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Page 29 

ENGLISH

  

 

Jandy

®

 Pro Series, Hi-E2

®

 and Hi-E2R Gas-Fired Heater   

|

   Installation & Operation Manual

4.5.2.11  Combustion Blower

The combustion blower operates when it is provided with 

115V, 60 Hz power. Confirm this by connecting the voltmeter 

between the “neutral” wirenut and point C, which is the 

terminal marked F2 on the ignition control. Unless the system 

is in lockout, 115V should be present at point C whenever a 

call for heat reaches the venturi pressure switch (i.e. 24V at 

point 6). To be sure that a lockout condition is not in effect, 

turn the heater off and then back on at the control.

If 24V is present at point 6 but 115V does not appear at 

point C (and there is no lockout) the ignition control is 

defective. If 115V power is available at point C and the 

combustion blower does not run, the blower is defective 

and should be replaced. Note, however, that the blower 

has an internal overtemperature limit and before replacing 

it confirm that the environment of the heater is not 

excessively hot. If so, ventilation of the heater room may 

be necessary.

4.5.2.12 Igniter

The igniter should glow during ignition attempts as outlined 

in the earlier section on ignition control. If it does not, 

connect the voltmeter between terminals marked D and E 

on the ignition control. If 115V is present during the igniter-

on portion of the ignition sequence but there is no glow, 

the igniter is probably defective. If voltage is not found, the 

ignition control is defective and should be replaced.
An igniter which will not glow should be checked by 

disconnecting the wires from the ignition control and 

measuring the igniter resistance. A cold igniter should 

have resistance in the range of 40 to 75 ohms. Replace the 

igniter if resistance is outside of this range.

4.6  Venturi Combustion Flow System

Verifying proper operation of the comustion flow system 

has two (2) aspects - air flow and gas flow. Air flow 

is checked by measuring pressures at service ports on 

the venturi. Gas flow is checked by evaluating venturi 

pressures plus the regulator offset pressure and the gas 

orifice size.
In a venturi flow system the difference between various 

pressures is far more important than their “gauge” value 

relative to the room. The 

gas pressure offset and the 

gas orifice pressure differential

 are especially important 

concepts. The following sections illustrate these and 

related information.

To trouble shoot the ignition control, connect the voltmeter 

probe at point 8 and set the control to call for heat. Observe 

that the normal sequence takes place by noting blower 

operation, the glow of the igniter through the combustion 

chamber sight glass and then voltage at point 8. If the 

blower does not operate or the igniter doesn’t glow, 

investigate as outlined in a later sections. If both of these 

components operate normally but voltage doesn’t appear 

at point 8 during the trial for ignition, replace the ignition 

control. If voltage appears at point 8 but there is no 

ignition, proceed to analysis of other components.

4.5.2.9  Burner Limit Switch

The burner limit switch is located on the front surface of 

the burner plenum near the top of the heater. Servicing this 

switch normally requires removal of the top of the heater, 

but it can be checked by probing for voltage at point 9 on 

the vent limit switch. Point 9 is the terminal of the vent 

limit switch to which is connected a brown wire coming 

down from above. The vent limit switch is mounted on the 

vent outlet diffuser above the combustion blower.

Voltage will be present at point 9 only during normal 

operation or during a trial for ignition. If necessary 

restart the heater using the control to obtain one of these 

conditions. If voltage does not appear at point 9, the 

burner limit switch is open. This may be due to burner 

mis-adjustment, incorrect gas orifice size or similar 

problems which should be investigated as outlined in 

later sections. If there are no such problems and there is 

no evidence of excessive burner temperature, replace the 

burner limit switch.

4.5.2.10  Vent Limit Switch

Probe for voltage at point 10, which is the gas valve 

terminal having a brown wire connected to it. As in the 

preceding case, this terminal will have voltage present 

only during a trial for ignition or during normal operation. 

If voltage is not found, the vent limit switch is open, 

indicating that the exhaust temperature has been too high.
Normal vent temperature is between 100oF and 140oF. 

Excessive temperature might be due to excessive water 

temperature or overfiring of the system. Investigate 

water temperature and possible water flow deficiency. 

Confirm that the heater is equipped for the correct fuel 

gas - especially that propane gas is not being provided to a 

heater configured for natural gas. To confirm correction of 

the problem, re-set the switch by pushing the red button. If 

vent temperature is normal and the switch will not allow 

operation, replace it. 

 WARNING

The combustion blower, the igniter and some terminals 

of the ignition control utilize 115V power and require 

appropriate servicing precautions. Note that wires and 

terminals of these components may be “hot” even 

when the component is not operating.

Содержание HI-E2

Страница 1: ...ion and or operation can create carbon monoxide gas and flue gases which can cause serious injury property damage or death For indoor installations as an additional measure of safety Zodiac Pool Syste...

Страница 2: ......

Страница 3: ...tion 17 2 12 2 Start up 17 2 12 3 Condensate 17 2 12 4 Gas Pressure 18 2 12 5 Adjustment of Water Pressure Switch 18 2 12 6 Water Temperature Rise 19 Section 3 Operating Instructions 19 3 1 Start Up P...

Страница 4: ...arranty The Hi E2 is sold with a limited factory warranty A copy of the warranty is included in a plastic bag inside the heater The warranty does not cover damage caused by improper installation opera...

Страница 5: ...building codes for additional requirements CAUTION When pool equipment is located below the pool surface a leak from any component can cause large scale water loss or flooding Zodiac Pool Systems Inc...

Страница 6: ...of the heater The correct size drill bit is usually provided with the concrete screws when purchased Place a screw in each of the holes and fasten the heater to the equipment pad see Figure 2 Do not o...

Страница 7: ...and Ventilation Air Model Required net free area in square inches sq cm for each of 2 openings one 1 near ceiling and one 1 near floor Directly Through an Exterior Wall Through Horizontal Ducts 350 88...

Страница 8: ...boratory NRTL as being compliant with the applicable requirements of the Underwriters Laboratories UL standard for safety for Venting Systems for Gas Burning Appliances Categories II III and IV ANSI U...

Страница 9: ...on inlets etc In the United States this distance must be at least 4 feet 1 21 m In Canada it must be at least 10 feet 3 04 m five 5 elbows Per Table 3 Only 16 feet of 4 vent pipe would be allowable wh...

Страница 10: ...e it can be disposed of properly Support vent piping with suitable hangers so its weight does not bear on the heater or building penetration and so that piping joints are not strained Support horizont...

Страница 11: ...wer A package of limestone gravel neutralizer is provided with the condensate assembly Remove the neutralizer from the packing and spread evenly throughout the tray and around the properly placed tube...

Страница 12: ...s control during testing When the heater is started check the supply pressure to verify that it is adequate during heater operation Undersize piping a restrictive fitting or an undersize gas meter can...

Страница 13: ...aune Vert Mauve GY Gray Gris COMB FAN Ventilateur combustion 115V 60Hz H0205500F IGN120 IND W W BK GY R BR TR TH DIGITAL IGNITION CONTROL BK Hi E2 Figure 15 Wiring diagram Hi E2 pool heater The Hi E2...

Страница 14: ...ff from a remote location Contact your local Jandy Pro Series distributor for information on the AquaLink RS control system to fit your back yard recreational needs An interrupt on off type remote can...

Страница 15: ...the brass fitting 5 Remove the temperature control sensor by removing the retainer bracket and its cap screws 6 Disconnect the limit switch wires from the limit switches The limit switches and the sho...

Страница 16: ...d A pressure relief valve is not supplied with the Hi E2 All equipment installations need to be in accordance with the manufacturers instructions To install a pressure relief valve 1 Remove the 3 4 br...

Страница 17: ...in the system when installing a PRV Any pressure relief valve installed must comply with provisions of the standard described in ANSI Z21 22 for the United Sates or CSA 4 4 in Canada Some local codes...

Страница 18: ...its operation and settings as outlined in the maintenance section of this manual 2 12 4 1 Step down Gas Pressure Regulator The step down regulator does not change requirements for gas supply piping o...

Страница 19: ...tem or a larger pump Before proceeding with either remedy verify proper heater operation Low gas input results in low temperature rise and vice versa A problem with the heater internal bypass assembly...

Страница 20: ...de of the service door and also on the inside of the control compartment door Lighting instructions are as follows 1 Turn off all electrical power to the heater at the main junction box 2 Open the con...

Страница 21: ...factor of the pool water between 7 4 and 7 6 See Table 7 for guidelines on other chemical measurements 3 4 2 Spas The proper chemical balance in spa water is more critical than in a swimming pool hea...

Страница 22: ...se spas or hot tubs 3 4 2 2 Saturation Index PH Total Alkalinity TA temperature Calcium Hardness and Total Dissolved Solids TDS play a role in whether the water is either corrosive or scale forming Th...

Страница 23: ...the 78 F 26 C level before expected usage keeping in mind to allow enough lead time for the water to reach the desired temperature 6 During the winter shut down the heater by following the lighting a...

Страница 24: ...technician when inspecting and servicing the heater To reactivate the heater in the spring have a qualified professional technician reassemble the heater as follows 1 Attach the pressure switch fitti...

Страница 25: ...lter and strainers aren t clogged that there are no mis positioned water valves that the gas or electric power supplies aren t shut off and that time clocks are properly adjusted Also be sure that the...

Страница 26: ...ixture monitors the flame and controls the combustion blower and gas valve When the temperature control requires heat the ignition control starts the blower providing a pre purge of the combustion cha...

Страница 27: ...tings or similar devices may be the problem Voltage outside of the above range may be due to poor wiring poor connections other loads such as air conditioning compressors or to an electric utility com...

Страница 28: ...ectrical power or setting the control to Off 4 5 2 3 Fireman Switch and External Interlocks Probe for voltage at point 3 the other connection of the terminal block which has a white wire connected to...

Страница 29: ...l for heat Observe that the normal sequence takes place by noting blower operation the glow of the igniter through the combustion chamber sight glass and then voltage at point 8 If the blower does not...

Страница 30: ...on heater The manometer will read zero until the gas valve opens and then it will indicate the gas orifice differential The gas orifice differential should be 4 0 0 3 WC for a unit at sea level See s...

Страница 31: ...other elevations Note that when the heater is operated with the gas valve off it will eventually lock out because the ignition control does not sense flame Normally there will be enough time to obtai...

Страница 32: ...ockage in the combustion air supply system Correct any such problems and verify normal operation by returning to the venturi system checkout procedures Pressure readings will be less if the heater is...

Страница 33: ...eration Check for blockage by disconnecting drainage tubes at the collector and the vent diffuser Probe these openings with a tool or wire hook to dislodge any debris Limestone gravel neutralizer is r...

Страница 34: ...04300 18 By Pass Valve Assembly 350 R0304400 19 Flow Control Cap 350 S0076700 20 By Pass Valve Gasket 350 R0011400 21 By Pass Valve Spring 350 R0304500 22 By Pass Valve Rod 350 R0304900 23 By Pass Val...

Страница 35: ...oor Exhaust Grill 350 R0348400 57 Indoor Vent Collar not shown 350 R0307900 58 Condensate Trap Assembly 350 R0303300 59 Limestone Gravel 350 R0306200 60 Condensate Trap Cover 350 R0213300 Venturi Hard...

Страница 36: ...ired Heater Installation Operation Manual 42 46 65 66 12 45 44 43 55 56 86 40 30 38 41 83 84 30A 34 32 33 39 36 37 35 6 4 10 1316 48 85 54 1 75 81 87 53 50 51 52 17 14 3 18 23 15 29 49 8 9 2 5 58 60 6...

Страница 37: ...Page 37 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 38: ...Page 38 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 39: ...Page 39 ENGLISH Jandy Pro Series Hi E2 and Hi E2R Gas Fired Heater Installation Operation Manual NOTES...

Страница 40: ...CA 92081 1 800 822 7933 www jandy com ZODIAC is a registered trademark of Zodiac International S A S U used under license All other trademarks referenced herein are the property of their respective ow...

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