83  Differential Pressure Switch 

350 

R0302000 

84    Differential Pres. Switch Bracket  350 

R0302200 

85  Exhaust Vent Limit Switch 

350 

R0309000 

86  Burner High Limit Switch 

350 

R0319700 

87  Combustion Blower Wire Harness  350 

R0308100

OPTIONAL COMPONENTS

 

High Temp. Silicone Sealant 

350 

R0322800

 

Heat Exchange Baffles 

350 

R0410100

 

4" Venting Connector, Hi-E2 

350 

R0444900

NOTES:

1.   All hardware sets contain all pieces necessary for 

assembly, including gaskets.  Not shown.

2.   Gaskets and hardware are included in all kits that 

involve the removal of a gasket as part of the procedure 

to replace a part.

Key   

Model  

ORDER

No.  Description 

No. 

PART NO:

Key   

Model  

ORDER

No.  Description 

No. 

PART NO:

Содержание HI-E2

Страница 1: ...ion and or operation can create carbon monoxide gas and flue gases which can cause serious injury property damage or death For indoor installations as an additional measure of safety Zodiac Pool Syste...

Страница 2: ......

Страница 3: ...tion 17 2 12 2 Start up 17 2 12 3 Condensate 17 2 12 4 Gas Pressure 18 2 12 5 Adjustment of Water Pressure Switch 18 2 12 6 Water Temperature Rise 19 Section 3 Operating Instructions 19 3 1 Start Up P...

Страница 4: ...arranty The Hi E2 is sold with a limited factory warranty A copy of the warranty is included in a plastic bag inside the heater The warranty does not cover damage caused by improper installation opera...

Страница 5: ...building codes for additional requirements CAUTION When pool equipment is located below the pool surface a leak from any component can cause large scale water loss or flooding Zodiac Pool Systems Inc...

Страница 6: ...of the heater The correct size drill bit is usually provided with the concrete screws when purchased Place a screw in each of the holes and fasten the heater to the equipment pad see Figure 2 Do not o...

Страница 7: ...and Ventilation Air Model Required net free area in square inches sq cm for each of 2 openings one 1 near ceiling and one 1 near floor Directly Through an Exterior Wall Through Horizontal Ducts 350 88...

Страница 8: ...boratory NRTL as being compliant with the applicable requirements of the Underwriters Laboratories UL standard for safety for Venting Systems for Gas Burning Appliances Categories II III and IV ANSI U...

Страница 9: ...on inlets etc In the United States this distance must be at least 4 feet 1 21 m In Canada it must be at least 10 feet 3 04 m five 5 elbows Per Table 3 Only 16 feet of 4 vent pipe would be allowable wh...

Страница 10: ...e it can be disposed of properly Support vent piping with suitable hangers so its weight does not bear on the heater or building penetration and so that piping joints are not strained Support horizont...

Страница 11: ...wer A package of limestone gravel neutralizer is provided with the condensate assembly Remove the neutralizer from the packing and spread evenly throughout the tray and around the properly placed tube...

Страница 12: ...s control during testing When the heater is started check the supply pressure to verify that it is adequate during heater operation Undersize piping a restrictive fitting or an undersize gas meter can...

Страница 13: ...aune Vert Mauve GY Gray Gris COMB FAN Ventilateur combustion 115V 60Hz H0205500F IGN120 IND W W BK GY R BR TR TH DIGITAL IGNITION CONTROL BK Hi E2 Figure 15 Wiring diagram Hi E2 pool heater The Hi E2...

Страница 14: ...ff from a remote location Contact your local Jandy Pro Series distributor for information on the AquaLink RS control system to fit your back yard recreational needs An interrupt on off type remote can...

Страница 15: ...the brass fitting 5 Remove the temperature control sensor by removing the retainer bracket and its cap screws 6 Disconnect the limit switch wires from the limit switches The limit switches and the sho...

Страница 16: ...d A pressure relief valve is not supplied with the Hi E2 All equipment installations need to be in accordance with the manufacturers instructions To install a pressure relief valve 1 Remove the 3 4 br...

Страница 17: ...in the system when installing a PRV Any pressure relief valve installed must comply with provisions of the standard described in ANSI Z21 22 for the United Sates or CSA 4 4 in Canada Some local codes...

Страница 18: ...its operation and settings as outlined in the maintenance section of this manual 2 12 4 1 Step down Gas Pressure Regulator The step down regulator does not change requirements for gas supply piping o...

Страница 19: ...tem or a larger pump Before proceeding with either remedy verify proper heater operation Low gas input results in low temperature rise and vice versa A problem with the heater internal bypass assembly...

Страница 20: ...de of the service door and also on the inside of the control compartment door Lighting instructions are as follows 1 Turn off all electrical power to the heater at the main junction box 2 Open the con...

Страница 21: ...factor of the pool water between 7 4 and 7 6 See Table 7 for guidelines on other chemical measurements 3 4 2 Spas The proper chemical balance in spa water is more critical than in a swimming pool hea...

Страница 22: ...se spas or hot tubs 3 4 2 2 Saturation Index PH Total Alkalinity TA temperature Calcium Hardness and Total Dissolved Solids TDS play a role in whether the water is either corrosive or scale forming Th...

Страница 23: ...the 78 F 26 C level before expected usage keeping in mind to allow enough lead time for the water to reach the desired temperature 6 During the winter shut down the heater by following the lighting a...

Страница 24: ...technician when inspecting and servicing the heater To reactivate the heater in the spring have a qualified professional technician reassemble the heater as follows 1 Attach the pressure switch fitti...

Страница 25: ...lter and strainers aren t clogged that there are no mis positioned water valves that the gas or electric power supplies aren t shut off and that time clocks are properly adjusted Also be sure that the...

Страница 26: ...ixture monitors the flame and controls the combustion blower and gas valve When the temperature control requires heat the ignition control starts the blower providing a pre purge of the combustion cha...

Страница 27: ...tings or similar devices may be the problem Voltage outside of the above range may be due to poor wiring poor connections other loads such as air conditioning compressors or to an electric utility com...

Страница 28: ...ectrical power or setting the control to Off 4 5 2 3 Fireman Switch and External Interlocks Probe for voltage at point 3 the other connection of the terminal block which has a white wire connected to...

Страница 29: ...l for heat Observe that the normal sequence takes place by noting blower operation the glow of the igniter through the combustion chamber sight glass and then voltage at point 8 If the blower does not...

Страница 30: ...on heater The manometer will read zero until the gas valve opens and then it will indicate the gas orifice differential The gas orifice differential should be 4 0 0 3 WC for a unit at sea level See s...

Страница 31: ...other elevations Note that when the heater is operated with the gas valve off it will eventually lock out because the ignition control does not sense flame Normally there will be enough time to obtai...

Страница 32: ...ockage in the combustion air supply system Correct any such problems and verify normal operation by returning to the venturi system checkout procedures Pressure readings will be less if the heater is...

Страница 33: ...eration Check for blockage by disconnecting drainage tubes at the collector and the vent diffuser Probe these openings with a tool or wire hook to dislodge any debris Limestone gravel neutralizer is r...

Страница 34: ...04300 18 By Pass Valve Assembly 350 R0304400 19 Flow Control Cap 350 S0076700 20 By Pass Valve Gasket 350 R0011400 21 By Pass Valve Spring 350 R0304500 22 By Pass Valve Rod 350 R0304900 23 By Pass Val...

Страница 35: ...oor Exhaust Grill 350 R0348400 57 Indoor Vent Collar not shown 350 R0307900 58 Condensate Trap Assembly 350 R0303300 59 Limestone Gravel 350 R0306200 60 Condensate Trap Cover 350 R0213300 Venturi Hard...

Страница 36: ...ired Heater Installation Operation Manual 42 46 65 66 12 45 44 43 55 56 86 40 30 38 41 83 84 30A 34 32 33 39 36 37 35 6 4 10 1316 48 85 54 1 75 81 87 53 50 51 52 17 14 3 18 23 15 29 49 8 9 2 5 58 60 6...

Страница 37: ...Page 37 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 38: ...Page 38 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 39: ...Page 39 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 40: ...CA 92081 1 800 822 7933 www jandy com ZODIAC is a registered trademark of Zodiac International S A S U used under license All other trademarks referenced herein are the property of their respective ow...

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